AHES4190

Compact size 2 Form A and 2 Form A 1 Form B 35A power relays for energy management and industrial equipment HE-S RELAYS TYPICAL APPLICATIONS New • Photovoltaic power generation systems (Solar inverter) • Uninterruptible Power Supplies (UPS) • Inverter • Office air conditioner • Industrial equipment RoHS compliant Protective construction: Flux-resistant type FEATURES 1. High-capacity and long life 35A 277V AC 5×104 (long life type) 2. Electrical life (resistive load) Standard type 3×104 — 1×105 Long life type 5×104 1×105 2×105 8. Mirror contact mechanisms (Compliant with EN60947-4-1 mirror contact) 3. Compact size and low operating power W: 30 × L: 36 × H: 40 mm W: 1.181 × L: 1.417 × H: 1.575 inch Operating power: 1,880 mW (holding power: 170 mW) Detection of main contact welding makes it possible to construct a safety circuit. • Designed so that Form A contact and Form B contact will not close at the same time. • When Form A contact welded, Form B contact gap of at least 0.5 mm .020 inch is maintained. 4. Reduced coil holding voltage contributes to saving energy of equipment The coil holding voltage can be reduced up to 30%V of the nominal coil voltage. This equals to operating power of approximately 170 mW, which contributes equipment energy savings. * Form B contact, when used to monitor the condition of Form A contact, can be used exclusively as an auxiliary contact. * Coil holding voltage is the coil voltage after 100 ms from the applied nominal coil voltage. 5. Contact gap: 3.2 mm .126 inch (VDE0126 compliant) Compliant with European photovoltaic standard VDE0126 Compliant with EN61810-1 2.5 kV surge breakdown voltage (between contacts) Conditions Normal operation Non-excitation Form A contact Mirror contact mechanisms Form B contact Excitation Form A contact Form B contact When Form A contact welded Non-excitation Form A contact Form B contact Welding 6. Insulation distance (initial) • Between Form A contact and coil: Min. 11.0 mm .433 inch (Clearance/Creepage) • Between Form B contact and coil: Min. 3.2 mm .126 inch (Clearance/Creepage) • Between Form A contact sets: Min. 8.2 mm .323 inch (Clearance/Creepage) • Between Form A contact and Form B contact: Min. 12.8 mm .504 inch (Clearance/Creepage) –1– ASCTB360E 201604-T Min. 0.5 mm Min. .020 inch Form A contact 35A 277V AC 30A 220V AC 20A 277V AC 7. Contact gap (initial) • Form A contact: Min. 3.2 mm .126 inch/each contact • Form B contact: Min. 0.7 mm .028 inch Min. 0.5 mm .020 inch (When Form A contact welded) HE-S (AHES3, 4) ORDERING INFORMATION AHES 9 Contact arrangement / Operating function 3: 2 Form A Single side stable type 4: 2 Form A 1 Form B Single side stable type Contact specifications 1: Standard type 2: Long life type Terminals form 9: PC board terminal type Nominal coil voltage (DC) Part No. Nominal coil voltage (V) 0 1 2 3 5 6 12 24 48 9 Note: Certified by UL/C-UL and VDE TYPES Contact arrangement 2 Form A 2 Form A 1 Form B Part No. Nominal coil voltage Standard type AHES3190 AHES3195 AHES3191 AHES3192 AHES3193 AHES4190 AHES4195 AHES4191 AHES4192 AHES4193 6V DC 9V DC 12V DC 24V DC 48V DC 6V DC 9V DC 12V DC 24V DC 48V DC Long life type AHES3290 AHES3295 AHES3291 AHES3292 AHES3293 AHES4290 AHES4295 AHES4291 AHES4292 AHES4293 Standard packing: Carton: 25 pcs.; Case: 100 pcs. RATING 1. Coil data Nominal coil voltage 6V DC 9V DC 12V DC 24V DC 48V DC Pick-up voltage (at 20°C 68°F) (Initial) 75%V or less of nominal voltage Drop-out voltage (at 20°C 68°F) (Initial) Nominal operating current [±10%] (at 20°C 68°F) Coil resistance [±10%] (at 20°C 68°F) Nominal operating power (at 20°C 68°F) Max. applied voltage (at 55°C 131°F) 5%V or more of nominal voltage 313mA 209mA 157mA 78mA 39mA 19.1Ω 43.1Ω 76.6Ω 306.4Ω 1,225.5Ω ON: 1,880mW Holding: 170mW*1 110%V of nominal coil voltage 150%V of nominal coil voltage*2 Notes: *1. With 30%V coil holding voltage *2. With no more than 24 hours per time with non-consecutive voltage application time. –2– ASCTB360E 201604-T HE-S (AHES3, 4) 2. Specifications Characteristics Item Arrangement Contact Form A contact Form B contact*6 Form A contact Rating Form B contact*6 Contact material Contact resistance (Initial) Contact material Nominal switching capacity (Resistive load) Max. switching voltage Contact carring power (Resistive load) Max. switching current Min. switching capacity (Reference value)*1 Nominal switching capacity (Resistive load) Max. switching voltage Contact carring power (Resistive load) Max. switching current Min. switching capacity (Reference value)*1 Insulation resistance (Initial) Short current (A contact, Initial) Between open Form A contacts Between Form A contact and coil Breakdown Between Form A contact sets voltage Between open Form B contacts (Initial) Between Form B contact and coil Between Form A contact and Form B contact Surge breakdown voltage*2 (Between contact and coil) Coil holding voltage*3 Mechanical characteristics Expected life Operate time (at 20°C 68°F) (Initial) Release time (at 20°C 68°F)*4 (Initial) Functional Shock resistance Destructive Functional Vibration resistance Destructive Mechanical Electrical (Form A contact) Resistive load Inductive load Electrical (Form B contact)*6 Conditions Unit weight Long life type 2 Form A, 2 Form A 1 Form B Max. 100mΩ (By voltage drop 6V DC 1A), Max. 3mΩ (By voltage drop 6V DC 20A, Reference value) AgSnO2 type Max. 100mΩ (By voltage drop 6V DC 1A) Au flashed AgNi type Contact resistance (Initial) Nominal operating power Electrical characteristics Specifications Standard type 2 Form A, 2 Form A 1 Form B 35A 277V AC 480V AC, 110V DC 9,695VA 35A 100mA 5V DC 1A 277V AC, 1A 30V DC 277V AC, 30V DC 277VA 1A 10mA 5V DC 1,880mW (after applying min.100ms coil nominal voltage) 170mW (30%V of coil holding voltage) Min. 1,000MΩ (at 500 V DC) Measurement at same location as “Breakdown voltage” section. Max. 1,000A 1 ms, 3 times (Reference value) 2,000 Vrms for 1 min. (Detection current: 10mA) 5,000 Vrms for 1 min. (Detection current: 10mA) 5,000 Vrms for 1 min. (Detection current: 10mA) 1,000 Vrms for 1 min. (Detection current: 10mA) 2,000 Vrms for 1 min. (Detection current: 10mA) 5,000 Vrms for 1 min. (Detection current: 10mA) 10,000V (Between Form A contact and coil) (Initial) 2,500V (Between Form B contact and coil) (Initial) 30 to 110%V (Form A contact carrying current: 35A, at –40 to +55°C –40 to +131°F) 30 to 60%V (Form A contact carrying current: 35A, at –40 to +85°C –40 to +185°F) Max. 30 ms (at nominal coil voltage, excluding contact bounce time) Max. 10 ms (at nominal coil voltage, excluding contact bounce time, without diode) 98 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10 μs) 980 m/s2 (Half-wave pulse of sine wave: 6 ms) 10 to 55 Hz at double amplitude of 1.0 mm .039 inch (Detection time: 10 μs) 10 to 55 Hz at double amplitude of 1.5 mm .059 inch Min. 5×106 (at 180 times/min.) Min. 3×104 (35A 277V AC) (ON : OFF = 1s : 9s) Min. 5×104 (35A 277V AC) (ON : OFF = 1s : 9s) — Min. 1×105 (30A 220V AC) (ON : OFF = 1s : 9s) Min. 1×105 (20A 277V AC) (ON : OFF = 1s : 9s) Min. 2×105 (20A 277V AC) (ON : OFF = 1s : 9s) Min. 5×104 (35A 250V AC) (cosφ = 0.8) Min. 3×104 (35A 250V AC) (cosφ = 0.8) (ON : OFF = 0.1s : 10s) (ON : OFF = 0.1s : 10s) Min. 1×105 (1A 277V AC) (ON : OFF = 1s : 9s) Resistive load Conditions for operation, transport and storage*5 Min. 1×105 (1A 30V DC) (ON : OFF = 1s : 9s) Temperature: –40 to +55°C –40 to +131°F (Coil holding voltage 30 to 110%V) Temperature: –40 to +85°C –40 to +185°F (Coil holding voltage 30 to 60%V or storage) Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature) Air pressure: 86 to 106 kPa Approx. 64 g 2.26 oz Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. Wave is standard shock voltage of ±1.2×50μs according to JEC-212-1981 *3. Coil holding voltage is the coil voltage after 100 ms from the applied nominal coil voltage. *4. Release time will lengthen if a diode, etc., is connected in parallel to the coil. Be sure to verify operation under actual conditions. *5. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Refer to Usage, transport and storage conditions in NOTES. *6. Regarding Form B contact, only the 2 Form A 1 Form B type applies. –3– ASCTB360E 201604-T HE-S (AHES3, 4) REFERENCE DATA 1. Maximum switching power 2. Life curve 3. Coil temperature rise Measured portion: Inside the coil Ambient temperature: 25°C 77°F, 85°C 185°F Contact current: 35 A/0 A 1,000 500 AC resistive load 5 1 0.5 1 Temperature rise, °C °F 50 30 20 15 10 DC resistive load No. of operations, ×104 Contact current, A 100 250 V AC resistive 100 50 Long life type 10 Standard type 5 30 1 480 500 1,000 100 Contact voltage, V 0 5 10 15 20 25 30 35 Contact current, A 40 80 176 70 158 60 140 50 122 40 104 30 86 20 68 10 50 0 32 50 25°C 77°F 35A 85°C 185°F 35A 25°C 77°F 0A 85°C 185°F 0A 60 70 80 90 100 Coil applied voltage, %V 110 4. Ambient temperature characteristics Tested sample: AHES3191, 6 pcs. Rate of change, % 30 20 10 -60 -40 -20 -76 -40 -4 0 32 0 20 40 60 80 100 68 104 140 176 212 Pick-up voltage -10 Drop-out voltage -20 -30 Ambient temperature, °C °F DIMENSIONS (mm inch) The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/ 1. 2 Form A type CAD Data Schematic (Bottom view) 36.0 1.417 4 40.0 (38.0) 1.575 (1.496) 4.0 .157 2.0 .079 2.4 .094 27.0 1.063 7.6 .299 24.4 .961 29.4 1.157 7 1 8 7.6 .299 21.3 .839 11.0 .433 1.0 .039 2 Recommended PC board pattern (Bottom view) 2-0 2-. .8 d 03 ia. 1d ia. 21.3 .839 5 2 2- -1.6 .0 d 63 ia di . a. 30.0 1.181 4-0.8 4-.031 19.0 .748 R0 R. .8 03 1 4-3.3 4-.130 General tolerance: ±0.3 ±.012 4.0 .157 1.6 .063 11.0 .433 19.0 .748 Tolerance: ±0.1 ±.004 –4– ASCTB360E 201604-T HE-S (AHES3, 4) 2. 2 Form A 1 Form B type CAD Data Schematic (Bottom view) 30.0 1.181 36.0 1.417 3 40.0 (38.0) 1.575 (1.496) 4.0 .157 2.0 .079 27.0 1.063 22.9 7.6 .902 .299 2.4 .094 2-1.2 2-.047 24.4 .961 29.4 1.157 2-1.2 2-.047 5 6 2 7 1 8 Recommended PC board pattern (Bottom view) 7.6 .299 2-0 2-. .8 d 03 ia. 1d ia. 21.3 .839 4 . dia ia. 1.6 63 d . 2 .0 dia 2- 2.2 dia. 2- 087 2-. 22.9 .902 21.3 .839 11.0 .433 4-0.8 4-.031 1.0 .039 19.0 .748 R0 R. .8 03 1 4-3.3 4-.130 11.0 .433 4.0 .157 General tolerance: ±0.3 ±.012 19.0 .748 1.6 .063 Tolerance: ±0.1 ±.004 SAFETY STANDARDS Item Certification 2 Form A Standard type (AHES∗19∗) 2 Form A 1 Form B 2 Form A 2 Form A 1 Form B Item 2 Form A Long life type (AHES∗29∗) 2 Form A 1 Form B 2 Form A 2 Form A 1 Form B File No. UL/C-UL (Recognized) E43149 VDE (Certified) 40042442 Certification File No. UL/C-UL (Recognized) E43149 VDE (Certified) 40042442 N.O. contact (Form A contact) Contact rating Temp. Cycles 35A, 277VAC, Resistive 20A, 277VAC, Resistive 15A, 480VAC, Resistive TV-8 85°C 185°F 85°C 185°F 85°C 185°F 40°C 104°F 3×104 105 105 25×103 AC-7a: 35A, 250VAC, cosφ = 0.8 AC-3: 12A, 230VAC, cosφ = 0.45 AC-3: 8A, 480VAC, cosφ = 0.45 85°C 185°F 85°C 185°F 85°C 185°F 3×104 3×104 3×104 N.O. contact (Form A contact) Contact rating Temp. Cycles 35A, 277VAC, Resistive 20A, 277VAC, Resistive 15A, 480VAC, Resistive TV-10 85°C 185°F 85°C 185°F 85°C 185°F 40°C 104°F 5×104 2×105 105 25×103 AC-7a: 35A, 250VAC, cosφ = 0.8 AC-3: 12A, 230VAC, cosφ = 0.45 AC-3: 8A, 480VAC, cosφ = 0.45 85°C 185°F 85°C 185°F 85°C 185°F 3×104 3×104 3×104 N.C. contact (Form B contact) Contact rating Temp. — 1A, 30VDC, Resistive 1A, 277VAC, Resistive — DC-13: 1A, 24VDC, L/R = 48ms — 85°C 185°F 85°C 185°F 105 105 — — 85°C 185°F 8×104 N.C. contact (Form B contact) Contact rating Temp. — 1A, 30VDC, Resistive 1A, 277VAC, Resistive — DC-13: 1A, 24VDC, L/R = 48ms Cycles — Cycles — — 85°C 185°F 85°C 185°F 105 105 — — 85°C 185°F 8×104 EN/IEC VDE Certified INSULATION CHARACTERISTIC (IEC61810-1) Item Clearance/Creepage distance (IEC61810-1) Characteristic (Form A contact) Min. 5.5mm .217inch/8.0mm .315inch Category of protection (IEC61810-1) Tracking resistance (IEC60112) Insulation material group Over voltage category Rated voltage Pollution degree Type of insulation (Between contact and coil) Type of insulation (Between open contacts) RT II PTI 175 III a III 250V 3 Reinforced insulation Full disconnection –5– ASCTB360E 201604-T HE-S (AHES3, 4) NOTES 1. For cautions for use, please refer to our web site. (https://www3.panasonic.biz/ac/e/control/relay/cautions_use/index.jsp) 2. When coil holding voltage controlled by PWM, check coil holding voltage and operation of relay under the actual condition. 3. Usage, transport and storage conditions 1) Temperature: –40 to +55°C –40 to +131°F (When applied coil holding voltage is 30% to 110%V of nominal coil voltage) –40 to +85°C –40 to +185°F (When applied coil holding voltage is 30% to 60%V of nominal coil voltage or storage) 2) Humidity: 5 to 85% RH (Not freezing and condensing at low temperature) In addition the humidity range depends on temperature. The allowable ranges are as follows; 3) Air pressure: 86 to 106 kPa Allowable range of temperature and humidity for operation, transport and storage. [Coil holding voltage: 30% to 110%V] [Coil holding voltage: 30% to 60%V] Humidity, %RH Humidity, %RH 85 85 Tolerance range (Avoid freezing (Avoid when used at condensation temperatures when used at lower than temperatures 0°C 32°F) higher than 0°C 32°F) 5 –40 –40 0 55 +32 +131 Temperature, °C °F Tolerance range (Avoid freezing (Avoid when used at condensation temperatures when used at lower than temperatures 0°C 32°F) higher than 0°C 32°F) 5 –40 –40 0 +32 Temperature, °C °F 85 +185 4. Solder and cleaning conditions 1) Please obey the following conditions when soldering automatically. (1) Pre-heating: within 120°C 248°F (solder surface terminal portion) and within 120 seconds (2) Soldering iron: 260°C±5°C 500°F±41°F (solder temperature) and within 10 seconds (soldering time) 2) In case of manual soldering, following conditions should be observed. • Max. 270°C 518°F (solder temperature) within 10 seconds (soldering time) • Max. 350°C 662°F (solder temperature) within 5 seconds (soldering time) * Effects of soldering heat on the relays vary depending on the PC board. So please confirm actual soldering condition with the PC board used for assembling. 3) Do not clean this relay by immersion, since the relay is not sealed. Also, be careful not to allow flux to overflow above the PC board or enter the inside of the relay. –6– ASCTB360E 201604-T