0640160033

DLH-Putt Pump Dieless Head Crimper PUTT PUMP DIELESS HEAD CRIMPER With Swivel Bench Adapter and Terminal Locator Instruction Manual Order No. 19286-0065 Engineering. No. PPDLHBA-CS For Insulated and Non-Insulated Terminal and Splices  Description  Operation  Maintenance Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 1 of 29 DLH-Putt Pump Dieless Head Crimper Safety Warnings and Information Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. DANGER: DANGER Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING: WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events that could lead to personal injury. WARNING Always wear proper eye protection when Operating or servicing this equipment. Failure to wear eye protection could result in serious eye injury from flying debris. WARNING Never wear clothing or jewelery that is loose or That could potentially hang into the equipement and get caught. Failure to observe this warning could result in Severe Injury or death. WARNING Never operate, service, install, or adjust this machine without proper instruction and without first reading and understanding the instructions in this manual and all applicable tool and/or wire processing machine. manuals. Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 WARNING Heavy Object To avoid muscle strain or back injury, use lifting aids and proper lifting techniques when removing or replacing. Failure to observe these precautions may result in injury or property damage. WARNING Never install or service this machine while connected to any electrical power source. Disconnect power by unplugging this tool from its power source. Failure to observe this warning could result In severe injury or death. WARNING Always wear proper ear protection when Operating or servicing this applicator. Failure to observe these precautions may result in Injury or property damage. UNCONTROLLED COPY Page 2 of 29 DLH-Putt Pump Dieless Head Crimper WARNING WARNING Do not use compressed air to clean this equipment. The forces created by compressed air can force debris into the tool. Never use this tool without guards or safety devices that are intended to prevent hands from remaining in the die space. Failure to observe this warning could result In severe injury or death. Failure to observe these precautions may result in injury or property damage. WARNING WARNING Hand/Foot Operated Maximum Capacity: 10,000 PSI Do not exceed the PSI hydraulic rating noted on the pump nameplate or tamper with the internal high-pressure relief valve. Before operating the hydraulic pump, all hose connections must be tightened with proper tools. Do not over-tighten. Connections need only be tightened securely and leak-free. Over-tightening may cause premature thread failure or may cause high-pressure fittings to split at pressures lower than their rated capacities Pump Creating pressure beyond rated capacities may result in personal injury. Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir. An overfill may cause personal injury due to excess reservoir pressure created when cylinders are retracted. Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump and shift the control valve twice to release all pressure. WARNING Never attempt to grasp a leaking hose under pressure with your hands. The force of escaping hydraulic fluid could cause serious injury. Air Hydraulic Do not subject the hose to potential hazard such as fire, Pump extreme heat or cold, sharp surfaces, or heavy impact. Do not allow the hose to kink, twist, curl, or bend so tightly that the oil flow within the hose is blocked or reduced. Periodically inspect the hose for wear because any of these conditions can damage the hose and possibly result in personal injury. Cylinder Do not set poorly balanced or off- center loads on a cylinder. The load may tip and cause personal injury. Do not use the hose to move attached equipment. Stress may damage hose and possibly cause personal injury. Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses must not encounter corrosive materials such as creosote-impregnated objects and some paints. Consult the manufacturer before painting a hose. Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury. WARNING Air Supply Shut off and disconnect the air supply when the pump is not in use or before breaking any connection in the system. Never paint the couplers. Hose deterioration due to corrosive materials may result in possible personal injury Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 3 of 29 DLH-Putt Pump Dieless Head Crimper WARNING MOLEX CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE PRODUCT USE, LACK OF MAINTENANCE, OR INCORRECT PRODUCT AND SYSTEM APPLICATION. CAUTION Failure to observe these precautions may result in injury or property damage. CAUTION Never perform any service or maintenance other than as described in this manual. Never modify, alter or misuse the equipment Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Failure to observe this precaution may result in injury and property damage. Tooling Technical Assistance Molex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group. Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global). This assistance is limited to the operation and set-up of a customer’s Molex Press Assembly. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative. When calling for service on the tool a copy of the Tooling Manual and Specific Applicator Tooling Specification Sheet should be present and a person that is familiar with the applicator should be present. Be sure the following information is supplied: 1. 2. 3. 4. 5. 6. 7. 8. Customer name Customer address Person to contact such as (name, title, e-mail, and telephone number Press order number (Lease number also if applicable) Serial number (Lease number also if applicable) Molex Connector product order number Urgency of request Nature of problem Molex Application Tooling Group 2200 Wellington Court Lisle, IL 60532, USA Tel: +1 (630) 969-4550 Fax:+1 (630) 505-0049 Visit our Web site at http://www.molex.com Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 4 of 29 DLH-Putt Pump Dieless Head Crimper Table of Contents Contents PUTT PUMP DIELESS HEAD CRIMPER ............................................................................................................................. 1 Order No. 19286-0065........................................................................................................................................................... 1 Safety Warnings and Information ...................................................................................................................................... 2 Section 1 ............................................................................................................................................................................... 6 General Description .......................................................................................................................................................... 6 General Description .......................................................................................................................................................... 7 1.1 Description (See Figure 2-1).................................................................................................................................. 7 1.2 Features ................................................................................................................................................................ 7 1.3 Technical Specification .......................................................................................................................................... 7 1.4 Delivery Check ...................................................................................................................................................... 7 1.5 Tools...................................................................................................................................................................... 7 Section 2 ............................................................................................................................................................................... 8 Set-Up and Adjustments ................................................................................................................................................... 8 Principal Mechanical Parts of the 19286-0065 (PPDLHBA-CS) ........................................................................................ 9 2.1 Set-Up ................................................................................................................................................................. 10 Air Supply Hook-Up .................................................................................................................................................... 10 Hydraulic Connections and Bench Mounting .............................................................................................................. 10 2.2. Adjustments ......................................................................................................................................................... 11 2.3. Alternative Pump Settings ................................................................................................................................... 11 Section 3 ............................................................................................................................................................................. 12 Terminal Specifications and Crimping Operation ............................................................................................................ 12 3.1 SCOPE ................................................................................................................................................................ 13 3.2 Terminal Chart ..................................................................................................................................................... 13 3.3 Crimping Terminals ............................................................................................................................................. 19 Section 4 ............................................................................................................................................................................. 20 4.1 Lubrication ........................................................................................................................................................... 21 4.2 Bleeding Air From The System ............................................................................................................................ 21 4.3 Inspecting The Hydraulic Fluid Level ................................................................................................................... 21 4.4 Draining and Flushing the Reservoir ................................................................................................................... 21 4.5 Refilling The Reservoir ........................................................................................................................................ 21 4.6 Venting the Reservoir .......................................................................................................................................... 22 4.7 Priming the Pump Unit ......................................................................................................................................... 22 4.8 Periodic Cleaning ................................................................................................................................................ 22 4.9 Spare Parts ......................................................................................................................................................... 23 4.10 Perishable Parts .................................................................................................................................................. 23 4.11 Storage ................................................................................................................................................................ 23 Section 5 ............................................................................................................................................................................. 24 5.1 Main Parts List and Assembly Drawings ............................................................................................................. 25 Swivel Base Parts List ................................................................................................................................................ 26 Swivel Base Assembly ................................................................................................................................................ 26 Steel Head Parts List .................................................................................................................................................. 27 Steel Head Assembly ................................................................................................................................................. 27 5.2 Troubleshooting ................................................................................................................................................... 28 Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 5 of 29 DLH-Putt Pump Dieless Head Crimper Section 1 General Description 1.1 Description 1.2 Features 1.3 Technical Specifications 1.4 Delivery Check 1.5 Tools Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 6 of 29 DLH-Putt Pump Dieless Head Crimper General Description 1.1 Description (See Figure 2-1) The Molex Putt Pump Dieless Head Crimper is a combination Air and Hydraulic crimping system which utilizes four crimp “nibs” (3 moving and one stationary). The three movable nibs close against the terminal, which nests on the fourth nib, creating crimp indentations from the top, bottom and both sides, resulting in a four sided (quad) crimp. The operator adjusts the air pressure thru the air gauge to produce the proper crimp. This tool is designed to crimp 8 AWG to 500MCM insulated and uninsulated terminals and splices. This tool is also designed to crimp 8 AWG to 500MCM heavy duty compression terminals and connectors. These terminals are used for electrical and industrial applications such as generators, switch gear, transformers, motor controls, power distribution equipment, welding equipment, telcommunications and utilities.  Crimps a wide range of products and does not require die set changes, which reduce the overall cost and provides production flexibility.  Swivel base and terminal locator included to provide the operator with a user-friendly tool to increase productivity. Complete lightweight system that allows tool to be moved and stored easily. Doc. No: TM-192860065 Revision: G Pneumatic: Supply Pressure: Air Pressure: Cycle Time: 100 PSI (6.9 Bars) 125-PSI max. (8.6 Bars max.) 15 seconds 1.4 Delivery Check Carefully remove the Putt Pump Dieless Head from its shipping container and determine that the following items are included in the package. Description Quantity 19286-0029 Swivel Base Mount 19286-0200 Steel Head Assembly 19286-0059 PuttPump Power Unit with hoses 19286-0049 Filter regulator with gauge TM-192860065 Instruction Manual 1 1 1 1 1.5 Tools The following tools are recommended for setup and adjustments. 1.2 Features  1.3 Technical Specification Release Date: 05-12-04 Revision Date:10-07-15  Metric standard hex wrench set  Adjustable wrench  Wire stripper / cutter UNCONTROLLED COPY Page 7 of 29 DLH-Putt Pump Dieless Head Crimper Section 2 Set-Up and Adjustments 2.1 Setup 2.2 Adjustments 2.3 Alternative Pump Settings Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 8 of 29 DLH-Putt Pump Dieless Head Crimper Principal Mechanical Parts of the 19286-0065 (PPDLHBA-CS) FILTER REGULATOR GAUGE AIR HOSE HYDRAULIC HOSE ASSEMBLY PUTT PUMP POWER UNIT HYDRAULIC CYLINDER STEEL HEAD ASSEMBLY RESERVOIR UNIT VENTED CAP ADJUSTABLE LOCATOR SWIVEL BASE ASSEMBLY Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 Figure 2-1 UNCONTROLLED COPY Page 9 of 29 DLH-Putt Pump Dieless Head Crimper CAUTION: Always disconnect the air supply until the system is ready to operate. 2.1 Set-Up The principal mechanical parts of the 19286-0065 are illustrated in Section 6 Assembly Drawings. Air Supply Hook-Up WARNING: Seal all external pipe connections with a high quality, non-hardening pipe sealant. Teflon tape may also be used to seal hydraulic connections if only one layer of tape is used. 1. Select the 1/4 NPT threaded fittings that are compatible with your air supply. 2. Next install the fittings to the filter, regulator, gauge unit. The air supply should be 20 CFM (550 L/M) and 100 PSI (6.9 Bars) to obtain the rated hydraulic output. Air pressure should be regulated to a maximum of 125 PSI (8.6 Bars). See Figure 3-1. FILTER CAP: RED FOR SHIPPING AND BLACK (VENTED) FOR OPERATION HYDRAULIC HOSE AIR HOSE PUMP LUBRICATOR (OPTIONAL) AIR SUPPLY CUSTOMER SUPPLIED FILTER, REGULATOR, AND GAUGE Figure 3-1 QUICK DISCONNECT COUPLER 5/16-18 FLAT HEAD MACHINE SCREW (4) DIELESS CRIMPING HEAD Hydraulic Connections and Bench Mounting 1. Remove the dust cap from the cylinder on the crimp head. 2. Connect the quick disconnect coupler onto the cylinder inlet on the crimp head. See figure 3-1. 3. Replace the red filler cap on the pump reservoir with the black vented cap that is supplied with the unit. 4. Before attempting to crimp any terminals, be sure the Swivel Base is securely fastened to a clean, study work bench or table in a well-lighted area. Fasten the base with four 5/16-18 flat head machine screws, nuts and washers of sufficient length for the table top. (Not supplied). See Figure 3-2. Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 5/16 WASHER (4) WORK BENCH 5/16-18 HEX NUT (4) SWIVEL BASE UNCONTROLLED COPY Figure 3-2 Page 10 of 29 DLH-Putt Pump Dieless Head Crimper 2.2. Adjustments Recommended air pressure gauge settings to obtain proper crimp on noninsulated and insulated terminals and splices. Wire Size (AWG) *SPX Power Team Pump 8 6 4 2 1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM 40 PSI 45 PSI 50 PSI 55 PSI 65 PSI 65 PSI 70 PSI 75 PSI 75 PSI 85 PSI 90 PSI 90 PSI 100 PSI 100 PSI Pump Output Hydraulic Pressure (Ref.) 4000 PSI 4500 PSI 5000 PSI 5500 PSI 6500 PSI 6500 PSI 7000 PSI 7500 PSI 7500 PSI 8500 PSI 9000 PSI 9000 PSI 10,000 PSI 10,000 PSI DLH Head Crimp Pressure (Ref.) 4960 PSI 5580 PSI 6200 PSI 6820 PSI 8060 PSI 8060 PSI 8680 PSI 9300 PSI 9300 PSI 10,540 PSI 11,160 PSI 11,160 PSI 12,400 PSI 12,400 PSI *The SPX Power Team pump is currently shipped with the 19286-0065 tool. This pump has a 100:1 oil / air pressure ratio at the outlet hose with a 10,000 max. safety, regardless of air input. The pressure ratio at the crimp dies is 124:1 (6.2 ton max.) 2.3. Alternative Pump Settings The following chart shows the pressure settings for other equivalent pumps. (Ref. only) Wire Size (AWG) 8 6 4 2 1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 OTC Pump 30 PSI 35 PSI 40 PSI 45 PSI 60 PSI 60 PSI 65 PSI 70 PSI 70 PSI Enerpac Turbo Pump 21 PSI 25 PSI 28 PSI 32 PSI 42 PSI 42 PSI 46 PSI 50 PSI 50 PSI UNCONTROLLED COPY Page 11 of 29 DLH-Putt Pump Dieless Head Crimper Section 3 Terminal Specifications and Crimping Operation 3.1 Scope 3.2 Terminal Specifications Chart 3.3 Crimping Terminals Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 12 of 29 DLH-Putt Pump Dieless Head Crimper 3.1 SCOPE Heavy Duty Compression Terminals and Connectors 8 AWG to 500 MCM. Standard and Long Barrel with one to two holes for copper conductors only. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds, which indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 8 6 4 2 1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM Color Code Red Blue Gray Brown Green Pink Black Orange Purple Yellow White Red Blue Brown *UL – 486A 90 100 140 180 200 250 300 350 450 *UL – 486A – Terminals (Copper Conductors Only) The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. 3.2 Terminal Chart Wire Size: 8 AWG Terminal No. Terminal Eng No. (REF) 19063-0006 19063-0009 19063-0012 19063-0019 19063-0021 19063-0025 19063-0026 19063-0028 19063-0029 19063-0031 19063-0032 19063-0033 19063-0035 19063-0036 19063-0038 19063-0040 19063-0042 19063-0044 D-750-10 D-750-14 D-750-56 D-750-38 D-750-56 D-752-10 D-752-12 D-752-14 D-752-38 D-752-58 D-752-78 D-753-12 D-753-34 D-753-38 D-753-58 D-756-06 D-756-08 D-756-10 Doc. No: TM-192860065 Revision: G 8.50mm² Wire Strip Length In .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 mm 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 Wire Size: 8 AWG Insulation Diameter Maximum In mm .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 .265 6.73 Release Date: 05-12-04 Revision Date:10-07-15 Terminal No. Terminal Eng No. (REF) 19063-0046 19067-0001 19067-0003 19067-0006 19067-0008 19067-0012 19067-0016 19067-0018 19067-0022 19067-0025 19067-0028 19067-0030 19067-0031 19067-0032 19067-0033 19067-0034 19067-0035 19067-0037 D-756-14 D-950-06 D-950-08 D-950-10 D-950-14 D-950-56 D-951-10 D-951-14 D-951-38 D-951-56 D-952-12 D-952-38 D-952-76 D-953-12 D-953-34 D-953-58 D-956-06 D-956-08 8.50mm² Wire Strip Length UNCONTROLLED COPY In .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 mm 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 Insulation Diameter Maximum In mm .265 6.73 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 Page 13 of 29 DLH-Putt Pump Dieless Head Crimper Wire Size: 8 AWG Terminal No. Terminal Eng No. (REF) 19067-0039 19067-0041 19067-0128 19067-0129 19071-0132 19071-0134 19071-0136 19071-0140 19071-0144 19071-0146 19071-0148 19071-0150 19071-0153 19071-0156 19071-0158 19071-0161 19071-0162 19071-0163 19071-0164 19071-0166 19071-0168 19071-0169 19071-0170 19071-0171 19071-0172 19071-0173 19071-0174 19071-0176 19071-0178 19071-0180 19071-0182 19071-0334 19154-0041 19193-0143 19193-0146 19193-0149 19193-0152 19193-0157 19193-0159 19193-0163 19193-0167 19193-0171 19193-0175 19193-0178 19193-0179 19193-0182 19193-0184 19193-0185 19193-0186 19193-0187 19193-0190 19193-0191 19193-0192 19193-0193 19193-0194 19193-0195 19193-0196 19193-0198 19193-0200 19193-0202 19193-0204 19202-0054 19205-0004 19215-0034 19221-0167 D-956-10 D-956-14 D-951-76 D-952-58 D-650-06X D-650-08X D-650-10X D-650-14X D-650-56X D-651-10X D-651-14X D-651-38X D-651-56X D-651-76X D-652-10X D-652-14X D-652-38X D-652-56X D-652-58X D-652-76X D-653-12X D-653-14X D-653-34X D-653-38X D-653-56X D-653-58X D-653-76X D-656-06X D-656-08X D-656-10X D-656-14X D-652-12X D-654X D-350-06 D-350-08 D-350-10 D-350-14 D-350-56 D-351-10 D-351-14 D-351-38 D-351-56 D-351-76 D-352-10 D-352-12 D-352-14 D-352-38 D-352-56 D-352-58 D-352-76 D-353-12 D-353-14 D-353-34 D-353-38 D-353-56 D-353-58 D-353-76 D-356-06 D-356-08 D-356-10 D-356-14 D-754 D-355 D-354 HDC-8102-CC Doc. No: TM-192860065 Revision: G 8.50mm² Wire Strip Length In .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .375 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .438 .375 .312 .375 .610 mm 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 9.53 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 11.11 9.53 7.92 9.53 15.49 Wire Size: 8 AWG Insulation Diameter Maximum In mm .350 8.89 .350 8.89 .350 8.89 .350 8.89 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.77 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .385 9.78 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A .265 6.73 N/A N/A .170 4.32 N/A N/A Release Date: 05-12-04 Revision Date:10-07-15 Terminal No. Terminal Eng No. (REF) 19221-0212 19221-0223 19221-0224 19221-0225 19221-0226 19221-0290 19221-0315 HDC-810-CC BCL-810-PL BCL-814-PL BCL-8516-PL BCL-838-WP-PL HDCL-8102-CC HDCL-810-CC Wire Strip Length In .516 .438 .438 .438 .438 .915 .984 Wire Size: 6 AWG Terminal No. Terminal Eng No. (REF) 19063-0048 19063-0050 19063-0052 19063-0054 19063-0056 19063-0059 19063-0061 19063-0062 19063-0063 19063-0064 19063-0065 19063-0066 19063-0067 19063-0069 19063-0071 19063-0073 19063-0076 19067-0043 19067-0045 19067-0047 19067-0052 19067-0055 19067-0059 19067-0061 19067-0062 19067-0063 19067-0064 19067-0065 19067-0067 19067-0069 19067-0071 19067-0073 19071-0185 19071-0188 19071-0190 19071-0193 19071-0196 19071-0200 19071-0201 19071-0203 19071-0204 19071-0206 19071-0207 19071-0208 19071-0218 19071-0221 19071-0225 19071-0229 19154-0045 19193-0206 19193-0209 19193-0212 19193-0216 E-757-08 E-757-10 E-757-14 E-757-38 E-757-56 E-757-76 E-758-10 E-758-12 E-758-14 E-758-38 E-758-56 E-758-58 E-758-76 E-760-08 E-760-10 E-760-14 E-760-56 E-957-08 E-957-10 E-957-14 E-957-38 E-957-56 E-957-76 E-958-12 E-958-14 E-958-38 E-958-58 E-958-76 E-960-08 E-960-10 E-960-14 E-960-56 E-657-08X E-657-10X E-657-14X E-657-38X E-657-56X E-658-10X E-658-12X E-658-14X E-658-38X E-658-56X E-658-58X E-658-76X E-660-08X E-660-10X E-660-14X E-660-56X E-662X E-357-08 E-357-10 E-357-14 E-357-38 8.50mm² UNCONTROLLED COPY mm 13.11 11.11 11.11 11.11 11.11 23.24 24.99 16.50mm² Wire Strip Length In .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .438 .468 .468 .468 .468 Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A mm 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.11 11.88 11.88 11.88 11.88 Insulation Diameter Maximum In mm .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .350 8.89 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .428 10.87 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 .440 11.17 N/A N/A N/A N/A N/A N/A N/A N/A Page 14 of 29 DLH-Putt Pump Dieless Head Crimper Wire Size: 6 AWG Terminal No. Terminal Eng No. (REF) 19193-0219 19193-0225 19193-0226 19193-0229 19193-0230 19193-0232 19193-0233 19193-0234 19193-0236 19193-0237 19193-0238 19193-0239 19193-0240 19193-0241 19193-0242 19193-0243 19193-0245 19193-0248 19193-0251 19193-0252 19202-0055 19205-0006 19215-0040 19221-0168 19221-0213 19221-0215 19221-0227 19221-0228 19221-0229 19221-0291 19221-0316 E-357-56 E-358-10 E-358-12 E-358-14 E-358-38 E-358-56 E-358-58 E-358-76 E-359-12 E-359-14 E-359-34 E-359-34 E-359-56 E-359-58 E-359-76 E-360-08 E-360-10 E-360-14 E-360-56 E-360-56R90 E-762 E-361 E-362 HDC-6142-CC HDC-614-CC HDC-610-CC BCL-614-WP-PL BCL-6516-WP-PL BCL-638-WP-PL HDCL-6142-CC HDCL-614-CC Wire Strip Length In .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .468 .438 .375 .438 .540 .547 .547 .468 .468 .468 .670 1.047 Wire Size: 4 AWG Terminal No. Terminal Eng No. (REF) 19063-0078 19063-0079 19063-0080 19063-0081 19063-0082 19063-0083 19063-0084 19063-0085 19063-0086 19063-0087 19063-0088 19063-0089 19063-0090 19063-0091 19063-0092 19067-0075 19067-0076 19067-0077 19067-0078 19067-0079 19067-0080 19067-0081 19067-0082 19067-0084 19067-0085 19067-0086 19067-0087 19067-0088 19067-0089 F-766-10 F-766-12 F-766-14 F-766-38 F-766-56 F-766-76 F-767-10 F-767-14 F-767-56 F-770-12 F-770-14 F-770-34 F-770-38 F-770-56 F-770-76 F-966-10 F-966-12 F-966-14 F-966-38 F-966-56 F-966-76 F-967-10 F-967-14 F-967-56 F-969-12 F-969-38 F-969-58 F-970-34 F-970-58 Doc. No: TM-192860065 Revision: G 16.50mm² mm 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.88 11.11 9.52 11.11 13.71 13.90 13.90 11.88 11.88 11.88 17.02 26.59 25.00mm² Wire Strip Length In .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 Wire Size: 4 AWG Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A .342 8.68 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A mm 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 Insulation Diameter Maximum In mm .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .432 10.97 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 .520 13.20 Release Date: 05-12-04 Revision Date:10-07-15 Terminal No. Terminal Eng No. (REF) 19071-0231 19071-0234 19071-0237 19071-0240 19071-0243 19071-0247 19071-0250 19071-0253 19071-0255 19154-0082 19193-0254 19193-0258 19193-0261 19193-0264 19193-0267 19193-0270 19193-0273 19193-0275 19193-0278 19193-0281 19193-0282 19193-0283 19193-0284 19193-0285 19193-0286 19193-0287 19193-0288 19193-0289 19193-0291 19193-0292 19193-0293 19193-0294 19202-0085 19205-0086 19215-0089 19221-0169 19221-0170 19221-0214 19221-0216 19221-0217 19221-0230 19221-0231 19221-0232 19221-0292 19221-0317 F-666-10X F-666-12X F-666-14X F-666-38X F-666-56X F-666-76X F-667-10X F-667-14X F-667-56X F-664X F-366-10 F-366-12 F-366-14 F-366-38 F-366-56 F-366-76 F-367-10 F-367-14 F-367-56 F-369-12 F-369-14 F-369-38 F-369-56 F-369-58 F-369-76 F-370-12 F-370-14 F-370-34 F-370-38 F-370-56 F-370-58 F-370-76 F-764 F-365 F-364 HDC-4142-CC HDC-45162-CC HDC-414-CC HDC-410-CC HDC-4516-CC BCL-414-PL BCL-4516-PL BCL-438-PL HDCL-4142-CC HDCL-414-CC Wire Strip Length In .531 .531 .531 .531 .531 .531 .531 .531 .531 .453 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .531 .610 .610 .594 .594 .610 .500 .500 .500 1.047 1.047 Wire Size: 2 AWG Terminal No. Terminal Eng No. (REF) 19063-0093 19063-0094 19063-0095 19063-0096 19063-0097 19063-0098 19063-0099 19063-0100 19063-0101 19063-0102 19063-0103 19063-0104 19063-0111 19063-0112 19063-0113 G-774-12 G-774-14 G-774-38 G-774-56 G-774-58 G-774-76 G-775-12 G-775-14 G-775-38 G-775-56 G-775-58 G-775-76 G-777-12 G-777-14 G-777-34 25.00mm² mm 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 11.50 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 13.48 15.49 15.49 15.09 15.09 15.49 12.70 12.70 12.70 26.58 26.59 35.00mm² Wire Strip Length UNCONTROLLED COPY In .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 Insulation Diameter Maximum In mm .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .605 15.36 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A .429 10.89 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A mm 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 Insulation Diameter Maximum In mm .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 .525 13.33 Page 15 of 29 DLH-Putt Pump Dieless Head Crimper Wire Size: 2 AWG Terminal No. Terminal Eng No. (REF) 19063-0114 19063-0115 19063-0116 19063-0117 19067-0090 19067-0091 19067-0092 19067-0093 19067-0094 19067-0095 19067-0096 19067-0097 19067-0098 19067-0099 19067-0100 19067-0105 19067-0106 19067-0107 19067-0108 19067-0109 19067-0110 19067-0130 19071-0272 19071-0273 19071-0275 19071-0276 19071-0277 19071-0278 19071-0279 19071-0281 19071-0283 19071-0285 19071-0287 19071-0289 19071-0290 19071-0291 19071-0292 19071-0293 19071-0294 19071-0295 19071-0296 19071-0297 19071-0298 19071-0299 19071-0300 19071-0301 19154-0049 19193-0296 19193-0297 19193-0298 19193-0299 19193-0301 19193-0302 19193-0303 19193-0305 19193-0307 19193-0309 19193-0311 19193-0318 19193-0319 19193-0320 19193-0321 19193-0322 19193-0324 19193-0611 G-777-38 G-777-56 G-777-58 G-777-76 G-974-12 G-974-14 G-974-38 G-974-56 G-974-76 G-975-10 G-975-14 G-975-38 G-975-56 G-977-34 G-977-58 G-776-12 G-776-14 G-776-38 G-776-56 G-776-58 G-776-76 G-974-58 G-674-12X G-674-14X G-674-38X G-674-56X G-674-58X G-674-76X G-675-10X G-675-14X G-675-38X G-675-56X G-675-76X G-676-12X G-676-14X G-676-38X G-676-56X G-676-58X G-676-76X G-677-12X G-677-14X G-677-34X G-677-38X G-677-56X G-677-58X G-677-76X G-672X G-374-12 G-374-14 G-374-38 G-374-56 G-374-58 G-374-76 G-375-10 G-375-14 G-375-38 G-375-56 G-375-76 G-377-12 G-377-14 G-377-34 G-377-38 G-377-56 G-377-76 G-377-76 Doc. No: TM-192860065 Revision: G 35.00mm² Wire Strip Length In .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .531 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 .578 mm 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 13.48 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 14.68 Wire Size: 2 AWG Insulation Diameter Maximum In mm .525 13.33 .525 13.33 .525 13.33 .525 13.33 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .525 .525 .525 .525 .525 .525 .600 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .655 .650 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 13.33 13.33 13.33 13.33 13.33 13.33 15.24 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.63 16.51 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Release Date: 05-12-04 Revision Date:10-07-15 Terminal No. Terminal Eng No. (REF) 19202-0057 19205-0008 19215-0046 19221-0171 19221-0172 19221-0218 19221-0219 19221-0220 19221-0233 19221-0235 19221-0236 19221-0293 19221-0294 19221-0323 19221-0324 G-772 G-373 G-372 HDC-2142-CC HDC-25162-CC HDC-214-CC HDC-2516-CC HDC-238-CC BCL-2516-PL BCL-238-PL BCL-212-WP-PL HDCL-2142-CC HDCL-25162-CC HDCL-214-CC HDCL-2516-CC Wire Strip Length In .531 .578 .531 mm 13.48 14.68 13.48 .780 .547 .547 .657 .593 .593 .593 1.052 1.052 1.266 1.266 19.81 13.90 13.90 16.69 15.06 15.06 15.06 26.72 26.72 32.16 32.16 Wire Size: 1 AWG Terminal No. Terminal Eng No. (REF) 19221-0173 19221-0174 19221-0221 19221-0237 19221-0238 19221-0239 19221-0271 19221-0272 19221-0273 19221-0295 19221-0296 19221-0334 19221-0335 HDC-1142-CC HDC-15162-CC HDC-114-CC BCL-1516-PL BCL-138-PL BCL-112-PL HDC-1516-CC HDC-138-CC HDC-112-CC HDCL-1142-CC HDCL-15162-CC HDCL-114-CC HDCL-1516-CC In .420 .770 .750 .656 .656 .656 .750 .750 .750 1.410 1.410 Terminal Eng No. (REF) 19063-0118 19063-0119 19063-0120 19063-0121 19063-0122 19063-0123 19063-0124 19063-0125 19063-0126 19063-0127 19063-0128 19067-0101 19067-0102 19067-0315 19071-0302 19071-0303 19071-0305 19071-0306 19071-0308 19071-0336 19071-0337 19071-0338 19193-0325 19193-0326 19193-0327 19193-0328 19193-0329 H-780-12 H-780-14 H-780-38 H-780-56 H-780-76 H-781-14 H-781-38 H-781-56 H-782-14 H-782-38 H-782-56 H-980-38 H-980-76 H-980-12 H-680-76X H-681-14X H-681-38X H-681-56X H-682-12X H-682-34X H-682-38X H-682-58X H-380-12 H-380-14 H-380-38 H-380-56 H-380-76 UNCONTROLLED COPY mm 10.67 19.56 19.05 16.66 16.66 16.66 19.05 19.05 19.05 35.81 35.81 Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 50.00mm² Wire Strip Length In .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 .765 Insulation Diameter Maximum In mm .509 12.92 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 42.5mm² Wire Strip Length Wire Size: 1/0 AWG Terminal No. 35.00mm² mm 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 19.43 Insulation Diameter Maximum In mm .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .595 15.11 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 .680 17.27 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Page 16 of 29 DLH-Putt Pump Dieless Head Crimper Wire Size: 1/0 AWG Terminal No. Terminal Eng No. (REF) 19193-0330 19193-0331 19193-0333 19193-0556 19202-0058 19205-0009 19215-0047 19221-0176 19221-0242 19221-0240 19221-0241 19221-0274 19221-0275 19221-0276 19221-0277 19221-0297 19221-0298 19221-0336 19221-0337 19221-0353 19221-0377 19221-0393 19221-0394 19221-0422 19221-0423 19221-0436 19221-0437 19221-0440 19221-0441 19221-0847 H-381-14 H-381-38 H-381-56 H-381-12 H-783 H-384 H-383 HDC-10382-CC BCL-1012-PL BCL-10516-PL BCL-1038-PL HDC-1014-CC HDC-10516-CC HDC-1038-CC HDC-1012-CC HDCL-105162-CC HDCL-10382-CC HDCL-10516-CC HDCL-1038-CC HDCL-105162-CC BCL-1038 BCL-1012 BCL-10516 BCL-1014-PL BCL-1014 BCL-1012-WP-PL BCL-1012-PL BCL-1038-WP-PL BCL-1038-WP BCL-1010MM-PL Wire Strip Length In .765 .765 .765 .765 .578 .718 .625 1.070 .703 .703 .703 .875 .875 .875 .875 1.520 1.520 1.406 1.406 .860 .703 .703 .703 .703 .703 .703 .703 .703 .703 .703 Wire Size: 2/0 AWG Terminal No. Terminal Eng No. (REF) 19063-0129 19063-0130 19063-0131 19063-0132 19063-0133 19063-0134 19063-0135 19063-0136 19063-0137 19067-0109 19067-0110 19067-0111 19067-0112 19067-0113 19067-0114 19067-0115 19067-0116 19071-0309 19071-0310 19071-0311 19071-0312 19071-0313 19071-0314 19071-0339 19071-0340 19193-0341 19193-0342 19193-0345 19193-0346 19193-0348 J-785-12 J-785-14 J-785-38 J-785-56 J-785-76 J-787-12 J-787-34 J-787-58 J-787-78 J-985-12 J-985-14 J-985-38 J-985-56 J-985-76 J-987-12 J-987-34 J-987-58 J-685-12X J-685-14X J-685-38X J-685-56X J-685-76X J-687-12X J-687-34X J-687-58X J-385-12 J-385-14 J-385-38 J-385-56 J-385-76 Doc. No: TM-192860065 Revision: G 50.00mm² mm 19.43 19.43 19.43 19.43 14.68 18.23 15.88 27.18 17.85 17.85 17.85 22.23 22.23 22.23 22.23 38.61 38.61 35.71 35.71 21.84 17.85 17.85 17.85 17.85 17.85 17.85 17.85 17.85 17.85 17.85 mm 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 19.83 Terminal No. Terminal Eng No. (REF) 19193-0350 19193-0351 19193-0352 19193-0353 19202-0059 19205-0010 19215-0048 19221-0105 19221-0106 19221-0107 19221-0178 19221-0179 19221-0195 19221-0234 19221-0243 19221-0244 19221-0245 19221-0249 19221-0278 19221-0299 19221-0300 19221-0338 19221-0339 19221-0379 19221-0397 19221-0398 19221-0597 19221-0598 19221-0848 J-387-12 J-387-34 J-387-58 J-387-78 J-788 J-389 J-388 HDC-20516-CC HDC-2038-CC HDC-2012-CC HDC-20382-CC HDC-20122-CC HDC-205162-CC BCL-2014-PL BCL-20516-PL BCL-2038-PL BCL-2012-PL BCL-2014 HDC-2014-CC HDCL-20382-CC HDCL-20122-CC HDCL-2038-CC HDCL-2012-CC BCL-2038 BCL-2012 BCL-20516 BCL-2058 BCL-2058-PL BCL-2010MM-PL Terminal No. Terminal Eng No. (REF) Insulation Diameter Maximum In mm .675 17.14 .675 17.14 .675 17.14 .675 17.14 .675 17.14 .675 17.14 .675 17.14 .675 17.14 .675 17.14 .765 19.43 .765 19.43 .765 19.43 .765 19.43 .765 19.43 .765 19.43 .765 19.43 .765 19.43 .735 18.66 .735 18.66 .735 18.66 .735 18.66 .735 18.66 .675 17.14 .675 17.14 .675 17.14 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 19202-0060 19205-0012 19215-0049 19221-0108 19221-0109 19221-0110 19221-0180 19221-0181 19221-0182 19221-0246 19221-0247 19221-0248 19221-0301 19221-0302 19221-0325 19221-0326 19221-0355 19221-0381 19221-0401 19221-0402 19221-0478 19221-0570 19221-0862 K-793 K-393 K-394 HDC-3014-CC HDC-30516-CC HDC-3038-CC HDC-305162-CC HDC-30382-CC HDC-30122-CC BCL-30516-PL BCL-3038-PL BCL-3012-PL HDCL-30382-CC HDCL-30122-CC HDCL-3038-CC HDCL-3012-CC HDC-3012-CC BCL-3038 BCL-3012 BCL-30516 BCL-3014 BCL-3014-PL BCL-3010MM-PL In .781 .781 .781 .781 .688 .718 .640 .985 .985 .985 .980 .980 .980 .750 .750 .750 .750 .750 .985 1.690 1.690 1.422 1.422 .750 .750 .750 .750 .750 .750 Release Date: 05-12-04 Revision Date:10-07-15 Terminal Eng No. (REF) 19202-0061 19205-0013 L-778 L-378 mm 19.83 19.83 19.83 19.83 17.47 18.23 16.25 25.02 25.02 25.02 24.90 24.90 24.90 19.05 19.05 19.05 19.05 19.05 25.02 42.93 42.93 36.12 36.12 19.05 19.05 19.05 19.05 19.05 19.05 In .640 .672 .672 1.110 1.110 1.110 1.100 1.100 1.100 .812 .812 .812 1.650 1.650 1.547 1.547 1.110 .812 .812 .812 .812 .812 .750 UNCONTROLLED COPY mm 16.25 17.06 17.06 28.19 28.19 28.19 27.94 27.94 27.94 20.63 20.63 20.63 41.91 41.91 39.29 39.29 28.19 20.63 20.63 20.63 20.63 20.63 19.05 Insulation Diameter Maximum In mm .731 18.56 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 120.00mm² Wire Strip Length In .750 .750 Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A .670 17.02 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 95.00mm² Wire Strip Length Wire Size: 4/0 AWG Terminal No. 70.00mm² Wire Strip Length Wire Size: 3/0 AWG 70.00mm² Wire Strip Length In .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 .781 Wire Size: 2/0 AWG Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A .590 14.98 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A mm 19.05 19.05 Insulation Diameter Maximum In mm .831 21.10 N/A N/A Page 17 of 29 DLH-Putt Pump Dieless Head Crimper Wire Size: 4/0 AWG Terminal No. Terminal Eng No. (REF) 19215-0050 19221-0183 19221-0184 19221-0250 19221-0251 19221-0303 19221-0304 19221-0327 19221-0328 19221-0356 19221-0357 19221-0358 19221-0359 19221-0371 19221-0372 19221-0373 19221-0374 19221-0375 19221-0376 19221-0382 19221-0403 19221-0412 19221-0413 19221-0502 19221-0503 19221-0648 19221-0652 L-379 HDC-40382-CC HDC-40122-CC BCL-4038-PL BCL-4012-PL HDCL-40382-CC HDCL-40122-CC HDCL-4038-CC HDCL-4012-CC HDC-4014-CC HDC-40516-CC HDC-4038-CC HDC-4012-CC BCL-4038-PL (.625) BCL-4012-PL (.625) BCL-4058-PL (.625) BCL-4038 (.625) BCL-4012 (.625) BCL-4058 (.625) BCL-4038 BCL-4012 BCL-40516-PL BCL-40516 BCL-40516 BCL-40516-PL BCL-4014-PL BCL-4014 120.00mm² Wire Strip Length In .750 1.210 1.210 1.159 1.159 1.880 1.880 1.843 1.843 1.220 1.220 1.220 1.220 .859 .859 .859 .859 .859 .859 .859 .859 .859 .859 .859 .859 .859 .859 mm 19.05 30.73 30.73 29.44 29.44 47.75 47.75 46.81 46.81 30.99 30.99 30.99 30.99 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 21.8 Wire Size: 300 MCM AWG Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Wire Size: 250 MCM AWG 127.00mm² Terminal No. Terminal Eng No. (REF) 19221-0185 19221-0186 19221-0305 19221-0306 19221-0329 19221-0330 19221-0360 19221-0361 19221-0446 19221-0447 HDC-250382-CC HDC-250122-CC HDCL-250382-CC HDCL-250122-CC HDCL-25038-CC HDCL-25012-CC HDC-25038-CC HDC-25012-CC BCL-25038 BCL-25038-PL Wire Strip Length In 1.270 1.270 1.870 1.870 2.093 2.093 1.282 1.282 .859 .859 mm 32.26 32.26 47.50 47.50 53.16 53.16 32.56 32.56 21.8 21.8 Insulation Diameter Maximum In mm N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Wire Size: 300 MCM AWG Terminal No. Terminal Eng No. (REF) 19221-0187 19221-0188 HDC-300382-CC HDC-300122-CC Doc. No: TM-192860065 Revision: G 152.00mm² Insulation Diameter Wire Strip Length Maximum In mm In mm 1.330 33.78 N/A N/A 1.330 33.78 N/A N/A Release Date: 05-12-04 Revision Date:10-07-15 Terminal No. Terminal Eng No. (REF) 19221-0307 19221-0308 19221-0331 19221-0332 19221-0362 19221-0363 19221-0364 HDCL-300382-CC HDCL-300122-CC HDCL-30038-CC HDCL-30012-CC HDC-30038-CC HDC-30012-CC HDC-30058-CC 152.00mm² Insulation Diameter Wire Strip Length Maximum In mm In mm 2.060 52.32 N/A N/A 2.060 52.32 N/A N/A 2.235 56.77 N/A N/A 2.235 56.77 N/A N/A 1.407 35.74 N/A N/A 1.407 35.74 N/A N/A 1.407 35.74 N/A N/A Wire Size: 350 MCM AWG Terminal No. Terminal Eng No. (REF) 19221-0189 19221-0190 19221-0309 19221-0310 19221-0333 19221-0340 19221-0365 19221-0366 HDC-350382-CC HDC-350122-CC HDCL-350382-CC HDCL-350122-CC HDCL-35038-CC HDCL-35012-CC HDC-35012-CC HDC-35058-CC 177.30mm² Insulation Diameter Wire Strip Length Maximum In mm In mm 1.540 39.12 N/A N/A 1.540 39.12 N/A N/A 2.210 56.13 N/A N/A 2.210 56.13 N/A N/A 2.931 74.45 N/A N/A 2.931 47.45 N/A N/A 1.531 38.89 N/A N/A 1.531 38.89 N/A N/A Wire Size: 400 MCM AWG Terminal No. Terminal Eng No. (REF) 19221-0191 19221-0192 19221-0311 19221-0312 19221-0341 19221-0342 19221-0367 19221-0368 HDC-400382-CC HDC-400122-CC HDCL-400382-CC HDCL-400122-CC HDCL-40038-CC HDCL-40012-CC HDC-40012-CC HDC-40058-CC 202.70 mm² Insulation Diameter Wire Strip Length Maximum In mm In mm 1.590 40.37 N/A N/A 1.590 40.37 N/A N/A 2.280 57.91 N/A N/A 2.280 57.91 N/A N/A 2.469 62.71 N/A N/A 2.469 62.71 N/A N/A 1.594 40.49 N/A N/A 1.594 40.49 N/A N/A Wire Size: 500 MCM AWG Terminal No. Terminal Eng No. (REF) 19221-0193 19221-0194 19221-0313 19221-0314 19221-0343 19221-0344 19221-0369 19221-0370 HDC-500382-CC HDC-500122-CC HDCL-500382-CC HDCL-500122-CC HDCL-50038-CC HDCL-50012-CC HDC-50012-CC HDC-50058-CC UNCONTROLLED COPY 253.40 mm² Insulation Diameter Wire Strip Length Maximum In mm In mm 1.810 45.97 N/A N/A 1.810 45.97 N/A N/A 2.860 72.64 N/A N/A 2.860 72.64 N/A N/A 3.063 77.80 N/A N/A 3.063 77.80 N/A N/A 1.907 48.44 N/A N/A 1.797 45.64 N/A N/A Page 18 of 29 DLH-Putt Pump Dieless Head Crimper INDENTOR NIB 3.3 Crimping Terminals Before crimping, set the recommended air pressure gauge to obtain the proper crimp . See Section 3.2 (Adjustments). CENTER BARREL BETWEEN NIBS WIRE STOP 1. Adjust wire stop to position terminal barrel centered WIRE on the Indentor nibs. See figure 4-.1 2. Adjust wire stop so conductor is visible beyond INDENTOR NIB terminal barrel but not so far that it effects use of Figure 4-1 terminal. 3. Position the terminal in the locator as shown in Figure 4-2 and 4-3. Insert the properly stripped wire into the terminal barrel. The wire ends should butt up against the wire stop of the locator. MOVABLE JAWS (NIBBS) ADJUSTABLE WIRE STOP ADJUSTABLE WIRE STOP MOVABLE JAW (NIBB) TERMINAL Figure 4-2 TERMINAL Figure 4-3 TIGHTEN TO SECURE WIRE STOP 4. If the terminal is to big or the barrel of the terminal has a closed end, take off the locators and the wire stop. Position the terminal in the center of the jaws. Insert the properly stripped wire visually into the terminal barrel. as shown in Figure 4-4. 5. Depress the pedal on the putt pump to activate the jaws. The crimping process is done in small increments gradually allowing the press to fully crimp the terminal into the wire. 6. After the terminal is fully crimp, depress the elevated portion of the pedal to release the pump. This will allow the jaws to release. 7. Remove the crimp and inspect for proper crimp location. REMOVE WIRE STOP AND LOCATORS HEAVY DUTY TERMINAL Figure 4-4 Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 19 of 29 DLH-Putt Pump Dieless Head Crimper Section 4 Maintenance 4.1 Lubrication 4.2 Bleeding Air From the System 4.3 Inspecting the Hydraulic Fluid Level 4.4 Refilling the Reservoir 4.5 Periodic Cleaning 4.6 Spare Parts 4.7 Perishable Parts 4.8 Storage Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 20 of 29 DLH-Putt Pump Dieless Head Crimper 4.1 Lubrication WARNING: Any repair or servicing, which requires dismantling the pump must be performed in a dirt-free environment by a qualified technician. 4.4 Draining and Flushing the Reservoir IMPORTANT: Wipe the pump exterior completely clean before attempting this procedure! During the initial moments of activation or after prolonged use, a significant amount of air may accummulate within the hydraulic system. This entrapped air may cause the cylinder to respond slowly or behave in an unstable manner. 1. Loosen and remove the six screws that fasten the pump assembly to the reservoir. Remove the pump assembly from the reservoir. Do not damage the gasket, filter, or safety valve. 2. Clean the inside of the reservoir and refill with a suitable, non-flammable flushing oil. Rinse the filter clean. 3. Place the pump assembly back onto the reservoir and secure with two of the six screws. For best results, assemble the screws in opposite corners of the housing. 4. Run the unit for several minutes. Use the same method described in Section 3-7 (Priming the pump unit) 5. Drain and clean the reservoir once more. 6. Refill the reservoir with an approved, clean hydraulic oil and replace the pump assembly (with gasket) on the reservoir. Assemble the six machine screws and torque 25 to 30 in. lbs. To remove the air, run the system through several cycles (extending and retracting the ram) free of any load. The rams must be at a lower level than the pump to allow air to be released through the pump reservoir. IMPORTANT: Drain and clean the other hydraulic system components (hoses, cylinders, etc.) before reconnecting them to the pump. This will prevent contaminated oil from re-entering the pump. CAUTION: Always disconnect air supply before all maintenance. If the pump is operated on a continuous duty cycle for extended periods, the manufacturer recommends an automatic air line oiler be installed in the air inlet as close to the pumping unit as possible. Set the unit to feed approximately 1 drop of oil per minute into the system. Use SAE No. 10 oil. 4.2 Bleeding Air From The System 4.3 Inspecting The Hydraulic Fluid Level CAUTION: Always disconnect air supply before all maintenance. 1. Check the oil level in the reservoir after every 10 hours of use. 2. The oil level should come to within 1/2" of the filler plug with all hoses attached. 3. Drain and replenish the reservoir with an approved, high-grade hydraulic oil such as OTC 16355 after every 300 hours of use. Hoses: Hydraulic hoses on this unit carry a rating of 10,000 PSI. Replacement hoses must carry the same rating. Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 4.5 Refilling The Reservoir CAUTION: Always disconnect air supply before all maintenance. If additional oil must be added to the reservoir, use only an approved high grade hydraulic oil such as OTC 16355 (215 SSU @ 100° F). Clean the entire area around the filler plug before adding oil to the reservoir. Remove the filler plug and insert a clean funnel with filter. The ram must be fully retracted and the air supply disconnected when adding the oil to the reservoir. UNCONTROLLED COPY Page 21 of 29 DLH-Putt Pump Dieless Head Crimper 4.6 Venting the Reservoir To improve oil delivery and increase useable oil capacity, vent the reservoir by removing the vent screw from the filler plug before using the pump. See Figure 5-1. 3. Remove the screwdriver and depress the pump end of the pedal once more. 4. If the ram extends or pressure builds, the pump has been successfully primed. 5. If the pump does not respond, repeat the procedure, repeatedly jogging the air intake valve while holding the pedal in the RELEASE position. 4.8 Periodic Cleaning VENT SCREW CAUTION: Always disconnect air supply before all maintenance. A routine should be established to keep the pump as free from dirt as possible. Figure 5-1 4.7 Priming the Pump Unit If the pump unit must be primed, perform the following procedure: 1. Depress the release end of the pedal while holding down the air intake valve with a flathead screwdriver. See Figure 1-3. The air intake valve is located directly under the pedal in the area marked PUMP. This "button" is depressed simultaneously with the RELEASE area of the pedal during priming. 2. Allow the pump to cycle approximately 15 seconds. Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 1. All unused couplers should be sealed with thread protectors. 2. All hose connections must be free of grit and grime. 3. Any equipment hooked up to the pump should also be kept clean. 4. Use only an approved, clean hydraulic oil, such as OTC 16355, in this unit and change as recommended (every 300 hours). An example of a maintenance chart is shown below. Copy and use this chart to track the maintenance of your 19286-0065 or use this as a template to create you own schedule or use your company’s standard chart, if applicable. UNCONTROLLED COPY Page 22 of 29 DLH-Putt Pump Dieless Head Crimper Preventive Maintenance Chart Daily: Clean. See Section 3.5. As Required: Lubricate. See Section 3.1. CHECK SHEET MONTH Week Daily Use YEAR _________ Days of the Week MON TUE WED THU FRI SAT SUN Solution 1 2 3 4 Lubrication Change Hydraulic oil Bleeding Air From the System 1 drop per minute into the system Use SAE No. 10 Oil 300 Hours Use OTC 16355 Run the system thru several cycles. Use 215 SSU@100F (otc 16355) After prolong use Refilling Reservoir 10 hours or when needed Cleaning Hose connections free of grit and dirt. Pump kept clean Use soft cloth Schedule should be adjusted up or down depending on usage. Molex recommends that a log of preventive maintenance be kept with the tool. 4.9 Spare Parts Customers are responsible for maintaining the tool. Spare parts are available from Molex. Moving and functioning parts can be damaged or wear out over time and will require replacement. Molex recommends that the customer keep some or all of them in stock to reduce production down time. These parts are identified in the Parts List. See Section 6. 4.10 Perishable Parts Customers are responsible for maintaining the 19286-0065. Perishable parts are those parts that come in contact with the product and will wear out over time. Molex recommends that all customers keep at least one set of the perishable tooling in stock at all times. This will reduce the amount of production down time. 4.11 Storage When storing the 19286-0065 assembly, disconnect the air supply and store in a dry location. If the pump is disconnected from the dieless crimper, reinstall the dust cap on the cylinder inlet. When transporting, reinstall the red-vented cap on the pump reservoir. Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 23 of 29 DLH-Putt Pump Dieless Head Crimper Section 5 5.1 Parts Lists and Assembly Drawings 5.2 Troubleshooting Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 24 of 29 DLH-Putt Pump Dieless Head Crimper 5.1 Main Parts List and Assembly Drawings Item 1 2 3 4 5 6 7 8 - 19286-0065 - Main Assembly Figure 6-1 Order No. Description 19286-0041 Hydraulic Hose Assembly-6 Feet 19286-0049 Filter Regulator with Gauge 19286-0059 PuttPump Power Unit 19286-0103 Air Hose 1/4 NPT Male Fitting-10 Feet 19286-0106 Swivel Base Assembly 19286-0200 Steel Head Assembly 64016-0033 Hydraulic Cylinder 19078-0478 Steel head with Cylinder 63700-4979 Retract Spring for Item 7 Qty 1 1 1 1 1 (Figure 6-2) 1 (Figure 6-3) 1 Ref Ref (Repair Part) 2 4 1 3 7 6 8 Figure 6-1 5 Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 25 of 29 DLH-Putt Pump Dieless Head Crimper Swivel Base Parts List 19286-0106-Swivel Base Figure 6-2 Item Order No. Description Qty 1 19286-0016 Pivot Base 1 2 19286-0029 Base Adapter 1 3 19286-0030 Locator Mounting Base 1 4 19286-0037 Locator Half Adjustable 2 5 19286-0038 Adjustable Wire Stop 1 6 N/A M5 by 20 Long SHCS 2** 7 N/A M6 by 30 Long SHCS 1** 8 N/A M6 by 55 Long SHCS 1** 9 N/A M6 Nut 1** 10 N/A M6 Wing Nut 1** 11 N/A M6 Flat Washer 2** 12 N/A M5 by 12 Long FHCS 2** 13 N/A 1/4 Flat Washer 5** ** Available from an industrial supply company such as MSC (1-800-645-7270). Swivel Base Assembly 7 11 5 8 4 12 6 13 (2) 4 9 2 (2) 13 (3) 1 6 3 This SHCS Replaces the Existing SHCS (Item No.11 on Fig 6-3) On the Steel Head Assembly 10 Figure 6-2 Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 11 UNCONTROLLED COPY Page 26 of 29 DLH-Putt Pump Dieless Head Crimper Steel Head Parts List 19286-0200-Steel Head Figure 6-3 Item Order No. Description Qty 1 19078-0754 Pivot Pin with Snap Rings 2K 2 19078-0764 Fixed Jaw 1 3 19078-0765 Tool Cover “A” Steel 1 4 19078-0766 Tool Cover “B” Steel 1 5 19228-0386 Pivot Roller 2K 6 19228-0387 Spring, Side Jaw (DHL UC-6) 2K 7 19228-0390 Linear Bearing Assembly 2K 8 19228-0391 Spring Guide Pin 2K 9 19286-0023 Jaw Movable - Side 2 10 19286-0024 Jaw Movable - Top 1 11 N/A M5 by 25 Long SHCS 2** K 12 N/A M6 by 25 Long SHCS 3** K 13 N/A 2.5mm by 8 Long Roll Pin 2** K REF 64000-0095 Repair Kit all “K” Items ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). Steel Head Assembly 4 10 13 (2) (2) 7 3 1 (2) 12 8 2 (2) 6 11 1 5 12 (2) (2) (2) 9 (2) 11 Doc. No: TM-192860065 Revision: G 1 Release Date: 05-12-04 Revision Date:10-07-15 Figure 6-3 UNCONTROLLED COPY Page 27 of 29 DLH-Putt Pump Dieless Head Crimper 5.2 Troubleshooting Symptom  Cause Low oil level.  Pump not primed.  Check oil filter for contamination.  Pump reciprocates but no oil delivery. (Ram will not extend) Reservoir not vented Inadequate air supply: 1. Check air input supply. 1. Should be 20 CFM mininum. 2. Contamination, check air side of pump. 2. Clean and reassemble. Thoroughly inspect the slot inthe air cylinder tub. 1. Clean and reinstall.  Hydraulic failure: 2. Bleed the system as described in 1. Check the oil filter forcontamination. "PREVENTATIVE MAINTENANCE" 2. Air in hydraulic system. Section.   Low oil delivery. (Ram extends slowly) Pump will not build to maximum pressure. (No visible leakage) Pump builds pressure but will not hold system pressure. Solution Replenish oil reservoir. Depress air intake valve and hydraulic release valve simultaneously. Invert pump. Fill intake filter with oil. Depress pedal end marked"pump. Remove filter and clean.  Check the air supply. 100 PSI is required to obtain maximum pressure.  Check hydraulic connections. Refit as needed. Visit our Web site at http://www.molex.com Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 28 of 29 DLH-Putt Pump Dieless Head Crimper For more information use the Crimping Testing and Inspection Handbook for Industrial (Closed Barrel products). There is no charge for this book, which can be found on the Molex Website (www.molex.com) or contact you local Molex sales engineer. Doc. No: TM-192860065 Revision: G Release Date: 05-12-04 Revision Date:10-07-15 UNCONTROLLED COPY Page 29 of 29