AXW34034A

Discontinued as of September 30, 2010 AXW FOR PC BOARD TO WIRE WIRE-PRESS SOCKETS (AXW) FEATURES Labor saving one-touch attachment of the cover and body 1. Pressure welding method for superior wiring and no need to strip wires. Applicable wires: AWG #22, #24, #26, #28. 2. Two pressure weldings assure high contact reliability. Strain relief clamp Socket Polarity guide (prevents incorrect insertion) Vertical hood cover type With hood cover Pressure welding contact The depth of the contact portion provides stable contact. With semi-cover Socket Compliance with RoHS Directive Adjacent mounting is possible to save space. Strain relief band 3. Labor saving one-touch attachment of the cover and socket body. 4. Even if the number of wires is samll, the stable pressure welding is acquired. Angled hood cover type 6. Fits MIL headers and low profile headers (box and open types). 7. Useful pressure welding tools are available. APPLICATIONS If the number of wires is small or if the insulation is thin, the strain relief clamp can be reversed to hold the wires. NC machine, automated equipment, office automation equipment, ME equipment, measurement equipment, communications equipment, amusement and game equipment. 5. Angled hood cover type can save space and makes adjacent mounting possible. ORDERING INFORMATION 1. Socket AXW 1 1 A 1: Wire-press sockets (Socket) 4: No polarity guide for 10 contact type, types with other number of contacts have 1 polarity guide in middle. 9: Polarity guide in middle for 10 contact type. Nil: Without contact 2: Pressure welding AWG#22 to #24 3: Pressure welding AWG#26 to #28 Nil: Without contact 1: Au plating/Sn plating A: Individual package panasonic-electric-works.net/ac Connectors for industrial equipment The two pressure weldings on the cable assure high reliability. Holds the cable insulation to protect the pressure welding. Discontinued as of September 30, 2010 AXW 2. Socket (Set) AXW 3 1 A 3: Wire-press sockets (Set) 1: Semi-covers 2: Vertical type hood cover 3: Angle type hood cover 4: No polarity guide for 10 contact type, types with other number of contacts have 1 polarity guide in middle. 9: Polarity guide in middle for 10 contact type. Nil: Without contact 2: Pressure welding AWG#22 to #24 3: Pressure welding AWG#26 to #28 Nil: Without contact 1: Au plating/Sn plating A: Individual package 3. Cover AXW 6 AXW 7 0 A 6: Wire-press sockets (Cover) 0: Pressure welding method 1: Semi-covers 2: Vertical type hood cover 3: Angle type hood cover A: Individual package 4. Contact 2 1 Connectors for industrial equipment 7: Wire-press sockets (Contact) 2: 5 in line 2: Pressure welding AWG#22 to #24 3: Pressure welding AWG#26 to #28 1: Au plating/Sn plating panasonic-electric-works.net/ac Discontinued as of September 30, 2010 AXW WIRING AND ASSEMBLY 1. When using small amounts (about 150 pins can be pressure welding per hour) 2. Insert the wire without removing 3. After press-fitting the wire, its insulation unit it stops, and insert it into housing. lightly grip the tool. 4. Attach the cover to complete the operation. (Note) 8 Process 1. Bend the contact back from the carrier, and set it in the pressure welding tool. 7 6 5 4 3 2 1 5 4 3 2 1 8 7 6 5 4 3 2 Necessary parts 6 1 Separate wires 7 Contacts (5 in line) 8 Stapler type AXY52000 Housing without contacts Vertical type hood cover block Note) There are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks. 2. When using medium to large amounts (when using pliers-type pressure welding tool, about 450 pins per hour) 3. Attach the cover to complete the operation. (Note) Process 1. Set the housing with contact in the pressure 2. Insert the wires with insulation attached, welding tool. until they touch the back, then use the tool’s pressure welding operation. 7 6 5 4 3 2 1 Connectors for industrial equipment 8 8 7 6 5 4 3 2 1 Necessary parts Housing with contacts Pliers-type AXY51000 Separate wires Vertical type hood cover block Note) There are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks. panasonic-electric-works.net/ac Discontinued as of September 30, 2010 AXW APPLICABLE HEADERS AND COMBINATIONS Pressure socket for separate wires 8 7 6 5 4 3 2 1 Vertical type hood cover block Angled type hood cover block + Semi-cover Note) With cover installed on socket 7.4mm high type Applicable headers 2.54mm high type Long lever type MIL header Box type low profile header Open type low profile header ↓ Combinations Connectors for industrial equipment Note) Loose wires omitted from photos panasonic-electric-works.net/ac Discontinued as of September 30, 2010 AXW PRODUCT TYPES 1. Individual parts (Standard) 10 10 Housing with contacts Note) Suitable for use of pliers type or desktop type pressure welding tool. Housing Housing without contacts Note) Suitable for use of stapler-type pressure welding tool. Vertical type Hood cover block Angled type Cover Semi-cover Contacts (5 in line) (Notes 5 and 6) 14 16 20 26 30 34 40 50 60 64 10 10 14 16 20 26 30 34 40 50 60 64 16 20 26 30 34 40 50 60 64 26 30 34 40 50 60 64 10 14 16 20 26 30 34 40 50 60 64 5 Part No. Applicable cable AWG #22, 24 AWG #26, 28 AXW110421A (Without polarity guide) AXW110921A (With polarity guide) AXW114421A AXW116421A AXW120421A AXW126421A AXW130421A AXW134421A AXW140421A AXW150421A AXW160421A AXW164421A AXW110431A (Without polarity guide) AXW110931A (With polarity guide) AXW114431A AXW116431A AXW120431A AXW126431A AXW130431A AXW134431A AXW140431A AXW150431A AXW160431A AXW164431A AXW1104A (Without polarity guide) AXW1109A (With polarity guide) AXW1144A AXW1164A AXW1204A AXW1264A AXW1304A AXW1344A AXW1404A AXW1504A AXW1604A AXW1644A AXW61602A AXW62002A AXW62602A AXW63002A AXW63402A AXW64002A AXW65002A AXW66002A AXW66402A AXW62603A AXW63003A AXW63403A AXW64003A AXW65003A AXW66003A AXW66403A AXW61001A AXW61401A AXW61601A AXW62001A AXW62601A AXW63001A AXW63401A AXW64001A AXW65001A AXW66001A AXW66401A AXW7221 AXW7231 (for AWG #22, 24) (for AWG #26, 28) Packing Inner carton Outer carton 100 pcs. 400 pcs. 100 pcs. 400 pcs. 100 pcs. 400 pcs. 50 pcs. 200 pcs. 50 pcs. 200 pcs. 100 pcs. 400 pcs. 40 rows (200pcs.) 400 rows (2,000 pcs.) Notes) 1. The parts above are packaged individually. (Contact is tray packing) 2. The vertical type hood cover block is packaged with two covers (one with nuts), one wire bunding metal. 3. The angled type hood cover block is packaged with two covers and one wire bunding band. 4. The angled type hood cover for less than 20 contacts and the vertical type hood cover for less than 14 contacts are not available. Please use the semi-cover. 5. There is a mark “22” on contacts for AWG #22 and #24, and mark “26” for AWG #26 and #28. 6. Remarks for contacts 1) Reel packaging is available. Wire bunding metal Screw M2.6 Wire bunding band panasonic-electric-works.net/ac Connectors for industrial equipment No. of contacts Type Discontinued as of September 30, 2010 AXW 2. Set products (produced after order) Set products are produced after an order is received, so if you have a tight deadline, please order the products on the above as stand-alone products. Set product Type Socket Cover Vertical type hood cover block Angled type hood cover block Full set (Note 1) Housing with contacts No. of contacts 16 20 26 30 34 40 50 60 64 26 30 34 40 50 60 64 10 10 Semi-cover Connectors for industrial equipment Vertical type hood cover block Angled type hood cover block Half-set (Note 2) Housing without contacts Semi-cover 14 16 20 26 30 34 40 50 60 64 16 20 26 30 34 40 50 60 64 26 30 34 40 50 60 64 10 10 14 16 20 26 30 34 40 50 60 64 Part No. Applicable cable AWG #22, 24 AWG #26, 28 AXW3162421A AXW3202421A AXW3262421A AXW3302421A AXW3342421A AXW3402421A AXW3502421A AXW3602421A AXW3642421A AXW3263421A AXW3303421A AXW3343421A AXW3403421A AXW3503421A AXW3603421A AXW3643421A AXW3162431A AXW3202431A AXW3262431A AXW3302431A AXW3342431A AXW3402431A AXW3502431A AXW3602431A AXW3642431A AXW3263431A AXW3303431A AXW3343431A AXW3403431A AXW3503431A AXW3603431A AXW3643431A AXW3101421A (Without polarity guide) AXW3101921A (With polarity guide) AXW3141421A AXW3161421A AXW3201421A AXW3261421A AXW3301421A AXW3341421A AXW3401421A AXW3501421A AXW3601421A AXW3641421A AXW3101431A (Without polarity guide) AXW3101931A (With polarity guide) AXW3141431A AXW3161431A AXW3201431A AXW3261431A AXW3301431A AXW3341431A AXW3401431A AXW3501431A AXW3601431A AXW3641431A AXW31624A AXW32024A AXW32624A AXW33024A AXW33424A AXW34024A AXW35024A AXW36024A AXW36424A AXW32634A AXW33034A AXW33434A AXW34034A AXW35034A AXW36034A AXW36434A AXW31014A (Without polarity guide) AXW31019A (With polarity guide) AXW31414A AXW31614A AXW32014A AXW32614A AXW33014A AXW33414A AXW34014A AXW35014A AXW36014A AXW36414A Packing Inner carton Outer carton 50 pcs. 200 pcs. 50 pcs. 200 pcs. Notes) 1. Full-set products (Housing with contact and cover included) (1) Suitable for use with pliers type. (2) Produced after an order is received. If you are in a hurry, please order a housing with contact and cover separately from the list above. 2. Half-set products (Housing without contact and cover included) (1) Suitable for use with stapler-type pressure welding tool (2) As half-sets do not include a contact, order the appropriate stand-alone contact from the list above. (3) Produced after an order is received. If you are in a hurry, please order a housing without contact, contacts and cover separately from the list on page 235. panasonic-electric-works.net/ac Discontinued as of September 30, 2010 AXW SPECIFICATIONS 1. Characteristics Electrical characteristics Mechanical characteristics Life time characteristics Environmental characteristics Item Rated current Rated voltage Breakdown voltage Insulation resistance Specifications AWG#22, 24: 3A, AWG#26: 2A, AWG#28: 1A 250V AC 1,000V AC for 1 min. Min. 1,000MΩ Contact resistance Max. 20mΩ Unit removal force Min. 0.343N {35gf} Composite insertion force Max. 2.94N {300gf} × No. of contacts Insertion and removal life 500 times Detection current: 1mA Using 500V DC megger Measured based on the HP4338B measurement method of JIS C 5402 Measured by steel-pin-gauge with 0.64±0.01mm square (surface roughness 0.1µm) Repeat insertion and removal speed of max. 600 times/hour Ambient temperature –50°C to 105°C Vibration resistance Double amplitude: 1.52mm Frequency: 10 to 55Hz (for 3 axes) Shock resistance Conditions 490m/s2 {50G} (for 3 axes) No freezing at low temperatures Ambient temperature of cables should be considered No interruption of current longer than 1µs (Max. carrying current 100mA should be impressed during the test) No interruption of current longer than 1µs (Max. carrying current 100mA should be impressed during the test) 2. Materials and surface treatment Part name Materials Glass fiber reinforced PBT (UL94V-0) Glass fiber reinforced PBT (UL94V-0) Housing Semi-cover Cover Surface treatment — — Glass fiber polycarbonate resin (UL94V-0) Vertical type hood cover (16, 20 contact) Hood cover Contact Contact portion: Ni plating on base, Au plating on surface Contact pressure portion: Ni plating on base, Sn plating on surface Copper alloy Lead wire bundling metal (enclosed with vertical type hood cover) Lead wire bundling band (enclosed with angled type hood cover) — Steel plate — Polyimide resin — 3. Applicable cable No. AWG#22 AWG#24 AWG#26 AWG#28 Cross section area 0.3 mm2 0.2 mm2 0.14mm2 0.08mm2 DIMENSIONS (Unit: mm) External figure Rated current 3A 3A 2A 1A 1.5 to 1.1 dia. 1.3 to 1.1 dia. The CAD data of the products with a CAD Data Remarks 12 wires/0.18 should used mark can be downloaded from: http://panasonic-electric-works.net/ac • Housing with contacts Dimension table (mm) No. of contacts 10 Polarity guide 0 17.3 10.16 10 14 16 20 26 30 34 40 50 60 64 1 1 1 1 1 1 1 1 1 1 1 17.3 22.4 24.9 30.0 37.6 42.7 47.8 55.4 68.1 80.8 85.9 10.16 15.24 17.78 22.86 30.48 35.56 40.64 48.26 60.96 73.66 78.74 A B Connectors for industrial equipment CAD Data 14.5±0.2 14.2 6.0±0.2 2.54±0.1 A B±0.2 2.54±0.1 General tolerance: ±0.3 Note) Dimensions of the housing without contact is the same as the right figure. panasonic-electric-works.net/ac Discontinued as of September 30, 2010 AXW • Socket 1) When vertical type hood covers are mated (16, 20, 26, 30, 34, 40, 50, 60 and 64 contacts) 16 and 20 contacts CAD Data 26 to 64 contacts Cover M2.6 screw Wire bunding metal Screw A Nut 9.6 Wire bunding metal 12.0 A D Dimension table (mm) No. of contacts 16 A B C D 24.0 24.92 17.78 33.5 20 26 30 34 40 50 60 64 27.8 28.5 33.5 38.6 43.6 56.0 68.7 73.8 30.0 37.6 42.7 47.8 55.4 68.1 80.8 85.9 22.86 30.48 35.56 40.64 48.26 60.96 73.66 78.74 33.5 33.5 33.5 33.5 41.5 41.5 41.5 41.5 D 22.7 14.2 14.5±0.2 6.0±0.2 B 20.6 14.2 14.4±0.2 7.5 6.0±0.2 B 8.0 C±0.2 7.5 8.0 C±0.2 2.54±0.1 2.54±0.1 2.54±0.1 2.54±0.1 General tolerance: ±0.3 2) When angle type hood covers are mated (26, 30, 34, 40, 50, 60 and 64 contacts) CAD Data A 12.0 D 22.7 14.2 14.5±0.2 Dimension table (mm) Connectors for industrial equipment No. of contacts 26 30 34 40 50 60 64 A B C D 40.5 37.5 30.48 41.5 B 41.5 41.5 52.5 52.5 52.5 52.5 C±0.2 45.6 50.7 62.5 75.2 87.9 93.0 42.6 47.7 55.3 68.0 80.7 85.8 35.56 40.64 48.26 60.96 73.66 78.74 7.5 6.0±0.2 8.0 2.54±0.1 2.54±0.1 General tolerance: ±0.3 3) When semi-covers are mated CAD Data Dimension table (mm) No. of contacts 10 A B 17.3 10.16 14 16 20 26 30 34 40 50 60 64 22.38 24.92 30.0 37.62 42.7 47.78 55.4 68.1 80.8 85.88 15.24 17.78 22.86 30.48 35.56 40.64 48.26 60.96 73.66 78.74 A 8.0 16.5 14.5±0.2 14.2 7.5 6.0±0.2 B±0.2 2.54±0.1 2.54±0.1 General tolerance: ±0.3 panasonic-electric-works.net/ac Discontinued as of September 30, 2010 AXW 4) Contacts (5 in line) CAD Data 26 5.08×4=20.32 5.08 2.54 16.7 Position of the breaking contacts Note) On the contacts there are stamps “22” for AWG #22 and #24 types, and “26” for AWG #26 and #28 types. General tolerance: ±0.3 NOTES Size AWG#22 AWG#24 AWG#26 AWG#28 Insulation outer diameter Remark 1.5 dia. to 1.1 dia. AWG #22 is Stranded wire of 12 stands/0.18 Stranded wire 1.3 dia. to 1.1 dia. Stranded wire 3. Inserted wire length during wire pressure welding Insert the wire to a proper length and perform the pressure welding. If the inserted length is too short, the wire will be pressure welded only at one location. If the inserted length is too long, the wire will end up on the lance portion and a proper pressure welding will not be obtained. 4. Cut the end of the wire so that it is straight and flat. Be sure no uneven strands remain. 5. When pressure welding a wire, fully insert it to the proper position. Be sure to squeeze the lever unit it reaches the end position of the stroke. 6. After connecting the wire, check that the wire clamp firmly clamps the wire. 7. It may not be possible to cut a contact from the carrier by folding the contact only once. 8. The contact holder should be replaced as needed. For other details, please verify with the product specification sheets. * AWG#22 and #24 use different contacts from AWG#26 and #28. Refer to the part number chart for the part number. panasonic-electric-works.net/ac Connectors for industrial equipment 1. Use wires and contact types that match. The contact’s clamp is tamped with 22 or 26. Use AWG#22 or #24 wire with the type 22 contact and AWG #26 or #28 wire with the type 26 contact. An incorrect combination will cause faulty connections. 2. Use wires having a correct outer insulation diameter. The use of a wire with an outer insulation diameter larger than the allowable value or a wire with a hard material for the insulation will cause faulty connections. Furthermore, the use of a wire with an outer insulation diameter less than the allowable value will cause a drop in the clamp strength. Use wires with a suitable outer diameter and insulation material. Suitable wire diameters are shown in the table below. Suitable wire diameters Discontinued as of September 30, 2010 AXW PRESSURE WELDING TOOLS FOR SEPARATE WIRES PRODUCT TYPES Product name Pressure welding tool Accessory Pliers type pressure welding tool for separate wires (with feed mechanism) Stapler type pressure welding tool for separate wires Contact holder AXY51000 AXY52000 AXY5801 Packaging Inner carton Outer carton — 1 pc. — — 200 pcs. FEATURES • Pliers-type (with feed mechanism) 90 200 47 mm Pliers-type pressure welding tool for separate wires (with feed mechanism) AXY51000 Compliance with RoHS Directive 1. Weight balanced design for lightweight handling. 2. Lever Lock Mechanism Allows Reliable Pressure Welding The lever lock mechanism prevents the lever from returning until the predetermined stroke is reached. This allows for reliable pressure welding, preventing variation due to differences between individual workers. 3. Automatic feed mechanism indicates the pressure welding terminal number after a pressure welding. After each pressure welding, the automatic feed is performed one pitch at a time (2.54mm). At the same time, the number of the connector terminal being pressure-welded is indicated. If the terminal number is set initially, the connector can be moved to any position with the correct terminal number always displayed since the tool is directly linked with the connector. 4. Stroke adjustment feature. The pressure welding stroke can be adjusted to match the diameter of the cable wire for reliable connections. 5. Enables pressure welding of both the socket with contacts ans individual contacts. A cable can be connected with the contacts positioned in the socket housing (socket housing with contacts) or with the individual contacts separated from the socket housing. 6. Contact puller feature. The contact puller permits incorrectly connected or unnecessary contacts to be pulled out. FEATURES • Stapler type 1. Compact and lightweight, it fits in a pocket. 2. Pressure-weld individual contacts. 3. Convenient for on-site maintenance work since connection is possible in small spaces. 4. Includes a contact puller. 18 69.5 Connectors for industrial equipment Part No. 90 mm Stapler type pressure welding tool for separate wires AXY52000 Compliance with RoHS Directive NOTES 1. Never disammenble the tool. Also, do not subject it to shock or drop it from a high place. For other details, please verify with the product specification sheets. panasonic-electric-works.net/ac