0934442208

PACKAGING SPECIFICATION ML-XT CV CONNECTOR SYSTEM 1.0 SCOPE This specification specifies the general requirements to describe the automated packaging procedure for the ML-XT CV Connector system, series: 93444, 93445, 93446, 93447 & 93448. 2.0 PURPOSE The purpose of this specification is to ensure that all connectors shipped from Molex arrive damage free and in a manner which allows ease of handling, storage and distribution. 3.0 GENERAL PACKAGING INFORMATION The recommended carton closure is box tape applied to the top and bottom faces. The carton weight should not exceed 15kg. 4.0 PACKAGING OF PARTS 4.1 PACKAGING OF PARTS IN BAGS The connector is placed in a heat-sealed bag; refer to table 2 for bag part number. The relevant drawings are: Drawing Description 934430010 PSD 2CCT ML-XT Sales Drawing 934430020 PSD 3CCT ML-XT Sales Drawing 934430030 PSD 4CCT ML-XT Sales Drawing 934430040 PSD 6CCT ML-XT Sales Drawing 934430050 PSD 8CCT ML-XT Sales Drawing 934430060 PSD 12CCT ML-XT Sales Drawing 934430070 PSD 18CCT ML-XT Sales Drawing Table 1: Relevant Drawings Part Numbers for packaging are as follows: Packaging Item Part Number Description Poly Bag 1211160012 Plastic Bag for Assemblies with Heatshrink Adaptor Foil 908481458 Plastic Foil that makes Bag for Receptacle/Plug Assemblies Poly Bag 1211160012 Plastic Bag for Wedgelocks Carton 967070007 Carton for Receptacle/Plug Assemblies Carton 967070001 Carton For 8cct Plug Assemblies with Heatshrink Adaptor Carton 967070005 Carton For Wedgelocks Dimensions W=365, H=200 W = 500/2, L = See Table 3 W=365, H=200 W=364, L=364, H=176 W=176, L=363, H=176 W=165, L=168, H=160 Table 2: Packaging Material Part Numbers REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 1 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION 4.2 PACKING INSTRUCTIONS Figure 1: Components Placed in Bag Note: No mixed part numbers allowed The recommended quantities of parts are placed in the bag. The bag is then heat sealed and a Molex label is then printed on the outside of the bag. The label must adequately describe the product details and factory order information. See Table 3 for packing information of connectors with and without Heatshrink adaptor. Figure 2: Bags Placed in Carton REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 2 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION Material Description No. 934441*** 2CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 2cct Receptacle Variation M.O.Q 967070007 1000 2CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 10 967070007 1000 10 Material Description No. 934451*** Carton P/N 2cct Plug Variation 100 100 1000 1000 908481458 908481458 365 365 2CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934441*** 2cct Recep (w/Heatshrink) Variation 10 100 1000 1211160012 967070007 2CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934451*** 2cct Plug (w/Heatshrink) Variation Material Description No. 934442*** 10 1000 1211160012 3CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 3cct Receptacle Variation Material Description No. 934452*** 100 3cct Plug Variation EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B M.O.Q 967070007 1000 Carton P/N M.O.Q 967070007 800 3CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 10 967070007 1000 8 100 100 800 1000 908481458 908481458 365 365 REVISION: ECR/ECN INFORMATION: TITLE: B 1000 SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 3 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION 3CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934442*** 3cct Recep (w/Heatshrink) Variation 10 50 500 1211160012 967070007 3CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934452*** 3cct Plug (w/Heatshrink) Variation Material Description No. 934443*** 10 500 1211160012 4CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 4cct Receptacle Variation Material Description No. 934453*** 50 4cct Plug Variation 500 M.O.Q 967070007 500 Carton P/N M.O.Q 967070007 1000 4CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 10 967070007 1000 10 50 100 500 1000 908481458 908481458 365 365 4CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934443*** 4cct Recep (w/Heatshrink) Variation 10 50 500 1211160012 967070007 4CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934453*** 4cct Plug (w/Heatshrink) Variation 10 50 500 1211160012 B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B M.O.Q 967070007 REVISION: ECR/ECN INFORMATION: TITLE: 500 500 SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 4 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION Material Description No. 934444*** 6CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 6cct Receptacle Variation M.O.Q 967070007 1000 6CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 10 967070007 1000 10 Material Description No. 934454*** Carton P/N 6cct Plug Variation 50 50 500 500 908481458 908481458 365 365 6CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934444*** 6cct Recep (w/Heatshrink) Variation 10 50 500 1211160012 967070007 6CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934454*** 6cct Plug (w/Heatshrink) Variation Material Description No. 934445*** 10 500 1211160012 8CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 8cct Receptacle Variation Material Description No. 934455*** 50 8cct Plug Variation EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B M.O.Q 967070007 500 Carton P/N M.O.Q 967070007 600 8CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 10 967070007 500 6 50 50 300 500 908481458 908481458 365 365 REVISION: ECR/ECN INFORMATION: TITLE: B 500 SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 5 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION 8CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934445*** 8cct Recep (w/Heatshrink) Variation 10 30 300 1211160012 967070007 8CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934455*** 8cct Plug (w/Heatshrink) Variation Material Description No. 934446*** 40 200 1211160012 12CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 12cct Receptacle Variation Material Description No. 934456*** 5 12cct Plug Variation 300 M.O.Q 967070001 400 Carton P/N M.O.Q 967070007 500 12CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 8 967070007 400 10 25 50 250 400 908481458 908481458 365 365 12CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934446*** 12cct Recep (w/Heatshrink) Variation 8 25 200 1211160012 967070007 12CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934456*** 12cct Plug (w/Heatshrink) Variation 12 25 300 1211160012 967070007 REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B 200 M.O.Q 300 SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 6 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION Material Description No. 934447*** 18CCT ML-XT RECEPTACLE CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) 18cct Receptacle Variation Material Description No. 934457*** 18cct Plug Variation Carton P/N M.O.Q 967070007 600 18CCT ML-XT PLUG CONNECTOR PACKAGING No. of QTY QTY Per Plastic Length Bags Per Carton Bag/Foil of Foil Bag P/N (mm) Carton P/N M.O.Q 8 967070007 400 6 50 50 300 400 908481458 365 908481458 365 18CCT ML-XT RECEPTACLE CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton M.O.Q No. Bags Per Bag Carton P/N P/N 934447*** 18cct Recep (w/Heatshrink) Variation 10 25 250 1211160012 967070007 18CCT ML-XT PLUG CONNECTOR WITH HEATSHRINK ADAPTOR PACKAGING Material Description No. of QTY QTY Per Plastic Bag/Foil Carton No. Bags Per Bag Carton P/N P/N 934457*** 18cct Plug (w/Heatshrink) Variation 10 25 250 1211160012 967070007 250 M.O.Q 250 Table 3: Packaging Information of Connectors REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 7 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION Material No. Circuit Size No. Of Bags QTY Per Carton QTY Per Bag Description PLASTIC BAG P/N Carton P/N M.O.Q 934471*** 2 1 1000 1000 1211160012 967070005 1000 934472*** 3 1 1000 1000 1211160012 967070005 1000 934473*** 4 1 1000 1000 1211160012 967070005 1000 934474*** 6 1 1000 1000 1211160012 967070005 1000 934475*** 8 1 500 500 1211160012 967070005 500 934476*** 12 1 500 500 1211160012 967070005 500 934481*** 2 1 1000 1000 2cct Receptacle Wedgelock 3cct Receptacle Wedgelock 4cct Receptacle Wedgelock 6cct Receptacle Wedgelock 8cct Receptacle Wedgelock 12cct Receptacle Wedgelock 2cct Plug Wedgelock 1211160012 967070005 1000 934482*** 3 1 1000 1000 3cct Plug Wedgelock 1211160012 967070005 1000 934483*** 4 1 1000 1000 4cct Plug Wedgelock 1211160012 967070005 1000 934484*** 6 2 1000 500 6cct Plug Wedgelock 1211160012 967070005 1000 934485*** 8 2 500 250 8cct Plug Wedgelock 1211160012 967070005 500 934486*** 12 2 500 250 12cct Plug Wedgelock 1211160012 967070005 500 Table 4: Packaging Information of Wedgelocks REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 8 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION Note: No mixed part numbers allowed The specified numbers of bags are placed inside the carton. Bubble wrap or similar packaging filler is used to take up any free space inside the carton. A standard Molex label is placed on the outside of the carton as per Figures 3 & 4. The label must adequately describe the product details and factory order information. Figure 3: Label Position on Carton 967070007 Figure 4: Label Position on Carton 967070005 REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 9 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION 5.0 PACKAGING OF CARTONS ON PALLET The Pallet is a standard EUR-SIZE PALLET per 916871001. Loaded pallet is shrink wrapped to ensure cartons are secure on the pallet Pallets of cartons may not be stacked on top of one another. Figure 5: 967070007 Cartons on Pallet Carton Part Number 967070007 967070001 967070005 Cartons Per Pallet 30 60 120 Stacked (No. of cartons) 5x3x2 5x6x2 5x6x4 Table 5: Cartons per Pallet MATERIAL NO. CIRCUIT SIZE MAX QTY PER PALLET DESCRIPTION 93444-1*** 2cct 30000 Receptacle variation 93445-1*** 2cct 30000 Plug variation 93444-2*** 3cct 30000/15000* Receptacle variation 93445-2*** 3cct 30000/15000* Plug variation 93444-3*** 4cct 15000 Receptacle variation REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 10 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION D MATERIAL NO. 93445-3*** CIRCUIT SIZE DESCRIPTION 4cct MAX QTY PER PALLET 30000/15000* 93444-4*** 6cct 15000 Receptacle variation 93445-4*** 6cct 15000 Plug variation 93444-5*** 8cct 12000/9000* Receptacle variation 93445-5*** 8cct 15000/12000* Plug variation 93444-6*** 12cct 9000/6000* Receptacle variation 93445-6*** 12cct 12000/9000* Plug variation 93444-7*** 18cct 9000/7500* Receptacle variation 93445-7*** 18cct 12000/7500* Plug variation 93447-1*** 2cct 120000 Receptacle wedgelock 93448-1*** 2cct 120000 Plug wedgelock 93447-2*** 3cct 120000 Receptacle wedgelock 93448-2*** 3cct 120000 Plug wedgelock 93447-3*** 4cct 120000 Receptacle wedgelock 93448-3*** 4cct 120000 Plug wedgelock 93447-4*** 6cct 120000 Receptacle wedgelock 93448-4*** 6cct 120000 Plug wedgelock 93447-5*** 8cct 60000 Receptacle wedgelock 93448-5*** 8cct 60000 Plug wedgelock 93447-6*** 12cct 60000 Receptacle wedgelock 93448-6*** 12cct 60000 Plug wedgelock Plug variation *Connector with Heatshrink Adaptor Quantity Table 6: Component Quantity per Pallet REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 11 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC PACKAGING SPECIFICATION 6.0 LABELLING The Molex labels to be used on Cartons and Bag No. 1211160012 are the standard Molex Ireland labels (127.0 x 76.2mm). Figure 6: Sample ML-XT Carton Label The Molex labels to be used on Bags 908481458 are printed directly onto the bag as they are packaged off the machine. (68.00mm x 46.00mm). Note: Molex standard labels (127.0 x 76.2mm) may also be used on bag 908481458 Figure 7: Sample ML-XT Bag Label REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 605924 DATE: DOCUMENT NUMBER: 934430002/PS/K/B SHEET No. ML-XT CV CONNECTOR SYSTEM PACKAGING SPECIFICATION CREATED / REVISED BY: CHECKED BY: 12 of 12 APPROVED BY: JFLETCHER EMPLATE FILENAME: PACKAGING_SPEC[SIZE_A4](V.2).DOC