FEATURES AND SPECIFICATIONS Reliable Custom Solutions for Board-to-Board Power Interconnects Power Dock is a modular connector system offering a broad range of options to provide custom solutions for AC and DC power requirements. Features include vertical or right angle board orientations and sequential mating. They are ideal for connecting power supplies used in high-end computer and telecom equipment. Power Dock connectors are drop-in replaceable and intermateable with existing popular power connectors, now giving customers a valuable second source. Selecting the exact Power Dock connector system will be easy using the Power Dock configurator website. The website enables customers to choose the module components and the module sequence they need and then instantly receive a price, part number, drawing with basic dimensions and the option to order samples. Features and Benefits I Vertical or right angle styles for parallel or perpendicular board mating orientations I Rated up to 35.0A for a variety of power applications I Three mating sequence options for hot pluggability I Press-fit (compliant pin) or solder through hole termination for use with a range of PCB thicknesses I Signal modules available in 6 or 24 circuits to facilitate customization I Guiding pins enable self-aligning of mated assemblies
Power Dock™ Modular Plug and Socket Configured Assemblies
Specifications Electrical Voltage: 250V or 600V Current: Power Contacts — 35.0A per mated contact Signal Contacts — 3.0A per mated contact Contact Resistance: Power Contacts — 2 milliohms max. Signal Contacts — 15 milliohms max. Dielectric Strength: No Breakdown Insulation Resistance: 5000 Megohms min. Mechanical Mating Force: Power Contact — 17.8N (4.0 lbf) max. Signal Contact — 1.4N (5 ozf) max. Unmating Force: Power Contact — 4.4N (1.0 lbf) min. Signal Contact — 0.1N (0.5 ozf) min. Durability: 250 mating cycles Housing Contact Retention: 22.2N Physical Contact: Copper Alloy Plating: Select Gold over Nickel Operating Temperature: -40 to +105°C
Applications I Telecommunications Equipment I High-End Computer Servers I Power Distribution Systems I Low Noise Power Supplies I Switched Mode Power Supplies (SMPS) I Power Factor-Correcting Power Supplies I Uninterruptible Power Supplies (UPS)
ORDERING INFORMATION Series 45481 45482 45483 45484 45485 Description Vertical Plug Assembly Vertical Plug Assembly Vertical Socket Assembly Vertical Socket Assembly Right Angle Plug Assembly Termination Solder Press-fit Solder Press-fit Solder
Fax to Molex at 630-512-8620
Molex Power Dock™ Connector Assembly Design Form
Company Contact Name Telephone
Location Title Fax
Use this form to configure a Power Dock connector. Simply follow the step-by-step ( instructions below and fax this form to 630-512-8620. Once Molex has received Signature this form, a drawing will be created and sent to you for final approval.
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Quantity Required
Email Address Date
STEP 1
Choose from the following modules to create an assembly.
Solder Terminated Modules
250V Power Modules (Vertical) 250V Power Modules (Right Angle)
Mounting, Spacer and Guide Modules
Flange Modules Spacer Modules
(without contacts)
PD100 Socket PD500 Left Flange Mount PD511 Vertical or Right Angle 250 V Spacer
PD101 Standard
PD102 Pre-mate
PD103 Post-mate
PD105 Standard
PD106 Pre-mate
PD107 Post-mate
600V Power Modules (Vertical)
600V Power Modules (Right Angle)
PD501 Right Flange Mount
PD513 Vertical or Right Angle 600 V Spacer
PD116 Socket
PD117 Standard
PD118 Pre-mate
PD119 Post-mate
PD121 Standard
PD122 Pre-mate
PD123 Post-mate
Guide Modules
Signal Modules (Vertical)
Signal Modules (Right Angle)
PD503 Passive PD515 Active, M3 Threads PD517 Active, 4-40 Threads Vertical Guide Pins
PD502 Passive Vertical Guide Socket
PD301 24 Pin Socket
PD300 24 Pin Standard PD302 24 Pin Standard PD314 6 Pin Standard
PD507 Passive Right Angle Guide Pin
PD506 Passive PD516 Active Right Angle Guide Sockets
PD313 6 Pin Socket
PD312 6 Pin Standard
Press-Fit Terminated Modules For 2.36mm (.093") or greater board thickness
Signal Modules (Vertical) 250V Power Modules (Vertical)
PD401 24 Pin Socket
PD400 24 Pin
PD200 Socket
PD201 Standard
PD202 Pre-mate
PD203 Post-mate
600V Power Modules (Vertical)
PD413 6 Pin Socket
PD412 6 Pin
PD216 Socket
PD217 Standard
PD218 Pre-mate
PD219 Post-mate
STEP 2
Place your chosen module numbers in the boxes at right (left to right) with the mating side facing. For right angle modules, the tails are to face downward. First Assembly Mating Assembly
PD PD PD PD PD PD PD PD PD PD PD PD PD PD
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STEP 3 -
(Use for Solder Modules Only)
Board Thickness Solder Tail Length First Assembly Mating Assembly 1.57mm (.062") 2.92mm (.115") 2.36mm (.093") 3.60mm (.143") 3.17mm (.125") 4.50mm (.177") Retentive Feature
Place an “X” for the board thickness or solder tail length of each assembly. Place an Power Module with “X” for retentive feature (see right for more retentive feature information).
Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com
Order No. USA-196 Rev. 1
Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com
Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com
Printed in USA/2K/JI/JI/2005.07
European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com
Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550
©2005, Molex
Visit the Power Dock configurator website at www.power-dock.com
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