RKP-CMU1_12

1U Rack Control and Monitoring Unit Description : RKP-CMU1 RKP-CMU1 is a fully digitalized control / monitoring unit for the RCP-2000 power system. Equipped with USB, RS-232, and ethernet interface, it can be connected locally to PC to execute the control and monitoring tasks. With built-in 4 configurable relay contacts, users can flexibility monitor specific events or alarms and react suitable action accordingly. Features : 1U low profile/19-inch rack mounting Control and monitor up to 32 RCP-2000 units Front panel LCD and buttons for on-site service without PC USB-, RS-232 or Ethernet interface for PC connection locally or remote monitoring and control via GSM modem Alarm/event log with time and date Windows-based PC communication software Easy wire connections on rear side 4 user programmable relay outputs for traditional remote monitoring or warning 3 years warranty SELECTION GUIDE Single unit: RKP-CMU1 Rack: RKP-1U I -CMU1 I: AC Inlet (IEC320-C20) T: Terminal block SPECIFICATION MODEL DIGITAL METER OUTPUT CONTROL OUTPUT LED INDICATOR RELAY CONTACT VOLTAGE RANGE INPUT CURRENT MONITORING INPUTS DISPLAY MONITOR CONTROL COMM. INTERFACE WORKING TEMP. ENVIRONMENT WORKING HUMIDITY STORAGE TEMP., HUMIDITY VIBRATION SAFETY STANDARDS RKP-1U -CMU1 RKP-CMU1 Display the DC output voltage, current, and internal temperature of each RCP-2000 unit PM Bus signal for each RCP-2000 unit Green: Power on Note.3 12 ~ 15VDC Red:Alarm 4 user programmable relay, relay contact rating(max.): 30V/1A resistive 1A/12VDC 0.8A/15VDC PM Bus signal for each RCP-2000 unit LCD 16x2 Alphanumeric Matrix Display / PC Web Page Display Output Voltage / Load Current / Temperature / Input Voltage Output Voltage, Current Limit, ON/OFF USB, RS-232, Ethernet Note.1 -25 ~ +70 FUNCTION 20 ~ 90% RH non-condensing -40 ~ +85 , 10 ~ 95% RH 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes Design refer to TUV EN60950-1 UL60950-1, TUV EN60950-1 approved O/P-FG:0.7KVDC WITHSTAND VOLTAGE Note.2 I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.7KVDC SAFETY & ISOLATION RESISTANCE Note.2 I/P-O/P, I/P-FG,O/P-FG:100M Ohms / 500VDC / 25 / 70% RH O/P-FG:100M Ohms / 500VDC / 25 EMC EMC EMISSION Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3 EMC IMMUNITY MTBF OTHERS NOTE / 70% RH Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-1(EN50082-2), light industry level, criteria A 110.5K hrs min. MIL-HDBK-217F (25 ) 147.5*127*41mm (L*W*H) 0.8Kg; 16pcs/13.8Kg/0.79CUFT 486.6*350.8*44mm (L*W*H) 4.4Kg; 3pcs/14.2Kg/2.67CUFT DIMENSION PACKING 1. LCD may freeze under -10 . 2. SK100 and all of signal connectors (except CN502, CN503, and USB port) are considered as O/P. 3. Recommanded use MEAN WELL power adaptor series: GS12, GS15, GS18, GE12, GE18. File Name:RKP-CMU1-SPEC 2012-03-20 1U Rack Control and Monitoring Unit Mechanical Specification (Single Unit) 78 40.9 RKP-CMU1 Case No. 959A Unit:mm 2-M3 L=6mm 147.5 18 41 Fig1 MEAN WELL Ethernet JK500 8 1 DC IN CN503 1357 2468 127 12 RY1 RY2 RY3 RY4 CN502 5 9 RS-232 1 1 JK1 8 78 40.9 2-M3 L=6mm 78 40.9 2-M3 L=6mm BOTTOM VIEW 71 23 File Name:RKP-CMU1-SPEC 2012-03-20 1 8 1 TB4 6 SK100 USB 1 2 1U Rack Control and Monitoring Unit Mechanical Specification (Rack System) RKP-CMU1 Case No. 959D Unit:mm Fig1 14 USB 25 13 1 Fig2 1 ADDRESS SWITCH B ADDRESS SWITCH 14 CN500 13 25 1 SK100 DC IN TB4 RY1 RY2 RY3 RY4 2 8 1 10 8 .2 ADDRESS SWITCH B 10 8.2 ADDRESS SWITCH 14 JK500 CN503 CN502 CN500 13 25 1 SK100 DC IN TB4 RY1 RY2 RY3 RY4 8 1 IEC320-C20 IEC320-C20 JK500 CN503 CN502 440 125 350.8 125 50 24 22 22 46 Air flow direction Module B Module A 44 7.1 7 10.2 USB DC OK DC OK 466.1 483.6 File Name:RKP-CMU1-SPEC 2012-03-20 7.42 29.48 MEAN WELL 50 125 125 3-M5 L=6mm SVR1 SVR1 JK1 RS-232 1357 2468 Ethernet RKP-1UI-CMU1 JK1 RS-232 1357 2468 Ethernet RKP-1UT-CMU1 L N FG L N FG + + _ _ A A Fig3 8 1 1 8 Mounting Bracket 3-M5 L=6mm 1U Rack Control and Monitoring Unit CN500 Pin No. Assignment Connector Pin No. Assignment(CN500) : D-Type Right Angle 25 positions Pin No. 1 2 3 4 5 Assignment ON/OFF-A AC-OK-A DC-OK-A PV-A T-ALARM-A Pin No. 6 7 8 9 10 Assignment FAN FAIL-A ON/OFF-B AC-OK-B DC-OK-B PV-B Pin No. 11 12 13 14 15 Assignment T-ALARM-B FAN FAIL-B +5V-AUX +12V-AUX GND-AUX Pin No. 16~21 22 23 24 25 Assignment N.C. +S -S +V -V RKP-CMU1 JK1 Pin No. Assignment Connector Pin No. Assignment(JK1) : RJ45 8 positions Pin No. 1 2 3 Assignment DA DB -V Pin No. 4 5 6 Assignment CONTROL NC SDA Pin No. 7 8 Assignment SCL GND-AUX CN502 Pin No. Assignment Connector Pin No. Assignment(CN502) : D-type Male 9 positions Pin No. 1,4,6,7,8,9 2 Assignment NC RXD Pin No. 3 5 Assignment TXD GND-FG CN503 Pin No. Assignment Connector Pin No. Assignment(CN503) : HRS DF11-8DP-2DS or equivalent Pin No. 1 2,4,6,8 3 Assignment D-IN1 GND-FG D-IN2 Pin No. 5 7 Assignment D-IN3 D-IN4 JK500 Pin No. Assignment Connector Pin No. Assignment(JK500) : RJ45 8 position Pin No. 1 2 3 Assignment TX+ TXRX+ Pin No. 4,5,7,8 6 Assignment NC RX- TB4 Pin No. Assignment Connector Pin No. Assignment(TB4) : DECA MX422-25412 or equivalent Pin No. Assignment 1 Relay1-NO 2 Relay1-NC 3 Relay1-COM Pin No. 4 5 6 Assignment Relay2-NO Relay2-NC Relay2-COM Pin No. 7 8 9 Assignment Relay3-NO Relay3-NC Relay3-COM Pin No. 10 11 12 Assignment Relay4-NO Relay4-NC Relay4-COM SK100 Pin No. Assignment Connector Pin No. Assignment(SK100): Schurter 4840.2201 or equivalent Pin No. 1 Assignment +VIN Pin No. 2 Assignment -VIN F ile Name:RKP-CMU1-SPEC 2012-03-20 1U Rack Control and Monitoring Unit CN500 IN/OUT Connector pins function description Pin No. 1,7 2,8 3,9 4,10 5,11 6,12 13 14 15 16~21 22 23 24 25 Function ON/OFF AC-OK DC-OK PV T-ALARM FAN FAIL +5V-AUX RKP-CMU1 Description Each unit can separately turn the output on and off by electrical signal or dry contact between ON/OFF A,B(pin 1,7) and +5V-AUX(pin 13). Short: ON, Open:OFF. (Note.2) Low : When the input voltage is 87Vrms. High : when the input voltage in 75Vrms. (Note.2) High : When the Vout 80 5%. Low : When Vout 80 5%. (Note.2) Connection for output voltage trimming. The voltage can be trimmed within its defined range. (Note.1) High : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm. Low : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. (Note.2) High : When the internal fan fail. Low : When the internal fan is normal. (Note.2) Auxiliary voltage output, 4.5 ~ 5.5V, referenced to GND- AUX (pin 15). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. +12V-AUX Auxiliary voltage output, 10.8 ~ 13.2V, referenced to GND- AUX (pin 15). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Not used. N.C. Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted +S in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. -S +V -V Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Positive output voltage. For local sense use only, can't be connected directly to the load. Negative output voltage. For local sense use only, can't be connected directly to the load. J K1 IN/OUT Connector pins function description Pin No. 1,2 3 4 5 6 7 8 Function DA,DB -V CONTROL NC SDA SCL GND-AUX Description Differential digital signal for parallel control. (Note.1) Negative output voltage. For parallel control, can't be connected directly to the load. Remote ON/OFF control pin used in the PMBus interface. (Note.2) Not use. Serial Data used in the PMBus interface. (Note.2) Serial Clock used in the PMBus interface. (Note.2) Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Note.1: Non-isolated signal, referenced to the output terminals (-V). Note.2: Isolated signal, referenced to GND-AUX. CN502 IN/OUT Connector pins function description Pin No. 1,4,6,7,8,9 2 3 4 Function NC RXD TXD GND-FG Description Not used. Receive data used in the RS-232 interface. Transmit data used in the RS-232 interface. RS-232 common GND. This signal connects to FG and isolated from -V and GND-AUX. CN503 IN/OUT Connector pins function description Pin No. 1,3,5,7 2,4,6,8 Function D-IN1 D-IN2 D-IN3 D-IN4 GND-FG Description The isolated digital input signal and referenced to GND-FG. Open form GND-FG or +5V : Logic "1" input to RKP-CMU1 short to GND-FG or 0V : Logic "0" input to RKP-CMU1 Common GND for D-IN. This signal connects to FG and isolated from -V and GND-AUX. JK500 IN/OUT Connector pins function description Pin No. 1,2 3,6 4,5,7,8 Function TX+/TXRX+/RXNC Description Transmit data used in the Ethernet interface. Receive data used in the Ethernet interface. Not used. File Name:RKP-CMU1-SPEC 2012-03-20 1U Rack Control and Monitoring Unit RKP-CMU1 T B4 IN/OUT Connector pins function description Pin No. 1,4,7,10 2,5,8,11 3,6,9,12 Function Relay-NO Relay-NC Description Normal-open contact of programmable relay. Normal-close contact of programmable relay. Relay-COM Common for NO/NC contact. Note: Relay contact rating (max.) : 30V/1A resistive. SK100 IN/OUT Connector pins function description Pin No. 1 2 Function +VIN -VIN Description Positive input voltage for RKP-CMU1. Negative input voltage for RKP-CMU1. Function Manual 1.Communication interface RKP-CMU1 can control and monitor RCP-2000 parameter via PMBus communication, and PC can manage the whole system by using USB, RS232, or Ethernet to connect to RKP-CMU1. USB PMBus RS-232 Ethernet 2.RCP-2000 Monitoring and control RKP-CMU1 can monitor parameter of RCP-2000 such as output voltage, output current, internal temperature, status, serial number, and firmware version. It also can turn RCP-2000 on/off together or separately by using "ON/OFF" pin in CN500 or PMBus "CONTROL" pin in JK1 or PMBus "OPERATION" command, shows below. By using PMBus, output voltage and over load protection of RCP-2000 are adjustable. RKP-1U ON/OFF pin Connect to +5V-AUX Connect to +5V-AUX Open Open Don't care PMBus CONTROL pin Open Connect to +5V-AUX Open Connect to +5V-AUX Don't care PMBus OPERATION command 80h (ON) 80h (ON) 80h (ON) 80h (ON) 00h (OFF) RCP-2000 Output status ON ON OFF ON OFF 3.Real time clock, Data Log and Event Log RKP-CMU1 has a build-in real time clock data to display actual date/time and for log time stamp. The data logger is designed to store operating data when the systems works. It has 1000 recodes and the interval of log is programmable from 1 to 60 minutes. The event log store system condition when alarm occur and remove. There are 600 records in event log. 4.Programmable relay There are 4 relays and each relay has normal open, normal close and common contact in terminal block. Their active conditions are programmable for flexible application, like charger and generator control, shows below. Function Sub-function 1.Any alarm 2.OVP 3.OLP 4.Short circuit 5.OTP 6.High Temperature 7.AC fail 8.Fan lock 9.PMBus error PSU Parameter Alarm N/A N/A File Name:RKP-CMU1-SPEC 2012-03-20 1U Rack Control and Monitoring Unit RKP-CMU1 PSU PSU0~ 31 PSU0~ 31 N/A Parameter 0 sec. 1 ~ 600 sec. 0 sec. 1 ~ 600 sec. N/A Function PSU ON PSU OFF Digital input Sub-function 1.Immediately 2.Delay 1.Immediately 2.Delay D-IN1 ~ D-IN4 5.PMBus communication interface RKP-CMU1 integrates PMBus into RCP-2000 control. The supported PMBus commands are shown below. Command Code 01h 02h 19h 20h 21h 22h 46h 47h 79h 7Ah 7Bh 7Ch 7Dh 80h 81h 88h 8Bh 8Ch 8Dh 90h 91h 98h 99h 9Ah 9Bh 9Ch 9Dh 9Eh Command Name OPERATION ON_OFF_CONFIG Transaction Type R/W Byte Read Byte Read Byte R Byte R Word R/W Word R/W Word R Byte R Word R Byte R Byte R Byte R Byte R Byte R Byte R Word R Word R Word R Word # of data Bytes 1 1 1 1 2 2 2 1 2 1 1 1 1 1 1 2 2 2 2 2 2 1 12 12 6 3 6 12 Description Remote ON/OFF control ON/OFF function configuration Capabilities of a PMBus device Define data format for output voltage (format: Linear, N= -9) Output voltage setting value (format: Linear, N= -9) Output voltage trimming value (format: Linear, N= -9) Output overcurrent setting value Define protection and response when an output overcurrent fault occurred Summary status reporting Output voltage status reporting Output current status reporting AC inpit voltage status reporting Temperature status reporting Manufacture specific status reporting Fan1 and 2 status reporting AC input voltage reading value (format: Linear, N=-1) Output voltage reading value (format: Linear, N= -9) Output current reading value (format: Linear, N= -3) Temperature 1 reading value (format: Linear, N= -3) Fan speed 1 reading value (format: Linear, N= 4) Fan speed 2 reading value (format: Linear, N= 4) The compliant revision of the PMBus (default: 11h for Rev. 1.1) Manufacturer's name Manufacturer's model name Firmware revision Manufacturer's factory location Manufacture date. (format: YYMMDD) Product serial number CAPABILITY VOUT_MODE VOUT_COMMAND VOUT_TRIM IOUT_OC_FAULT_LIMIT IOUT_OC_FAULT_RESPONSE STATUS_WORD STATUS_VOUT STATUS_IOUT STATUS_INPUT STATUS_TEMPERATURE STATUS_MFR_SPECIFIC STATUS_FANS_1_2 READ_VIN READ_VOUT READ_IOUT READ_TEMPERATURE_1 READ_FAN_SPEED_1 READ_FAN_SPEED_2 PMBUS_REVISION MFR_ID MFR_MODEL MFR_REVISION MFR_LOCATION MFR_DATE MFR_SERIAL R Word R Word R Byte Block Read Block Read Block Read Block R/W Block R/W Block R/W File Name:RKP-CMU1-SPEC 2012-03-20