62201-8609

I-Trac™ Backplane Press-In Tool I-Trac™ Backplane Module Installation Application Tooling Specification Press-In Tool Order No. 62201-8609 FEATURES


Polarized tool prevents product damage. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Backplane Signal Module Assembly, 76015 Series 10 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Open Left End Wall Dual End Wall Right End Wall Open Left End Wall Dual End Wall Right End Wall Columns Guide Left 10 Guide Right 10 Doc No: ATS-622018609 Revision: C 10 76015 Series Numbers Assembly Order Number 76015-0102 76015-0103 76015-0104 76015-0112 76015-0113 76015-0114 76015-0122 76015-0123 76015-0124 76015-0132 76015-0133 76015-0134 76015-1102 76015-1103 76015-1104 76015-1112 76015-1113 76015-1114 76015-1122 76015-1123 76015-1124 76015-1132 76015-1133 76015-1134 76015-2102 76015-2103 76015-2104 76015-2112 76015-2113 76015-2114 76015-2122 76015-2123 76015-2124 76015-2132 76015-2133 76015-2134 76015-2142 76015-2143 76015-2144 76015-2152 76015-2153 76015-2154 76015-2162 76015-2163 76015-2164 76015-2172 76015-2173 76015-2174 76015-2182 76015-2183 76015-2184 76015-3102 76015-3103 76015-3104 76015-3112 76015-3113 76015-3114 76015-3122 76015-3123 76015-3124 76015-3132 76015-3133 76015-3134 76015-3142 76015-3143 76015-3144 76015-3152 76015-3153 76015-3154 76015-3162 76015-3163 76015-3164 76015-3172 76015-3173 76015-3174 76015-3182 76015-3183 76015-3184 76015-4102 76015-4103 76015-4104 76015-4112 76015-4113 76015-4114 76015-4122 76015-4123 76015-4124 76015-4132 76015-4133 76015-4134 Release Date: 09-15-06 Revision Date: 02-18-09 76015-0105 76015-0115 76015-0125 76015-0135 76015-1105 76015-1115 76015-1125 76015-1135 76015-2105 76015-2115 76015-2125 76015-2135 76015-2145 76015-2155 76015-2165 76015-2175 76015-2185 76015-3105 76015-3115 76015-3125 76015-3135 76015-3145 76015-3155 76015-3165 76015-3175 76015-3185 76015-4105 76015-4115 76015-4125 76015-4135 UNCONTROLLED COPY Page 1 of 5 I-Trac™ Backplane Press-In Tool Guide Style Columns Guide Right 10 Guide Left With End Wall 10 Guide Right With End Wall 10 Doc No: ATS-622018609 Revision: C 76015 Series Numbers Assembly Order Number 76015-4142 76015-4143 76015-4144 76015-4152 76015-4153 76015-4154 76015-4162 76015-4163 76015-4164 76015-4172 76015-4173 76015-4174 76015-4182 76015-4183 76015-4184 76015-5102 76015-5103 76015-5104 76015-5112 76015-5113 76015-5114 76015-5122 76015-5123 76015-5124 76015-5132 76015-5133 76015-5134 76015-5142 76015-5143 76015-5144 76015-5152 76015-5153 76015-5154 76015-5162 76015-5163 76015-5164 76015-5172 76015-5173 76015-5174 76015-5182 76015-5183 76015-5184 76015-6102 76015-6103 76015-6104 76015-6112 76015-6113 76015-6114 76015-6122 76015-6123 76015-6124 76015-6132 76015-6133 76015-6134 76015-6142 76015-6143 76015-6144 76015-6152 76015-6153 76015-6154 76015-6162 76015-6163 76015-6164 76015-6172 76015-6173 76015-6174 76015-6182 76015-6183 76015-6184 76015-7102 76015-7103 76015-7104 76015-7112 76015-7113 76015-7114 76015-7122 76015-7123 76015-7124 76015-7132 76015-7133 76015-7134 76015-7142 76015-7143 76015-7144 76015-7152 76015-7153 76015-7154 76015-7162 76015-7163 76015-7164 76015-7172 76015-7173 76015-7174 76015-7182 76015-7183 76015-7184 76015-8102 76015-8103 76015-8104 76015-8112 76015-8113 76015-8114 76015-8122 76015-8123 76015-8124 76015-8132 76015-8133 76015-8134 76015-8142 76015-8143 76015-8144 76015-8152 76015-8153 76015-8154 76015-8162 76015-8163 76015-8164 76015-8172 76015-8173 76015-8174 76015-8182 76015-8183 76015-8184 76015-9102 76015-9103 76015-9104 76015-9112 76015-9113 76015-9114 76015-9122 76015-9123 76015-9124 76015-9132 76015-9133 76015-9134 76015-9142 76015-9143 76015-9144 76015-9152 76015-9153 76015-9154 76015-9162 76015-9163 76015-9164 76015-9172 76015-9173 76015-9174 76015-9182 76015-9183 76015-9184 Release Date: 09-15-06 Revision Date: 02-18-09 76015-4145 76015-4155 76015-4165 76015-4175 76015-4185 76015-5105 76015-5115 76015-5125 76015-5135 76015-5145 76015-5155 76015-5165 76015-5175 76015-5185 76015-6105 76015-6115 76015-6125 76015-6135 76015-6145 76015-6155 76015-6165 76015-6175 76015-6185 76015-7105 76015-7115 76015-7125 76015-7135 76015-7145 76015-7155 76015-7165 76015-7175 76015-7185 76015-8105 76015-8115 76015-8125 76015-8135 76015-8145 76015-8155 76015-8165 76015-8175 76015-8185 76015-9105 76015-9115 76015-9125 76015-9135 76015-9145 76015-9155 76015-9165 76015-9175 76015-9185 UNCONTROLLED COPY Page 2 of 5 I-Trac™ Backplane Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 37.0mm (14.57 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018609 Revision: C Release Date: 09-15-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 5 I-Trac™ Backplane Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the backplane signal module(s) into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the application tool into the header assembly with the orientation peg on the tool entering the #1 circuit notch at the top of the connector housing. See Figure 2. ORIENTATION PEG Figure 2 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No: ATS-622018609 Revision: C Release Date: 09-15-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 5 I-Trac™ Backplane Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018609 Revision: C Release Date: 09-15-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 5 of 5