AYC1F0610

Automotive Connectors 【For board-to-FPC】 CF1 Product Catalog 2022.5 Automotive Connectors For board-to-FPC CF1 For Automotive Application with 125°C heat resistance, Connectors for board-to-FPC FEATURES Suitable for automotive applications that require vibration and heat resistance (125°C) characteristics. “Anti-misoperation bridge structure” prevents unintended operation of mating lock. FPCs and boards can be directly connected without relay wiring harnesses Contact reliability is preserved by double-sided contact structure Inertia lock construction prevents half-mating (4 pins only) Receptacle Plug APPLICATIONS Connection of board and FPC in DRL/rear lamp Connection of board and FPC in BMS DETAILED FEATURES Mating condition Receptacle Plug 33.0 (10pins) Anti-misoperation bridge structure 5.9 Pitch=2.2 Metal tab 11.5 17.0 FPC Unit: mm Plug SMD mounting Metal terminal contact receptacle and plug mated Post Plug can be mounted with LED etc. simultaneously. Contact (Clip contact) Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー1ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Principal use Connection of board and FPC in DRL/rear lamp DRL ＬＥＤ Rear Lamp ＬＥＤ ＦＰＣ Reinforcing plate Molded parts Wire Harness Board ＦＰＣ Board Molded parts Board to Wire Connecter Board to FPC Connecter Connection of board and FPC in BMS (Battery Management System) Battery FPC FPC Wire Harness Board to Wire Connecter Board to FPC Connecter > Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー2ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Receptacle ORDERING INFORMATION AYC1F 1 0 Series AYC1F : Board to FPC connector receptacle for automotive application CF1 Number of pins (2 digits) 04 : 4 pins 06 : 6pins 10 : 10pins Molding color 0 : Black Plating (contact portion/soldering portion) 1 : Sn PRODUCT TYPES Number of pins Part No. 4 pins Packing Inner carton (1-reel) Outer carton AYC1F0410 800 pieces 1,600 pieces 6 pins AYC1F0610 800 pieces 1,600 pieces 10 pins AYC1F1010 800 pieces 1,600 pieces Note: Order unit: For volume production: 1-inner carton (1-reel) units. For samples, please contact our sales representative. Plug ORDERING INFORMATION AYC2F 1 0 Series AYC2F : Board to FPC connector plug for automotive application CF1 Number of pins (2 digits) 04 : 4 pins 06 : 6pins 10 : 10pins Molding color 0 : Black Plating (contact portion/soldering portion) 1 : Sn PRODUCT TYPES Number of pins Part No. 4 pins Packing Inner carton (1-reel) Outer carton AYC2F0410 800 pieces 1,600 pieces 6 pins AYC2F0610 800 pieces 1,600 pieces 10 pins AYC2F1010 800 pieces 1,600 pieces Note: Order unit: For volume production: 1-inner carton (1-reel) units. For samples, please contact our sales representative. Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー3ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 SPECIFICATIONS Characteristics Item Electrical characteristics Mechanical characteristics Specifications Rated current 2.0 A/pin contact Rated voltage 50 V DC Conditions Maximum current can be applied to one contact. (Except for the capacity of FPC.) Dielectric strength 1,000 V AC for 1 min Detection current: 1 mA (No short or damage) Insulation resistance Min. 100 MΩ Using 500 V DC megger (1 min) Contact resistance Max. 20 mΩ (Initial) Max. 40 mΩ (after test) Except FPC conductor resistance. Measured at 10 mA DC Insertion force Max. 36.0 N (Initial stage · No difference by number of pins.) Removal force Max. 18.0 N (Initial stage · 4 pins) Max. 23.0 N (Initial stage · 6 pins) Max. 33.0 N (Initial stage · 10 pins) Housing lock force Min. 50.0 N (Initial stage · No difference by number of pins.) Temperature and humidity of ambient storage and transportation -40 to +125 °C (Including temperature rise when applying current) (Storage and transportation temperature is -40 to +50 °C in a packing state.) *1 Soldering heat resistance Max. peak temperature of 260°C The initial specification must be satisfied electrically Reflow soldering: Max. 2 times and mechanically (Temperature at connector terminal portion) Measured by removal of housing lock. No icing or condensation Order Temperature (℃) Time (minutes) 1 ｰ40 ｰ03 30 2 Max. 5 125+30 3 30 4 Max. 5 ｰ40 ｰ30 After 500 cycles Contact resistance: Max. 40 mΩ Humidity resistance (Receptacle and plug mated) After 96 hours Contact resistance: Max. 40 mΩ Insulation resistance: Min. 100 MΩ ～ Thermal shock resistance (Receptacle and plug mated) ～ *Vapor phase Environmental characteristics Lifetime characteristics Bath temperature 60 ±2 °C Humidity 90 %RH Heat resistance (Receptacle After 120 hours Contact resistance: Max. 40 mΩ and plug mated) Bath temperature 125 ±2 °C Vibration resistance (Receptacle and plug mated) Current shut off should not exceed 1μs during vibration test. (Contact resistance: Max. 40 mΩ) Acceleration: 44 m/s2 Frequency: 20 to 200 Hz Sweep time: 3 min/cycle Testing tool: Refer to Fig.1*2 Direction: 3 axes (X,Y,Z) (Different samples are used for each direction.) Time: 3 h Detection current: 10 mA Shock resistance (Receptacle and plug mated) Current shut off should not exceed 1μs during shock test. Acceleration: 981 m/s2 Operation time: 6 ms Testing tool: Refer to Fig.1*2 Direction: 6 direction (±X, ±Y, ±Z) (Different samples are used for each direction.) Number: 3 times Detection current: 10 mA Insertion and removal life 10 times (Contact resistance: Max. 40 mΩ) Speed: 25 mm/min The initial specification must be satisfied electrically Recommendation t=0.15 mm and mechanically Solder paste thickness *1. As the humidity range differs depending on the ambient temperature, the humidity range indicated below should be used. This temperature and humidity range does not guarantee permanent performance. *2. Fig.1 Humidity (%RH) Plug 140ｍｍ Receptacle Fixed point PC board FPC 85 Acceptable range Avoid icing when used at temperatures lower than 0℃ Avoid condensation when used at temperatures higher than 0℃ 5 1 ｰ40 0 Temperature (℃) 35 50 Jig 85 100 125 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー4ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Material and surface treatment Receptacle Part name Material Color Body LCP resin (UL94V-0) Black Surface treatment Post Copper alloy — Contact portion: Sn plating over nickel Soldering portion: Sn plating over nickel Metal tab Copper alloy — Soldering portion: Sn plating over nickel — Plug Part name Material Color Housing LCP resin (UL94V-0) Black Contact Copper alloy — Contact portion: Sn plating over nickel Soldering portion: Sn plating over nickel Metal tab Copper alloy — Soldering portion: Sn plating over nickel DIMENSIONS Surface treatment — (Unit: mm) CAD The CAD data of the products with a “CAD” mark can be downloaded from our Website.. Receptacle 4 pins CAD External dimensions 5.90 D±0.10 C±0.08 4.20±0.08 A A 4.60±0.08 0.60±0.05 A-A cross section 0.40±0.05 B C±0.08 1.10±0.08 0.30±0.05 9.00±0.10 3.00±0.08 3.00±0.08 2.50±0.10 2.00±0.05 (11.50) Terminal coplanarity 0.10 General tolerance：±0.2 (Post and metal tab) Dimension table Dimensions Number of pins B C D 4 19.60 5.20 19.80 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー5ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 6 pins, 10 pins CAD External dimensions 2.50±0.10 9.00±0.10 5.90 0.30±0.05 E±0.10 A A 4.60±0.08 0.60±0.05 A-A cross section 0.40±0.05 1.10±0.08 B C±0.08 C±0.08 D±0.08 D±0.08 7.40±0.08 7.40±0.08 5.20±0.08 5.20±0.08 3.00±0.08 3.00±0.08 4.20±0.08 2.00±0.05 (11.50) Terminal coplanarity 0.10 General tolerance：±0.2 (Post and metal tab) Dimension table Dimensions Number of pins B 6 24.00 10 32.80 C D E — — 24.20 11.80 9.60 33.00 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー6ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Plug 4 pins CAD External dimensions 0.90±0.15 (5.40) (3.80) 0.20±0.05 0.40±0.05 E±0.15 1.34±0.10 D±0.10 C±0.08 C±0.08 3.00±0.08 3.00±0.08 (B) A A 2.70±0.08 3.60±0.08 5.06±0.08 F±0.10 8.00±0.08 6.00±0.08 0.50±0.05 13.00±0.10 11.00±0.10 1.50±0.08 Terminal coplanarity 0.10 A-A cross section General tolerance: ±0.2 (Contact and metal tab) Dimension table Dimensions Number of pins B C D E F 4 16.10 5.20 19.50 13.90 14.50 6 pins, 10 pins CAD External dimensions 8.00±0.08 6.00±0.08 5.06±0.08 0.90±0.15 (5.40) (3.80) 0.20±0.05 0.40±0.05 F±0.15 G±0.10 5.80±0.10 E±0.10 7.40±0.08 C±0.08 D±0.08 7.40±0.08 C±0.08 D±0.08 5.20±0.08 5.20±0.08 (B) A A 3.00±0.08 3.00±0.08 0.50±0.05 13.00±0.10 11.00±0.10 1.50±0.08 2.70±0.08 3.60±0.08 Terminal coplanarity 0.10 A-A cross section General tolerance: ±0.2 (Contact and metal tab) Dimension table Dimensions Number of pins B C D E F G 6 2.50 — — 23.90 18.30 18.90 10 29.30 9.60 11.80 32.70 27.10 27.70 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー7ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Mating condition CAD External dimensions (5.90) (6.48) (A) (17.00) (11.50) Dimension table Dimensions Number of pins A 4 19.80 6 24.20 10 33.00 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー8ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 PACKAGING SPECIFICATIONS Unit: mm Receptacle Specifications for the plastic reel In accordance with EIAJ ET-7200B. Specifications for taping In accordance with JIS C 0806-3:1999. However, does not apply to distance between center of round feed hole and center of embossed part. *Part dimension: Distance between center of round feed hole and center of recommended suction area. (A±0.3) (B) (E±1) (C) Label Top cover tape (1.75) Embossed carrier tape 380 dia. *(3.40) (4.00) Pulling out direction Recommended suction area (7.00) Embossed pocket 16.00 Taping reel 1.5 +0.1 0.0dia. (D) Dimension table Number of pins A B C D E 4 32.0 28.4 14.2 12.0 33.4 6 44.0 40.4 20.2 16.4 45.4 10 56.0 52.4 26.2 25.2 57.4 Receptacle orientation with respect to embossed tape feeding direction Direction of tape progress Type Receptacle Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー9ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Plug Specifications for the plastic reel In accordance with EIAJ ET-7200B. Specifications for taping In accordance with JIS C 0806-3:1999. However, does not apply to distance between center of round feed hole and center of embossed part. *Part dimension: Distance between center of round feed hole and center of recommended suction area. (A±0.3) (B) (E±1) Embossed carrier tape 380 dia. *(0.47) (4.00) Recommended suction area Top cover tape (1.75) Embossed pocket (6.00) Taping reel 16.00 Pulling out direction (C) Label 1.5+0.1 0.0 dia. (3.60) (D) Dimension table Number of pins A B C D E 4 32.0 28.4 14.2 9.90 33.4 6 44.0 40.4 20.2 14.3 45.4 10 56.0 52.4 26.2 18.7 57.4 Plug orientation with respect to embossed tape feeding direction Direction of tape progress Type Plug Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 10 ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Notes on Using Connectors for Automotive Application PRECAUTION FOR USE Unit: mm Design of PC board and FPC board Conduct the recommended foot pattern design, in order to preserve the mechanical strength of soldering portion. Recommended PC board and FPC board patterns In order to reduce solder and flux rise, solder bridges and other issues make sure the proper levels of solder is used. The figures are recommended patterns. Please use them as a reference. Receptacle Recommended PC board pattern (Mounting layout, TOP VIEW) Recommended metal mask pattern Metal mask thickness: When 150 μm (Post portion opening area ratio: 100 %) (Metal tab portion opening area ratio: 100 %) A±0.05 B±0.05 5.60±0.01 1.20±0.01 3.00±0.03 3.00±0.03 C±0.03 D±0.03 E±0.03 F±0.03 C±0.03 D±0.03 E±0.03 F±0.03 4.80±0.01 3.00±0.05 3.00±0.05 C±0.05 C±0.05 D±0.05 D±0.05 E±0.05 E±0.05 F±0.05 F±0.05 3.00±0.01 3.00±0.03 1.20±0.03 4.80±0.03 5.60±0.03 (4.20) A±0.03 B±0.03 Dimension table Dimensions A B C 4 20.60 16.60 6 25.00 21.00 10 33.80 29.80 Number of pins D E F 5.20 — — — 5.20 7.40 — — 5.20 7.40 9.60 11.80 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 11 ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Plug Recommended FPC board pattern Copper foil pattern (and outer shape of FPC) 0.30±0.15 【FPC to Pattern】 A B Note 1) X : Pad area (Copper foil) 2) C : Cover film area D 3) Unspecified corner : R 0.20 5) Pad area is rust proofing. 6.10 8.10 10.30 12.80 3.30 4) Dimension“ * ” is common to both FPC and Cover film. 1.10 3.00 3.00 E E F F G G H H I J K General tolerance：±0.1 Dimension table Number of pins Dimensions A B C D E F G H I J K 4 14.50 6.30 3.20 1.55 5.20 — — — 13.00 15.50 17.60 6 18.90 10.50 9.50 0.50 5.20 7.40 — — 17.40 19.90 22.00 10 27.70 19.30 18.30 0.50 5.20 7.40 9.60 11.80 26.20 28.70 30.80 Diagram of outer shape of FPC and Cover film attachment [(1)] L *M N *P 0.30 X 【Pattern and FPC】 0.40 X 4.40 S *T *8.00 *10.85 6.65±0.20 (3.30) C0.80 3.10 4.25 *6.10 3.90 *R 【Pattern(3.30) to opening of Cover film(3.10)】 【Pattern and Cover film】 *Q 0.40 X 【Pattern and Cover film】 General tolerance: ±0.1 ● Dimension table Dimensions Number of pins L M 4 15.10 6 19.50 10 28.30 N P Q 13.00 11.60 5.40 2.50 C1.45 12.10 18.40 17.40 16.00 9.90 8.90 C0.50 16.50 22.80 26.20 24.80 18.70 17.70 C0.50 25.30 31.60 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 12 ー Panasonic Industry Co., Ltd. 2022 R S T ACCTB116E 202205 Automotive Connectors CF1 Diagram of reinforcing plate [(2)] 11.00±0.15 8.00±0.15 7.20±0.15 6.00±0.15 4.10±0.15 U±0.15 V±0.15 R0.50 W R0.50 ● Dimension table C0.80 R0.50 R0.50 R1.00 Dimensions Number of pins U V W Z AA 4 15.30 2.30 C1.00 13.20 18.80 6 19.70 8.70 C0.50 17.60 23.20 10 28.50 17.50 C0.50 26.40 32.00 Dimensions Number of pins U L 4 15.30 15.10 6 19.70 19.50 10 28.50 28.30 Z±0.15 AA±0.15 General tolerance：±0.1 0.10±0.20 【FPC to Reinforcing plate】 D  iagram of reinforcing plate attachment (when completed) [(1)+(2)] 【FPC and Reinforcing plate】 (U) 0.40 Y (L) Y (0.10) (4.10) 【FPC】 ● Dimension table General tolerance：±0.1 Layer composition （0.75） ＋0.10 0.70 －0.20 Cover film: (25μm) Adhesive: (28μm) Copper foil: (35μm) Adhesive: (12μm) Base film: (25μm) Adhesive: (25μm) Reinforcing plate: (600μm) Recommended metal mask pattem Metal mask thickness : When 150μm (Contact portion opening area ratio : 100%) (Metal tab portion opening area ratio : 70%) 3.10±0.01 3.00±0.03 3.00±0.03 E±0.03 E±0.03 F±0.03 F±0.03 G±0.03 G±0.03 H±0.03 H±0.03 ● Dimension table 3.30±0.01 6.65±0.01 AB±0.03 AC±0.03 Dimensions Number of pins 1.10±0.03 E F G H AB AC 4 5.20 — — — 14.50 12.50 6 5.20 7.40 — — 18.90 16.90 10 5.20 7.40 9.60 11.80 27.70 25.70 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 13 ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 ABOUT SAFETY REMARKS Observe the following safety precautions to prevent accidents and injuries. • Do not use these connectors beyond the specification sheets. The usage outside of specified rated current, dielectric strength, and environmental conditions and so on may cause circuitry damage via abnormal heating, smoke, and fire. • In order to avoid accidents, your thorough specification review is appreciated. Please contact us if your usage is out of the specifications. Otherwise, Panasonic Industry Co., Ltd. cannot guarantee the quality and reliability. • Panasonic Industry Co., Ltd. is consistently striving to improve quality and reliability. However, the fact remains that electrical components and devices generally cause failures at a given statistical probability. Furthermore, their durability varies with use environments or use conditions. In this respect, please check for actual automobile under actual conditions before use. Continued usage in a state of degraded condition may cause the deteriorated insulation, thus result in abnormal heat, smoke or firing. Please carry out safety design and periodic maintenance including redundancy design, design for fire spread prevention, and design for malfunction prevention so that no accidents resulting in injury or death, fire accidents, or social damage will be caused as a result of failure of the Products or ending life of the Products. Mounting 1) Regarding PC board and FPC board design • Refer to the recommended PC board and FPC board pattern for keeping the strength of soldering. 2) Connector placement • In case of dry condition, please note the occurrence of static electricity. The product may be adhered to the embossed carrier tape or the cover tape in dry condition. Recommended humidity is from 40 % RH to 60 % RH and please remove static electricity by ionizer in manufacturing process. 3) Soldering (1) Reflow soldering • When cream solder printing is used, screen method is recommended. • The relation between the screen opening area and foot pattern area should be referred to “Recommended metal mask and PC board pattern” drawings and “Recommended metal mask and FPC board pattern” drawings. • If it is used with a thickness different from the recommended metal mask thickness, it may not be mounted, or the mounting strength may decrease. Please be careful to metal mask thickness. • Please be careful to align terminals and solder pads, because this product does not have self-alignment features. • The following diagram shows the recommended reflow soldering temperature profile. Temperature Peak temperature 260℃ 230℃ Preheating 180℃ 150℃ 60 to 120 sec. 220℃ 200℃ 25 sec. 70 sec. Upper limited (Solder heat resistance) Lower limited (Solder wettability) Time • Infrared reflow soldering is able to passed two times. • The temperature is measured at the connector terminals. • The condition of solder or flux creepage and wettability depend on the type of solder and flux. Please set the reflow temperature and oxygen level by considering the solder and flux characteristics. (2) Manual soldering. • Please avoid the excessive solder. Because the excessive solder makes creepage at contact portion. • Please use the soldering iron under specified temperature and times. • As excessive force to terminal by manual soldering has some possibilities of terminal portion deformation, please be careful to the force by hand. • Please clean soldering iron tip. (3) Rework of soldering portion. • Rework shall be only one time. • Please avoid the supplementary flux in case of rework for soldering bridge, as this may cause flux creepage to contact portion. • Please use the soldering iron under specified temperature. 4) As the excessive force on the terminals may cause the deformation and the integrity of solderability will be lost during reflow soldering, please avoid dropping or rough handling of the product. 5) When the soldering is not completed, do not mate nor unmate the connectors. And the external compulsory force to the terminal may cause the fixing force lowering between the terminal and the molding or the coplanarity failures. 6) When cutting the PC board after mounting the receptacle, please avoid the stress at the soldering portion. The soldered areas should not be subjected to force. 7) Cleaning treatment • Cleaning this product is not needed basically. Please note the following points to prevent the negative effect to the product when cleaning is necessary. • Please keep the cleanliness of the cleaning fluid to make sure that the contact surfaces are not contaminated by the cleaning fluid itself. • Semi-aqueous cleaning solvent is recommended as some powerful solvent may dissolve the molding portion or the marked letters. Please contact us when other solvent is used. Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 14 ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Automotive Connectors CF1 Insertion, removal and retention of mating • This product is designed with ease of handling. However, in order to prevent the deformation or damage of contacts and molding, do not mate the connectors such as the following Insertion or removal while prying from right to left or up and down. Insertion of upside-down state. • Inserting the plug with excessive force may break the products. Please be careful as excessive force is not applied. • This product has lock structure for mating. However, the lock may be broken depending on reaction force due to FPC routing. Please confirm sufficiently at usage. • When remove the connector, please hold the housing while pushing the latch-lock. Pulling the FPC only, will cause the product is damaged. • Please avoid wiring, such as continue to apply stress to the base of the FPC. It may cause breaking of the FPC or failure of the products. Precautions for operating environment and storage environment • Panasonic Industry Co., Ltd. does not guarantee the failures caused by condensation. • Please use our products within six months from the date of products acceptance. Please confirm solderability, when using after the recommended storage period. Other precautions • When the coating material is used for preventing board isolation deterioration after soldering, please assure the coating material is not adhered on any part of connector. • Please avoid the usage of connector as electric switching basically. • Please care to the FPC pattern design such as the width and thickness, because the FPC has risk for excessive temperature rise due to factors on the FPC side. Please refer to "the latest product specifications" when designing your product. •Requests to customers: https://industrial.panasonic.com/ac/e/salespolicies/ Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 15 ー Panasonic Industry Co., Ltd. 2022 ACCTB116E 202205 Electromechanical Control Business Division 1006, Oaza Kadoma, Kadoma-shi, Osaka 571-8506, Japan industral.panasonic.com/ac/e/ ©Panasonic Industry Co., Ltd. 2022 Specifications are subject to change without notice. ASCTB116E 202205 2022.5