Contact-Type
Self-Monitoring Sensor
Digital Displacement Sensor
HG-S SERIES
Robust and slim body contributes to a longer service life
The optical absolute method eliminates “value skipping” and “unset zero point”!
Introducing New Sensor Heads and New Communication Units!
Sensor head
Regular type
General purpose type
50 mm 1.969 in type
Sensor head
Air-driven type
10 mm 0.394 in type
Communication unit for
digital displacement
sensors
EtherCAT
communication unit
Equipped with Self-monitoring Function
2021.02
industrial.panasonic.com/ac/e
Contact-type digital displacement sensor using optical absolute method developed to meet
New contact-type digital displacement sensor developed to meet the needs of production floor.
The high-precision slim sensor unit features a robust sensor head, while the controller offers a diversity of functions.
Sensor head
Development target:
Slim & Robust
50 mm
1.969 in type
■ The 10 mm 0.394 in type has a slim 11 × 18 × 84.5 mm
0.433 × 0.709 × 3.327 in body, for easy adjacent installation
■ Class-top robustness in the industry
Lateral load
resistance
No. 1* in class
Vibration / impact
resistance
No. 1* in class
32 mm
1.260 in type
10 mm
0.394 in type
* As of January 2021, in-company survey.
10 mm
0.394 in type
Development goal:
Highest Accuracy
in Class
■ Resolution of 0.1 μm 0.004 mil* and indication
accuracy of 1.0 μm 0.039 mil or less*
■ Absolute value scale reading for elimination of
“value skipping” and “unset zero point”
Resolution
No. 1* in class
Indication
accuracy
No. 1* in class
Optical absolute
method
* In the case of high-precision sensor heads (HG-S1110□). As of January 2021,
in-company survey.
Air-driven type
Regular type
Applications
For electric and electronic parts
Motor shaft eccentricity
measurement
X-Y stage position
measurement
Smartphone flatness
measurement
Parts installation
inspection
Contact-type displacement
sensor and load cell are used to
manage pressure change point
and stroke position for the
confirmation of proper press-fit
mounting.
2
Resin roller eccentricity
measurement
Management of press-fit
points of press-fit parts
the needs of production floor
HG-S SERIES
Controller
Development focus:
Intuitive Dual Display
■ 2-line digital display for unprecedented ease of use
■ Full-fledged functions designed for optimum ease of
operation on production floor
Industry’s
first*
* As of September 2015, in-company survey
Automotive applications
Lithium-ion battery flatness
measurement
Screw head height
measurement
Coupling assembly
inspection
Transmission parts height
measurement
Machined part height
measurement
Crankshaft dimension
measurement
Installed height
measurement
Automotive parts
dimension measurement
3
Contact-type digital displacement sensor using optical absolute method developed to meet
the needs of production floor
Sensor head
Robust and slim body contributes to a longer service life
The optical absolute method eliminates “value skipping” and “unset zero point”!
Robust and slim body
Slim & light body
Bending-resistant cable
Box type with an ultra-slim 11 mm
0.433 in width. Furthermore, the unit
weighs only approx. 80 g. (Note 1)
A bending-resistant cable provides
peace of mind even when the sensor is
installed on a movable tool.
Note 1: V
alues on the 10 mm 0.394 in type
(HG-S1010□ / HG-S1110□)
18 mm
0.709 in
(Note 1)
11 mm
0.433 in
(Note 1)
Hot-swappable
Plain bearings with
2-point support structure
A new structure supports the spindle
with upper and lower plain bearings to
significantly increase rigidity. Unlike ball
bearings, these bearings efficiently
disperse lateral loads on the spindle,
significantly reducing the risk of
breakage.
The sensor head can be replaced
without turning OFF the instrument
power.
Metal guide whirl-stop
structure
84.5 mm
3.327 in
(Note 1)
Spindle whirl-stop is accomplished by
means of a metal guide requiring a
several μm level assembly precision.
Unlike a plastic guide, the risk of
measurement error and glass scale
breakage caused by deformation, wear,
and other deterioration is significantly
reduced.
Optical absolute method
No “value skipping” or
“unset zero point”
Displacement is measured by reading a
glass scale with a different slit pattern at
each reading position using a highresolution sensor. This eliminates
“value skipping” even when measuring
at high speed, and there is no concern
of “unset zero point”.
Tip deviation amount of
35 μm 1.378 mil or less
(typical value)
High-precision sensor head [HG-S1110□]
(Note 2)
40 μm 1.574 mil or less (typical value)
on the HG-S1032 / HG-S1050 (Note 2)
Tip deviation that reduces measurement
precision is also minimized. Deviation of
the measurement point is held to a
minimum.
Note 2: V
alue calculated from the clearance of the
upper and lower plain bearings.
4
Class-top accuracy
Resolution
0.1 μm
0.004 mil
Resolution
No. 1* in class
Indication accuracy
Full range:
1.0 μm 0.039 mil or less
Narrow range:
0.5 μm 0.020 mil or less
Indication
accuracy
No. 1* in class
* As of January 2021, in-company survey.
HG-S SERIES
Added Benefits
Air-driven
type
Air-driven type sensor heads simplify equipment mechanisms.
Advantages
Conventional system
Air-driven system
Supply and release of air
moves the spindle up and
down.
Eliminates the need for designing and
installing a mechanism to move the sensor
head up and down.
Supply of air
■ There is no need to design a
mechanism for moving the
sensor head. This eliminates
the design cost and manhours and improves
equipment accuracy.
■ Reduces installation spaces
Compatible with low
measuring force
High durability against
lateral sliding load
Removal of the seal cap from the main unit
allows measurement with low measuring
force. The low probe contact force minimizes
the possibility of workpiece damage.
Number of lateral sliding cycles:
10,000,000 or more (typical value)
(under continuous testing)
The robust sensor head helps reduce damage
caused by workpiece setup mistakes.
■O
ur original durability test against
lateral sliding load
Release of air
Measurement with
low measuring force
Air is supplied and then released
repeatedly to move the sensor head
positioned at an angle of 30° from the
workpiece in the vertical direction.
This original test is used to check the
durability against lateral sliding load.
10 mm
0.394 in type
Seal cap
Spindle
Retracts
Extends
Regular type
30°
Remove the cap
when measuring
with low
measuring force
Impressive durability
Resistance to lateral load
Original test was conducted to ensure durability against vertical sliding and lateral
load that sensors are often subjected to in actual operations.
There is a reason why you can use this product with peace of mind for a long time.
Withstands more than 100 million sliding operations
under application of lateral load (typical value) (Note 4)
Durability to withstand
more than 200 million
vertical sliding operations
(typical value) (Note 3)
Example of a lateral load occurring in the workplace
Lateral load
resistance
No. 1* in class
* In the case of the
HG-S1010 /
HG-S1110
As of January
2021, in-company
survey.
Lateral load resistance test (Note 5)
Lateral load is generated when the
sensor is positioned at an angle
or the workpiece becomes tilted
Lateral load
Tested for vertical
sliding durability by
sliding the spindle up
and down
Note 3: Value on the HG-S1010 /
HG‑S1110.
Hitting the spindle laterally with a roller We
conducted our own unique lateral load
resistance testing
Impact cycle: 13 times per second
Impact stroke: 1 mm 0.039 in
Measurement of workpiece
not securely held by the jig
Notes: 4) Value on the HG-S1010 / HG-S1110.
5) Button-type probe for evaluation purposes was installed on the test sample for the lateral
load resistance test.
Resistance to shock and vibration
10 mm 0.394 in type
10 to 500 Hz frequency,
3 mm 0.118 in double amplitude
Shock (10 to 58 Hz),
resistance Maximum acceleration 196 m/s2
(58 to 500 Hz) in X, Y and Z
directions for two hours each
2
Vibration 1,960 m/s acceleration in X,
resistance Y and Z directions three times
each
32 mm 1.260 in type
10 to 150 Hz frequency,
3 mm 0.118 in double amplitude
(10 to 58 Hz),
Maximum acceleration 196 m/s2
(58 to 150 Hz) in X, Y and Z
directions for two hours each
1,960 m/s2 acceleration in X,
Y and Z directions three times
each
Resistant to upward thrust impact
Spindle stopper installed
10 mm
32 mm
0.394 in type 1.260 in type
50 mm
1.969 in type
Even if unexpected upward thrust occurs, the lower
part of the spindle blocks the impact. Damage to the
internal structure, including the glass scale, is
minimized.
Vibration / shock
resistance
No. 1* in class
50 mm 1.969 in type
10 to 55 Hz frequency,
1.5 mm 0.059 in double
amplitude in X, Y and Z
directions for two hours
each
980 m/s2 acceleration
in X, Y and Z directions
three times each
* In the case of the
10 mm 0.394 in
type / 32 mm
1.260 in type
As of January
2021, in-company
survey.
Hot-swappable
Change of sensor head without
turning off the power supply
The sensor head can be changed safely without turning off the
controller. This reduces the man-hours required for the change
of line setup for processing of different workpieces, thus
achieving a significant reduction of setup change time.
Spindle stopper
Setup
change
Jig for
workpiece A
Change of
sensors
together
with the jig
Jig for
workpiece B
5
Contact-type digital displacement sensor using optical absolute method developed to meet
the needs of production floor
Controller
Versatile and
Easy-to-Use Controller
The controller features the industry’s first* dual display and offers versatile
functions and excellent ease of use. It allows simple and reliable operation of the
advanced measurement function in a diversity of applications.
Industry’s
first!*
* As a sensor product using optical absolute
method, as of September 2015 (according
to in-company survey)
Dual display for added
indication flexibility
(equipped with NAVI function)
High-speed response
of 3 ms in combination
with any sensor head
The 2-line digital display simultaneously shows
head measurement (measured value) and
judgment value (calculated value).
All-direction LCD
The high-contrast LCD provides sharp and clear
indications and wide viewing angle.
Equipped with
intuitive circle meter
Values between allowable maximum and
minimum values are indicated in green. Values
outside of the allowable range are indicated in
orange. This provides at-a-glance understanding
of the margin to the tolerance limits.
Higher than
maximum value
Lower than
minimum value
Anytime selection of
function to copy
The selective copy function significantly reduces
the man-hours required for initial setting and
maintenance.
Provided with
maintenance mode
useful on production floor
The following data is saved in the memory.
The stored data can be used effectively for
on-site analysis.
• Maximum peak value during operation
• Number of times maximum stroke was
exceeded
• Cumulative spindle moving distance (m)
Alarm setting for notification
of upward thrust
Alarm can be set to notify the user when
upward thrust (stroke) exceeds the value set
by the user.
6
HG-S SERIES
Easy-to-understand 2-line digital display
The 2-line digital display simultaneously shows sensor
head measurement and judgment value.
Sub-screen: Displays sensor head
measurement and other data.
Main screen: Displays judgment value.
Easy tolerance setting
Simple 1-point teaching
Align with master workpiece and press ENTER key for easy
tolerance setting.
Tolerance on positive side (HIGH set value)
Reference value
Tolerance on negative side (LOW set value)
One push!
Master workpiece
Tolerance setting completed!
No need for trigger input
Equipped with self-trigger hold function
Set value
High
Static width
(2) Delay timer setting
Desired delay time after measurement exceeding the ST level can be set.
Set the time required for stabilization of measurement.
Delay timer
Time
クライアント指定
の矢印を遵守
High
Set value
(1) Static width setting
Stability range above the ST level can be set as desired.
Set the range where measurements are considered to be stable.
Low
ST
level
Easy setting of time length from measurement start to measurement
stabilization. Minimizes measurement fluctuation due to the
vibration caused by stopping of spindle rotation.
Static width
Low
ST
level
7
Contact-type digital displacement sensor using optical absolute method developed to meet
the needs of production floor
Controller
Lateral connection of slave units for added operational ease
Connection of up to 15 slaves units
One master unit can be connected with up to 15 slave units
in any order. This allows easy multi-point calculations.
(Example: Connection of 15 slave units)
* When a digital displacement sensor communication unit is connected, a maximum
of 14 slave units can be connected per master unit.
Controller variations
■ Master unit (1 model)
• High performance type
(analog current + input /
output)
Master unit
High performance type
(analog current + input /
output)
HG-SC101
Slave unit
High performance type
(analog current + input /
output)
HG-SC111
Slave unit
Standard
type
(input / output)
HG-SC112
Slave unit
Wire-saving
type
HG-SC113
End plates
MS-DIN-E
■ Slave unit (3 models)
• High performance type
(analog current + input / output)
• Standard type (input / output)
• Wire-saving type
Hold function (9 types)
Sample hold (S-H)
Peak hold (P-H)
Bottom hold (B-H)
Peak-to-peak hold (P-P)
Peak-to-peak hold/2 (P-P/2)
NG hold (NG-H)
Self-sample hold (SLF.S-H)
Self-peak hold (SLF.P-H)
Self-bottom hold (SLF.B-H)
Calculation function (8 types)
* End plates (optional) must be mounted on both sides
of the controller after the connection of slave units.
MAX (maximum value)
MIN (minimum value)
AVERAG (average value)
TORSIN (torsion)
FLAT (flatness)
STAND (reference difference)
CURVEA (curvature)
THICK (thickness)
Connectable to thru-beam type digital displacement
sensor HG-T series
When the HG-SC□*1 controller is combined with the HG-TC□*1 controller for thru-beam type digital displacement sensor HG-T
series, up to 15 slave units (up to 14 slave units if communication unit for digital displacement sensors is connected) can be
connected to one master unit.
Connect the same-series slave units close to the master unit and connect slave units of other series on the far side.
*1 Be sure to use controllers manufactured in or after February 2019.
Contact-type digital displacement sensor
HG-S series
Thru-beam type digital displacement sensor
HG-T series
End plate
MS-DIN-E
Master unit
HG-SC101
End plate
MS-DIN-E
Slave unit
HG-SC111 /
HG-SC112
Slave unit
HG-TC111
Slave unit
HG-TC113
Slave unit
HG-SC113
* When connecting slave units to a master unit, connect only NPN output types, or only PNP output types. Dissimilar output types cannot be connected together.
* After the connection, attach end plates (optional) to both ends of the controller for secure installation.
* If HG-SC□ and HG-TC□ controllers are used in combination, there are limitations on the functions below.
Item
Calculation
function
Input all
Copy function
8
Description of limitation
Calculation is only performed when the slave unit is the same series as the master unit. Calculation is not performed when the slave unit series is different from
the master unit series. “CALC” does not appear in the display of a slave unit of a different series.
The master unit only performs input all when the slave units are the same series.
A slave unit of a different series from the master unit does not perform input even when the external input settings match those of the master unit.
Copying is only performed when the slave unit is the same series as the master unit.
When copying is executed, “NOW COPY” appears even on the display of a slave unit of a different series from the master unit, but copying is not performed.
HG-S SERIES
Thru-beam type digital displacement sensor
Thru-beam type digital displacement sensor
HG-T series
CMOS Type
Self-Monitoring Sensor
The industry’s highest-class*1 measurement accuracy is now yours.
Sensor head
Standard type
Slim type
HG-T1010
Ultra-slim
8 mm 0.315 in
Measurement width:
10 mm 0.394 in
Installation distance:
0 to 500 mm 0 to 19.685 in
Laser class: Class 1
(JIS / IEC / GB / FDA )
*2
8 mm
0.315 in
30 mm
1.181 in
HG-T series
HG-T1110
60 mm
2.362 in
30 mm
1.181 in
30 mm
1.181 in
The HG-T series boasts repeatability*3 of 1 μm
0.039 mil*4 and offers the highest*1 measurement
accuracy in the industry.
*1: As a thru-beam type sensor. As of January 2021, in-company survey.
*2: C
onformance with 21 CFR 1040.10 and 1040.11 Laser Notice No. 50, dated
June 24, 2007, issued by CDRH (Center for Devices and Radiological
Health) under the FDA (Food and Drug Administration).
*3: This is the P-P value of digital measurement value with half shading at the
middle position of the installation distance.
*4: When installation distance is 20 mm 0.787 in
60 mm
2.362 in
60 mm
2.362 in
60 mm
2.362 in
Measurement
width
Measurement
width
10 mm
0.394 in
10 mm
0.394 in
Receiver
Receiver
8 mm
0.315 in
8 mm
0.315 in
Emitter
The belt-shaped laser beam with a measurement width
of 10 mm 0.394 in is used for measurement of
dimensions and positions.
8 mm
0.315 in
20 mm
0.787 in
Emitter
Two types of sensor heads are available.
Side view attachment is available (optional). [for HG-T1010]
Beam axis adjustment assist function for easy setup of
emitter and receiver
Automatic emitter / receiver cable recognition for simplified
connector connection
Lightweight and robust die-cast aluminum case
Protection structure IP67 (IEC)
Controller
High-performance
Dual display for added indication flexibility
(equipped with NAVI function)
All-direction LCD
Equipped with intuitive circle meter
Six types of detection modes
(1) Auto edge detection mode
(2) User assigned edge detection mode
(3) Edge detection mode
(4) Inside diameter / gap detection mode
(5) Outer diameter / width detection mode
(6) Central position detection mode
Monitoring of effects caused by stains
Stable measurement of even transparent workpieces
Elimination of effects caused by fine foreign matters
Disable abrupt measurement changes
Equipped with 5 arithmetic functions
(1) Maximum value
(3) Average value
(5) Thickness / width
(2) Minimum value
(4) Reference value
Connectable to contact-type digital displacement
sensor HG-S series
9
Contact-type digital displacement sensor using optical absolute method developed to meet
the needs of production floor
Communication unit for digital displacement sensors
Compatible with selfmonitoring function
Suitable for use on manufacturing lines Sensor
equipped
with a new self-monitoring function!
A sensor with a self-monitoring function diagnoses its own state and notifies when
readjustment of settings / setup is required or when maintenance is needed.
The sensor determines its status and indicates “Normal,” “Notification,” “Caution” or
“Fault.” When not in normal status, the sensor checks the cause of problem and
corrective measure, thus reducing equipment downtime and maintenance workload.
Conventional
manufacturing line
Manufacturing line installed with
self-monitoring sensors
If an error is generated, the line stops.
However, the cause of the error cannot
be identified quickly.
Each sensor informs of its status so that even if a
problem occurs, the error generating source can be
identified immediately and the detail be grasped.
What generated
the error?
?
!
I see. Here’s the
cause of the problem.
n
atio t light
ific
Not ncidenheck
nt i ! C and
cie o. 2 ce
uffi r N rfa n!
Ins Sensoion sunditio
at etect n co
d tio
the stalla
in
or
Err ted!
a
r
ene
g
Self-monitoring function: Four types of status indication and judgment of state
Status
Judgement of the state
Normal
Operation is normal.
Notification
Check the settings.
Detected state is unstable.
Caution
Getting close to the end of service life.
Reached the state where the device should be replaced.
Fault
* Recover to the normal state through checking installation
and settings. Reduction in the incident light intensity.
* Limitation in the writing frequency into the memory or in
the operation hours, etc.
Short-circuited or broken.
* Short-circuited output, damaged EEPROM, etc.
Reached the state where it is impossible to control as a device.
Example of a system that utilizes the self-monitoring function
HG-S / HG-T series*
+
Communication Unit for
Digital Displacement
Sensors*
+
PLC
+
HMI
Thru-beam type digital
displacement sensor
HG-T series*
Contact-type digital
displacement sensor
HG-S series*
0V
+24 V
Controller slave units
(Connection of up to 14 units)
Controller master unit
PLC
HMI
Communication units for
digital displacement sensors*
* To use the self-monitoring function with the contact-type digital displacement sensors HG-S series and thru-beam type digital displacement sensors HG-T series, a communication
unit for digital displacement sensors (any of the following: SC-HG1-ETC, SC-HG1-CEF, SC-HG1-C or SC-HG1-485) that supports the self-monitoring function is required.
10
HG-S SERIES
Identification of malfunctioning location and cause
The sensor self-diagnoses its state, so if a malfunction occur, it is easy to
identify the problem location and discover the cause of the problem.
Therefore, even if there is no experienced worker or skilled technician at the
site to respond to the problem, it is possible to take an appropriate measure
immediately. This minimizes the restoration time and reduces the
maintenance workload.
Sensor head not connected
Damaged sensor head
Reduction of downtime
Reduction of maintenance
workload
Upward thrust exceeding the
specification stroke range
Easy planning of maintenance schedule
Conventional sensors can generate unexpected malfunctions and require
many hours for maintenance and replacement; thus, an unscheduled
shutdown of the manufacturing line may be required from time to time.
The self-monitoring function notifies the sensor replacement timing, thus
allowing for planning the most efficient maintenance and replacement
schedule. This helps prevent unexpected shutdowns of the manufacturing
line and improves productivity.
Improved productivity
Predictive maintenance
Details of self-monitoring function
HG-S series’ self-monitoring function
Status
Response parameter
Measures
Sensor head unconnected
Notification
Controller HG-SC□
Measurement
Error code (Note)
alarm (Note)
Status check
E200
―
Connected unit count check error
Status check
E160
(For master units only)
―
NPN / PNP output type mixture error
Status check
E100
(For master units only)
―
Calculated unit count error
Status check
E110
(For master units only)
―
Copy execution error (slave unit problem)
Status check
E170
(For master units only)
―
Sensor head receiving upward thrust
exceeding the specification stroke range
Status check
E210
―
Check for upward thrust
Status check
―
Alarm
Check for sticky movement
Status check
―
Alarm
E600
Controller memory function damaged
Controller replacement
E610
―
Sensor head replacement
E630
―
Status check / Replacement
E700
―
Sensor head replacement
E240
―
E620
Sensor Head memory function damaged
Output section short-circuit error
Fault
Detection circuit damaged
E900
E910
System error
Controller replacement
E911
―
E912
E920
Note: Error codes and alarms are displayed on HG-SC□ controllers.
11
Contact-type digital displacement sensor using optical absolute method developed to meet
the needs of production floor
Communication unit for digital displacement sensors
Compatible with selfmonitoring function
Direct transfer of measurement data obtained by
multiple sensors to host device!
CC-Link IE Field Communication Unit /
CC-Link Communication Unit
Compatible with self-monitoring function
Use of our communication unit for digital displacement sensors allows direct connection to the CC-Link / CC-Link IE
Field network.
This enables real-time acquisition of digital data and ON / OFF information without any program.
Furthermore, it can be used to change controller settings and log measurement data via CC-Link / CC-Link IE Field
network, for example, for predictive maintenance of digital displacement sensors.
Cloud server
Equipment
maintenance and
management
Production
execution system
PLC
Production
instruction
terminal
Hub
High-precision data
High-precision data
PLC Local
SC-HG1-CEF
SC-HG1-CEF
Connection of 1 master unit
and up to 14 slave units*
Display
PLC Master
PLC Master
High-precision data
High-precision data
SC-HG1-C
SC-HG1-C
Connection of 1 master unit
and up to 14 slave units*
* When connected to a communication unit for digital displacement sensor, up to 14 slave units can be connected per master unit.
CC-Link IE Field communication unit
SC-HG1-CEF
CC-Link communication unit
SC-HG1-C
Supports iQSS
Communication speed: 1 Gbps
Communication speed: 10 Mbps (max.)
* Units shipped in and after December 2019 are compatible with
self-monitoring function.
* Units manufactured in and after December 2019 are compatible with
self-monitoring function.
* CC-Link IE Field and CC-Link are trademarks of Mitsubishi Electric Corporation, and are controlled by the CC-Link Partner Association.
12
HG-S SERIES
EtherCAT Communication Unit
Compatible with self-monitoring function
Our product line also includes a communication unit that enables connection with EtherCAT.
This unit communicates measurement (judgment) data and error codes cyclically at a high-speed sampling rate and
transfers the data to the host device with accuracy intact.
Furthermore, settings of multiple sensors can be read and written, and the bank can be switched via EtherCAT.
PLC
High-precision data
SC-HG1-ETC
EtherCAT communication protocol
High-precision data
SC-HG1-ETC
Connection of 1 master unit
and up to 14 slave units*
EtherCAT communication unit
SC-HG1-ETC
* When connected to a communication unit for digital displacement sensor,
up to 14 slave units can be connected per master unit.
Communication speed: 100 Mbps (100BASE-TX)
* Supports the self-monitoring function regardless of the manufacturing date.
* EtherCAT is a registered trademark patent-protected technology, licensed by Beckhoff Automation
GmbH of Germany.
RS-485 Communication Unit
Compatible with self-monitoring function
For use of high-precision measurement results as
traceability data. Transfers not only measurements
results obtained at multiple points but also setting
statuses as digital data in a batch.
Provides powerful support to the management of
inspection records and identification of failure
causes.
Analysis, cause investigation, etc.
Data logging, etc.
Ethernet
RS-485 communication
Web server
Programmable
controller
FP7 SERIES
RS-485 communication protocol
MODBUS (RTU / ASCII): Connection of up to 99 stations
MEWTOCOL-COM: Connection of up to 64 stations
High-precision data
SC-HG1-485
RS-485 communication unit
SC-HG1-485
High-precision data
Connection of 1 master unit
and up to 14 slave units*
SC-HG1-485
* When connected to a communication unit for digital displacement sensor,
up to 14 slave units can be connected per master unit.
Communication speed: 1.2 kbps / 2.4 kbps / 4.8 kbps / 9.6 kbps /
19.2 kbps / 38.4 kbps / 57.6 kbps / 115.2 kbps
* Units manufactured in and after November 18 2019 are compatible with
self-monitoring function.
13
HG-S
ORDER GUIDE
Sensor heads
Type
Measurement
Resolution
range
Appearance
General purpose
General purpose
10 mm
0.394 in
type
Air10 mm
driven
0.394 in
type
type
(Note 1)
High precision
10 mm
0.394 in
type
General
purpose
10 mm
0.394 in
type
General purpose
Standard
High
precision
Regular
type
Low
measuring
force
0.1 μm
0.004 mil
HG-S1110-AC
0.5 μm
0.020 mil
HG-S1010R
10 mm
0.394 in
type
32 mm
1.260 in
type
HG-S1010-AC
HG-S1010
High precision
50 mm
1.969 in
type
Low
measuring
force
0.5 μm
0.020 mil
10 mm
0.394 in
(Note 2)
High precision
Standard
Model No.
10 mm
0.394 in
HG-S1110
0.1 μm
0.004 mil
10 mm
0.394 in
type
HG-S1110R
32 mm
General
1.260 in
purpose
type
Standard
32 mm
1.260 in
0.5 μm
0.020 mil
HG-S1032
50 mm
1.969 in General
type
purpose
(Note 1)
Standard
50 mm
1.969 in
0.5 μm
0.020 mil
HG-S1050
Notes: 1) Be sure to use the sensor in combination with an HG-SC□ controller manufactured in or after February 2019.
2) The position that represents “0” as an absolute value is a position where the spindle is pushed further down from the bottom dead point by 0.1 mm
0.004 in or more.
Sensor head connection cables (bending-resistant type)
Type
Straight
connector
L-shaped
connector
(Note)
Appearance
Cable length
3 m 9.843 ft
CN-HS-C3
7 m 22.966 ft
CN-HS-C7
10 m 32.808 ft
CN-HS-C10
20 m 65.617 ft
CN-HS-C20
3 m 9.843 ft
CN-HS-C3L
7 m 22.966 ft
CN-HS-C7L
10 m 32.808 ft
CN-HS-C10L
20 m 65.617 ft
CN-HS-C20L
Note: Not compatible with air-driven type sensor heads (HG-S1010-AC / HG-S1110-AC)
14
Model No.
HG-S
ORDER GUIDE
Controllers
Type
Appearance
High performance type
analog current
+
input / output
Master unit
High performance type
analog current
+
input / output
Slave unit
Standard type
(input / output)
Model No.
HG-SC101
NPN open-collector
transistor
HG-SC101-P
PNP open-collector
transistor
HG-SC111
NPN open-collector
transistor
HG-SC111-P
PNP open-collector
transistor
HG-SC112
NPN open-collector
transistor
HG-SC112-P
PNP open-collector
transistor
HG-SC113
Wire-saving type
Number of connectable
controllers
Output
Up to 15 slave units can be
connected per master unit. (Note)
―
Note: When connected to a communication unit for digital displacement sensor, up to 14 slave units can be connected per master unit
Communication units for digital displacement sensors
Type
Appearance
Model No.
Description
SC-HG1-CEF
Can directly send high-precision measurement values to a CC-Link IE Field
host device.
• Communication method: CC-Link IE Field
• Number of connected units
Host (CC-Link IE Field): Max. 121 units (1 master station, 120 slave stations)
Controllers: Maximum of 15 units (1 master, 14 slaves) per SC-HG1-CEF unit
CC-Link
communication unit
Compatible with
self-monitoring
function (Note 1)
SC-HG1-C
Can directly send high-precision measurement values to CC-Link Master.
• Communication method
Switchable CC-Link Ver.1.10 or 2.00
• Number of occupied station
CC-Link Ver.1.10: 4 stations, CC-Link Ver.2.00: Switchable 2 or 4 stations
• Number of connected units
Controllers: Maximum of 15 units (1 master, 14 slaves) per SC-HG1-C unit
EtherCAT
communication unit
Compatible with
self-monitoring
function (Note 1)
SC-HG1-ETC
Can directly send high-precision measurement values to EtherCAT Master.
• Communication protocol: EtherCAT
• Number of connected units
Controllers: Maximum of 15 units (1 master, 14 slaves) per SC-HG1-ETC unit
SC-HG1-485
Can directly send high-precision measurement values by RS-485 communication.
• Communication protocol: MODBUS (RTU / ASCII) / MEWTOCOL-COM
• Number of connected units
Host (RS-485): 1
to 99 units when MODBUS (RTU / ASCII) is used, 1 to 64
units when MEWTOCOL-COM is used
Controllers: Maximum of 15 units (1 master, 14 slaves) per SC-HG1-485 unit
CC-Link IE Field
communication unit
Compatible with
self-monitoring
function (Note 1)
RS-485
communication unit
Compatible with
self-monitoring
function (Note 1)
Notes: 1) The following products support the self-monitoring function:
SC-HG1-CEF: Products shipped in and after December 2019, SC-HG1-C: Products manufactured in and after December 2019, SC-HG1-ETC: All,
SC-HG1-485: Products manufactured on and after November 18, 2019.
2) USB communication unit SC-HG1-USB cannot be used with the HG-S series contact-type digital displacement sensors.
End plates
Type
End plates
Appearance
Model No.
MS-DIN-E
Description
End plates are used to securely hold the controller and communication unit for
digital displacement sensors connected on a DIN rail by pressing from both
ends. Be sure to use the end plates when connecting units.
2 pcs per set
15
HG-S
OPTIONS
Type
Appearance
Computer software for
CC-Link IE Field / CC-Link
Model No.
SC-PC1
NEW
HG-SS10C×5
NEW
HG-SS10H
NEW
Probe
HG-SS20H
NEW
HG-SS30S
NEW
HG-SS40U
NEW
HG-SJ15
Joint
(Note1)(Note2)
NEW
HG-SJ25
NEW
HG-SGN10×5
NEW
HG-SGN32×5
Rubber bellows
NEW
HG-SGN50×5
Description
This software makes it possible to use a computer to monitor current
sensor values, save setting information to a CSV file, display log
data, save log data to a CSV file, etc.
• Compatible communication units for digital displacement sensors:
SC-HG1-CEF, SC-HG1-C
• Compatible OS: Microsoft Windows® 7 (32 bit), Japanese version
• Required HDD space: 50 MB or more
Ver.1.20
Standard type
5 pcs per set
Super-hard type
Super-hard needle type
Flat-seated type
Roller type (Note1)
Length 15 mm 0.591 in type
Length 25 mm 0.984 in type
Regular type, 10 mm 0.394 in type sensor head
5 pcs per set
Regular type, 32 mm 1.260 in type sensor head
5 pcs per set
Regular type, 50 mm 1.969 in type sensor head
5 pcs per set
Notes: 1) The joint (optional) cannot be used if a low-measuring-force type sensor head (HG-S1010R, HG-S1110R) is installed laterally and the HG-SS40U
roller-type probe (optional) is used.
2) Only one joint (optional) can be installed to one sensor head.
3) Microsoft and Windows are registered trademarks or trademarks of Microsoft Corporation in the United States.
Service parts (provided with air-driven type sensor heads)
Type
Seal cap
16
Appearance
Model No.
HG-SASC×5
Description
This seal cap is for air-driven 10 mm 0.394 in type sensor head.
As part of preventive maintenance, replace the seal cap before the
internal O-ring wears out.
Replace the seal cap at an appropriate time (after about 5 million
sliding operations) according to the degradation condition of the
installed seal material.
5 pcs per set
HG-S
SPECIFICATIONS
Sensor heads (Air-driven type)
Air-driven type
10 mm 0.394 in type
Type
Model No.
General purpose
High precision
HG-S1010-AC
HG-S1110-AC
With no seal cap mounted
Item
Regulatory compliance
HG-SC101(-P), HG-SC111(-P), HG-SC112(-P), HG-SC113
Compatible controller (Note 2)
Position detection method
Optical absolute linear encoder method
Measurement range
10 mm 0.394 in (Note 3)
Stroke
10.5 mm 0.413 in or more (Note 3)
Measuring force (Note 4)
Downward mount: (Note 5), Upward mount: (Note 5), Side mount: (Note 5)
Resolution
0.5 μm 0.02 mil
0.1 μm 0.004 mil
Sampling cycle
Indication accuracy (P-P)
1 ms
Full range: 2.0 μm 0.079 mil or less
Limited range: 1.0 μm 0.039 mil or less (any 60 μm 2.362 mil)
Tip deviation amount
Full range: 1.0 μm 0.039 mil or less
Limited range: 0.5 μm 0.02 mil or less (any 60 μm 2.362 mil)
35 μm 1.378 mil (typical value)
Hot swap function
Incorporated
Working pressure range
0.14 to 0.16 MPa
0.035 to 0.045 MPa
Capacity to resist pressure
0.14 to 0.16 MPa
0.035 to 0.045 MPa
0.2 MPa
Usable fluid
Clean air (Dew point temperature: -10 °C +14 °F or less)
Applicable tube
Outside diameter: ø4 mm ø0.157 in / Inside diameter: ø2.5 mm ø0.098 in
Operation indicator
Equipped (2-color LED: Orange / Green)
Pollution degree
2
Operating altitude
Environmental resistance
With no seal cap mounted
EMC Directive, RoHS Directive
2,000 m 6561.68 ft or less (Note 6)
Protection
IP67 (IEC) (Note 7)
Ambient temperature
―
IP67 (IEC) (Note 7)
―
-10 to +55 ºC +14 to +131 °F (No dew condensation or icing allowed), Storage: -20 to +60 ºC -4 to +140 °F
Ambient humidity
35 to 85 % RH, Storage: 35 to 85 % RH
Insulation resistance
100 MΩ or more at 250 V DC
Vibration resistance
10 to 500 Hz frequency, 3 mm 0.118 in double amplitude (10 to 58 Hz), maximum acceleration 196 m/s2, (58 to 500 Hz) in X, Y,
and Z directions for two hours each
1,960 m/s2 acceleration in X, Y, and Z directions three times each
Shock resistance
Grounding method
Material
Capacitor grounding
Body: Zinc, Holder: Stainless steel, Spindle: Tool steel, Probe (Note 8): Brass (body) / Ceramic (ball), Air tube clamp: S60CM
Weight
Net weight: 80 g approx.
Accessories
Sensor head fastening wrench: 1 pc., Mounting nut: 1 pc., Seal cap: 1pc, Air tube clamp: 1 pc.
Notes: 1) Where measurement conditions are not specified, the conditions used were as follows: standard type measurement probe (HG-SS10C), ambient
temperature of +20 °C +68 °F, and a clean atmosphere where water, oil, other liquids or dust does not come in contact with the equipment.
2) Be sure to use the sensor in combination with an HG-SC□ controller manufactured in or after February 2019.
3) The position that represents “0” as an absolute value is a position where the spindle is pushed further down from the bottom dead point by 0.1 mm
0.004 in or more. The term “stroke” indicates the total stroke length from the bottom dead point to the top dead point.
4) Measuring force changes with the air pressure used. Removing the seal cap enables the product to be used as the low measuring force type.
5) For the relationship between supplied air pressure and measuring force or between measuring force and pushed spindle position, see the figures below.
For upward mount without a seal cap, subtract 0.2 N from the measuring force. For side mount, subtract 0.1 N from the measuring force. The following
figures are only typical examples, and these relationships differ depending on the assembly accuracy of the product or the abrasion status of sealing
materials.
Pushed spindle position [mm]
Measuring force [N]
Measuring force [N]
Measuring force [N]
Measuring force [N]
●When no seal cap is mounted
Pushed spindle position [mm]
Pushed spindle position [mm]
Pushed spindle position [mm]
6) Do not use or store in an environment that has been pressurized to an air pressure higher than the atmospheric pressure at 0 m.
7) Protective structure is not applicable when the sealing portions have deteriorated or become damaged. The protection level is zero when the seal cap is
removed.
8) The probe is also available as an option.
17
HG-S
SPECIFICATIONS
Sensor head (Regular type)
Regular type
Type
Item
Model No.
10 mm 0.394 in type
General purpose
Low measuring force
Standard
Low measuring force
Standard
Standard
HG-S1010R
HG-S1110
HG-S1110R
HG-S1032
HG-S1050
EMC Directive, RoHS Directive
HG-SC101(-P), HG-SC111(-P), HG-SC112(-P), HG-SC113
Position detection method
Optical absolute linear encoder method
Measurement range
10 mm 0.394 in
Stroke
32 mm 1.260 in
Downward mount
1.65 N or less
1.10 N (Note 4)
0.35 N or less
0.30 N (Note 4)
1.65 N or less
1.10 N (Note 4)
Upward mount
1.35 N or less
0.85 N (Note 4)
―
1.35 N or less
0.85 N (Note 4)
Side mount
1.50 N or less
0.95 N (Note 4)
0.25 N or less
0.20 N (Note 4)
1.50 N or less
0.95 N (Note 4)
0.5 μm 0.020 mil
0.35 N or less
0.30 N (Note 4)
2.97 N or less
1.90 N (Note 4)
3.8 N or less (50 mm
1.969 in in pressing
position)
1.9 N (intermediate
position) (Note 4)
―
2.09 N or less
1.19 N (Note 4)
3.2 N or less (50 mm
1.969 in in pressing
position)
1.4 N (intermediate
position) (Note 4)
0.25 N or less
0.20 N (Note 4)
2.53 N or less
1.50 N (Note 4)
3.4 N or less (50 mm
1.969 in in pressing
position)
1.7 N (intermediate
position) (Note 4)
0.1 μm 0.004 mil
Sampling period
Full range: 2.0 μm 0.079 mil or less
Narrow range: 1.0 μm 0.039 mil or
less
(any 60 μm 2.362 mil)
Tip deviation amount
Full range: 1.0 μm 0.039 mil or less
Narrow range: 0.5 μm 0.020 mil or
less
(any 60 μm 2.362 mil)
2-color LED (Orange / Green)
Pollution degree
2
Operating altitude
Environmental resistance
2,000 m 6561.68 ft or less (Note 6)
IP67 (IEC) (Note 7)
―
IP67 (IEC) (Note 7)
100 MΩ or more at 250 V DC
10 to 500 Hz frequency, 3 mm 0.118 in double amplitude (10 to 58 Hz),
maximum acceleration 196 m/s2, (58 to 500 Hz) in X, Y, and Z directions for
two hours each
2
1,960 m/s acceleration in X, Y and Z directions three times each
Grounding method
Material
10 to 55 Hz frequency,
1.5 mm 0.059 in
double amplitude, X,
Y, and Z directions for
two hours each
1,960 m/s2
acceleration in X, Y
and Z directions three
times each
980 m/s2 acceleration
in X, Y and Z
directions three times
each
Capacitor grounding
Aluminum alloy
Aluminum alloy
Holder
Stainless steel
Stainless steel
Free-cutting steel
Spindle
Tool steel
Free-cutting steel
Carbon tool steel
Brass (body) / Ceramic (ball)
Rubber bellows
Accessories
10 to 150 Hz frequency,
3 mm 0.118 in double
amplitude (10 to 58 Hz),
maximum acceleration
196 m/s2, (58 to 150 Hz)
in X, Y, and Z directions
for two hours each
Zinc
Probe (Note 8)
Weight
IP67 (IEC) (Note 7)
35 to 85 % RH, Storage: 35 to 85 % RH
Insulation resistance
Body
―
-10 to +55 °C +14 to +131 °F (No condensation or icing), Storage: -20 to +60 °C -4 to +140 °F
Ambient humidity
Shock resistance
Full range: 3.5 μm
0.138 mil
or less
40 μm 1.575 mil (typical) (Note 5)
Operation indicator
Vibration resistance
Full range: 3.0 μm
0.118 mil or less
Narrow range: 2.0 μm
0.079 mil or less
(any 60 μm 2.362 mil)
35 μm 1.378 mil (typical) (Note 5)
Incorporated
Ambient temperature
0.5 μm 0.020 mil
1 ms
Hot swap function
Protection
50 mm 1.969 in
32.5 mm 1.280 in or more 50.5 mm 1.988 in or more
10.5 mm 0.413 in or more
Indication accuracy (P-P)
General purpose
Standard
Compatible controller (Note 2)
Resolution
General purpose
HG-S1010
Regulatory compliance
Measuring
force
(Note 3)
32 mm 1.260 in type 50 mm 1.969 in type
High precision
NBR (black)
Net weight: 80 g approx.
Net weight: 150 g approx. Net weight: 180 g approx.
Standard type (HG-S1010 / HG-S1110 / HG-S1032 / HG-S1050): Sensor head fastening wrench 1 pc., Mounting nut 1 pc.
Low measuring force type (HG-S1010R / HG-S1110R): Sensor head fastening wrench 1 pc., Mounting nut 1 pc., Rubber bellows 1 pc.
Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: standard type measurement probe
(HG‑SS10C), ambient temperature +20 °C +68 °F, and a clean atmosphere where dust and liquids such as water and oil do not come in contact with the
equipment.
2) In the case of the 50 mm 1.969 in type (HG-S1050), be sure to connect to an HG-SC□ controller product manufactured in or after February 2019.
3) In the case of low measurement force type (HG-S1010R / HG-S1110R), measurements were obtained with products in standard configuration without
rubber bellows.
4) Typical value near center of measurement.
5) Value calculated from the clearance of the upper and lower plain bearings.
6) Do not use or store in an environment that has been pressurized to an air pressure higher than the atmospheric pressure at 0 m.
7) Excludes damage and deterioration to rubber bellows due to external causes.
8) The probes (optional) are also available.
18
HG-S
SPECIFICATIONS
Controllers
Master unit
Model No.
Type
Item
Slave unit
High-performance type
High-performance type
Standard type
NPN output
HG-SC101
HG-SC111
HG-SC112
PNP output
HG-SC101-P
HG-SC111-P
HG-SC112-P
Regulatory compliance
Wire-saving type
HG-SC113
EMC Directive, RoHS Directive
HG-S1010-AC, HG-S1110-AC, HG-S1010(R), HG-S1110(R), HG-S1032, HG-S1050
Compatible sensor head
Number of connectable controllers
Up to 15 slave units can be connected per master unit. (Note 2)
Supply voltage
24 V DC ±10 %, including ripple 0.5 V (P-P)
Current consumption (Note 3)
70 mA or less (when sensor head is connected)
••Current output range: 4 to 20 mA/F.S. (default value)
••Error output: 0 mA
••Linearity: ±0.25 % F.S.
••Load impedance: 250 Ω max.
Analog current output (Note 4)
NPN open-collector transistor
••Maximum sink current: 50 mA (Note 5)
••Applied voltage: 30 V DC or less
(between output and 0 V)
••Residual voltage: 1.5 V or less
(at 50 mA sink current)
••Leakage current: 0.1 mA or less
Control output
(Output 1, Output 2, Output 3)
Short-circuit protection
Judgment output
Alarm output
PNP open-collector transistor
••Maximum source current: 50 mA (Note 5)
••Applied voltage: 30 V DC or less
(between output and +V)
••Residual voltage: 1.5 V or less
(at 50 mA source current)
••Leakage current: 0.1 mA or less
―
NO / NC switching method
―
Open when alarm occurs
―
Non-contact input or
PNP open-collector transistor
••Input condition:
Invalid (0 to +0.6 V DC or open)
Valid (+4 V to +V DC)
••Input impedance: 10 kΩ approx.
―
Trigger input
Input time 2 ms or more (ON)
―
Preset input
Input time 20 ms or more (ON)
―
Reset input
Input time 20 ms or more (ON)
―
Bank input A / B (Note 6)
Input time 20 ms or more (ON)
―
Response time
3 ms, 5 ms, 10 ms, 100 ms, 500 ms, 1,000 ms switching type
Digital display
204-segment LCD
Display resolution
0.1 μm 0.004 mil
Display range
-199.9999 to 199.9999 mm -7.874 to 7.874 in
Pollution degree
2
Operating altitude
Environmental resistance
―
Incorporated (automatic reset type)
Non-contact input or
NPN open-collector transistor
••Input condition:
Invalid (+8 V to +V DC or open)
Valid (0 to +1.2 V DC)
••Input impedance: 10 kΩ approx.
External input
(Input 1, Input 2, Input 3)
―
2,000 m 6561.68 ft or less (Note 7)
Protection
IP40 (IEC)
Ambient temperature
-10 to +50 °C +14 to +122 °F (No condensation or icing) (Note 5), Storage: -20 to +60 °C -4 to +140 °F
Ambient humidity
35 to 85 % RH, Storage: 35 to 85 % RH
Voltage withstandability
1,000 V AC for one min. between all supply terminals connected together and enclosure
Insulation resistance
20 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure
Vibration resistance
10 to 150 Hz frequency, 0.75 mm 0.030 in double amplitude (10 to 58Hz), maximum acceleration 49 m/s2 (58 to 150 Hz) in X, Y
and Z directions for two hours each
98 m/s2 acceleration (10 G approx.) in X, Y and Z directions five times each
Shock resistance
Material
Case: Polycarbonate, Cover: Polycarbonate, Switches: Polyacetal
Cable
0.2 mm2 2-core cable (brown
and blue lead wires) /
0.15 mm2 7‑core composite
cable, 2 m 6.562 ft long
0.15 mm2 7‑core composite
cable, 2 m 6.562 ft long
0.15 mm2 6‑core cabtyre
cable, 2 m 6.562 ft long
―
Weight
Net weight: 140 g approx.
Net weight: 140 g approx.
Net weight: 130 g approx.
Net weight: 60 g approx.
Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature
+20 °C +68 °F.
2) When a digital displacement sensor communication unit is connected, a maximum of 14 slave units can be connected per master unit.
3) Current consumption does not include analog current output.
4) Linearity F.S. = 16 mA, and is linearity with respect to digitally measured values.
5) When slave units are connected to the master unit, the maximum sink current / source current of the control output and ambient temperature vary
depending on the number of connected slave units as shown below.
Number of connected slave units
Maximum sink current / source current of control output
1 to 7 units
20 mA
8 to 15 units
10 mA
Ambient temperature
-10 to +45 °C +14 to +113 °F
6) Banks 1 to 3 can be selected by switching bank input A / B.
7) Do not use or store in an environment that has been pressurized to an air pressure higher than the atmospheric pressure at 0 m.
19
HG-S
SPECIFICATIONS
Communication unit for digital displacement sensors
Designation
Item
Model No.
Regulatory compliance
CC-Link IE Field communication unit
SC-HG1-CEF
EMC Directive, RoHS Directive
Item
CC-Link communication unit
SC-HG1-C
Model No.
Regulatory compliance
EMC Directive (Note 2), RoHS Directive
Compatible controllers
HG-SC□, HG-TC□
Compatible controllers
HG-SC□, HG-TC□
Maximum number of
connectable controllers
Maximum of 15 controllers (one master, 14 slaves)
per SC‑HG1‑CEF unit
Maximum number of
connectable controllers
Maximum of 15 controllers (one master, 14 slaves)
per SC‑HG1‑C unit
Supply voltage (Note 2)
24 V DC ±10 %, including 0.5 V ripple (P-P)
Supply voltage (Note 3)
24 V DC ±10 %, including 0.5 V ripple (P-P)
Current consumption
Communication method
200 mA or less
CC-Link IE Field
Current consumption
Communication method
80 mA or less
Switchable CC-Link Ver.1.10 or 2.00
Remote station type
Remote device station
Remote station type
Remote device station
Network No. setting
1 to 239 (decimal) [1 to EF (hex)]
(0 and 240 or more: Error) (Note 3)
Number of occupied
station
CC-Link Ver.1.10: 4 stations,
CC-Link Ver.2.00: Switchable 2 or 4 stations
Transient transmission
Station No. setting
RX/RY:128 points each (128 bits), 16 bytes,
RWr/RWw: 64 points each (64 words), 128 bytes
Server function only, data size 1024 bytes
1 to 120 (decimal) (0 and 121 or more: Error)
Communication speed
1 Gbps
Transmission line type
Line, star (mixing of line and star types is possible), ring
Maximum transmission
distance
100 m 328.084 ft
Maximum number of
units connectable
Cascade connection
levels
Pollution degree
Operating altitude
Protection
Environmental resistance
Ambient
temperature
Ambient humidity
Voltage
withstandability
Maximum 20
2
2,000 m 6561.68 ft or less (Note 4)
IP40 (IEC)
-10 to +45°C +14 to +113 °F (No dew condensation
or icing allowed), Storage: -20 to +60°C -4 to +140°F
35 to 85 % RH, Storage: 35 to 85 % RH
1,000 V AC for one min. between all supply
terminals connected together and enclosure
20 MΩ or more, with 250 V DC megger between all
supply terminals connected together and enclosure
Vibration
resistance
10 to 150 Hz frequency, 0.75 mm 0.030 in double
amplitude (10 to 58Hz), maximum acceleration
49 m/s2 (58 to 150 Hz) in X, Y and Z directions for
two hours each
Shock resistance
98 m/s2 acceleration (10 G approx.) in X, Y and Z
directions five times each
Enclosure: Polycarbonate
Communication cable
Ethernet cable that satisfies 1000BASE-T standard
Category 5e or higher (Double-shielded / STP,
straight cable) (Note 5)
Weight
Net weight: 100 g approx., Gross weight: 150 g approx.
Notes: 1) Where measurement conditions have not been specified precisely,
the conditions used were ambient temperature +20 °C +68 °F.
2) Power is supplied from a connected controller / master controller.
3) For the network number setting on this product, convert the network
number to hex and set the hex value.
4) Do not use or store in an environment that has been pressurized to
an air pressure higher than the atmospheric pressure at 0 m.
5) Use CC-Link Partner Association recommended cable.
1 to 64 (0 and 65 or more: Error)
Communication speed
10 Mbps
5 Mbps
Maximum transmission
distance
100 m
328.084 ft
160 m
400 m
900 m
1,200 m
524.934 ft 1,312.336 ft 2,952.756 ft 3,937.008 ft
Pollution degree
Operating altitude
Protection
Ambient
temperature
121 units (1 master station, 120 slave stations)
Insulation
resistance
Material
Station No. setting
Ambient humidity
Environmental resistance
Cyclic transmission
(Maximum number of
links per station)
20
Designation
Voltage
withstandability
2.5 Mbps 625 kbps 156 kbps
2
2,000 m 6561.68 ft or less (Note 4)
IP40 (IEC)
-10 to +45°C +14 to +113 °F (No dew condensation
or icing allowed), Storage: -20 to +60°C -4 to +140°F
35 to 85 % RH, Storage: 35 to 85 % RH
1,000 V AC for one min. between all supply
terminals connected together and enclosure
Insulation
resistance
20 MΩ or more, with 250 V DC megger between all
supply terminals connected together and enclosure
Vibration
resistance
10 to 150 Hz frequency, 0.75 mm 0.030 in double
amplitude (10 to 58 Hz), maximum acceleration
49 m/s2 (58 to 150 Hz) in X, Y and Z directions for
two hours each
Shock resistance
98 m/s2 acceleration (10 G approx.) in X, Y and Z
directions five times each
Material
Communication cable
Weight
Enclosure: Polycarbonate
Specified cable (shielded twisted cable) (Note 5)
Net weight: 80 g approx., Gross weight: 130 g approx.
Notes: 1) Where measurement conditions have not been specified precisely,
the conditions used were ambient temperature +20 °C +68 °F.
2) If our product will be incorporated in a customer product that will
comply with the EMC Directive, install our product in a conductive
box in accordance with “PLC User’s Manual [Published by
Mitsubishi Electric Corporation]”.
3) Power is supplied from a connected controller / master controller.
4) Do not use or store in an environment that has been pressurized to
an air pressure higher than the atmospheric pressure at 0 m.
5) Use only a special-use communication cable that is approved by the
CC-Link Partner Association.
HG-S
SPECIFICATIONS
Designation
Item
EtherCAT communication unit
SC-HG1-ETC
Model No.
Regulatory compliance
Designation
Item
Model No.
RS-485 communication unit
SC-HG1-485
EMC Directive, RoHS Directive
Regulatory compliance
Compatible controllers
HG-SC□, HG-TC□
Compatible controllers
HG-SC□, HG-TC□
Maximum number of
connectable controllers
Maximum of 15 controllers (one master, 14 slaves)
per SC-HG1-ETC unit
Supply voltage (Note 2)
24 V DC ±10 %, Ripple (P-P) 10 % or less
(Within specified power supply voltage range)
Supply voltage (Note 2)
24 V DC ±10 %, including ripple 0.5 V (P-P)
Current consumption
Communication protocol
Compliance
Communication method
EtherCAT
Synchronization method
Start-stop synchronization
IEEE 802.3u (100BASE-TX)
Communication protocol
MODBUS (RTU / ASCII) / MEWTOCOL-COM
Communication speed
1.2 kbps / 2.4 kbps / 4.8 kbps / 9.6 kbps / 19.2 kbps
/ 38.4 kbps / 57.6 kbps / 115.2 kbps
100 Mbps (100BASE-TX)
Communication connector
RJ-45 × 2
Node-to-node distance
100 m 328.084 ft or less
Process data object communication (cyclic communication)
Mailbox communication (message communication) CoE
Explicit Device Identification
Station Alias
Pollution degree
2
Operating altitude
(Note 3)
Ambient humidity
Voltage
withstandability
2,000 m 6,561.68 ft or less
-10 to +45 °C +14 to +113 °F (No dew condensation
or icing allowed), Storage: -20 to +60 °C -4 to +140 °F
35 to 85 % RH, Storage: 35 to 85 % RH
20 MΩ or higher, using 250 V DC megger between all
supply terminals connected together and enclosure
Vibration
resistance
10 to 150 Hz frequency, 0.75 mm 0.030 in double
amplitude (10 to 58Hz), maximum acceleration
49 m/s2 (58 to 150 Hz) in X, Y and Z directions for
two hours each
Grounding method
Material
Host
(RS-485)
Number of
connectable
units
Controllers
Stop bit length
Parity check
Data bit length
Pollution degree
Operating altitude
Protection
1,000 V AC for one min. between all supply
terminals connected together and enclosure
Insulation
resistance
Shock resistance
Electrical characteristics
2
98 m/s (10 G approx.) acceleration in X, Y, and Z
directions five times each
Casing: Floating type
Ambient
temperature
Environmental resistance
Environmental resistance
Ambient
temperature
40 mA or less
100 mA or less
Communication speed
Supported functions
Current consumption
EMC Directive, RoHS Directive
Ambient humidity
Voltage
withstandability
Category 5e (shielded twisted pair cable recommended)
Weight
Net weight: 90 g approx., Gross weight: 150 g appox.
Notes: 1) Where measurement conditions have not been specified precisely,
the conditions used were an ambient temperature of +20 °C +68 °F.
2) Power is supplied from a connected controller / master controller.
3) Do not use or store in an environment that has been pressurized to
an air pressure higher than the atmospheric pressure at 0 m.
Complies with EIA RS-485
1 to 99 units when MODBUS (RTU / ASCII) is used,
1 to 64 units when MEWTOCOL-COM is used
Maximum of 15 controllers (one master, 14 slaves)
per SC‑HG1‑485 unit
1 bit / 2 bits
Even / Odd / None
8 bits (RTU) / 7 bits (ASCII)
2
2,000 m 6561.68 ft or less (Note 3)
IP40 (IEC)
-10 to +45 °C +14 to +113 °F (No dew condensation
or icing allowed), Storage: -20 to +60 °C -4 to +140 °F
35 to 85 % RH, Storage: 35 to 85 % RH
1,000 V AC for one min. between all supply
terminals connected together and enclosure
Insulation
resistance
20 MΩ or more, with 250 V DC megger between all
supply terminals connected together and enclosure
Vibration
resistance
10 to 150 Hz frequency, 0.75 mm 0.030 in double
amplitude (10 to 58Hz), maximum acceleration
49 m/s2 (58 to 150 Hz) in X, Y and Z directions for
two hours each
Shock resistance
98 m/s2 acceleration (10 G approx.) in X, Y and Z
directions five times each
Enclosure: Polycarbonate
Communication cable
Two-wire half duplex communication
Material
Enclosure: Polycarbonate
Total extension
distance
Communication cable: 1,200 m 3,937.008 ft or less
between SC-HG1-485 (terminal) and PLC
Weight
Net weight: 75 g approx., Gross weight: 120 g approx.
Accessories
Termination resistor switching jumper pin: 1 pc.
Notes: 1) Where measurement conditions have not been specified precisely,
the conditions used were ambient temperature +20 °C +68 °F.
2) Power is supplied from a connected controller / master controller.
3) Do not use or store in an environment that has been pressurized to
an air pressure higher than the atmospheric pressure at 0 m.
21
HG-S
For communication unit for digital displacement sensor, refer to the User’s Manual.
The User’s Manual can be downloaded from our website.
I/O CIRCUIT DIAGRAMS
NPN output type
PNP output type
HG-SC101 / Master unit
Color code
+V
HG-SC101-P / Master unit
Color code
+V
(Brown) + V
(Brown) + V
(Black) Output 1
*1
Load
(Pink) External input 1
Load
*1
Load
(White) Output 2
*1
(Purple) External input 2
(Black / Gray) Output 3
Main circuit
–
(Pink) External input 1
24 V DC
±10 %
(Purple) External input 2
Main circuit
(Pink / Purple) External input 3
+
–
(White) Output 2
Load
*1
(Black / Gray) Output 3
*1
(Gray) Analog current output (4 to 20 mA)
(Shielded) Analog ground (Note) Load
(250 Ω max.)
Users’ circuit
Internal circuit
HG-SC111 / Slave unit
Connect to +V (brown) of HG-SC101
(Gray) Analog current output (4 to 20 mA)
0V
(Shielded) Analog ground (Note) Load
(250 Ω max.)
Users’ circuit
AGND
Internal circuit
Connect to +V (brown) of HG-SC101-P
HG-SC111-P / Slave unit
Color code
(Black) Output 1
Load
Load
(Blue) 0 V
(Blue) 0 V
AGND
Color code
Load
*1
(Pink) External input 1
Load
*1
Load
(White) Output 2
*1
(Purple) External input 2
(Black / Gray) Output 3
Main circuit
Main circuit
(Pink / Purple) External input 3
(Pink) External input 1
(Purple) External input 2
(Black) Output 1
(White) Output 2
*1
(Pink / Purple) External input 3
Load
*1
(Black / Gray) Output 3
*1
Connect to 0 V (blue) of HG-SC101-P
Connect to 0 V (blue) of HG-SC101
(Gray) Analog current output (4 to 20 mA)
(Shielded) Analog ground (Note) Load
(250 Ω max.)
Users’ circuit
Internal circuit
Connect to +V (brown) of HG-SC101
HG-SC112 / Slave unit
Color code
(Black) Output 1
Load
Load
(Blue) 0V
(Gray) Analog current output (4 to 20 mA)
AGND
(Shielded) Analog ground (Note) Load
(250 Ω max.)
AGND
Internal circuit
Users’ circuit
HG-SC112-P / Slave unit
Connect to +V (brown) of HG-SC101-P
Color code
Load
Load
*1
(Pink) External input 1
*1
Load
(White) Output 2
*1
(Purple) External input 2
(Pink / Purple) External input 3
Main circuit
Main circuit
(Black / Gray) Output 3
(Pink) External input 1
(Black) Output 1
(Purple) External input 2
(White) Output 2
*1
(Pink / Purple) External input 3
Load
*1
(Black / Gray) Output 3
*1
Internal circuit
Internal circuit
Connect to 0 V (blue) of HG-SC101-P
Users’ circuit
**1
Non-voltage contact or NPN open collector transistor
or
0 to +1.2 V DC: Effective
+8 V to +V DC or open: Ineffective
Note: Use shielded wire for the analog output.
22
Load
Load
Connect to 0 V (blue) of HG-SC101
Users’ circuit
**1
24 V DC
±10 %
(Black) Output 1
*1
(Pink / Purple) External input 3
+
Non-voltage contact or PNP open collector transistor
or
+4 V to +V DC: Effective
0 to +0.6 V DC or open: Ineffective
Note: Use shielded wire for the analog output.
0V
HG-S
For details, refer to the User’s Manual.
The User’s Manual can be downloaded from our website.
AIR CIRCUIT (RECOMMENDED)
••When using air-driven type sensor heads (HG-S1010-AC / HG-S1110-AC), configure an air circuit similar to the one
shown in the diagram below, and adjust the spindle speed using the speed control valve as needed.
Air pressure source
3-port solenoid valve
Filter + Mist separator + Regulator
Notes: 1) Supply clean air (free from moisture, oil, dust, or other foreign objects)
to this product.
2) Air pressure may decrease, depending on the length of the air pipe
from the air supply source or any pneumatic components (such as
needle valves, speed controllers, or mini-filters) that are added. Take
care to ensure that air pressure supply to the product is sufficient.
Select pneumatic components suitable for the supplied air pressure.
3) The 3-port solenoid valve and speed control valve have their
respective mounting directions. Mount each valve in their correct
direction by referring to the diagram on the left.
4) A filter with a rated filtration of 5 μm 0.197 mil or less and a mist
separator with a rated filtration of 0.3 μm 0.012 mil or less are
recommended.
Speed control valve
Precision regulator
For details, refer to the User’s Manual.
The User’s Manual can be downloaded from our website.
PRECAUTIONS FOR PROPER USE
••Never use this product as a sensing device for personnel protection.
••When using sensing devices for personnel protection, use products that meet the laws and standards for
personnel protection that apply in each region or country, such as OSHA, ANSI and IEC.
••This catalog is a guide to select a suitable product. Be sure to read instruction manual attached to the product prior
to its use.
Part description
Regular type • Standard
(HG-S1010 / HG-S1110)
Sensor head
Air-driven type
HG-S1010-AC /
HG-S1110-AC
Regular type • Standard
(HG-S1032)
Sensor head connection
cable connector
Regular type • Standard
(HG-S1050)
Sensor head connection
cable connector
Sensor head connection
cable connector
Air tube joint
Sensor head connection
cable connector
Operation indicator
(Orange / Green)
Mounting nut
Rubber bellows
Probe
Operation indicator
(Orange / Green)
Operation indicator
(Orange / Green)
Mounting nut
Seal cap
Spindle
Probe
Mounting nut
Regular type •
Low measuring force
(HG-S1010R / HG-S1110R)
Rubber bellows
Sensor head connection
cable connector
Probe
Operation indicator
(Orange / Green)
Mounting nut
Rubber bellows
Operation indicator
(Orange / Green)
Mounting nut
Probe
Probe
Controller
Digital display / operation cover
Sensor head connection cable connector
Female connector
(Note)
Guide mark (White)
LEFT key UP key
RIGHT key
Output 2 indicator (Orange)
Male connector
(only for slave units)
(Note)
Digital display / SUB (Green)
Circle meter (Orange, Green)
Output 1 indicator (Orange)
Output 3 indicator (Orange)
(Note)
Input indicator (White)
Preset indicator (Green)
Preset key
Copy checkmark (Orange)
ENTER key
DOWN key
Status mark (White)
Digital display / MAIN (White)
EXIT key
Note: Not provided on slave units, wire-saving type (HG-SC113).
23
HG-S
PRECAUTIONS FOR PROPER USE
Sensor head
Removal method
Mounting
••Mount the sensor unit perpendicular to the measured
surface. Mounting the sensor unit obliquely may not
only result in measurement error but also significantly
shorten its service life.
••When tightening the nut, take care not to damage the
rubber bellows.
••If the rubber bellows is deformed, a load will occur
when the spindle operates and damage may result.
••Do not remove the rubber bellows from the standard
type products (HG-S1010 / HG-S1110 / HG-S1032 /
HG-S1050) except for when replacing them.
Unnecessary removal of rubber bellows can result in
entry of dust and water, thus causing malfunction.
1. Open a hole in the housing in which the sensor head will
be mounted.
6.5 to 12.5 mm
0.256 to 0.492 in
HG-S1032:
6.5 to 10.5 mm
0.256 to 0.413 in
For details, refer to the User’s Manual.
The User’s Manual can be downloaded from our website.
mm
Mounting hole ø8H7 +0.015
0
HG-S1032 / HG-S1050:
mm
ø12H7 +0.018
0
2. Insert the sensor head into the
hole you opened in the housing,
and fasten provisionally with the
provided mounting nut.
1. Loosen
2. Pull out
Connecting the air tube (For air-driven type only)
••When connecting the air tube, firmly secure it with the
air tube clamp provided. If the air tube is used without
inserting or securing it properly, there is a danger that
the air tube may come off.
How to connect
1. While loosening the air tube clamp, slide it from the tip of
the air tube and then release it when it reaches halfway
through the tube.
2. Insert the tip of the air tube until it reaches the root of the
joint on the sensor head.
3. Move the air tube clamp and secure the tip of the air
tube.
ø4 mm ø0.157 in air tube
Note: The orientation of the mounting nut
depends on the thickness of the
housing. For details, refer to
DIMENSIONS (p.27 and 28).
3. Fasten the sensor head.
When fastening the sensor
head, tighten the mounting nut
with a wrench while holding the
sensor head in place with the
provided sensor head fastening
wrench as shown right.
Tighten to a torque of 12.5 N·m
or less (HG-S1032 / HG-S1050:
15 N·m or less).
1. Turn the fastening ring on the
sensor head connector in the
direction of the arrow to loosen
the ring.
2. Grasp the sensor head
connector and pull up to remove.
Air tube clamp
(Accessory)
Mounting nut
(accessory)
How to disconnect
1. While loosening the air tube clamp,
move it halfway through the air tube.
2. Grasp the sensor head and pull out the
air tube.
Sensor head
fastening wrench
(accessory)
Note: Take care not to lose the air tube clamp.
How to replace the seal cap (For air-driven type only)
Wrench
4. Make sure that the rubber
bellows has not become
deformed as shown right.
If the rubber bellows is
deformed, restore the normal
shape by rotating the bellows or
otherwise.
••Before detaching or reattaching the seal cap, be sure
to stop the air supply and disconnect it from the unit.
••To prevent problems, replace the seal cap before the
internal O-ring becomes worn.
••Replace the seal cap at appropriate intervals according to
the deterioration status of the sealing material. Replace
the seal cap when the number of sliding operations
reaches approximately five million.
How to remove
Attaching the sensor head connection cable
••Sensor head connection cable with L-shape connector
CN-HS-C□L (optional) cannot be used with an airdriven type sensor head.
••When disconnecting, always make sure that the
fastening ring has been completely loosened before
pulling out the cable.
••Risk of damage if you pull the cable with excessive
force (15 N or more) with the fastening ring tightened.
1. Remove the probe.
2. While pulling the seal cap,
expose the edge of the O-ring.
3. Loosen the seal cap by rotating
it in the direction indicated by the
arrow.
4. After loosening the seal cap
completely, pull it out.
5. Finally, remove the O-ring.
O-ring
Seal cap
How to mount
Mounting
1. Insert the sensor head connection
cable into the connector for the
sensor head connection cable on
the sensor head.
2. Turn the fastening ring on the
sensor head connector in the
direction shown to fasten the ring.
24
1. Insert
2. Tighten
1. Mount the O-ring in the specified
position.
2. Slide the seal cap onto the
spindle and move it to a position
where it can rotate at no load.
3. Push in the seal cap while
rotating it in the direction
indicated by the arrow.
Note: Check that the O-ring does not protrude.
O-ring
Seal cap
HG-S
PRECAUTIONS FOR PROPER USE
For details, refer to the User’s Manual.
The User’s Manual can be downloaded from our website.
Controller
Mounting
Connection
Mounting
1. Insert the rear of the mounting
part into the DIN rail.
2. While pressing down on the rear
of the mounting part, insert the
front of the mounting part into
the DIN rail.
2. Press
1. Insert
35 mm 1.378 in width DIN rail
1. Press forward
Removal method
1. Grasp the product and push forward.
2. Lift the front to remove.
2. Lift
Attaching the sensor head connection cable
Mounting
1. Insert the sensor head connection
cable into the connector for the
sensor head connection cable on
the controller.
Removal method
1. Grasp the controller, and while
pressing on the lock release lever
on the connector of the sensor
head connection cable, pull
toward you to disconnect.
1. Insert
Lock release lever
1. Pull out
Note: If you attempt to disconnect the cable by pulling it without pressing the
lock release lever, cable wire breakage and connector damage may
occur.
How to identify newer and older controllers, and
combinations with sensor heads
••HG-S1050 and air-driven type sensor heads must be
used in combination with HG-SC□ controllers
manufactured in or after February 2019.
••If the HG‑SC□ controller is used together with the
HG‑TC□ controller for thru-beam type digital
displacement sensor HG-T series, make sure to use the
HG-SC□ controller manufactured in or after February,
2019. Furthermore, connect the slaves units of the same
series to the side closer to the master unit and the slave
units of the other series to the far side.
••When connecting only HG-S series controllers, both
newer and older controllers can be connected.
••Always shut off the power before connecting a slave
unit to or disconnecting a slave unit from the master
unit. Risk of controller damage if you attempt
connection with the power on.
••Insert the male connector firmly into the female
connector. Risk of controller damage if not completely
connected.
••To connect units, the units must be mounted on a DIN
rail. Attach end plates MS-DIN-E (optional) so as to
enclose the connected units at the ends.
••Up to 15 slave units (up to 14 slave units when a
communication unit for digital displacement sensor is
connected) can be connected per master unit.
••When connecting slave units to a master unit, connect
only NPN output types, or only PNP output types.
Dissimilar output types cannot be connected together.
Master
unit
Connection method
1. Mount one master unit on the
DIN rail.
2. Remove the connector cover.
3. Mount each slave unit one at
a time on the DIN rail.
Remove all connector covers
except for the cover on the
end slave unit.
4. Slide each slave unit to
connect the female and male
connectors.
5. Attach end plates MS-DIN-E
(optional) with the flat side
facing in so as to enclose the
connected units at the ends.
6. Tighten the screws to fasten
the end plates.
Slave unit
Connector cover
Slide
End Plate
MS-DIN-E (optional)
End Plate
MS-DIN-E (optional)
Removal method
1. Loosen the screws on the end
plates
2. Remove the end plates.
3. Slide and remove the
controllers, one at a time.
Slide
■How to identify newer controllers (manufactured in or after
February 2019)
• Indication on the side
of main unit
“A” at the end of
serial No.
XXXXXX
A
AAAA
■Combinations with sensor heads
Combination
HG-S1010(R)
HG-S1110(R)
HG-S1032
HG-S1050
Air-driven HG-S1010-AC
type
HG-S1110-AC
Sensor
head
Newer controller
Manufactured in or
after February 2019
HG-SC□
Possible
Older controller
Manufactured in or
before January 2019
HG-SC□
Possible
Not possible
Possible
Not possible
25
HG-S
For details, refer to the User’s Manual.
The User’s Manual can be downloaded from our website.
PRECAUTIONS FOR PROPER USE
Common
Wiring
••The product is designed to fulfill the specifications
when combined with the HG‑S□ sensor head and
HG‑SC□ controller. If the product is used in
combination with other products, it not only fails to
meet the specifications but also generates a
malfunction in some cases.
••For the controller DC power supply, only use a power
supply that is isolated by means of an isolation
transformer or otherwise.
••Risk of short-circuiting and damage to the controller or
power supply if a transformer such as an auto
transformer is used. Risk of short-circuiting and
damage to the controller or power supply if incorrectly
mounted or connected.
••Make sure that the power supply is OFF while performing
wiring or expansion work.
••After you have completed wiring work, check the wiring
carefully before switching on the power.
••Do not wire in parallel with a high-voltage line or power
line, or run through the same conduit. Risk malfunctioning
due to induction.
••Verify that the supply voltage fluctuations are within the
rating.
••If power is supplied from a commercial switching
regulator, ensure that the frame ground (F.G.) terminal of
the power supply is connected to an actual ground.
••Do not apply stress such as excessive bending or pulling
to the extracted part of a cable.
26
Others
••This device has been developed / produced for industrial
use only.
••Do not use this product outside the range of the
specifications. Risk of an accident and product damage.
There is also a risk of a noticeable reduction of service
life.
••Do not use during the initial transient time after the power
supply is switched ON.
••This controller uses an EEPROM. The EEPROM has a
service life of one million setting operations.
••This product is suitable for indoor use only.
••Avoid dust, dirt, and steam.
••Do not use the product in an environment containing
corrosive gases or ozone.
••Ensure that the product does not come into contact with
organic solvents such as thinner.
••Ensure that the product does not come into contact with
strong acid or alkaline.
••Ensure that the product does not come into contact with
oil or grease.
••This product cannot be used in an environment
containing flammable or explosive gases.
••Performance may not be satisfactory in a strong
electromagnetic field.
••This product is a precision device. Do not drop or
otherwise subject to shock. Risk of product damage.
••Mount the sensor unit perpendicular to the measured
surface. Mounting the sensor unit obliquely may not only
result in measurement error but also significantly shorten
its service life.
••Do not allow excessive horizontal force to be applied to
the spindle. This may cause reduced accuracy and
durability.
••If the product is an air-driven type, install a pressurereducing valve to use the product within the allowable
working pressure range. Excessive pressure may result
in failure or damage.
••If the product is an air-driven type, do not use air
containing foreign objects (such as dust), water, or oil.
Doing so may result in electric shock or failure. To
prevent such problems, take appropriate measures such
as mounting air filters or mist separators.
••If the product is an air-driven type, before performing
maintenance, inspection, or cleaning, always shut off air
supply completely and check that the pressure inside the
product and piping is zero. Failure to do so may result in
accidents or failures due to air pressure.
••Never attempt to disassemble, repair, or modify the
product.
HG-S
DIMENSIONS (Unit: mm in)
The CAD data can be downloaded from our website.
HG-S1010-AC HG-S1110-AC
Sensor head (Air-driven type)
Installation of sensor head connection cable
Sensor head connection cable (Straight type)
R3
or m0 R1.
ore 181
ø3.8
ø0.150
4
0.157
15 0.591
or more
18
0.709
11
0.433 3.5
0.138
11
0.433
76.3
3.004
0.75
0.030
ø9.5
ø0.374
27.5
1.083
Installation of mounting nut attachment
5
0.197
84.5
3.327
125
4.921
2.5
0.098
2 face width
10 0.394
Seal cap
46
1.811
When no seal
cap is mounted
10
0.394
35.5
1.398 6
0.236
A
Mounting nut
M8 × 0.5
0.020
Threaded
part
Mounting nut
10
Mounting nut
0.394
7
0.276
HG-S1010（R） HG-S1110（R）
The diagrams show the sensor head connection cable connected
to the low measurement force type.
Sensor head connection cable (Straight type)
Sensor head connection
cable (L-shaped type)
R
or 30 R
74.3
15 0.591
mo 1
re .18
2.925 15 0.591
or more
1
23
or more
2.5
0.906
76.3
0.098
ø9
3.004
ø3.8
ø0.354
ø0.150
18
0.709
11
0.433
11
0.433
11
0.433
27.5
1.083
84.5
3.327
135.5
5.335
2 face width
10 0.394
Rubber
bellows
2.5
0.098
10
0.394
46
1.811 6
0.236
SR1.59 SR0.063
Detail of part A
Installation of sensor head connection cable
Low measuring force
HG-S1010R / HG-S1110R
18
0.709
Operation
indicator
(Orange / Green)
Threaded
part
Sensor head (Regular type)
Standard
HG-S1010 / HG-S1110
11
0.433
10 to 12.5 0.394 to 0.492
(plate thickness)
7
0.276
0
ø8 -0.022
0
ø0.315 -0.001
SR1.59
SR0.063
When air
is supplied
6.5 to 10 0.256 to 0.394
(plate thickness)
Operation
indicator
(Orange / Green)
0
ø8 -0.022
0
ø0.315 -0.001
2 face width
10 0.394
M8 × 0.5
0.020
84.5
3.327
135.5
5.335
2.5
0.098
23.5
0.925
ø3.8
ø0.150
0
10
0.394
46
1.811 6
0.236
SR1.59 SR0.063
7 0.276
ø9.5
ø0.374
R
or 30 R
mo 1
re .18
1
Operation indicator
(Orange / Green)
ø8 -0.022
0
ø0.315 -0.001
M8 × 0.5
0.020
7 0.276
Installation of mounting nut attachment
Standard
HG-S1010 / HG-S1110
Low measuring force
HG-S1010R / HG-S1110R
6.5 to 10 0.256 to 0.394
(plate thickness)
10 to 12.5 0.394 to 0.492
(plate thickness)
6.5 to 10 0.256 to 0.394
(plate thickness)
7
0.276
A
7
0.276
A
Mounting nut
Mounting nut
Mounting nut
10 0.394
10 to 12.5 0.394 to 0.492
(plate thickness)
Threaded
part
Detail of part A
Threaded
part
Mounting nut
Mounting nut
Mounting nut
10 0.394
Threaded
part
Threaded
part
Detail of part A
27
HG-S
DIMENSIONS (Unit: mm in)
The CAD data can be downloaded from our website.
HG-S1032
Sensor head (Regular type)
Installation of mounting nut attachment
Installation of sensor head connection cable
Sensor head connection cable (Straight type) Sensor head connection
cable (L-shaped type)
27
1.063
5
0.197
15 0.591
or more
7
0.276
17.5
0.689
A
76.3
3.004
Mounting nut
Detail of part A
6.5 to 8.5 0.256 to 0.335
(plate thickness)
14
0.551
3
0.118
Mounting nut
0
ø12 -0.027
0
ø0.472 -0.001
M12 × 0.75
0.030
8.5
0.335
6.5
0.256
78.5
3.091
ø9.5
ø0.374
23.5
0.925
76.8
3.024
15 0.591
or more
ø3.8
ø0.150
10.25
0.404
SR1.59
SR0.063
Threaded
part
8.5 to 10.5 0.335 to 0.413
(plate thickness)
Mounting nut
14 0.551
(2 face width)
ø3.8
ø0.150
5
0.197
23
0.906
ø9
ø0.354
Mounting nut
133.5
5.256
Operation
indicator
(Orange /
Green)
27.5
1.083
R
or 30 R
mo 1
re .18
1
R
or 30 R
mo 1
re .18
1
17.5
0.689
Threaded
part
HG-S1050
Sensor head (Regular type)
Installation of mounting nut attachment
Installation of sensor head connection cable
Sensor head connection cable (Straight type) Sensor head connection
cable (L-shaped type)
17.5
0.689
5
0.197
27
1.063
17.5
0.689
15 0.591
or more
7
0.276
A
76.3
3.004
Mounting nut
Detail of part A
6.5 to 8.5 0.256 to 0.335
(plate thickness)
173.5
6.831
Mounting nut
14
0.551
Operation
indicator
(Orange /
Green)
Mounting nut
3
0.118
0
8.5
0.335
Threaded
part
0
ø12 −0.027
ø0.472 −0.001
M12 × 0.75
0.030
8.5 to 12.5 0.335 to 0.492
(plate thickness)
8.5
0.335
109.5
4.311
Mounting nut
14 0.551
(2 face width)
28
SR1.59
SR0.063
10.25
0.404
ø3.8
ø0.150
ø9.5
ø0.374
5
0.197
23.5
0.925
23
0.906
ø9
ø0.354
76.8
3.024 15 0.591
or more
ø3.8
ø0.150
R
or 30 R
mo 1
re .18
1
27.5
1.083
R
or 30 R
mo 1
re .18
1
Threaded
part
HG-S
DIMENSIONS (Unit: mm in)
The CAD data can be downloaded from our website.
HG-SC101（-P）
Controller (Master unit)
Output 1 indicator (Orange)
LEFT key
Output 2 indicator (Orange)
Output 3 indicator (Orange)
Input indicator (White)
Preset indicator (Green)
Preset key
21.1
0.831
UP key
RIGHT key
DOWN key
EXIT key
3.2 0.126
ENTER key
ø5.5 ø0.217 cable 2 m 6.562 ft
(9-conductor composite cable)
3
20 0.787
0.118 or more
80 3.150
15 0.591
or more
43.1
1.697
19.9
0.783
20
0.787
16
0.630
81
1.1
0 R ore
R3 r m
o
6.5 0.256
14.3 0.563
3
0.118
21.5
0.846
64.8
2.551
36.5
1.437
R
or 30
mo R1
re .18
1
13.8
0.543
5.9 0.232
58.5
2.303
Suitable for 35 mm 1.378 in width DIN rail
HG-SC111（-P） HG-SC112（-P）
Controller (Slave unit)
Output 1 indicator (Orange)
LEFT key
Output 2 indicator (Orange)
Output 3 indicator (Orange)
Input indicator (White)
Preset indicator (Green)
Preset key
21.1
0.831
5.6
0.220
UP key
RIGHT key
DOWN key
EXIT key
3
0.787
0.118 20
or more
80 3.150
3.2 0.126
ENTER key
HG-SC111(-P): ø5.5 ø0.217 cable 2 m 6.562 ft
(7-conductor composite cable)
HG-SC112(-P): ø5.5 ø0.217 cable 2 m 6.562 ft
(6-conductor cable)
15 0.591
or more
43.1
1.697
13.8
0.543
20
0.787
1
5.9 0.232
81
1.1
0 R ore
R3 r m
o
6.5 0.256
14.3 0.563
16
0.630
64.8
2.551
3
0.118
21.5
0.846
36.5
1.437
R
or 30
mo R1
re .18
19.9
0.783
58.5
2.303
Suitable for 35 mm 1.378 in width DIN rail
HG-SC113
Controller (Slave unit)
Output 1 indicator (Orange)
LEFT key
Output 2 indicator (Orange)
Output 3 indicator (Orange)
Input indicator (White)
Preset indicator (Green)
Preset key
21.1
0.831
5.6
0.220
UP key
RIGHT key
DOWN key
EXIT key
3.2 0.126
80 3.150
ENTER key
2.6 0.102
15 0.591
or more
19.9
0.783
5.9 0.232
13.8
0.543
81
1.1
0 R ore
R3 r m
o
6.5 0.256
14.3 0.563
43.1
1.697
64.8
2.551
16
0.630
21.5
0.846
36.5
1.437
3
0.118
Suitable for 35 mm 1.378 in width DIN rail
29
HG-S
DIMENSIONS (Unit: mm in)
RD (data reception) indicator
(Green)
RUN indicator (Green)
Power indicator (Green)
Station No. / Network No.
setting switch
21.5
0.846
RUN indicator (Green)
L/A IN indicator (Green)
L/A OUT indicator (Green)
ERR. indicator (Red)
12.3
0.484
21.1
0.831
43.1 1.697
21.5
0.846
9.55
0.376
38
1.496
21.5 9.55
0.846 0.376
Suitable for 35 mm 1.378 in width DIN rail
SC-HG1-485
RS-485 communication unit
Power indicator (Green)
Communication indicator (Green)
Upper communication error indicator (Red)
Lower communication error indicator (Red)
18
0.709
14
0.551
10
0.394
6
0.236
21
0.827
Communication setting switches
30.6 1.205 21.1 0.831
Upper communication
connector
58.5 2.303
Station ID switches
Communication setting
switch cover
61.1
2.406
42.9 1.689
3 0.118
11.55 0.455
3
0.118
58
2.283
80
3.150
80 3.150
ECAT ERR indicator (Red)
10.6
0.417
21.2
0.835
Communication setting switches
11.55 0.455
38 1.496
Setting switch cover
14
0.551
10
0.394
6
0.236
16.6
0.654
SD (data transmission) indicator (Green)
35.7 21.1
1.406 0.831
55.9 2.201
61.1
2.406
43 1.693
3 0.118
9.55
0.376
6.4
0.252
13.3
0.524
25.35
0.998
16.6
Upper communication 0.654
connectors
L_ERR (communication error) indicator (Red)
Upper
communication
connector
Communication
setting switch cover
EtherCAT communication unit
POWER indicator (Green)
21
0.827
25.35
0.998
SC-HG1-ETC
10
0.394
6
0.236
6.4 0.252
80
3.150
14
0.551
18 14.3
0.709 0.563
25.35
0.998
ERROR indicator (Red)
SD indicator (Green)
11.55 0.455
3 0.118
58 2.283
21.2
0.835
Suitable for
35 mm 1.378 in width DIN rail
23.8
0.937
Power indicator (Green)
Termination resistor
switching jumper
pin (Note)
11.55 0.455
Port 2 LINK indicator (Green)
Suitable for
35 mm 1.378 in
width DIN rail
L_RUN (communication operation)
indicator (Green)
ERR. indicator (Red)
10.6
0.417
21.1
0.831
43.1
1.697
Port 1 ERR. indicator (Yellow)
Port 2 ERR. indicator (Yellow)
D LINK indicator (Green)
6.4
0.252
13.3
0.524
Port1 LINK indicator (Green)
CC-Link communication unit
6.4 0.252
18
0.709
14
0.551
10
0.394
6
0.236
14.6
0.575
22.65
0.892
RD indicator (Green)
STS1 indicator (Green)
STS2 indicator (Red)
16.6
16.6
Upper communication 0.654 0.654
connector
SC-HG1-C
6.9
0.272
25.35
0.998
CC-Link IE Field communication unit
14.8
18
0.709 0.583
SC-HG1-CEF
The CAD data can be downloaded from our website.
38 1.496
80 3.150
21.5 0.846 9.55
0.376
38 1.496
Suitable for 35 mm 1.378 in width DIN rail
Note: The termination resistor switching jumper pin is not attached to the
product at the factory.
Attach the termination resistor switching jumper pin to the unit at the
terminating end.
Make sure that the termination resistor switching jumper pins have
been removed from all units except the one at the terminating end.
MS-DIN-E
2.75 0.108
3 0.118
15
0.591
End plate
M3 (length 18 mm 0.709 in) pan head screw
60 2.362
3 0.118
M3 square nut
5.6
0.220
24.7
0.972
1.6
0.063
32
1.260
Material: Polycarbonate
30
4
0.157
Suitable for 35 mm 1.378 in width DIN rail
HG-S
DIMENSIONS (Unit: mm in)
The CAD data can be downloaded from our website.
HG-SS10C(×5) Probe (mounted on sensor head, a set of 5 (optional)
SR1.59
SR0.063
HG-SS10H
Probe (optional)
SR1.59
SR0.063
M2.5
ø5
ø0.197
M2.5
ø5
ø0.197
1
0.039
7
0.276
1
0.039
5
0.197
7
0.276
Material: Brass (body), ceramic (ball)
Material: Brass (body), carbide (ball)
HG-SS20H
Probe (optional)
HG-SS30S
Probe (optional)
M2.5
M2.5
Carbide
ø5
ø0.197
ø5
ø0.197
ø1.5
ø0.059
13
0.512
7
0.276
HG-SS40U
Hexagon nut
10
3
0.394 0.118
ø10
ø0.394
HG-SJ15
HG-SJ25
Joint (optional)
M2.5, effective thread depth: 7 0.276
15
0.591
ø5
ø0.197
10
0.394
L
8
0.315
Material: Stainless steel (SUS)
M2.5
ø10
ø0.394
7
0.276
M2.5
ø5.2
ø0.205
7
.19
R0
5
0.197
Material: Hardened steel
Probe (optional)
2
0.079
8
0.315
5
0.197
Material: Stainless steel (SUS) (body), carbide (needle)
R5
5
0.197
5
0.197
Model
L
HG-SJ15
15 0.591
HG-SJ25
25 0.984
* Roller runout: 0.01 mm 0.393 mil or less
Material: Brass (body, nut), hardened steel (roller, shaft)
31
Thru-beam type digital displacement sensor
Thru-beam type digital displacement sensor
HG-T series
CMOS Type
Self-Monitoring Sensor
The industry’s highest-class*1 measurement accuracy is now yours.
Sensor head
Standard type
Slim type
HG-T1010
Ultra-slim
8 mm 0.315 in
Measurement width:
10 mm 0.394 in
Installation distance:
0 to 500 mm 0 to 19.685 in
Laser class: Class 1
(JIS / IEC / GB / FDA*2)
8 mm
0.315 in
30 mm
1.181 in
HG-T series
HG-T1110
60 mm
2.362 in
30 mm
1.181 in
The HG-T series boasts repeatability*3 of 1 μm
0.039 mil*4 and offers the highest*1 measurement
accuracy in the industry.
*1: As a thru-beam type sensor. As of January 2021, in-company survey.
*2: C
onformance with 21 CFR 1040.10 and 1040.11 Laser Notice No. 50, dated
June 24, 2007, issued by CDRH (Center for Devices and Radiological
Health) under the FDA (Food and Drug Administration).
*3: This is the P-P value of digital measurement value with half shading at the
middle position of the installation distance.
*4: When installation distance is 20 mm 0.787 in
60 mm
2.362 in
30 mm
1.181 in
60 mm
2.362 in
60 mm
2.362 in
Measurement
width
Measurement
width
10 mm
0.394 in
10 mm
0.394 in
Receiver
Receiver
8 mm
0.315 in
8 mm
0.315 in
Emitter
The belt-shaped laser beam with a measurement width
of 10 mm 0.394 in is used for measurement of
dimensions and positions.
8 mm
0.315 in
20 mm
0.787 in
Emitter
Two types of sensor heads are available.
Side view attachment is available (optional). [for HG-T1010]
Beam axis adjustment assist function for easy setup of
emitter and receiver
Automatic emitter / receiver cable recognition for simplified
connector connection
Lightweight and robust die-cast aluminum case
Protection structure IP67 (IEC)
Controller
High-performance
Dual display for added indication flexibility
(equipped with NAVI function)
All-direction LCD
Equipped with intuitive circle meter
Six types of detection modes
(1) Auto edge detection mode
(2) User assigned edge detection mode
(3) Edge detection mode
(4) Inside diameter / gap detection mode
(5) Outer diameter / width detection mode
(6) Central position detection mode
Monitoring of effects caused by stains
Stable measurement of even transparent workpieces
Elimination of effects caused by fine foreign matters
Disable abrupt measurement changes
Equipped with 5 arithmetic functions
(1) Maximum value
(3) Average value
(5) Thickness / width
(2) Minimum value
(4) Reference value
Connectable to contact-type digital displacement
sensor HG-S series
Please contact ..........
Industrial Device Business Division
7-1-1, Morofuku, Daito-shi, Osaka 574-0044, Japan
industrial.panasonic.com/ac/e/
©Panasonic Corporation 2021
No.CE-HGS-2-7 February, 2021
Specifications are subject to change without notice.
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湘ICP备2023018690号
