F10-1D22-BKB

F10 & F50 Flow Switches DESCRIPTION Magnetrol ® flow switches are highly reliable devices utilized to sense the start or stop of flow in horizontal pipelines containing oil and petroleum derivatives, chemicals, water, or air. Vane-actuated Model F10 switches are used on gas or liquid flow applications in 2" or larger line sizes. Disc actuated Model F50 switches are in-line type used for sensing clean liquids in 2" or smaller line sizes. FEATURES • Actuation on increasing or decreasing flow • Special sensing elements for non-standard or high flow applications • Designed for horizontal pipe applications • Available switch styles include dry contact, hermetically sealed and pneumatic Model F10 Model F10 Model F50 APPLICATIONS • Pump staging or failure • Pipeline flow detection • Valve failure • Field adjustable • Low pressure drop • Process pressures to 1000 psig (69 bar) • Process temperatures to +450° F (+232° C) • Standard flow vanes for 2" thru 10" flow lines • Loss of pipeline flow Model F50 • Pipe blockage/rupture • No calibration required • Bronze or stainless steel construction • Process pressures to 1150 psig (79.2 bar) • Process temperatures to +750° F (+399° C) • Alarm on eyewash or shower safety station • Bodies for flow lines from 3⁄4" to 2" • Pump inlet flow protection • Check valve blockage/leakage TECHNOLOGY Model F10 above the attraction sleeve. Turning the adjusting screw clockwise increases the flow rate at which the switch actuates. Adjustments can be made while the flow switch is in service. Flow through the horizontal pipeline causes the pivoted vane assembly to swing in the direction of the flow. The vane assembly lifts an attraction sleeve which in turn causes the magnet to pull in and actuate the switch. The O-ring sealed adjusting screw in the top of the enclosing tube compresses the range spring located Pivot Return spring Adjusting screw Pivot Swing out position Magnetic sleeve Return Spring Magnet Actuating vane Model F50 field of the permanent magnet, located outside the enclosing tube, actuating the attached switch mechanism. When the flow rate drops below the rate for which the flow disc is calibrated, a reversal of this action occurs. The rate of flow through the valve body raises or lowers the disc. This in turn raises or lowers the magnetic sleeve within its sealed non-magnetic enclosing tube. On an increasing flow rate, the magnetic sleeve rises into the Switch mechanism Pivot Return spring Enclosing tube (non-magnetic) Sleeve (magnetic) Pivot Magnet Swing in position Return Spring Swing out position Flow disc No-flow position Position with actuating flow present 2 TYPICAL APPLICATIONS FLOW Input line Additive flow Overflow detection FLOW Leak detection Pump protection Overflow tank FLOW Primary tank MODEL 20 F50 PRESSURE DROP 20 ACROSS SWITCH Pressure Drop (psi) 15 Pressure Drop (psi) 0 50 100 150 200 15 10 10 5 5 0 Water Flow Rate (GPM) 0 0 50 100 150 200 Water Flow Rate (GPM) Model F50 with " NPT connection Model F50 with 1" NPT connection 20 20 Pressure Drop (psi) Pressure Drop (psi) 15 15 10 10 5 5 0 0 50 100 150 200 Water Flow Rate (GPM) 0 0 50 100 150 200 Water Flow Rate (GPM) Model F50 with 1 " NPT connection Model F50 with 2" NPT connection 3 SPECIFICATIONS SWITCH MECHANISMS AND ENCLOSURES SWITCH ENCLOSURES • TYPE 4X/7/9 aluminum enclosures • Designed to meet Class I, Div. 1, Groups C & D and Class I, Div. 1 Group B • Optional housing heaters and drains available for some enclosures • Pneumatic switch mechanisms available with a NEMA 1 enclosure SERIES HS & F HERMETICALLY SEALED SWITCHES • Ideal for use in salt and other corrosive atmospheres • Series “HS” is positively pressurized capsules for entire mechanism and contacts • Process temperatures to +750° F (+399° C) SERIES J & K PNEUMATIC SWITCHES • Suited for applications where electrical power is not available • Bleed and non-bleed designs • Process temperatures to +400° F (+204° C) BASIC ELECTRICAL RATINGS Voltage 120 VAC 240 VAC 24 VDC 120 VDC 240 VDC Switch Series and Non-Inductive Ampere Rating B C D F HS 15.00 15.00 6.00 0.50 0.25 15.00 15.00 10.00 1.00 0.50 10.00 — 10.00 10.00 3.00 0.25 — 4.00 0.30 — 5.00 5.00 5.00 0.50 0.25 SERIES B, C & D DRY CONTACT SWITCHES • Dry contact for applications where mercury must be avoided • Designs for AC and DC current applications • Process temperatures to +450° F (+232° C) SPECIFIC GRAVITY CORRECTION Model F10 Example: The maximum adjustment for an increasing flow rate on a Model F10 with a liquid specific gravity of .70 in an 8" line is: 230 GPM x 1.20 = 276 GPM. Model F50 Example: The actuation flow rate of a liquid with specific gravity of 1.10 on increasing flow for a Model F50 with a 1" body and an “E” size disc is: 5.5 GPM x 0.95 = 5.2 GPM. Specific Gravity .95 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 Multiplication Factor 1.03 1.00 .98 .95 .93 .91 .89 .88 .86 .85 .83 To determine the actuating flow rates for liquids other than water (approximate viscosity of 20 centistokes or less), a specific gravity correction factor must be applied to the water flow rates given in the table. For gas/air applications, consult factory. Specific Gravity .40 .45 .50 .55 .60 .65 .70 .75 .80 .85 .90 4 Multiplication Factor 1.58 1.49 1.41 1.35 1.29 1.24 1.20 1.15 1.12 1.08 1.05 AGENCY AGENCY APPROVALS APPROVAL CATEGORIES MODEL FM F10-XXXX-XXX F50-XXXX-XXX F10-XXXX-XXX F50-XXXX-XXX with an electric switch mechanism and a housing listed as TYPE 4X/7/9 with an electric switch mechanism and a housing listed as TYPE 4X/7/9 Class I, Div 1, Group B with a Series HS or F electric switch mechanism and a housing listed as CSA TYPE 4X with an electric switch mechanism and a housing listed as TYPE 4X/7/9 with an electric switch mechanism and a housing listed as TYPE 4X/7/9 Class I, Div 1, Group B with an electric switch mechanism and an ATEX housing Class I, Div 1, Groups C & D Class II, Div 1, Groups E, F & G Class I, Div 1, B, C & D Class II, Div 1, Groups E, F & G Class I, Div 2, Group B Class I, Div 1, Groups C & D Class II, Div 1, Groups E, F & G Class I, Div 1, Groups B, C & D Class II, Div 1, Groups E, F & G ATEX II 2 G EEx d IIC T6 94/9/EC IEC Ex Ex d IIC T6 IP 66 Installation Category II Pollution Degree 2 CSA F10-XXXX-XXX F50-XXXX-XXX F10-XXXX-XXX F50-XXXX-XXX F10-XXXX-XXX F50-XXXX-XXX ATEX/ IEC Ex Œ F10-XXXX-XXX F50-XXXX-XXX CE F10-XXXX-XXX F50-XXXX-XXX Low Voltage Directives 2006/95/EC Per Harmonized Standard: EN 61010-1/1993 & Amendment No. 1 Œ IEC Installation Instructions: The cable entry and closing devices shall be Ex d certified suitable for the conditions of use and correctly installed. For ambient temperatures above +55° C or for process temperatures above +150° C, suitable heat resistant cables shall be used. Heat extensions (between process connection and housing) shall never be insulated. Special conditions for safe use: When the equipment is installed in process temperatures higher than +85° C the temperature classification must be reduced according to the following table as per IEC60079-0. Maximum Process Temperature < 85° C < 100° C < 135° C < 200° C < 300° C < 450° C Temperature Classification T6 T5 T4 T3 T2 T1 These units are in conformity with IECEx KEM 05.0020X Classification Ex d IIC T6 Tambient -40° C to +70° C 5 F10 DIMENSIONAL (mm) SPECIFICATIONS INCHES NOTE: Model F10s are intended for use in horizontal pipelines only. For proper performance, a straight pipe run of 12 pipe diameters upstream and 3 pipe diameters downstream of the switch is recommended. 5.93 (150) 3.87 (98) 10.12 (257) 8.46 (214) CONDUIT CONNECTIONS A Electrical Switches: TYPE 4X/7/9: 1" NPT Group B: 1" NPT Pneumatic Switches: 1/4" NPT NEMA 1: A plugged A All housings rotatable 360° 2 1/2" ANSI mounting flange 5.25 (133) 7.38 (187) Top of pipe run 2 1/2" ANSI flange (to match F10) Standoffs (Qty. 3) Vane length dependent upon line size Note: Allow the following for overhead clearance for cover removal: NEMA 1 8.00 (203) TYPE 4X/7/9 10.00 (254) Group B 10.00 (254) 3.00 (76) Diameter Flow Vane 0.19 (5) Minimum 1.75 (44) 1.50 (38) 3" Pipe and up 2" and 2 1/2" Pipe F10 with flanged connection 5.93 (150) 3.87 (98) 10.12 (257) 8.46 (214) Line Size 2" 21⁄2" 3" 31⁄2" 4" 5" 6" 8" Over 8" Dim. B Max. 1.81 (46) 1.94 (49) 1.88 (48) 1.88 (48) 2.00 (51) 2.06 (52) 2.12 (54) 2.19 (56) 2.31 (59) Equivalent Max. Wall Schedule 80 160 80 80 120 120 120 100 — A A plugged FLOW 2.50 (63) B 1.56 (40) 2" NPT 3000# Bonney Threadolet or equal (supplied by customer) Vane length dependent upon line size Pipe line size (horizontal lines only) Vane width 2.56 (62) Dia. .06 (2) 1.75 (44) 1.50 (38) 3" Pipe and up 2" and 2 1/2" Pipe F10 with 2" NPT connection 6 F50 DIMENSIONAL (mm) SPECIFICATIONS INCHES NOTE: Model F50s are intended for use in horizontal pipelines only. For proper performance, a straight pipe run of 12 pipe diameters upstream and 3 pipe diameters downstream of the switch is recommended. 5.93 (150) 3.87 (98) 7.94 * (201) 6.25 * (158) CONDUIT CONNECTIONS A Electrical Switches: TYPE 4X/7/9: 1" NPT Group B: 1" NPT Pneumatic Switches: 1/4" NPT NEMA 1: All housings rotatable 360° A A Plugged 2.00 (25) Connection size NPT (both ends) Notes: Allow the following for overhead clearance for cover removal: NEMA 1 8.00 (203) TYPE 4X/7/9 10.00 (254) Group B 10.00 (254) *These dimensions increase by 2.19 (55) when used with Series HS switch with terminal block. 1.19 (30) 3.81 (97) Horizontal lines only F50 Flow Switch with 3⁄4" or 1" NPT Internal Pipe, Bronze or Stainless Steel Body 5.93 (150) 3.87 (98) 6.25 * (158) 7.94 * (201) A A Plugged Connection size NPT (both ends) 3.00 (76) 2.00 (25) 5.75 (1.46) Horizontal lines only F50 Flow Switch with 11⁄2" or 2" NPT Internal Pipe, Bronze or Stainless Steel Body 7 ACTUATING FLOW RATES (WATER SERVICE) Model F10 units may be adjusted in service to actuate within the minimum and maximum flow rates given Pipe Line Size Œ Inches 2 21⁄2 3 31⁄2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 below. A specific gravity correction factor is applied for liquids other than water (1.00 specific gravity). Flow Decrease (GPM) Minimum Maximum 16 20 24 28 33 43 55 82 110 150 170 220 270 320 380 450 520 590 670 48 56 65 75 85 110 130 160 210 250 280 320 370 430 480 550 620 700 780 Flow Increase (GPM) Minimum Maximum  21 26 32 38 45 61 79 120 170 230 270 340 430 520 620 730 850 980 1110 63 74 88 100 120 150 180 230 310 380 430 510 590 690 780 900 1030 1160 1290 Œ Based upon Schedule 40 pipe.  For higher flow rates consult factory. 8 F10 MODEL NUMBER Models available for quick shipment, usually within one week after factory receipt of a complete purchase order, through the Expedite Ship Plan (ESP) MODEL NUMBER CODE Mounting Connection F10-1 F10-3 F10-4 Carbon steel 304 stainless steel 316 stainless steel Trim 304 and 316 stainless steel 304 and 316 stainless steel 316 stainless steel Magnetic Sleeve 316 stainless steel 316 stainless steel 316 stainless steel Pressure 1000 psig @ +450° F (69 bar @ +232° C) 1000 psig @ +450° F (69 bar @ +232° C) 1000 psig @ +450° F (69 bar @ +232° C) On flanged models, standoffs are carbon steel with Model F10-1 and 316 stainless steel on Models F10-3 and F10-4. PIPELINE CONNECTION Connection Type 2" NPT 21⁄2" 150 lb. ANSI raised face flange 21⁄2" 300 lb. ANSI raised face flange 21⁄2" 600 lb. ANSI raised face flange 2" D22 n/a n/a n/a Vane Sized for Flow Line 4" 6" 8" D24 D26 D28 E54 E56 E58 E64 E66 E68 E74 E76 E78 10" D20 E50 E60 E70 Consult factory for flow lines above 10" or larger flange sizes. PNEUMATIC SWITCH MECHANISM AND ENCLOSURE Maximum Supply Pressure psig Bar 100 60 60 100 40 7 4 4 7 3 Maximum Process Temperature °F °C +400 +400 +400 +400 +400 +204 +204 +204 +204 +204 Bleed Orifice Diameter Inches mm .63 .94 .55 — — 1.6 2.3 1.4 — — Switch Description Series J Bleed Type Series K Non-Bleed NEMA 1 JGF JHF JJF KOF KOH ELECTRIC SWITCH MECHANISM AND ENCLOSURE TYPE 4X/7/9 Maximum Aluminum  Ž Process Œ One Class I, Class I, Temperature Set Div.1 Div. 1 Switch Description ° F° C Point Grps C & D Grp B ATEX SPDT BKB BKK BC9 Series B snap +250 (+121) DPDT BNB BNK BF9 SPDT CKB CKK CC9 Series C snap +450 (+232) DPDT CNB CNK CF9 Series D snap SPDT DKB DKK DC9 +250 (+121) for DC current applications DPDT DNB DNK DF9 Series HS 5 amp SPDT HMJ HMK n/a hermetically sealed snap +450 (+232) DPDT HMS HMT n/a with wiring leads Series HS 5 amp SPDT HM3 HM4 HA9 hermetically sealed snap +450 (+232) DPDT HM7 HM8 HB9 with terminal block Œ Process temperatures based on +100° F (+38° C) ambient.  Uncontrolled housing heater or drain available in TYPE 4X/7/9 enclosures. Ž Consult factory for TYPE 4X/7/9 cast iron housings. 9 F50 MODEL NUMBER Models available for quick shipment, usually within one week after factory receipt of a complete purchase order, through the Expedite Ship Plan (ESP) MODEL NUMBER CODE Body F50-1 F50-4 Bronze 316 stainless steel Trim 300 series stainless steel 316 stainless steel Magnetic Sleeve 400 series stainless steel 316 stainless steel Pressure Ratings 400 psi @ +100° F (27.6 bar @ 38° C) 200 psi @ +500° F maximum (13.8 bar @ 260° C maximum) 1150 psi @ +100° F (79.2 bar @ 38° C) 600 psi @ +750° F maximum (41.3 bar @ 399° C maximum) PIPE SIZE A2 B2 C2 D2 3 ⁄4" pipe size with 3⁄4" NPT connections 1" pipe size with 1" NPT connections 11⁄2" pipe size with 11⁄2" NPT connections 2" pipe size with 2" NPT connections ACTUATING FLOW RATE Pipe size 3 A n/a n/a Actuating Flow Rate, GPM Water Flow, Increasing and Decreasing Rate B C D E 1.1 increasing 0.8 decreasing F ⁄4" NPT 1.6 increasing 2.3 increasing 3.4 increasing 4.9 increasing 1.2 decreasing 1.8 decreasing 2.6 decreasing 3.7 decreasing 2.5 increasing 3.7 increasing 5.5 increasing 7.1 increasing 2.1 decreasing 3.0 decreasing 4.5 decreasing 5.8 decreasing 4.7 increasing 7.6 increasing 12.3 increasing 21.1 increasing 4.0 decreasing 6.5 decreasing 10.3 decreasing 17.9 decreasing 5.1 increasing 8.4 increasing 14.3 increasing 24.8 increasing 4.3 decreasing 7.1 decreasing 12.1 decreasing 21.0 decreasing 1" NPT 11⁄2" NPT 2" NPT 1.0 increasing 1.7 increasing 0.8 decreasing 1.4 decreasing 1.3 increasing 2.7 increasing 1.1 decreasing 2.3 decreasing 1.9 increasing 3.1 increasing 1.6 decreasing 2.7 decreasing PNEUMATIC SWITCH MECHANISM AND ENCLOSURE Max. Œ  Process Maximum Bleed Temp. Supply Orifice ° F (° C) Pressure Diameter 100 psig (7 bar) Series J bleed type +550 (+288) 60 psig (4 bar) 100 psig (7 bar) 40 psig (3 bar) 0.94" (2.4 mm) 0.63" (1.6 mm) Body Material Bronze Stainless Steel Bronze Stainless Steel Bronze Stainless Steel Bronze Pipe Size (NPT) 3 ⁄4" or 1" 11⁄2" or 2" 3 Switch Description ⁄4" thru 2" 3 ⁄4" or 1" 11⁄2" or 2" ⁄4" thru 2" 11⁄2" or 2" 3 ⁄4" thru 1" 3 ⁄4" thru 1" 11⁄2" or 2" 3 Series K non-bleed type +550 (+288) n/a n/a Flow Rate A thru F A thru D E and F A thru F A thru F A thru D E and F A thru F E and F A thru F A thru F A thru D NEMA 1 JDG JDE JEG JEE KOE KOG 10 F50 MODEL NUMBER continued ELECTRIC SWITCH MECHANISM AND ENCLOSURE Maximum Process Temperature One Range Œ  Set ° F (° C) Point TYPE 4X/7/9 Aluminum Class I, Div 1 Class I, Div 1 Grps C & D Grp B ATEX BKP BKQ BNP BNQ CKP CKQ CNP CNQ DKQ DNQ FKP FKQ FNP FNQ HMC HMF HM3 HM7 BKT BKS BNT BNS CKT CKS CNT CNS DKS DNS FKT FKS FNT FNS HEK HET HM4 HM8 BAC BA9 BBC BB9 CAC CA9 CBC CB9 DA9 DB9 FAC FA9 FBC FB9 n/a n/a HA9 HB9 Switch Description Body Material Bronze Stainless Steel Pipe Size (NPT) 3 Flow Rate A thru F A thru D E and F A thru F A thru F A thru D E and F A thru F A thru F A thru D E and F A thru F A thru F A thru D E and F A thru F A thru F ⁄4" or 1" SPDT Series B snap -40 to +250 (-40 to +121) DPDT 11⁄2" or 2" 3 ⁄4" thru 2" 3 ⁄4" or 1" Bronze Stainless Steel 11⁄2" or 2" 3 ⁄4" thru 2" 3 ⁄4" or 1" SPDT Series C snap -40 to +450 (-40 to +232) DPDT Bronze Stainless Steel Bronze Stainless Steel 11⁄2" or 2" 3 ⁄4" thru 2" 3 ⁄4" or 1" 11⁄2" or 2" 3 ⁄4" thru 2" ⁄4" thru 2" 3 Series D snap for DC current applications -40 to +250 (-40 to +121) SPDT Stainless Steel DPDT Bronze 3 Series F snap -40 to +750 (-40 to +399) Series HS snap 5 amp hermetically sealed w/wiring leads Series HS snap 5 amp hermetically sealed w/terminal block -50 to +550 Ž (-46 to +288) -50 to +550 Ž (-46 to +288) A thru F A thru D SPDT 1 ⁄2" or 2" E and F 3 Stainless Steel ⁄4" thru 2" A thru F 3 ⁄4" or 1" A thru F Bronze A thru D 1 DPDT 1 ⁄2" or 2" E and F 3 Stainless Steel ⁄4" thru 2" A thru F SPDT Bronze 11⁄2" thru 2" A thru F DPDT Bronze 11⁄2" thru 2" A thru F SPDT Bronze 11⁄2" thru 2" A thru F DPDT Bronze 11⁄2" thru 2" A thru F 1 ⁄4" or 1" Œ Process temperatures based on -40° to +160° F (-40 ° to +71° C).  Bronze models are rated to a maximum process temperature of +500° F (+260° C). Stainless steel models are limited to the maximum temperature of the selected switch mechanism. Ž On steam applications, temperature down-rated to +400° F (+204° C) process at +100° F (+40° C) ambient.  On models with bronze bodies 3⁄4" or 1" NPT pipe sizes, consult factory for HS switches. 11 QUALITY The quality assurance system in place at MAGNETROL guarantees the highest level of quality throughout the company. MAGNETROL is committed to providing full customer satisfaction both in quality products and quality service. The MAGNETROL quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. ESP Expedite Ship Plan Several F10 and F50 Flow Switches are available for quick shipment, usually within one week after factory receipt of a purchase order, through the Expedite Ship Plan (ESP). To take advantage of ESP, match the color coded model number codes in the selection charts (standard dimensions apply). ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. WARRANTY All MAGNETROL mechanical level and flow controls are warranted free of defects in materials or workmanship for five full years from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation. MAGNETROL shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some MAGNETROL products. For additional information on the Models F10 and F50, see Instruction Manual 47-602. 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com 145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306 Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 Copyright © 2011 MAGNETROL INTERNATIONAL, INCORPORATED. All rights reserved. Printed in the USA. Performance specifications are effective with date of issue and are subject to change without notice. MAGNETROL & MAGNETROL logotype are registered trademarks of MAGNETROL INTERNATIONAL, INCORPORATED. BULLETIN: 47-116.22 EFFECTIVE: August 2010 SUPERSEDES: March 2009