62201-8605

I-Trac™ Daughtercard and RAM Press-In Tool I-Trac™ Daughtercard Module and RAM Installation Application Tooling Specification Press-In Tool Order No. 62201-8605 FEATURES


Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Daughtercard Signal Module Assembly, 75710 Series 6 Column Assemblies, and I-Trac™ RAM, 75910 Series 6 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Columns Open 6 75710-0006 75710-2006 Guide Left 6 75710-2606 75710-3306 75710-4006 Guide Right 6 75710-4606 75710-5306 75710 Series Numbers Assembly Order Number 75710-1006 75710-2106 75710-2206 75710-2306 75710-2706 75710-2806 75710-3006 75710-3406 75710-3506 75710-3606 75710-4106 75710-4206 75710-4306 75710-4706 75710-4806 75710-5006 75710-5406 75710-5506 75710-5606 75910 Series Numbers Guide Style Columns Assembly Order Number Open 6 75910-0603 75910-0605 75910-0606 75910-1603 Left End Wall 6 75910-0613 75910-0615 75910-0616 75910-1613 Right End Wall 6 75910-0623 75910-0625 75910-0626 75910-1623 Dual End Wall 6 75910-0633 75910-0635 75910-0636 75910-1633 75910-2623 75910-2625 75910-2626 75910-2633 75910-3623 75910-3625 75910-3626 75910-3633 Guide Left 6 75910-6623 75910-6625 75910-6626 75910-6633 75910-7623 75910-7625 75910-7626 75910-7633 75910-4623 75910-4625 75910-4626 75910-4633 75910-5623 75910-5625 75910-5626 75910-5633 Guide Right 6 75910-8623 75910-8625 75910-8626 75910-8633 75910-9623 75910-9625 75910-9626 75910-9633 Doc No: ATS-622018605 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 75710-2406 75710-3106 75710-3706 75710-4406 75710-5106 75710-5706 75910-1605 75910-1615 75910-1625 75910-1635 75910-2635 75910-3635 75910-6635 75910-7635 75910-4635 75910-5635 75910-8635 75910-9635 UNCONTROLLED COPY 75710-2506 75710-3206 75710-3806 75710-4506 75710-5206 75710-5806 75910-1606 75910-1616 75910-1626 75910-1636 75910-2636 75910-3636 75910-6636 75910-7636 75910-4636 75910-5636 75910-8636 75910-9636 Page 1 of 4 I-Trac™ Daughtercard and RAM Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. WITH 62201-95XX RAIL ALONE Figure 1 Tool Installation continued The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 22.3mm (0.88 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018605 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 UNCONTROLLED COPY Page 2 of 4 I-Trac™ Daughtercard and RAM Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the Daughtercard and / or RAM module(s) into the PCB hole pattern. 2. Place the application tool on top of the module with the back guide surface of the tool against the back of the module. See Figure 2. GUIDE SURFACE Figure 2 3. Using the application tool and an appropriate press, seat the module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 MAX Figure 3 (Daughtercard shown; same dimensions for RAM) There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No: ATS-622018605 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 4 I-Trac™ Daughtercard and RAM Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018605 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 4