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MP3385GR-P

MP3385GR-P

  • 厂商:

    MPS(美国芯源)

  • 封装:

  • 描述:

    FOR NEW DESIGN, PROMOTE MP3385A

  • 数据手册
  • 价格&库存
MP3385GR-P 数据手册
MP3385 4-String, 80V Output WLED Controller with I2C Interface The Future of Analog IC Technology DESCRIPTION FEATURES The MP3385 is a step-up controller with 4 regulated current channels designed to drive WLED arrays for middle and large-size LCD panel backlighting applications.     The MP3385 uses peak current mode, PWM control architecture for system loop regulation. It drives an external MOSFET to boost up the output voltage from a 4.5V to 33V input supply. It employs an I2C digital interface and can flexibly set the operation and protection modes, including dimming mode, dimming current and dimming ratio, OCP, OVP, LED short protection threshold, and the switching frequency. For easy application use and board debugging, the MP3385 detects and automatically disables the unused LED strings during start-up to avoid charging the output to the OVP threshold. The MP3385 achieves 1.8% current matching between each string. The low regulation voltage on the LED current sources improves efficiency and reduces power loss in order to achieve a higher current output. The MP3385 supports analog, PWM, and combined analog and PWM dimming modes to meet different application requirements. Full protection features include OCP, OTP, UVP, OVP, LED short/open protection, and inductor/diode short protection. The MP3385 is available in a QNF-20 (4mm x 4mm) and a TSSOP20-EP package.          4-String, Max 300mA/String WLED Driver 4.5V to 33V Input Voltage Range 80V Abs. Rating for Each String 1.8% Current Matching Accuracy for Each String Unused Channel Auto-Detection Function during Start-Up 100kHz-900kHz Programmable Switching Frequency Multiple Dimming Modes Selected by I2C Interface: 1. Direct PWM Dimming Mode 2. Internal Fixed 23kHz PWM Dimming Mode 3. Analog Dimming Mode by Input Pulse 4. Internal Analog Dimming Mode 5. Mixed Dimming Mode by Input Pulse 6. Internal Mixed Dimming Mode 2%-100% Programmable Full Scale Current with 8-Bit Resolution 0%-100% LED Dimming Range with 10-Bit Resolution for Internal Dimming Mode Cascading Capability with a Single Power Source 18V to 80V Over-Voltage Protection, 2V/Step 0.15V to 0.5V Latch-Off/Recoverable OCP Protection Threshold, 50mV/Step Recoverable Thermal Shutdown Protection APPLICATIONS    Desktop LCD Flat Panel Displays All-in-One 2D/3D LCD TV All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For MPS green status, please visit the MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 1 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE TYPICAL APPLICATION MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 2 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE ORDERING INFORMATION Part Number MP3385GR* MP3385GF** Package QFN-20 (4mm x 4mm) TSSOP20-EP Top Marking See Below See Below * For Tape & Reel, add suffix –Z (e.g. MP3385GR–Z) ** For Tape & Reel, add suffix –Z (e.g. MP3385GF–Z) TOP MARKING (QFN-20 (4mm x 4mm)) MPS: MPS prefix Y: Year code WW: Week code MP3385: Part number LLLLLL: Lot number TOP MARKING (TSSOP20-EP) MPS: MPS prefix YY: Year code WW: Week code MP3385: Part number LLLLLLLLL: Lot number PACKAGE REFERENCE DRV 1 15 VCC 2 14 LED3 EN 3 VIN 4 12 PWM 5 11 COMP Exposed Pad Connect to GND PGND 13 LED4 ISET QFN-20 (4mm x 4mm) MP3385 Rev. 1.02 8/29/2017 TSSOP20-EP www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 3 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE ABSOLUTE MAXIMUM RATINGS (1) VIN .................................................-0.3V to +40V VOVP, VLED1 to VLED4 .......................-0.3V to +80V All other pins ................................-0.3V to +6.5V (2) Continuous power dissipation (TA = 25°C) QFN-20 4mm x 4mm ............................... 2.97W TSSOP20-EP………………………….…...3.12W Junction temperature ................................150°C Lead temperature .....................................260°C Recommended Operating Conditions (3) Supply voltage (VIN) ......................... 4.5V to 33V Operating junction temp. .......... -40°C to +125°C MP3385 Rev. 1.02 8/29/2017 Thermal Resistance (4) θJA θJC QFN-20 (4mm x 4mm)………....42........9…..°C/W TSSOP20-EP……… …………..40….….8….°C/W NOTES: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will produce an excessive die temperature, causing the regulator to go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 4 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE ELECTRICAL CHARACTERISTICS VIN = 12V, VEN = 5V, TA = 25°C, unless otherwise noted. Parameters Symbol Condition Operating input voltage VIN Supply current (quiescent) IQ VIN = 12V, no switching Supply current (shutdown) IST LDO output voltage VCC VEN = 0V, VIN = 12V, 7V < VIN < 28V, 0 < IVCC < 10mA Rising edge VCC UVLO threshold VIN_UVLO Min 4.5 VEN_HIGH VEN rising EN low voltage VEN_LOW VEN falling Step-Up Converter Gate driver sourcing impedance Gate driver sinking impedance fSW OSC voltage VOSC Maximum duty cycle DMAX Cycle-by-cycle ISENSE current limit COMP sink current limit COMP trans-conductance Unit 33 V mA 1 μA 5.4 6 6.3 V 3.7 4 4.3 V 340 EN high voltage COMP source current limit Max 3 VCC UVLO hysteresis Switching frequency Typ mV 1.5 V 0.6 V VCC = 6V, VGATE = 6V 4 Ω VCC = 6V, IGATE = 10mA 2 Ω Fsw = 0010b, ROSC = 100kΩ 156 195 234 kHz Fsw = 1001b, ROSC = 100kΩ 672 820 967 kHz ROSC = 100kΩ, fSW = 900kHz 1.75 1.79 1.83 V 90 % OCP = 000b 130 150 170 mV OCP = 111b 465 500 535 mV ICOMP SOLI 1V < COMP < 2.9V 75 μA ICOMP SILI 1V < COMP < 2.9V 15 μA ∆ICOMP = ±10µA 100 μA/V GCOMP Current Dimming PWM input low threshold VPWM_LO VPWM falling PWM input high threshold VPWM_HI VPWM rising Dimming transfer point 0.4 1.5 V MODE = 10b 25 % MODE = 11b 50 % 23 kHz Dimming resolution 0.098 % DIM = 1111111111b 100 % Internal dimming frequency 20 Dimming ratio V Current Regulation ISET voltage VISET LEDX average current ILED Full scale current RISET = 100.8kΩ, ILED=FFh ILED = 00h ILED = FFh(5) 1.93 1.98 2.03 V 192 201 212 mA 2 % 100 % NOTE: 5) Guaranteed by design. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 5 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE ELECTRICAL CHARACTERISTICS (continued) VIN = 12V, VEN = 5V, TA = 25°C, unless otherwise noted. Parameters Symbol Current matching (6) LEDX regulation voltage Condition Min Typ ILED = 200mA VLEDX Max Unit 1.8 % ILED = 330mA 820 mV ILED = 200mA 700 mV ILED = 60mA 500 mV Protection OVP protection threshold VOVP_OV OVP UVLO threshold VOVP_UV LEDX UVLO threshold VLEDX_UV LEDX over-voltage threshold VLEDX_OV Thermal protection threshold OVP = 00000b 16.8 18 18.9 V OVP = 11100b 71.5 74 75.5 V Step-up converter fails 2.5 147 206 V 265 mV LEDS = 000b 4 V LEDS = 111b 11 V 150 °C 25 °C TST Thermal protection hysteresis 2 I C Interface Specifications Input logic low VIL Input logic high VIH Output logic low VOL SCL clock frequency fSCL SCL high time tHIGH 0.6 μs SCL low time tLOW 1.3 μs Data setup time tSU,DAT 100 ns Data hold time tHD,DAT 0 Setup time for repeated start tSU,STA 0.6 μs Hold time for start Bus-free time between a start and stop condition Setup time for stop condition tHD,STA 0.6 μs tBUF 1.3 μs tSU,STO 0.6 20+0. 1×CB 20+0. 1 ×CB μs 300 ns 300 ns 0 50 ns 400 pF Rise time of SCL and SDA tR Fall time of SCL and SDA tF Pulse width of suppressed spike Capacitance bus for each bus line tSP 0.4 1.3 ILOAD = 3mA CB V V 0.4 V 400 kHz 0.9 μs NOTE: 6) Matching is defined as the difference between the maximum to minimum current divided by 2x the average currents. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 6 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Figure 1: I2C Compatible Interface Timing Diagram MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 7 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE TYPICAL PERFORMANCE CHARACTREISTICS VIN = 12V, VEN = 3.3V, unless otherwise noted. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 8 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE TYPICAL PERFORMANCE CHARACTREISTICS VIN = 12V, VEN = 3.3V, L = 33µH, 120mA/string, 4-string, 14 LEDs, TA = 25°C, unless otherwise noted. VSW 20V/div. VOUT 50V/div. VSW 20V/div. VSW 20V/div. VOUT 20V/div. VOUT 20V/div. VEN 5V/div. VIN 10V/div. IL 1A/div. ILED 500mA/div. IL 50mA/div. ILED 50mA/div. VSW 20V/div. VSW 20V/div. VSW 20V/div. VPWM 5V/div. VOUT 20V/div. IL 2A/div. VOUT 20V/div. VOUT 20V/div. VPWM 5V/div. ILED 200mA/div. ILED 200mA/div. ILED 200mA/div. VSW 20V/div. VOUT 20V/div. IL 1A/div. VSW 20V/div. VOUT 20V/div. VPWM 5V/div. VSW 20V/div. ILED 200mA/div. ILED 200mA/div. ILED 200mA/div. MP3385 Rev. 1.02 8/29/2017 VPWM 5V/div. VOUT 20V/div. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 9 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE TYPICAL PERFORMANCE CHARACTREISTICS (continued) VIN = 12V, VEN = 3.3V, 120mA/string, 4-string, 14 LEDs, TA = 25°C, unless otherwise noted. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 10 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE PIN FUNCTIONS Package Pin # Name 1 DRV 2 VCC 3 EN 4 VIN 5 PWM 6 7 SCL SDA 8 FT 9 LPF 10 11 12 13 14 15 16 17 18 19 20 Description Step-up converter power switch gate output. DRV drives the external power N-MOSFET device. It is recommended to connect a resistor (e.g.,10Ω) to DRV Internal 6V linear regulator output. VCC provides the power supply for the external MOSFET switch gate driver and the internal control circuitry. Bypass VCC to GND with a ceramic capacitor. Enable control input. A voltage greater than 1.5V turns the part on. A voltage less than 0.6V turns the part off. Do NOT float EN. Supply input. VIN must be bypassed locally. PWM input signal for brightness control. Make sure the PWM amplitude voltage level > VPWM_HI, and the low-level voltage < VPWM_LO. Mainly, the input PWM signal frequency determines the LED current dimming ratio when the part works in direct PWM dimming mode. For analog and mixed dimming, the PWM pulse is filtered to a DC by an LPF capacitor, and the LED current is proportional to the input PWM duty. If PWM is floated, internally pull PWM to GND weakly. I2C clock input. I2C data input. Fault indication output. FT is an open drain during normal operation. It is pulled low during a fault condition. Low pass filter output for analog dimming with PWM input. A capacitor is connected between LPF and GND when the part operates in external PWM input analog dimming or mixed dimming. Remove the LPF capacitor when the part operates in direct PWM dimming mode. Switching frequency set. Connect a resistor (Rosc) between OSC and GND to set the stepup converter switching frequency. The clock frequency is proportional to the current sourced OSC from OSC. There is a 100~900kHz switching frequency selected by the I2C interface when connected to a 100kΩ resistor at OSC. Step-up converter compensation. COMP compensates the regulation control loop. COMP Connect a ceramic capacitor and resistor from COMP to GND. LED current set. Tie a current-setting resistor from ISET to ground to program the current in ISET each LED string. LED string 4 current input. LED4 is the open-drain output of an internal dimming control LED4 switch. Connect the LED string 4 cathode to LED4. LED string 3 current input. LED3 is the open-drain output of an internal dimming control LED3 switch. Connect the LED string 3 cathode to LED3. PGND Power ground. LED string 2 current input. LED2 is the open-drain output of an internal dimming control LED2 switch. Connect the LED string 2 cathode to LED2. LED string 1 current input. LED1 is the open-drain output of an internal dimming control LED1 switch. Connect the LED string 1 cathode to LED1. OVP Output over-voltage protection. Current sense input. During normal operation, IS senses the voltage across the external inductor current-sensing resistor (RSENSE) for peak-current–mode control. Also, it limits the IS inductor current during every switching cycle. If the MP3385 is used for cascading applications, IS of the slave chip should be tied to GND. Do NOT float IS. AGND Signal ground. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 11 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE FUNCTIONAL BLOCK DIAGRAM Figure 2: MP3385 Block Diagram MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 12 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE OPERATION The MP3385 employs a programmable constant frequency, peak current mode step-up converter with 4 regulated current channels to drive an array of 4 strings of white LEDs. It has an I2C interface for easy communication that flexibly sets the operation modes. Internal 6V Regulator The MP3385 includes an internal linear regulator (VCC). When VIN is greater than 6.5V, the regulator outputs a 6V power supply to the external MOSFET switch gate driver and the internal control circuitry. The VCC voltage drops to 0V when the chip shuts down. The MP3385 features under-voltage lockout (UVLO). The chip is disabled until VCC exceeds the UVLO threshold. The UVLO hysteresis is approximately 340mV. System Start-Up When enabled, the MP3385 checks the topology connection first. The chip monitors the over-voltage protection (OVP) pin to see if the Schottky diode is connected or if the boost output is shorted to GND. An OVP voltage higher than 2.5V allows the chip to switch normally. Otherwise, the switching is disabled. The MP3385 checks additional safety limits including LED open/short protection, UVLO, over-temperature protection (OTP), and overcurrent protection (OCP) after passing the OVP test. If all the protection tests pass, the chip starts boosting the step-up converter with an internal soft start. Step-Up Converter At the beginning of each switching cycle, the internal clock turns on the external MOSFET. (In normal operation, the minimum turn-on time is around 150ns.) A stabilizing ramp is added to the output of the current sense amplifier to prevent sub-harmonic oscillations for duty cycles greater than 50%. This result is fed into the PWM comparator. When the summed voltage reaches the output voltage of the error amplifier (VCOMP), the external MOSFET turns off. the reference voltage and the feedback voltage. Automatically, the converter chooses the lowest active LEDX voltage to provide a high enough bus voltage to power all the LED arrays. If the feedback voltage drops below the reference, the output of the error amplifier increases. This results in more current flowing through the MOSFET, thus increasing the power delivered to the output. This forms a closed loop that regulates the output voltage. Under light-load operation, especially in the case of VOUT ≈ VIN, the converter runs in pulseskipping mode where the MOSFET turns on for a minimum on time, and then the converter discharges the power to the output for the remaining period. The external MOSFET remains off until the output voltage needs to be boosted again. Dimming Control The MP3385 provides flexible dimming methods according to the dimming mode settings below. 1) PWM Dimming Mode: MODE bits = 00. The LED current duty cycle directly follows the PWM input signal duty cycle when INTERFACE = 0. The IC works in internal PWM dimming mode, and the LED current duty cycle is set by the internal registers 03H and 04H when INTERFACE = 1. The internal dimming frequency is fixed at 23kHz. 2) Analog Dimming Mode: MODE bits = 01. The LED current amplitude follows the duty cycle of the input PWM signal when INTERFACE = 0. The IC works in internal analog dimming mode (the LED current amplitude follows the internal register value of 03H and 04H) if INTERFACE = 1. 3) Mixed Dimming Mode: There are two transfer points from analog to PWM dimming (25% or 50%) set by the I2C interface. The output voltage of the internal error amplifier is an amplified signal of the difference between MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 13 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE If MODE bits are set to 10 (when the dimming duty cycle is larger than the 25% threshold), the IC works in analog dimming mode. Otherwise, the IC works in PWM dimming mode, and the LED current follows the PWM ratio. If MODE bits are set to 11 (when the dimming duty cycle is larger than the 50% threshold), the IC works in analog dimming mode. Otherwise, the IC works in PWM dimming mode. In mixed dimming mode (when INTERFACE is set to 0), the LED current amplitude is proportional to the ratio of the external PWM signal if the duty cycle of PWM is larger than the transfer point (25% or 50%). The LED current amplitude is fixed to 100% brightness while the LED current duty is equal to the input PWM ratio (if the duty cycle of PWM is lower than the transfer point). When INTERFACE is set to 1, the LED current amplitude and the duty cycle is set by registers 03H and 04H. Regardless of the INTERFACE setting (1 or 0), the LED current frequency is fixed to 23kHz in mixed dimming mode when the duty cycle < the transfer point (25% or 50%). In analog and mixed dimming mode, to avoid noise at the small dimming ratio, the IC turns off the current sources if the current is less than 1.2% times the full scale current. For external analog and mixed dimming mode, the smallest pulse width of the PWM signal is limited to 2µs to avoid noise interruption. Operation Switching Frequency The operation frequency of the converter can be changed by the OSC resistor and the FS0-3 bit in register 01H. The switching frequency covers 100kHz to 900kHz through the I2C register bits when a 100kΩ resistor is connected to OSC. This optimizes the size of the external components and system efficiency. Open-String Protection Open-string protection is achieved through the OVP pin and the LED(1 to 4) pins. If one or more strings are open, the respective LEDX pins are pulled to ground; the IC keeps charging the output voltage until it reaches the over-voltage protection (OVP) threshold. If the OVP point has been triggered, the chip stops switching and marks the strings which have an MP3385 Rev. 1.02 8/29/2017 LEDX pin voltage lower than 206mV. Once marked, the remaining LED strings force the output voltage back into tight regulation. The string with the largest voltage drop determines the output regulation. The MP3385 always attempts to light at least one string. If all strings are open, the MP3385 shuts down the step-up converter. The strings remain in this marked state until the chip resets. Unused LED String Auto-Detection For the MP3385, if an LED string is open or unused before start-up, automatically the IC detects and marks off the open channel to avoid the output charging to the OVP value. This function avoids start-up failure, which is caused by the LED short string mis-protection due to OVP triggering. This is helpful for application use and test board debugging. The unused LED string auto-detection function is disabled if the OVP point is changed by the I2C after EN and VIN power on, and I2C is active. In addition, the MP3385 disables the unused LED string by disabling the corresponding register control bit for each 4-channel current source. In some applications, if less than 4 LED strings are needed, the unused LED current sources can be disabled by setting the LED1/2/3/4 bit to 0 in register 00H. Short-String Protection The MP3385 monitors the LEDX pin voltages to determine if a short-string fault has occurred. If one or more strings are shorted, the respective LEDX pins tolerate high-voltage stress. If an LEDX pin voltage is higher than the protection threshold, which can be programmable by LEDS0/1/2 bits in 01H, this condition triggers the detection of a short-string fault. When a short-string fault remains for longer than 10ms, the fault string is marked off and disabled. Once a string is marked off, it disconnects from the output voltage loop until VIN or EN re-starts. Cycle-by-Cycle Current Limit To prevent the external components exceeding the current stress rating, the IC has cycle-bycycle current limit protection. The limit value is programmable from 150mV to 500mV by OCP0/1/2 bits in register 05H. When the current exceeds the current limit value, the IC latches www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 14 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE off until the power is reset or ENABLE is toggled when operating in latch-off mode (if OCPM = 0). The device re-starts when the current drops below the current limit again (if OCPM = 1). Short Inductor/Diode Protection When the external inductor or diode is shorted, the IC provides protection by detecting the current flowing through the power MOSFET. When the current sense voltage across the sense resistor (connected between IS and GND) hits the current protection threshold and lasts for 4 switching cycles, the IC stops switching and latches. Thermal Shutdown Protection To prevent the IC from operating at exceedingly high temperatures, thermal shutdown is implemented to detect the silicon die temperature. When the die temperature exceeds the upper threshold (TST), the IC shuts down. The IC resumes normal operation when the die temperature drops below the lower threshold. Typically, the hysteresis value is 25°C. MP3385 Rev. 1.02 8/29/2017 Fault Flag Indicator Output and Fault Register FT remains in an open-drain condition when the LED driver is operating in a normal condition. It is connected to VCC by an external 100kΩ resistor and pulled to logic high when there is no fault. FT goes to logic low if a fault occurs. Meanwhile, set the corresponding fault bit in register 03H to 1. I2C Interface Register Description I2C Chip Address: After the start condition, the I2C compatible master sends a 7-bit address followed by an eighth read (Read: 1) or write (Write: 0) bit. The following bit indicates the register address to/from which the data will be written/read (see Figure 3). Figure 3: The I2C Compatible Device Address www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 15 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Register Mapping: Add D7 D6 D5 D4 D3 D2 D1 D0 00H LED4 LED3 LED2 LED1 NA INTERFACE MODE1 MODE0 01H OCPM LEDS2 LEDS1 LEDS0 FS3 FS2 FS1 FS0 02H lLED7 lLED6 lLED5 lLED4 lLED3 lLED2 ILED1 lLED0 03H DIODEO _F OVP_F OCP_F LEDS_F LEDO_F OTP_F DIM1 DIM0 04H DIM9 DIM8 DIM7 DIM6 DIM5 DIM4 DIM3 DIM2 05H OVP4 OVP3 OVP2 OVP1 OVP0 OCP2 OCP1 OCP0 06H ID7 ID6 ID5 ID4 ID3 ID2 ID1 ID0 MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 16 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Table 1: Dimming Mode Register Addr: 0x00 Bit Bit Name Access Default Description LED current source enable bits. LED1/2/3/4 controls the internal LED current sources, respectively. LED1: LED current source 1; 1 = enabled. 0 = Disabled. 7:4 LED1/2/3/4 RW 1111 LED2: LED current source 2; 1 = enabled. 0 = Disabled. LED3: LED current source 3; 1 = enabled. 0 = Disabled. LED4: LED current source 4; 1= enabled. 0 = Disabled 3 NA RW NA NA Dimming input interface set bit. 2 INTERFACE RW 0 0 = Dimming control by PWM input signal. 1 = Dimming control by I2C interface. Dimming mode setting bits. 00 = PWM mode. The LED current duty cycle directly follows the PWM input signal duty cycle when INTERFACE = 0. The IC works in internal PWM dimming mode, and the LED current duty cycle is set by the internal registers 03H and 04H when INTERFACE = 1. The internal dimming frequency is fixed at 23kHz. 1:0 MODE RW 00 01 = Analog dimming mode. The LED current amplitude follows the duty cycle of the input PWM signal when INTERFACE = 0 and follows the internal register value of 03H and 04H if INTERFACE = 1. 10 = Mixed dimming mode. When the dimming duty cycle is larger than the 25% threshold, the IC works in analog dimming mode. Otherwise, the IC works in PWM dimming mode. 11 = Mixed dimming mode. When the dimming duty cycle is larger than the 50% threshold, the IC works in analog dimming mode. Otherwise, the IC works in PWM dimming mode. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 17 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Table 2: Operation Frequency Register Addr: 0x01 Bit Bit Name Access Default Description Mode selection bit for cycle-by-cycle current limit. 7 OCPM RW 0 0 = Latch-off mode current limit. 1 = Recoverable mode current limit. LED short protection threshold. 4:6 LEDS0-2 RW 100 000 = 4V, 001 = 5V, 111 = 11V, 1V/step. Default value is 8V. Boost converter operation frequency set bits. 3:0 FS0-3 RW 0100 0000b = Boost converter off. 0001b-1001b is corresponding to 100kHz-900kHz, respectively. Default frequency is 400kHz. Table 3: LED Current Full Scale Register Addr: 0x02 Bit 7:0 Bit Name ILED0-7 Access RW Default 00111011 Description LED current full scale set bits. The set value corresponds to the 2%-100% external setting current value by a resistor. 00000000b = 2%. 11111111b = 100%. 0.39% per step. The default value is 25%. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 18 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Table 4: Fault Indication Register Addr: 0x03 Bit Bit Name Access Default 7 DIODEO_F R 0 6 OVP_F R 0 5 OCP_F R 0 4 LEDS_F R 0 3 LEDO_F R 0 2 OTP_F R 0 1:0 DIM0-1 R/W 11 Description Diode open fault indication bit. 1 = Fault, 0 = Normal. Output over-voltage fault indication bit. 1 = Fault, 0 = Normal. Converter over-current fault indication bit. 1 = Fault, 0 = Normal. LED string short fault indication bit. 1 = Fault, 0 = Normal. LED string open fault indication bit. 1 = Fault, 0 = Normal. IC over-temperature fault indication bit. 1 = Fault, 0 = Normal. 2 LSB bits of LED dimming brightness set bits. Table 5: Internal LED Dimming Brightness Register Addr: 0x04 Bit Bit Name Access Default Description 8 MSB bits of LED dimming brightness set bits. 7:0 DIM2-9 MP3385 Rev. 1.02 8/29/2017 RW 7FH 0.098% per step. Default value is 50% dimming brightness. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 19 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Table 6: OVP and OCP Protection Threshold Register Addr: 0x05 Bit Bit Name Access Default 7:3 OVP0-4 RW 11100 2:0 OCP0-2 RW 111 Description Output over-voltage protection threshold setting based on the OVP pin connected to the LED anode. 00000 = 18V, 00001 = 20V, 11100 = 74V, 11111 = 80V. 2V/step. Default value is 74V. Converter over-current protection threshold. 000 = 0.15V, 111 = 0.5V. 50mV/step. Default value is 0.5V. Table 7: Vendor ID Register Addr: 0x06 Bit Bit Name Access Default 7:0 ID0-7 R 01H MP3385 Rev. 1.02 8/29/2017 Description Vendor ID information. Returns 01H when read. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 20 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE APPLICATION INFORMATION Selecting the Switching Frequency The operation frequency of the converter depends on both the resistor at OSC and the FS0-3 bit in register 01H. If a 100kΩ resistor is selected for Rosc (connected to OSC), the switching frequency is set from 100kHz-900kHz by the I2C interface. 0001b-1001b corresponds to 100kHz-900kHz respectively. Table 8 shows the list of switching frequencies. Table 8: Switching Frequencies FS0-3 0000b 0001b 0010b 0011b 0100b 0101b 0110b 0111b 1000b 1001b Switching Frequency Converter off 100 200 300 400 500 600 700 800 900 40000 ROSC (k) Unit kHz (1) For ROSC = 100kΩ, the switching frequency is set to 400kHz. Setting the LED Current The current of each LED string is set through the current setting resistor on ISET and the full scale LED current setting bits ILED0-7 in the 02H table. When the INTERFACE bit in 00H is 0, the LED current is dependent on the input PWM dimming duty cycle. The setting formula is calculated using Equation (2) and Equation (3): ILED(mA)  1.98V *KFullScale *10200 RISET (k ) (2) When INTERFACE bit in 00H is 1, ILED(mA)  1.98V * K DIM *K FullScale *10200 RISET (k ) ILED(mA)  1.98V *0.2294*10200 RISET (k ) (4) For RISET = 46.4kΩ, the LED current is set to 100mA. Please do NOT leave ISET open. Selecting the Input Capacitor The input capacitor reduces the surge current drawn from the input supply and the switching noise from the device. The input capacitor impedance at the switching frequency should be less than the input source impedance to prevent the high-frequency switching current from passing through to the input. Use ceramic capacitors with X5R or X7R dielectrics for their low ESR and small temperature coefficients. For most applications, use a 4.7μF ceramic capacitor in parallel with a 220µF electrolytic capacitor. Without the I2C interface, an oscillator resistor on OSC sets the internal oscillator frequency for the step-up converter according to Equation (1): FSW (kHz)  KDIM is the ratio, which is set by the dimming current setting bits DIM0-9 in 03H and 04H. Without the I2C interface, the current of each LED string is set through the resistor on ISET according to Equation (4): (3) Selecting the Inductor and Current Sensing Resistor A larger value inductor results in less ripple current, resulting in lower peak inductor current, which reduces stress on the N-channel MOSFET. However, the larger value inductor has a larger physical size, a higher series resistance, and a lower saturation current. Choose an inductor that does not saturate under the worst-case load conditions. Select the minimum inductor value to ensure that the boost converter works in continuous conduction mode (CCM) with high efficiency and good EMI performance. Calculate the required inductance value using Equation (5) and Equation (6): η  VOUT  D  (1 D)2 L (5) 2  fSW  ILOAD V (6) D  1  IN VOUT Where VIN and VOUT are the input and output voltages, fSW is the switching frequency; ILOAD is the LED load current, and η is the efficiency. KFullScale is the ratio, which is set by the full scale LED current setting bits ILED0-7 in the 02H table. MP3385 Rev. 1.02 8/29/2017 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 21 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE Usually, the switching current is used for peakcurrent-mode control. In order to avoid hitting the current limit, the voltage across the sensing resistor (RSENSE) must be less than 70% of the current-limit voltage (VSENSE), in worst cases. See Equation (7) and Equation (8): RSENSE  IL(PEAK)  0.7  VSENSE IL(PEAK) VOUT  ILOAD VIN  (VOUT  VIN )  ηVIN 2  L  FSW  VOUT (7) (8) The current limit setting voltage (VSENSE) is set by the OCP0-2 bits in register 05H. Selecting the Power MOSFET The MP3385 is capable of driving a wide variety of N-channel power MOSFETS. The critical parameters of selection for a MOSFET are: 1. maximum drain-to-source voltage, VDS(MAX) 2. maximum current, ID(MAX) 3. on resistance, RDS(ON) 4. gate-source charge (QGS) and gate-drain charge (QGD), and 5. total gate charge (QG). Ideally, the off-state voltage across the MOSFET is equal to the output voltage. Considering the voltage spike when it turns off, VDS(MAX) should be greater than 1.5x the output voltage. The maximum current through the power MOSFET occurs at the minimum input voltage and the maximum output power. The maximum RMS current through the MOSFET is given by Equation (9) and Equation (10): IRMS(MAX)  IIN(MAX)  DMAX (9) VOUT  VIN(MIN) (10) VOUT The current rating of the MOSFET should be greater than 1.5 x IRMS DMAX  The on resistance of the MOSFET determines the conduction loss. See Equation (11): Pcond  IRMS 2  R DS (on)  k (11) Where k is the temperature coefficient of the MOSFET. MP3385 Rev. 1.02 8/29/2017 The switching loss is related to QGD and QGS, which determine the commutation time. QGS1 is the charge between the threshold voltage and the plateau voltage when a driver charges the gate, which can be read in the chart of VGS vs. QG of the MOSFET datasheet. QGD is the charge during the plateau voltage. These two parameters are needed to estimate turn-on and turn-off losses. See Equation (12): PSW  Q GS1  R G  VDS  IIN  f SW  VDR  VTH Q GD  R G  VDS  IIN  f SW VDR  VPLT (12) Where VTH is the threshold voltage, VPLT is the plateau voltage; RG is the gate resistance, and VDS is the drain-source voltage. Please note that calculating the switching loss is the most difficult part in the loss estimation. The formula above provides a simplified equation. For more accurate estimates, the equation becomes much more complex. The total gate charge (QG) is used to calculate the gate-drive loss. See Equation (13): PDR  Q G  VDR  f SW (13) Where VDR is the drive voltage. Selecting the Output Capacitor The output capacitor keeps the output voltage ripple small and ensures feedback loop stability. The output capacitor impedance must be low at the switching frequency. Ceramic capacitors with X7R dielectrics are recommended for their low ESR characteristics. For most applications, a 4.7μF ceramic capacitor in parallel with a 22μF electrolytic capacitor will suffice. Setting the Over-Voltage Protection Open-string protection is achieved through the detection of the voltage on the OVP pin. In some cases, an LED string failure results in the feedback voltage always at zero. The part then keeps boosting the output voltage higher and higher. If the output voltage reaches the programmed OVP threshold, the protection will be triggered. To ensure the chip functions properly, an appropriate OVP voltage is needed. The recommended OVP point is about 1.1 to 1.2x higher than the output voltage for normal operation. If the OVP pin is connected to the anode of the LED load, the OVP protection www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2017 MPS. All Rights Reserved. 22 MP3385 – 4-STRING WLED CONTROLLER WITH I2C INTERFACE voltage is set by the OVP0-4 bits in register 05H. It is not recommended to set the OVP value higher than 80V, considering the LED return pin voltage rating. If the MP3385 is applied for >80V output voltage application through an external extension, connect a proper resistor (ROVP) between the anode of the LED and OVP pin to change the over-voltage point of the output (VOVP). VOVP calculation with ROVP is given with Equation (14): VOVP (V)= ROVP (kΩ)+1600 *1.9 40 (14) Where OVP0-4 bit in register 05H is the set default. Expanding LED Channels The MP3385 expands the number of LED channels by using two or three ICs in parallel. To connect two ICs for a total of 8 LED strings, tie the VCC pins of the master IC and the slave IC together to power the slave IC internal logic circuitry. Tie the COMP pins of the slave IC and the master IC together to regulate the voltage of all 8 strings LEDs. The slave IC MOSFET driving signals are not used; the boost converter can be driven only by the master IC. Do NOT leave ISENSE of the slave IC floating; tie it to ground. Apply the EN and DIM signals to both ICs. The master IC's OVP should be higher than the slave IC's OVP. PCB Layout Guidelines Efficient PCB layout is critical to reduce EMI noise. For best results, refer to the guidelines below: 1. Make the loop from the external MOSFET, through the output diode and the output capacitor as small and short as possible as they carry a high-frequency pulse current. 2. Separate the power ground (PGND) and signal ground (GND), then connect PGND and GND together. All logic signals refer to the signal ground in order to reduce the noise affection. 3. Place ceramic capacitors for VIN and VCC pins as close as possible. TYPICAL APPLICATION CIRCUITS Figure 4: Driving 4 LED Strings and output voltage
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