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SRS2-1

SRS2-1

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

    -

  • 描述:

    TERM RESISTOR COMPO/S CONNECTR

  • 数据手册
  • 价格&库存
SRS2-1 数据手册
Cat. No. W266-E1-09 C200HW-SRM21-V1 CS1W-SRM21 CJ1W-SRM21 CQM1-SRM21-V1 SRT1 Series SRT2 Series CompoBus/S OPERATION MANUAL C200HW-SRM21-V1 CS1W-SRM21 CJ1W-SRM21 CQM1-SRM21-V1 SRT1 Series SRT2 Series CompoBus/S Operation Manual Revised August 2007 Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property. !DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage. !WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage. !Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense. The abbreviation “PLC” means Programmable Controller and is not used as an abbreviation for anything else. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. 1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.  OMRON, 1996 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. v TABLE OF CONTENTS PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv 1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi 2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi 3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi 4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii 5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii 6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi SECTION 1 System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1 System Overview and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-2 CompoBus/S System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1-3 Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1-4 Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SECTION 2 CompoBus/S System Specifications and Configuration 23 2-1 Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2-3 Supplying Power to the Slaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2-4 System Configuration Using Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . 41 2-5 I/O Response Time Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 SECTION 3 CompoBus/S System Wiring . . . . . . . . . . . . . . . . . . . . . . 53 3-1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 3-2 Connector Installation (Special Flat Cable Only) . . . . . . . . . . . . . . . . . . . . . . . . . . 55 3-3 VCTF Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 3-4 Master/Slave Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 3-5 Operations Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 SECTION 4 Master Unit Specifications and Operations . . . . . . . . . . 4-1 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs . . . . . . . . . . . . . . . . . . . . . 73 74 4-2 CS1W-SRM21 Master Unit for CS-series PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . 88 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . 126 4-5 SRM1-C0@-V2 Master Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 4-6 CPM2C-S Series CPM2C-S@@@C (-DRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 vii TABLE OF CONTENTS SECTION 5 Slave Specifications and Operations . . . . . . . . . . . . . . . . 145 5-1 Remote Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 5-2 Connector Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 5-3 Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 5-4 Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 5-5 Sensor Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 5-6 Fiber Amplifier Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 5-7 Analog Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308 5-8 Analog Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 5-9 I/O Link Units for CPM1A and CPM2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 5-10 I/O Link Units for CPM2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 5-11 Sensor Amplifier Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 5-12 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 SECTION 6 Starting Communications. . . . . . . . . . . . . . . . . . . . . . . . . 353 6-1 Turning the Power ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 6-2 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 6-3 Checking Operations of CS-series and CJ-series Master Units. . . . . . . . . . . . . . . 365 6-4 Checking Operations of CQM1 Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 6-5 Checking Slave Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 6-6 Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 6-7 Precautions for Replacement of Units or Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 Appendix Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401 viii About this Manual: This manual describes the installation and operation of the CompoBus/S system and includes the sections described below. Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CompoBus/S Master and Slave Units. Be sure to read the precautions provided in the following section. Section 1 provides an overview of the CompoBus/S System and functions, and describes the various Units that are used to configure a CompoBus/S System. Section 2 provides details on the CompoBus/S System specifications and I/O response times, and explains how to configure a CompoBus/S System. Section 3 explains how to install Units in control panels, wire the signal and power lines, and make other connections needed to assemble a CompoBus/S System. We recommend reading through the information on wiring each Master and Slave that are provided in Section 4 and Section 5. Section 4 explains the functions of each Master Unit, including information on specifications, switch settings and allocation of Slave I/O. Section 5 explains the functions of each Slave, including information on specifications, switch settings, and I/O. Section 6 provides information on error processing, periodic maintenance operations, and troubleshooting procedures needed to keep the CompoBus/S System operating properly. We recommend reading through the error processing procedures before operation so that operating errors can be identified and corrected more quickly. The Appendix provides tables of standard models including Masters, Slaves, and connecting devices. In this manual, only the specifications of the CompoBus/S system and devices are described. For details on Units, refer to their respective manuals. (Suffixes have been omitted from the catalog numbers.) Product Name CS-series Programmable Controllers Series CS Series Manual Name SYSMAC CS Series Operation Manual Cat. No. W339 CJ-series Programmable Controllers CJ Series SYSMAC CJ Series Operation Manual W393 CS/CJ-series Programmable Control- CS/CJ Series lers C200HX/C200HG/C200HE-(Z)E Pro- C200HX/C200HG/ grammable Controllers C200HE-(Z)E SYSMAC CS/CJ Series Programming Manual SYSMAC C200HX/C200HG/ C200HE-(Z)E Programmable Controllers Installation Guide W394 C200HX/C200HG/C200HE-(Z)E Pro- C200HX/C200HG/ grammable Controllers C200HE-(Z)E SYSMAC C200HX/C200HG/ C200HE-(Z)E Programmable Controllers Operation Manual SYSMAC C200HS Operation Manual W302 W322 C200HS Programmable Controllers C200HS C200HS Programmable Controllers C200HS CQM1H Programmable Controller CQM1H CQM1H Programmable Controller CQM1H SYSMAC CQM1H Programming Manual CQM1 Programmable Controller CQM1 SYSMAC CQM1 Operation Man- W226 ual SYSMAC C200HS Installation Guide SYSMAC CQM1H Operation Manual W235 W236 W363 W364 ix Product Name CQM1/CPM1/CPM1A/SRM1 Programmable Controller Series CQM1/CPM1/ CPM1A/SRM1 Manual Name SYSMAC CQM1/CPM1/CPM1A/ SRM1 Programming Manual CompoBus/S SRM1 Master Control Unit SRM1(-V2) CPM2C-S Programmable Controller CPM2C-S W318 SYSMAC CompoBus/S SRM1 Master Control Units Operation Manual SYSMAC CPM2C-S Programma- W377 ble Controllers Operation Manual CPM1A/CPM2A I/O Link Unit CPM1A-SRT21 CPM2C I/O Link Unit CPM2C-SRT21 SYSMAC CPM2A I/O Link Units Operation Manual SYSMAC CPM2C I/O Link Units Operation Manual Cat. No. W228 W352 W356 !WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given. x Read and Understand this Manual Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. xi Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. xii Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. xiii PRECAUTIONS This section provides general precautions for using the CompoBus/S Units, Programmable Controllers, and related devices. The information contained in this section is important for the safe and reliable application of the CompoBus/S and PLC. You must read this section and understand the information contained before attempting to set up or operate a CompoBus/S and PLC system. 1 2 3 4 5 6 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi xvi xvi xvii xviii xxi xxi xxi xxi xv 1 Intended Audience 1 Intended Audience This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent). • Personnel in charge of installing FA systems. • Personnel in charge of designing FA systems. • Personnel in charge of managing FA systems and facilities. 2 General Precautions The user must operate the product according to the performance specifications described in the operation manuals. Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for installing and operating OMRON CompoBus/S Units. Be sure to read this manual before operation and keep this manual close at hand for reference during operation. !WARNING It is extremely important that a PLC and all PLC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned applications. 3 Safety Precautions !WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so may result in electric shock. !WARNING Do not touch any of the terminals or terminal blocks while the power is being supplied. Doing so may result in electric shock. !WARNING Provide safety measures in external circuits, i.e., not in the Programmable Controller (CPU Unit including associated Units; referred to as “PLC”), in order to ensure safety in the system if an abnormality occurs due to malfunction of the PLC or another external factor affecting the PLC operation. Not doing so may result in serious accidents. • Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits. • The PLC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system. xvi Operating Environment Precautions 4 • The PLC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system. • When the 24-VDC output (service power supply to the PLC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system. !WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. !Caution Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time. Otherwise, the input signals may not be readable. !Caution Confirm safety at the destination node before transferring a program to another node or editing the I/O area. Doing either of these without confirming safety may result in injury. !Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction. 4 Operating Environment Precautions !Caution Do not operate the control system in the following places: • Locations subject to direct sunlight • Locations subject to temperatures or humidity outside the range specified in the specifications • Locations subject to condensation as the result of severe changes in temperature • Locations subject to corrosive or flammable gases • Locations subject to dust (especially iron dust) or salts • Locations subject to exposure to water, oil, or chemicals • Locations subject to shock or vibration !Caution Take appropriate and sufficient countermeasures when installing systems in the following locations: • Locations subject to static electricity or other forms of noise • Locations subject to strong electromagnetic fields • Locations subject to possible exposure to radioactivity • Locations close to power supplies xvii 5 Application Precautions !Caution The operating environment of the PLC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PLC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system. 5 Application Precautions Observe the following precautions when using the CompoBus/S Units or the PLC. !WARNING Failure to abide by the following precautions could lead to serious or possibly fatal injury. Always heed these precautions. • Always connect to 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or less may result in electric shock. • Always turn OFF the power supplies to the PLC, slaves, and communications before attempting any of the following. Not turning OFF the power supplies may result in malfunction or electric shock. • Mounting or dismounting Power Supply Units, I/O Units, CPU Units, memory casettes, Master Units, or any other Units • Mounting or dismounting circuits for Remote I/O Terminals with 3-tier terminal blocks • Assembling the Units or Racks • Setting DIP switches or rotary switches • Connecting or wiring the cables • Connecting or disconnecting the connectors !Caution Failure to abide by the following precautions could lead to faulty operation or the PLC or the system or could damage the PLC or PLC Units. Always heed these precautions. • Failsafe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes. • Provide external interlock circuits, limit circuits, and other safety circuits in addition to any provided within the PLC to ensure safety. • Configure the control circuits to turn ON the power supply to I/O slaves before turning ON the power supply to the PLC (Master Unit). If the I/O slave power supply is turned ON after the PLC, correct operation may temporarily not be possible. • Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. • Do not drop the Unit or subject it to excessive vibration or shock. • Be sure that all the Backplane mounting screws, slave mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction. • Wire correctly according to specified procedures. xviii 5 Application Precautions • Pay careful attention to the polarity (+/−) when connecting the terminal blocks or connectors. Wrong connections may cause malfunction of the system. • Wire all terminals, communications paths, power supplies lines, and I/O lines with the specified polarity and voltages. Improper wiring may result in faulty operation. • Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning. • Do not mount the Unit near equipment that generates strong high-frequency noise. • Leave the label attached to the Unit when wiring to prevent wire clippings and other foreign matter from entering the Unit. Removing the label may result in malfunction. • Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction. • Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning. • Wire correctly and double-check all the wiring or the setting switches before turning ON the power supply. Incorrect wiring may result in burning. • Be sure that the terminal blocks, connectors, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction. • Disconnect the LG and GR terminals on the Power Supply Unit before performing insulation resistance or dielectric strength tests. • Always use the power supply voltage specified in the operation manual. An incorrect voltage may result in malfunction or burning. • Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction. • Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning. • Do not apply voltages exceeding the maximum switching capacity to Output Units. The Output Units may be destroyed. • Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation. • Always turn OFF the power supplies to the PLC, slaves, and communications before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock. • Mounting or dismounting Power Supply Units, I/O Units, CPU Units, memory casettes Master Unit, or any other Units • Mounting or dismounting circuits for Remote I/O Terminals with 3-tier terminal blocks. • Assembling the Units • Setting DIP switches or rotary switches • Connecting or wiring the cables xix 5 Application Precautions • Connecting or disconnecting the connectors • Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage. • Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation. • Changing the operating mode of the PLC. (including the Startup Mode setting) • Force-setting/force-resetting any bit in memory. • Changing the present value of any word or any set value in memory. • When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning. • Resume operation only after transferring to the new CPU Unit and/or Special I/O Units the contents of the DM and HR Areas required for resuming operation. Not doing so may result in an unexpected operation. • When transporting the Units, use special packing boxes and protect them from excessive vibration or shock during transportation. • Connect all communications cables within the limits given in the specifications. • Observe the following precautions when wiring communications cables. • Separate the communications cables from power lines or high-tension lines. • Do not bend the communications cables. • Do not pull on the communications cables with an excessive force. • Do not place heavy objects on the communications cables. • Be sure to put the communications cables inside conduits. • Water-resistant Terminals used as Slaves are of IP67 construction. Do not attempt to use the Watertight Terminals for applications where the Watertight Terminals are always underwater. • Install the Unit properly as specified in the operation manual. Improper installation of the Unit may result in malfunction. xx 6 Conformance to EC Directives 6 Conformance to EC Directives 6-1 Applicable Directives • EMC Directives 6-2 Concepts EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer. EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards. Note Applicable EMC (Electromagnetic Compatibility) standards are listed in the following table. Unit EMS (Electromagnetic Susceptibility) C200HW-SRM21-V1 CS1W-SRM21 EN61131-2 EN61131-2 CJ1W-SRM21 CQM1-SRM21-V1 EN61000-6-2 (See note 1.) EN61131-2 EMI (Electromagnetic Interference) EN61000-6-4 (See note 2.) SRM1-C0@-V2 EN61000-6-2 (See note 1.) CPM2C-S@@@C(-DRT) EN61131-2 SRT1 and SRT2 Series Note EN61000-6-2 (See note 1.) 1. These products have configurations with less than 30 m of I/O wiring, and less than 10 m of power supply wiring. 2. Radiated emission for EN61000-6-4: 10-m regulations 6-3 Conformance to EC Directives Observe the follow precautions when installing the CompoBus/S Units that conform to the EC Directives. 1,2,3... 1. Since the CompoBus/S Units are classified as built-in types, be sure to install the Units inside a control panel. 2. Provide reinforced insulation or double insulation for the DC Power Supplies that are used as power sources for the alarm output, communications circuits, and I/O circuits. 3. The CompoBus/S Units that conform to the EC Directives also conforms to the Common Emission Standard (EN61000-6-4). When incorporated into a device, however, the requirements may vary depending on the configuration of the control panel to be used, relationship with other devices to be connected, wiring, etc. Users are therefore requested to confirm Unit conformance to the EC Directives by themselves. xxi SECTION 1 System Design This section provides an overview of the CompoBus/S System and functions, and describes the various Masters, Slaves, and connection devices that are used to configure a CompoBus/S System. 1-1 1-2 1-3 1-4 System Overview and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-1-1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-1-2 Network Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1-1-3 Communications Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CompoBus/S System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1-2-1 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1-2-2 CompoBus/S System Components . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1-3-1 Compatible Masters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1-3-2 Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1-3-3 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1-3-4 Connectors/Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1 Section 1-1 System Overview and Features 1-1 1-1-1 System Overview and Features System Overview The CompoBus/S System is a remote I/O communications system with reduced wiring that retains the functionality and ease of use of the original remote I/O system (wired type), while providing higher-speed, longer-distance, and highly reliable communications. The CompoBus/S System allows connection of up to 32 I/O devices (Slaves) to a Master Unit using only two signal wires, even on long production lines that require multiple I/O control. Connect up to 32 Slaves (256 Points) for Each Master Unit Each CompoBus/S Master Unit can be connected to up to 32 Slaves of various types, including I/O Terminals and Sensor Terminals, and allows I/O communications for up to 256 points (128 inputs, 128 outputs). CompoBus/S Master Unit SYSMAC CS Series, C200HX/HG/HE-(Z)E, C200HS, CJ Series, CQM1/CQM1H (SRM1, CPM2C-S) Main line length: 500 m max. Terminator Slaves Up to 32 Slaves of various types Flexible Wiring Configuration CompoBus/S Master Unit SYSMAC CS Series, C200HX/HG/ HE-(Z)E, C200HS, CJ Series, CQM1/ CQM1H (SRM1, CPM2C-S) Total length: 200 m max. Terminator Up to 32 Slaves of various types I/O Data Exchange without Special Programming 2 I/O data can be exchanged between the Master and Slaves without requiring any special ladder programming for communications. I/O information for each Slave is exchanged between Slaves and the corresponding I/O Area in the Master by simply setting the node number of each Slave. Section 1-1 System Overview and Features Input Slave CPU Unit's I/O Area Word CIO 2000 CIO 2001 OUT data CIO 2002 to CIO 2007 CIO 2008 IN data CIO 2009 CIO 2010 to CIO 2015 Bit 00 to 07 08 to 15 00 to 07 08 to 15 00 to 07 08 to 15 to 00 to 07 08 to 15 00 to 07 08 to 15 00 to 07 08 to 15 00 to 07 08 to 15 to 00 to 07 08 to 15 Node number 00 01 02 03 04 05 to 14 15 00 01 02 03 04 05 to 14 15 Output OUT node 0 8-point Output Slave OUT node 2 16-point Output Slave Input Example settings using CJ1W-SRM21 Master Unit with unit #00, connected to 32 Slaves. 1-1-2 IN/OUT node1 8-point Input/ 8-point Output Slave OUT node 4 8-point Output Slave IN node 0 8-point Input Slave IN node 2 32-point Input Slave IN node 14 16-point Input Slave Network Features The CompoBus/S has the following features. Communications Modes Select either a High-speed Communications Mode or Long-distance Communications Mode for the CompoBus/S according to the system configuration. The differences between the High-speed Communications Mode and the Long-distance Communications Mode are described in 1-1-3 Communications Modes. Flexible Wiring Up to 200 m In Long-distance Communications Mode, flexible wiring is possible up to a total cable length of 200 m with no restrictions on branching or node connections, provided that 4-conductor VCTF cable or Special Flat Cable is used. Long-distance Communications Up to 500 m In Long-distance Communications Mode, communications over the main line of up to 500 m are possible to control I/O devices in a wide area, provided that 2-conductor VCTF cable is used. In this case, however, each branch line can be connected to a single Slave only, because the branch line cannot be further branched. Furthermore, the Master must be connected to either end of the main line. High-speed Communications In High-speed Communications Mode, up to 16 Slaves with 128 I/O points can be connected with a high-speed communications cycle time of only 0.5 ms. This cycle is fast enough for time-critical factory automation applications. Water-resistance Slaves Water-resistant Terminals (IP67) can be used as Slaves to exchange I/O in places exposed to water. Water-resistant Terminals are, however, available only when the communications cable is 4-conductor VCTF cable. Reduced Wiring A Slave can be connected to a Master or another Slave with just one connecting cable. If the 4-wire Special Flat Cable or 4-conductor VCTF cable is used, the Slave’s communication power supply is also supplied through the cable, so floor wiring can be reduced dramatically. Also, special connectors simplify branching from a main cable. 3 System Overview and Features Section 1-1 Connecting to 4conductor VCTF Cable Easy-to-obtain 4-conductor VCTF cable can be used instead of the Special Flat Cable. Furthermore improvement in the environmental resistance of the system is possible by using shielded connectors. Use Both T-branch and Multidrop Methods Both the T-branch and multidrop methods can be combined flexibly when wiring. In combination with the floor cables, this wiring feature allows a very flexible system configuration. There are three types of cables (2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable), and when the Special Flat Cable is used, T-branch Connectors can be installed by simply snapping the connector on. Wide Variety of Masters Master Units are available as Special I/O Units for the CS-series, C200HX/C200HG/C200HE-(Z)E, C200HS, CS-series, CJ-series, and CQM1 PLCs and also available integrated with a CPU for the SRM1 and CPM2C-S. The variety of Masters provides flexibility in configuring a system to match your application needs. Wide Variety of Slaves Units in a wide range are available as I/O Slaves for a variety of applications. Such Units include Remote Terminals and Sensor Terminals, which vary with the number of I/O points or I/O type, Connector Terminals, which allow easy wiring, and Water-resistant Terminals, which have a better protective construction. There are many Slaves available with advanced functions, including Analog I/O Terminals for analog-to-digital or digital-to-analog conversion, and CPM1A/CPM2A/CPM2C I/O Link Units for sharing data with the host PLC. Easy Startup The CompoBus/S System can be started just by wiring the cables and making some simple settings. Replacement of earlier Remote I/O Systems is also easy. Slave Node Number Provided on Indicators and in PLC Memory Troubleshooting is easy because the Slave’s node number is shown on the Master’s indicators if an error occurs with a Slave. When a CS-series, C200HX/HG/HE-(Z)E, or C200HS Master Unit is used, error information is also stored in PLC memory. When an error occurs with a Slave using a CS-series or CJ-series Master Unit, the Slave's node number is stored in the DM Area using the Slave registration function. Slave Monitoring for Improved Reliability Reliability of the CS-series and CJ-series Master Units has been further improved by the addition of the following functions. Slave Registration Function Registering Slaves in the Master allows the user to check whether connected Slaves are joined to the network, and to detect whether Slaves are illegally joined due to incorrect connection, or missing from the network due to a delay in startup or malfunction of registered Slaves. Communications Stop Mode System malfunctions can be avoided by setting remote I/O communications to stop when a communications error occurs. 4 Section 1-1 System Overview and Features 1-1-3 Communications Modes Both High-speed Communications Mode and the Long-distance Communications Mode are supported by the CompoBus/S. Item High-speed Communications Mode Long-distance Communications Mode Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 ms or 0.8 ms (depending 4.0 ms or 6.0 ms (dependon maximum number of I/O ing on maximum number of points) I/O points) The communications distance and the connection configuration vary with the communications mode and communications cable. Cable High-speed Communications Mode Long-distance Communications Mode 2-conductor VCTF cable Length of main line: 100 m max. Length of branch line: 3 m max. Total length of branch lines: 50 m max. Length of main line: 500 m max. Length of branch line: 6 m max. Total length of branch lines: 120 m max. 4-conductor VCTF cable Length of main line: 30 m max. Length of branch line: 3 m max. Total length of branch lines: 30 m max. Length of main line: 30 m max. Length of branch line: 3 m max. Total length of branch lines: 30 m max. Flexible branching, provided that the total length of cable is a maximum of 200 m. Special Flat Cable Flexible branching, provided that the total length of cable is a maximum of 200 m. Note The I/O response time may be slower when using Long-distance Communications Mode compared with High-speed Communications Mode. Refer to 2-5 I/ O Response Time Characteristics. 5 Section 1-2 CompoBus/S System Configuration 1-2 CompoBus/S System Configuration 1-2-1 Basic System Configuration Master Unit Remote Input Terminals Photoelectric Sensors, Proximity Sensors, or Limit Switches C200HW-SRM21-V1 for CS1, C200HX/C200HG/C200HE (-ZE), and C200HS CS1W-SRM21 for CS Series, CJ1W-SRM21 for CJ Series, CQM1-SRM21-V1 for all CQM1 PLCs SRM1 Master Control Unit CPM2C-S Series Remote Input Terminals (3-tier terminal block) Photoelectric Sensors, Proximity Sensors, Limit Switches Fiber Amplifier Communications Units Fiber Amplifier Units Remote Output Terminals Remote Output Terminals (3-tier terminal block) Remote I/O Terminals (3-tier terminal block) Connector I/O Terminals Solenoids or valves Photoelectric Sensors or Proximity Sensors with connectors Solenoids or valves Remote I/O Module Sensor Terminals Analog Input Terminal Analog Output Terminal CPM2A or CPM1A Terminal-block Terminator I/O Link Unit for CPM1A/CPM2A PCB Optical Fiber Sensors 1 to 5 V, 4 to 20 mA Inverters or valves Master Characteristics CS-series, C200HX/HG/HE-(Z)E, C200HS Master Units • Multiple Masters (up to 16) can be connected to a single PLC. • Up to 128 or 256 I/O points (DIP switch used to switch setting). • Communications status stored in CPU Unit's I/O Area. CS-series Master Units • Multiple Masters (up to 96) can be connected to a single PLC. • Up to 128 or 256 I/O points (DIP switch used to switch setting). • Communications status stored in CPU Unit's I/O Area. • Uses the Slave registration function to monitor which Slaves are joined to the network. • Communications can be stopped when a communications error occurs. CJ-series Master Units • Multiple Masters (up to 40) can be connected to a single PLC. • Up to 128 or 256 I/O points (DIP switch used to switch setting). • Communications status stored in CPU Unit's I/O Area. 6 CompoBus/S System Configuration Section 1-2 • Uses the Slave registration function to monitor which Slaves are joined to the network. • Communications can be stopped when a communications error occurs. CQM1 Master Units • Only one Master can be connected to a single PLC. • Up to 32, 64, or 128 I/O points (DIP switch used to switch setting). • Alarm output terminal provided to detect errors. SRM1 and CPM2C-S Master Units with Built-in CPU Units • Compact CPU Unit with built-in CompoBus/S communications functions. • Up to 256 I/O points for CompoBus/S functions. • Communications status stored in CPU Unit's AR Area. Slave Characteristics Remote Terminals • Input or Output Terminals for general-purpose use. • 4-point, 8-point, and 16-point Transistor Remote Terminals. • Remote Terminals with no-contact transistor I/O, connector transistor outputs, or relay contact outputs. Remote Terminals (3-tier Terminal Blocks) • Input or Output Terminals for general-purpose use. • 16 points: 8 inputs and 8 outputs mixed. • Wiring is simple because common terminals for I/O wiring are located at each point on the 3-tier terminal block. Connector Terminals • All I/O wiring can be done using connectors, reducing the amount of labor for wiring. • Mounting brackets allow the direction of mounting to be changed. Water-resistant Terminals • Input or output terminals of IP67 construction. • 4 or 8 inputs or outputs. • Connecting to communications cable, I/O power supply, and I/O through shielded connectors. Remote I/O Modules • Modular type that allows PCB mounting. • 16-input model and 16-output model. • User’s devices can be customized as CompoBus/S Slaves. Sensor Terminals • Easily connects to Photoelectric Sensor or Proximity Sensor with XS8 Connectors. • 8-input/8-output model and 4-input/4-output model. • Remote teaching and external diagnosis are possible by using output signals of the Sensor Terminal. Fiber Amplifier Communications Units • Reduced wiring with ON/OFF output and power supply wiring not required. • Connecting a Fiber Amplifier Unit allows connection of up to 14 Optical Fiber Sensors. 7 Section 1-2 CompoBus/S System Configuration • Mobile Console can be connected without the Head (Photoelectric Sensor setting, teaching, and adjustment can be executed on site.) Analog Input Terminals • Convert analog inputs to binary data. • The number of analog input points can be switched between 4 points, 3 points, 2 points, and 1 point using a DIP switch. • The following input ranges are supported: 0 to 5 V, 1 to 5 V, 0 to 10 V, –10 to 10 V, 0 to 20 mA, 4 to 20 mA Analog Output Terminals • Convert binary data to analog outputs. • The number of analog output points can be switched between 2 points and 1 point using a DIP switch. • Supports the following output ranges: 1 to 5 V, 0 to 10 V, –10 to 10 V, 0 to 20 mA, 4 to 20 mA I/O Link Terminals for CPM1A/CPM2A • Create I/O Links (8 inputs, 8 outputs) with CPM1A and CPM2A PLCs. CPM2C I/O Link Unit • Creating I/O Links (8 inputs, 8 outputs) with CPM2C-series PLCs. 1-2-2 CompoBus/S System Components System with Distinct Main and Branch Lines The diagram below shows a CompoBus/S System in which the main line must be distinguished from the branch lines under either of the following conditions. • The system operates in High-speed Communications Mode. • The system operates in Long-distance Communications Mode with 2-conductor VCTF cable. (The maximum length of the main line varies with the type of communications cable.) Communications Cable Terminator Master Communications Power Supply Slave Slave Slave Slave Slave Slave Main line Branch line T: T-branch connection M: Multidrop connection Power supply cable Master The Master administers the CompoBus/S System and manages the external I/O of the Slaves. There is only 1 Master in a CompoBus/S System and the Master must be connected at the end of the main line, as shown in the preceding diagram. Slaves The external I/O connected to the Slaves is processed by communicating with the Master through the CompoBus/S System. Main/Branch Lines The main line is the main cable that connects the two most distant points of the system. Cables branching from the main line are known as branch lines. Cables CompoBus/S communications are transmitted through 2-conductor VCTF, 4conductor VCTF, or Special Flat Cable. When 4-conductor VCTF or Special 8 Section 1-2 CompoBus/S System Configuration Flat Cable is used, the communications power supply can be supplied through the cable. The system shown in the preceding diagram uses 4-conductor VCTF or Special Flat Cable. When 2-conductor VCTF cable is used, power must be supplied to the Slaves through a separate cable. Connection Methods Two methods can be used to connect CompoBus/S Slaves: the T-branch method and the multidrop method. With the T-branch method, the Slave is connected to a branch line which branches off from the main line. With the multidrop method, the Slave is connected directly to the main line. These two connection methods can both be used in the same system, although it is not possible to make a secondary branch from a branch line. Use OMRON’s Branch Connector, a T-joint for a shielded connector, or a commercially available terminal block to create a branch from the main line. Terminator A terminator must be connected to the end of the main line opposite the Master in order to stabilize communications. There are three kinds of terminating resistors available, a connector for use with Special Flat Cable, a terminal block, and a shielded connector. System with No Distinction between Main and Branch Lines The diagram below shows a CompoBus/S System in which it is not necessary to distinguish between the main line and branch lines. This applies to the following conditions. • The system operates in Long-distance Communications Mode with 4-conductor VCTF cable. • The system operates in Long-distance Communications Mode with Special Flat Cable. (The maximum length of cable is 200 m regardless of the type of communications cable.) Communications Power Supply Master Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Terminator Slave Slave Communications cable Power supply cable Slave Slave T: T-branch connection M: Multidrop connection Master The Master administers the CompoBus/S System and manages the external I/O of the Slaves. There is only one Master in a CompoBus/S System and the Master can be connected anywhere. Slaves The external I/O connected to the Slaves is processed by communicating with the Master through the CompoBus/S System. 9 Section 1-3 Compatible Devices Cables CompoBus/S communications are transmitted through Special Flat Cable or 4-conductor VCTF cable. The communications power supply can be supplied through either of the cables. Connection Methods Two methods can be used to connect the CompoBus/S Master and Slaves: the T-branch method and the multidrop method. With the T-branch method, the Slave is connected to a line that branches off from the communications cable wherever desired. With the multidrop method, the Master or Slave is connected directly to the communications cable. These two connection methods can both be used in the same system and it is possible to make a secondary branch from a branch line. Use OMRON’s Branch Connector for Special Flat Cable, a T-joint for a shielded connector, or a commercially available terminal block to create a branch from the communications cable. Terminator A terminator must be connected to the end of the communications cable farthest from the Master in order to stabilize communications. There are three kinds of terminating resistors available, a connector for use with Special Flat Cable, a terminal block, and a shielded connector. In a system in which distinguishing between the main and branch lines is not necessary, only a single terminator farthest from the Master is required regardless of the position the Master is connected to the communications cable. 1-3 Compatible Devices 1-3-1 Compatible Masters Masters with Communications Functions PLC C200HX-CPU3@(Z)E/ CPU4@-(Z)E, C200HG-CPU3@(Z)E/CPU4@-(Z)E, C200HE, C200HS There are three types of Master Units which can be used in CompoBus/S Systems. The model of the Master Unit which must be used depends on the PLC being used. C200HX-CPU5@(Z)E/ CPU6@-(Z)E/ CPU8@-(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series CS Series C200HW-SRM21-V1 Communications mode High-speed Communications Mode or Long-distance Communications Mode (switched using the DIP switch on front panel) Analog I/O Terminal connection Max. number of Masters Possible 10 CJ1W-SRM21 CQM1, CQM1H Master Unit Master Unit mounting location CS1W-SRM21 CJ Series 10 Units (when 16 Units (when 96 Units (when 40 Units using a single Spe- using a single Spe- using a single Special I/O Unit node cial I/O Unit node cial I/O Unit node number (i.e., 10 number (i.e., 10 number (i.e., 10 words)) words)) words)) 5 Units (when using 8 Units (when using 95 Units (when two Special I/O Unit two Special I/O Unit using two Special node number (i.e., node number (i.e., I/O Unit node num20 words)) 20 words)) ber (i.e., 20 words)) Can be mounted on the CPU Backplane or Expansion I/O Back- Can be connected plane. Can’t be mounted on a SYSMAC BUS Slave (RT) Rack. in the CPU Rack or Expansion Rack. CQM1-SRM21-V1 CQM1: 1 Unit CQM1H: Up to the number corresponding to the maximum I/O points for the CPU Unit. No restrictions. Section 1-3 Compatible Devices PLC C200HX-CPU3@(Z)E/ CPU4@-(Z)E, C200HG-CPU3@(Z)E/CPU4@-(Z)E, C200HE, C200HS C200HX-CPU5@(Z)E/ CPU6@-(Z)E/ CPU8@-(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series CS Series CJ Series CQM1, CQM1H Max. num- 256 points (128 inputs/128 outputs) or 128 points (64 inputs/64 outputs) ber of I/O The max. number of I/O points depends on the DIP switch settings. points per The area allocated to Special I/O Units is used for I/O. Master CQM1-CPU11-E/ 21-E: 32 points (16 inputs/ 16 outputs) or 64 points (32 inputs/ 32 outputs) CQM1-CPU41-EV1/ 42-EV1/ 43-EV1/44-EV1: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) or 128 points (64 inputs/ 64 outputs) The max. number of I/O points depends on the DIP switch settings. The IR area is used for I/O. Number of 8-point mode points per node number 8-point mode 8-point mode or 4point mode Number of IN0 to IN7 and OUT0 to OUT7 or IN0 to usable IN15 and OUT0 to OUT15 node numbers per Master IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 Master Not required. (Power is supplied from the Unit power PLC.) supply Not required. (Power is supplied from the PLC.) When 8 points are used per node: IN0 to IN1/OUT0 to OUT1 or IN0 to IN3/OUT0 to OUT3 or IN0 to IN7/OUT0 to OUT7 When 4 points are used per node: IN0 to IN3/OUT0 to OUT3 or IN0 to IN7/OUT0 to OUT7 or IN0 to IN15/OUT0 to OUT15 Not required. (Power is supplied from the PLC.) 11 Section 1-3 Compatible Devices PLC C200HX-CPU3@(Z)E/ CPU4@-(Z)E, C200HG-CPU3@(Z)E/CPU4@-(Z)E, C200HE, C200HS C200HX-CPU5@(Z)E/ CPU6@-(Z)E/ CPU8@-(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series CS Series Terminal Not provided for connecting communications power supply for Slaves CJ Series Provided CQM1, CQM1H Not provided Status indi- The PLC’s AR Area contains the active The PLC’s Auxiliary Area contains the There is an alarm cators node flags and communications error flags active node flags and communications output terminal in for each Slave. error flags for each Slave. The DM Area the terminal block. contains an area for Slave registration and setting communications stop mode. Note 1. Previous Master Unit models (without -V1), which do not support the Longdistance Communications Mode, cannot be used when an Analog I/O Terminal is connected as a Slave. If used, incorrect data may be transmitted. 2. Refer to SECTION 4 Master Unit Specifications and Operations for more details on the Master Units. Master with Built-in CPU The following Master Control Unit models, which have a built-in CPU Unit, are used for distributed I/O control in CompoBus/S Systems. Refer to the SRM1 Master Control Unit Operation Manual (W318-E1-@) and the CPM2C-S PLC Operation Manual (W377-E1-@) for details. SRM1 Master Control Unit Item Master Control Unit SRM1-CPU01-V2 SRM1-CPU02-V2 Peripheral port RS-232C port Yes --- Yes Yes Program capacity Max. number of I/O points 4K words 256 (128 inputs/128 outputs) Communications mode High-speed Communications Mode or Long-distance Communications Mode (switched using PLC Setup) Number of points per node number 8-point mode Number of usable node numbers per Master Status indicators IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 The PLC’s AR Area contains the active node flags and communications error flags for each Slave. CPM2C-S PLC The CPM2C-S PLC has built-in CompoBus/S Master and DeviceNet Slave functions. Models that support I/O links with host PLCs are available as well. Item 12 Master Control Unit CPM2C-S@@@C CPM2C-S@@@C-DRT Peripheral port RS-232C port The same connector is used. Program capacity Max. number of I/O points 4K words 256 (128 inputs/128 outputs) Communications mode High-speed Communications Mode or Long-distance Communications Mode (switched using PLC Setup) Section 1-3 Compatible Devices Item Master Control Unit CPM2C-S@@@C CPM2C-S@@@C-DRT Number of points per node number Number of usable node numbers per Master Status indicators DeviceNet Slave function Master Units and Corresponding Communications Modes 8-point mode IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 The PLC’s AR Area contains the active node flags and communications error flags for each Slave. Not provided Provided Master Units support only High-speed Communications Mode or both Highspeed Communications Mode and Long-distance Communications Mode. Slave Analog Terminals can be connected to the Units that support both Highspeed and Long-distance Communications Modes. These Units are an upgraded version and, by switching the communications mode, can be used instead of the Units that support only the High-speed Communications Mode. Item Unit supporting High-speed Communications only Communications modes High-speed Communica- Yes tions Mode Long-distance Communi- No cations Mode Analog I/O Terminal connections No Unit supporting High-speed and Long-distance Communications Yes Yes Yes The following models are available. PLC Units supporting High-speed Communications C200HW-SRM21 Units supporting Highspeed and Long-distance Communications C200HW-SRM21-V1 --- CS1W-SRM21 CJ-series Master Units CQM1 Master Units --CQM1-SRM21 CJ1W-SRM21 CQM1-SRM21-V1 SRM1 SRM1-C0@ SRM1-C0@-V1 SRM1-C0@-V2 CPM2C-S --- CPM2C-S@@@ (-DRT) CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units CS-series Master Units Note Master Units that do not support Long-distance Communications Mode cannot be used when connecting an Analog Terminal as a Slave. If used, incorrect data may be transmitted. 1-3-2 Slave Units The SRT1/SRT2 Series provides Slaves that support only High-speed Communications Mode or both High-speed Communications Mode and Long-distance Communications Mode. The SRT2-series Slaves that support Highspeed and Long-distance Communications Modes are an upgraded version 13 Section 1-3 Compatible Devices and, by switching the communications mode, can be used instead of the Slaves that support only the High-speed Communications Mode. Item Slaves supporting High-speed Communications Slave Series Communications modes SRT1 Series Slaves supporting High-speed and Long-distance Communications SRT2 Series High-speed Communi- Yes cations Mode Yes Long-distance Communications Mode Yes No Available models are shown in the following table. Type Slave Remote Terminals with Transistors 14 Previous models SRT1 Series New models SRT2 Series I/O points SRT1-ID04 SRT1-ID04-1 SRT2-ID04 SRT2-ID04-1 4 inputs (NPN) 4 inputs (PNP) SRT1-ID08 SRT1-ID08-1 SRT2-ID08 SRT2-ID08-1 8 inputs (NPN) 8 inputs (PNP) SRT1-ID16 SRT1-ID16-1 SRT2-ID16 SRT2-ID16-1 16 inputs (NPN) 16 inputs (PNP) SRT1-ID16T SRT2-ID16T SRT1-ID16T-1 SRT2-ID16T-1 SRT1-OD04 SRT2-OD04 16 inputs (NPN, 3-tier terminal block) 16 inputs (PNP, 3-tier terminal block) 4 outputs (NPN) SRT1-OD04-1 SRT1-OD08 SRT2-OD04-1 SRT2-OD08 4 outputs (PNP) 8 outputs (NPN) SRT1-OD08-1 SRT1-OD16 SRT2-OD08-1 SRT2-OD16 8 outputs (PNP) 16 outputs (NPN) SRT1-OD16-1 SRT1-OD16T SRT2-OD16-1 SRT2-OD16T SRT1-OD16T-1 SRT2-OD16T-1 SRT1-MD16T SRT2-MD16T 16 outputs (PNP) 16 outputs (NPN, 3-tier terminal block) 16 outputs (PNP, 3-tier terminal block) 8 inputs, 8 outputs (NPN, 3-tier terminal block) SRT1-MD16T-1 SRT2-MD16T-1 8 inputs, 8 outputs (PNP, 3-tier terminal block) Power supply Multiple supplies Section 1-3 Compatible Devices Type Slave Connector Terminals (8-point/16point Transistors) Previous models SRT1 Series None New models SRT2 Series SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 8 outputs (NPN, sensor connectors) SRT2-VOD08S-1 8 outputs (PNP, sensor connectors) SRT2-VOD16ML 16 outputs (NPN, MIL connectors) 16 outputs (PNP, MIL connectors) 32 inputs (NPN, MIL connectors) 32 inputs (PNP, MIL connectors) SRT2-ID32ML SRT2-ID32ML-1 SRT2-OD32ML 32 outputs (NPN, MIL connectors) SRT2-OD32ML-1 32 outputs (PNP, MIL connectors) SRT2-MD32ML Remote Terminals with Power MOS FETs Remote I/O Modules Multiple supplies SRT1-ROC08 SRT2-ROC08 SRT1-ROC16 SRT1-ROF08 SRT2-ROC16 SRT2-ROF08 16 outputs 8 outputs SRT1-ROF16 SRT2-ROF16 16 outputs SRT2-ID04CL SRT2-ID04CL-1 4 inputs (NPN) 4 inputs (PNP) SRT2-ID08CL SRT2-ID08CL-1 8 inputs (NPN) 8 inputs (PNP) SRT2-OD04CL SRT2-OD04CL-1 4 outputs (NPN) 4 outputs (PNP) SRT2-OD08CL SRT2-OD08CL-1 8 outputs (NPN) 8 outputs (PNP) SRT1-ID08S SRT1-ND08S SRT2-ID08S SRT2-ND08S 8 inputs 4 inputs, 4 outputs Network SRT1-OD08S SRT2-OD08S 8 outputs (NPN, connector outputs) 16 inputs (NPN, PCB attachment) Local Water-resistant Ter- None minals (Transistors) Sensor Terminals Power supply 16 inputs, 16 outputs (NPN, MIL connectors) 16 inputs, 16 outputs (PNP, MIL connectors) 8 outputs SRT2-MD32ML-1 Remote Terminals with Relays 8 inputs (NPN, sensor connectors) 8 inputs (PNP, sensor connectors) 16 inputs (NPN, MIL connectors) 16 inputs (PNP, MIL connectors) SRT2-VOD08S SRT2-VOD16ML-1 Connector TermiNone nals (32-point Transistors) I/O points SRT1-ID16P SRT2-ID16P SRT1-OD16P SRT2-OD16P Local Multiple supplies --- 16 outputs (NPN, PCB attachment) 15 Section 1-3 Compatible Devices Type Slave Fiber Amplifier Communications Unit Previous models SRT1 Series New models SRT2 Series I/O points Power supply None E3X-SRT21 8-point input or 16 point input (with Network Fiber Amplifier Unit connected) Analog Input Termi- None nals SRT2-AD04 Switchable between 4-point, 3point, 2-point, and 1-point analog input Analog Output Terminals None SRT2-DA02 Switchable between 2-point and 1point analog output I/O Link Units None CPM1A-SRT21 8 inputs, 8 outputs (For CPM1A/CPM2A) --- CPM2C I/O Link Units None CPM2C-SRT21 8 inputs, 8 outputs (For CPM2C) --- Note 1. The power supply requirements are described below. Refer to 2-3 Supplying Power to the Slaves for details on these power supplies. 2. Refer to SECTION 5 Slave Specifications and Operations for details on Slaves. Network Power Supply These Slaves use a single power supply and can be supplied with power from the Special Flat Cable for CompoBus/S. Multiple Power Supplies These Slaves require two separate power supplies for communications and I/ O. The communications power can be supplied from the Special Flat Cable for CompoBus/S. Local Power Supply These Slaves require a single external power supply. The power cannot be supplied from the Special Flat Cable for CompoBus/S. 1-3-3 Cables Cables The following table lists the cables that can be used in a CompoBus/S System. Note Cable 2-conductor VCTF cable (sold commercially) Specifications Vinyl-clad VCTF JIS C 3306 Two 0.75 mm2 conductors (2 signal wires) Resistance: 25.1 Ω/km at 20°C Use only 2-conductor VCTF cable. 4-conductor VCTF cable (sold commercially) Vinyl-clad VCTF JIS C 3306 Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Resistance: 25.1 Ω/km at 20°C. Special Flat Cable (OMRON SCA1-4F10, 100 m) Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Maximum ambient temperature: 60°C 1. Do not use cables other than those specified above. 2. For information on communications cables specified by overseas manufacturers, refer to Appendix Standard Models. 16 Section 1-3 Compatible Devices The communications distance depends on the cable used, as follows: Cable 2-conductor VCTF cable Mode Main line length High-speed Commu- 100 m max. 3 m max. nications Mode Long-distance Communications Mode 4-conductor VCTF cable 500 m max. 6 m max. High-speed Commu- 30 m max. nications Mode (See note.) Long-distance Communications Mode Special Flat Cable Branch line length 120 m max. 30 m max. (See note.) Flexibly branched, provided that the total length of cable is a maximum of 200 m. High-speed Commu- 30 m max. nications Mode (See note.) Long-distance Communications Mode 3 m max. (See note.) Total branch line length 50 m max. 3 m max. (See note.) 30 m max. (See note.) Flexibly branched, provided that the total length of cable is a maximum of 200 m. Note When 4-conductor VCTF cable or Special Flat Cable is used to connect fewer than 16 Slaves, the main line can be up to 100 m long and the total branch line length can be up to 50 m in High-speed Communications Mode. (These are the same conditions as when 2-conductor VCTF cable is used.) 1-3-4 Connectors/Terminal Blocks The following table lists the connectors that can be used in a CompoBus/S System. Connector Model Comments Branch Connector SCN1-TH4 Use this connector to create a branch line from the main line. (Used with Special Flat Cable only.) Use this connector to extend the Special Flat Cable. Extension Connector SCN1-TH4E Connector Terminator SCN1-TH4T This connector has a built-in terminator. (Used with Special Flat Cable only.) Connectors with Cable with a socket and plug XS2W-D42@-@81-@ Connector with Cable with a female socket XS2F-D42@-@80-@ Connectors with cable used to connect the Water-resistant Terminal to a T-joint. Can be used as a power supply cable (with the female socket connected to the Waterresistant Terminal). Can be used as an I/O cable for sensors that have connectors (with the male plug connected to the Water-resistant Terminal, if the product has a model number suffix “A”). A connector with cable used to connect the Water-resistant Terminal to a T-branch connector. Can be used as a power supply cable (with the female socket connected to the Waterresistant Terminal) and the other end wired to a commercially available terminal block. Connector with Cable with a male plug XS2H-D421-@80-A A connector with a cable used to connect the Water-resistant Terminal to an I/O device. Can be used as an I/O cable (with the male plug connected to the Water-resistant Terminal) and the other end wired to the I/O device. 17 Section 1-3 Compatible Devices Connector Connector Socket Assembly (female for screw, crimp, solder terminals) Model XS2C-D4S7 XS2C-D4@@ Connector Plug Assembly XS2G-D4S7 (male for screw, crimp, solder terminals) Comments A connector used to connect to the communications connector or external power supply connector of the Water-resistant Terminal or a T-joint plug. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 A connector used to connect to the external power supply connector of the Water-resistant Terminal or a T-joint plug. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A connector used to connect to the T-joint socket. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 XS2G-D4@@ T-joint XS2R-D427-5 Communications Connector (6 pins) FK-MCP1.5/6-STF3.81 MC1.5/6-STF-3.81 Shielded Terminator Plug (Male) Terminal-block Terminator Note SRS2-1 SRS1-T A connector used to connect to the I/O connector of the Water-resistant Terminal or a Tjoint socket. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A joint used to T-branch a VCTF cable (e.g., a communications cable or power supply cable). A communications connector for connecting CJ-series Master Units. The connector can be connected simultaneously to the communications cable (BD H, BD L, BS+, BS–) and communications power supply (BS+, BS–). This connector has screwless terminals for signal lines and connector lock screws. A communications connector for connecting CJ-series Master Units. The connector can be connected simultaneously to the communications cable (BD H, BD L, BS+, BS–) and communications power supply (BS+, BS–). This connector has screw terminals for signal lines and connector lock screws. A shielded connector terminator model connected to a T-joint. This terminal block has a built-in terminator. (Can be used with VCTF cable and Special Flat Cable.) 1. Connect a terminator (Connector Terminator, Shield Terminator, or Terminal-block Terminator) to the following point in the system. • System with Distinction between Main and Branch Lines: The end of the main line farthest from the Master. • System with No Distinction Main and Branch Lines: The end of the communications cable farthest from the Master. 2. Use a commercially available terminal block or T-joint to branch or extend VCTF cable. 18 Section 1-3 Compatible Devices Dimensions The following diagram shows the dimensions (after assembly). All dimensions are in mm. SCN1-TH4 Branch Connector 18.5 15 20 17 SCN1-TH4E Extension Connector 18.5 15 20 17 SCN1-TH4T Connector Terminator 18.5 15 20 17 SCN1 1 Connectors with Cables XS2W-D42(-(81-( (socket and plug) Plug (male) Socket (female) XS2F-D42(-(80-( (socket on one end) Socket (female) XS2H-D421-(80-A (plug on one end) Plug (male) 19 Section 1-4 Startup Procedure Connector Assembly Socket (Female) (Crimp terminals/Solder terminals) XS2C-D4S7 (Communications) XS2C-D4(( (Power supply and I/O) Plug (Male) (Crimp terminals/Solder terminals) XS2G-D4S7 (Communications) XS2G-D4(( (Power supply and I/O) Socket (female) Plug (male) XS2R-D427-5 T-joint Socket (female) Socket (female) Plug (male) SRS2-1 Shield Terminator Plug (male) Plug (male) 21 SRS1-T Terminal-block Terminator 20 40 20 Mounting Holes Two, 4.2 dia. or M4 30±0.2 1-4 Startup Procedure The standard procedure for starting up the CompoBus/S System is as follows: Selecting Master and Slave Select the Master and Slaves according to the following items. • PLC model being used (Refer to 1-3-1 Compatible Masters and SECTION 4 Master Unit Specifications and Operations.) • Number of Slaves (Refer to 1-3-1 Compatible Masters) • Maximum I/O points (Refer to 1-3-1 Compatible Masters) • Slave I/O types (Refer to 1-3-2 Slave Units and SECTION 5 Slave Specifications and Operations) Determining the Communications Mode Determine the communications mode according to the following items. • Communications distance (Refer to 2-2-2 Maximum Cable Length) • I/O response time (Refer to 2-5 I/O Response Time Characteristics) Determining System Configuration 20 Determine the CompoBus/S System configuration according to the following items. Select the devices required for connection (such as connectors, terminal blocks, and terminators) according to the system configuration. Section 1-4 Startup Procedure • Arrangement of Master and Slaves (Refer to page 8 and page 25.) • Cable types applicable for the communications distance and communications mode (Refer to page 16 and page 29.) • Connection methods (Refer to page 8 and page 27.) • Methods for supplying communications and I/O power supplies (Refer to page 31.) • Connectors and terminal block models (Refer to page 6 and page 27.) Setting the Master Unit Set the Master Unit according to the model used, referring to SECTION 4 Master Unit Specifications and Operations. CS-series, C200HX/HG/HE-(Z)E, and C200HS Master Units (C200HWSRM21-V1) • Special I/O Unit unit number • Number of nodes that can be connected • Communications mode CS-series Master Units (CS1W-SRM21) • Special I/O Unit unit number • Number of nodes that can be connected • Communications mode • Slave registration function (Set in DM Area while connected to the PLC.) • Communications stop mode setting function CJ-series Master Units • Special I/O Unit unit number • Number of nodes that can be connected • Communications mode • Slave registration function (Set in DM Area while connected to the PLC.) • Communications stop mode setting function CQM1 Master Units • Number of words allocated to the CPU • Number of bits allocated for each node number • Communications mode Setting the Slaves Set the Slave Units, referring to SECTION 5 Slave Specifications and Operations. • Node number • Communications mode • Settings specific to each Slave (such as output holding/clearing when communications errors occur) Wiring Wire and connect the communications cables, communications power supply, I/O power supply, referring to the device specifications in SECTION 4 Master Unit Specifications and Operations, SECTION 5 Slave Specifications and Operations, and wiring information in SECTION 3 CompoBus/S System Wiring. Starting and Checking Operations Start the CompoBus/S System and check the Master and Slave operations, referring to SECTION 6 Starting Communications. Starting Operations Start operating the Master and Slaves. 21 SECTION 2 CompoBus/S System Specifications and Configuration This section provides information on CompoBus/S System specifications, methods used to configure a CompoBus/S System, and I/O response times. 2-1 2-2 2-3 Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2-2-1 Main Line/Branch Line Connections . . . . . . . . . . . . . . . . . . . . . . . . 25 2-2-2 Maximum Cable Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2-2-3 Terminator Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Supplying Power to the Slaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2-3-1 Using 2-conductor VCTF Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 2-3-2 Using 4-conductor VCTF or Special Flat Cable. . . . . . . . . . . . . . . . 34 2-3-3 Limitations of Communications Cable Power Supply . . . . . . . . . . . 35 2-4 System Configuration Using Water-resistant Terminals . . . . . . . . . . . . . . . . . 41 2-5 I/O Response Time Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 2-5-1 Slaves Other Than Analog Terminals . . . . . . . . . . . . . . . . . . . . . . . . 42 2-5-2 Slave Analog Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 2-5-3 Slave I/O Delay Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 23 Section 2-1 Communications Specifications 2-1 Communications Specifications This section provides specifications for the CompoBus/S System. Item Communications method Communications baud rate Specification Special CompoBus/S protocol Modulation method High-speed Communications Mode: 750 kbps Long-distance Communications Mode: 93.75 kbps Baseband method Coding method Error control checks Manchester coding method Manchester code check, frame length check, and parity check Cable Communications distance VCTF cable (JIS C 3306) Two 0.75 mm2 conductors (2 signal wires) Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Special Flat Cable Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) 2-conductor VCTF High-speed Communications Mode cable Main line length: 100 m max. Branch line length: 3 m max. Total branch line length: 50 m max. Long-distance Communications Mode Main line length: 500 m max. Branch line length: 6 m max. Total branch line length: 120 m max. 4-conductor VCTF High-speed Communications Mode cable Main line length: 30 m max. Branch line length: 3 m max. Total branch line length: 30 m max. Long-distance Communications Mode: Flexibly branched, provided that the total length of cable is a maximum of 200 m. Special Flat Cable High-speed Communications Mode Main line length: 30 m max. Branch line length: 3 m max. Total branch line length: 30 m max. When 4-conductor VCTF cable or Special Flat Cable is used to connect fewer than 16 Slaves, the main line can be up to 100 m long and the total branch line length can be up to 50 m in High-speed Communications Mode. Long-distance Communications Mode: Flexibly branched, provided that the total length of cable is a maximum of 200 m. 24 Section 2-2 System Configuration Item Specification I/O points, Slaves, C200HW-SRM21-V1 Master Unit (used for CS-series, C200HX/C200HG/C200HE-(Z)E, and usable node C200HS PLCs), CS1W-SRM21 Master Unit (used for CS-series PLCs), CJ1W-SRM21 Master Unit numbers, and (used for CJ-series PLCs), SRM1 Master Control Unit, and CPM2C-S PLC. communications Max. number of I/O points: 64 inputs/64 outputs cycle time Usable node numbers: IN0 to IN7 and OUT0 to OUT7 Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Max. number of I/O points: 128 inputs/128 outputs Usable node numbers: IN0 to IN15 and OUT0 to OUT15 Communications cycle time: High-speed Communications Mode: 0.8 ms Long-distance Communications Mode: 6.0 ms CQM1-SRM21-V1 Master Unit (Used in CQM1 PLCs.) Max. number of I/O points: 64 inputs/64 outputs Usable node numbers: IN0 to IN7 and OUT0 to OUT7 (8-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Usable node numbers: IN0 to IN15 and OUT0 to OUT15 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.8 ms Long-distance Communications Mode: 6.0 ms Max. number of I/O points: 32 inputs/32 outputs Usable node numbers: IN0 to IN3 and OUT0 to OUT3 (8-point mode) IN0 to IN7 and OUT0 to OUT7 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Max. number of I/O points: 16 inputs/16 outputs Usable node numbers: IN0 to IN1 and OUT0 to OUT1 (8-point mode) IN0 to IN3 and OUT0 to OUT3 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Note 1. Refer to the I/O allocations for each Master Unit in SECTION 4 Master Unit Specifications and Operations for details. For details on the SRM1, refer to the CompoBus/S SRM1 Master Control Units Operation Manual (W318). For details on the CPM2C-S PLC, refer to the CPM2C-S PLC Operation Manual (W377). 2. The 8-point mode and 4-point mode indicate the number of I/O points allocated to each node number. For details, refer to 4-4-3 I/O Allocations in CQM1 PLCs. 2-2 2-2-1 System Configuration Main Line/Branch Line Connections This section describes the connections to the main line and branch lines in the CompoBus/S System. When the system has a main line distinguished from the branch lines, the CompoBus/S communications cable is made with the main line and branch lines. The main line connects the Master and the terminator while the branch lines are branched from the main line. The main and branch lines are different in usage but they are the same cable type. When the system has no main line distinguished from the branch lines, the communications cable can be connected with no special restrictions. 25 Section 2-2 System Configuration Restrictions on Connections The following restrictions apply to CompoBus/S connections: System with Distinction between Main and Branch Lines The following diagram shows a CompoBus/S System configuration in which the main line must be distinguished from the branch lines under either of the following conditions. • The system operates in High-speed Communications Mode. • The system operates in Long-distance Communications Mode with 2-conductor VCTF cable. Communications Cable Terminator Master Communications Power Supply Slave Slave Slave Slave Slave Slave Main line Branch line T: T-branch connection M: Multidrop connection Power supply cable (Communications power is supplied to each Slave separately when 2-conductor VCTF cable is used.) • The main line is the cable that connects the ends of the system. The maximum length of the main line depends on the communications mode, the type of cable, and the number of Slaves being used. Refer to 2-2-2 Maximum Cable Length for details. • A branch line is any cable that branches off the main line. The maximum length of a single branch line and the maximum total length of all branch lines in a CompoBus/S system vary according to the communications mode, the types of cables used, and the number of Slaves. Refer to 2-2-2 Maximum Cable Length for details. • The Master must be connected at one end of the main cable and the terminator must be connected at the other end. The Master cannot be connected at a point along the main line or on a branch line. • Only one Master can be connected in the CompoBus/S System. The range of usable node numbers that can be connected depends on the model of Master being used and its settings. Refer to 2-1 Communications Specifications for details. • Only one Slave can be connected to each branch line. It is not possible to branch again from a branch line. • There are three types of cable that can be used (2-conductor VCTF cable, 4-conductor VCTF, and Special Flat Cable), but it is not possible to use more than one type of cable in the same CompoBus/S System. System with No Distinction between Main and Branch Lines The following diagram shows a CompoBus/S System configuration in which no distinction is required between the main line and the branch lines under either of the following conditions. • The system operates in Long-distance Communications Mode with 4-conductor VCTF cable • The system operates in Long-distance Communications Mode with Special Flat Cable 26 Section 2-2 System Configuration Communications Power Supply Master Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Terminator Slave Slave Communications cable Power supply cable Slave Slave T: T-branch connection M: Multidrop connection • When the system operates in Long-distance Communications Mode with Special Flat Cable or 4-conductor VCTF cable used, there will be no need to distinguish main and branch lines for the system. It is not, however, possible to use more than one type of cable in the same CompoBus/S system. • The maximum length of cable used for the CompoBus/S system is 200 m regardless of the type of communications cable. • Only a single terminator farthest from the Master is required regardless of the position the Master is connected to the communications cable. • More than a single Master cannot be connected to the CompoBus/S System. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications Specifications for details. Connection Methods The Master and Slaves can be connected by either the T-branch method or the multidrop method. T-branch Method In the T-branch method, a branch connector, a commercially available terminal block, or a T-joint is used to create a branch from the main line and connect a Slave when the main line is distinguished from branch lines. The maximum length of the branch line varies according to the communications mode and the type of cable used. For details, refer to 2-2-2 Maximum Cable Length. A secondary branch cannot be connected to the branch line when the main line is distinguished from branch lines. System with Distinction between System with No Distinction between Main and Branch Lines Main and Branch Lines Cable Main line Branch line Slave Cable Node The actual wiring for T-branch connections is given next. 27 Section 2-2 System Configuration 1,2,3... 1. Branch Connector When using Special Flat Cable, connect a Branch Connector to the main line to create a branch, as shown in the following diagram. Main line cable Branch line cable Special CompoBus/S Connector 2. Terminal Block Connector A commercially available relay terminal block (a terminal block in which the opposite terminals are connected) can be used to create a branch line, as shown in the following diagram. Main line cable Main line cable Communications cable High side (BD H) Communications cable Low side (BD L) Shorting bar Shorting bar Relay terminal block Communications cable High side (BD H) Communications cable Low side (BD L) Branch line cable 3. T-joint When 4-conductor VCTF cable is used, use a T-joint to branch the line as shown below. T-joint Cable Socket (female) Cable Plug (male) Plug (male) Cable Multidrop Method In the multidrop method, nodes are connected directly to the cable. It is not necessary to create a new branch line or use special connectors with the mul- 28 Section 2-2 System Configuration tidrop method. When the main line is distinguished from branch lines, Slaves must be connected to the main line. System with Distinction between System with No Distinction between Main and Branch Lines Main and Branch Lines Cable Main line Slave Node The actual wiring for multidrop connections is shown in the following diagram. The Slave is connected to the signal wires from the Master side of the system as well as the signal wires from the terminator side of the system. Connects to the Connects to the Slave's BD L terminal. Slave's BD H terminal. Main line cable from the Master or previous Slave Main line cable to the next Slave or terminator Communications cable Low side (BD L) 2-2-2 Communications cable High side (BD H) Maximum Cable Length The main line length is the total length of the cable connecting the Master and the terminator at the farthest end of the system. The branch line length is the length of a cable connecting a Slave to the main line and the total branch line length is the sum of lengths of all of the branch lines in the system. When the system has no main line distinguished from the branch lines, the communications cable can be connected with no particular restrictions, provided that the total length of communications cable is a maximum of 200 m. Main line Terminator Master Branch line length L1 L2 Slave Slave Slave Slave L3 L4 Slave Slave Slave L5 Slave Total branch line length = L1 + L2 + L3 + L4 + L5 The maximum main line, branch line, total branch line, and total cable lengths depend on the type of cable and number of Slaves being used, as shown in the following table. Communication mode Cable type Main line High-speed Com- 2-conductor VCTF cable munications Mode 4-conductor VCTF cable Flat 100 m max. 30 m max. (See note.) 30 m max. (See note.) Cable length Branch line Total of branch lines 3 m max. 3 m max. 3 m max. 50 m max. 30 m max. (See note.) 30 m max. (See note.) 29 Section 2-2 System Configuration Communication mode Cable type Cable length Branch line Total of branch lines Main line Long-distance Communications Mode 2-conductor VCTF cable 4-conductor VCTF cable 500 m max. 6 m max. 120 m max. Total length of communications cable: 200 m max. (with no distinction between main and branch lines) Flat Total length of communications cable: 200 m max. (with no distinction between main and branch lines) Note If the number of connected Slaves does not exceed 16 when using the Highspeed Communications Mode, the main line length can be up to 100 m and the total branch line length can be up to 50 m (i.e., the same as for the VCTF cable). An example is given below. Refer to the following examples. • Example 1 Special Flat Cable Main line length: 100 m max. Terminator Master Branch length: 3 m max. L1 L2 Slave (8 outputs) L5 Slave (8 outputs) L6 Slave (8 outputs) L7 Slave (8 inputs) Slave (8 outputs) × 5 Units L10 Slave (8 inputs) L11 Slave (8 inputs) L12 Slave (16 inputs) L13 Slave (16 outputs) L14 Slave (16 inputs) Slave (16 outputs) Total branch line length: 50 m max. Slave (8 inputs) × 5 Units No. of Slave Units 8-input Slave × 5 Units + 8-output Slave × 5 Units + 16-input Slave × 2 Units + 16-output Slave × 2 Units = 14 Slave Units Number of I/O points 72 inputs and 72 outputs • Example 2 Special Flat Cable Main line length: 100 m max. Terminator Master Branch length: L1 3 m max. L2 Slave (16 outputs) L8 Slave (16 outputs) Slave (16 outputs) Slave (16 outputs) × 8 Units No. of Slave Units Number of I/O points L9 L10 Slave (16 inputs) L16 Slave (16 inputs) Slave (16 inputs) × 8 Units Slave (16 inputs) Total branch line length: 50 m max. 16-input Slave × 8 Units + 16-output Slave × 8 Units = 16 Slave Units 128 inputs and 128 outputs Do not mix 2-conductor VCTF, 4-conductor VCTF, and Special Flat Cables in the same system. Refer to the Appendix Standard Models for details on compatible communications cables. Note When 4-conductor VCTF or Special Flat Cable is used to supply the Slave’s communications power, the length of the cable may be limited by current and voltage drops in the cable and connectors. Refer to 2-3-3 Limitations of Communications Cable Power Supply on page 35 for details. 30 Section 2-3 Supplying Power to the Slaves 2-2-3 Terminator Connection System with Distinction between Main and Branch Lines A terminator must be connected to the end of the main line opposite the Master (the farthest end of the cable) in order to stabilize communications. When the last Slave in the system is connected to the main line by a T-branch connector, make sure that the terminator is farther from that T-connection than the Slave so that the terminator is farther from the Master. The following diagram shows the connections in a typical CompoBus/S System with distinguished main and branch lines. The power supply system has been omitted. Master Terminator Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Branches can't be made from branch lines. Branch line L2 ≤ 3 m L1 > L2 Slave Main line Branch line System with No Distinction between Main and Branch Lines 2-3 T: T-branch connection M: Multidrop connection A terminator must be connected to the end of the communications cable farthest from the Master in order to stabilize communications. When the last Slave in the system is connected to the communications cable by a T-branch connector, extend the cable to connect the terminator or connect the terminator at the T-branching position. The cable distance to the terminator includes the total cable length. Supplying Power to the Slaves The Slaves must be supplied with power for communications and some Slaves must have a separate power supply for I/O. The methods for supplying power to the Slaves depend on the type of communications cable being used. Slave power supply Network power supply Usage 1 Multiple power 2 supply 1 4-conductor VCTF cable Special Flat Cable For both communications and I/O External power sup- Power supplied via 4ply (collective supply conductor VCTF possible) cable, Special Flat Cable, or from external power source For communications External power sup- Power supplied via 4ply (collective supply conductor VCTF possible) cable, Special Flat Cable, or from external power source External power sup- External power ply (collective supply source impossible) For I/O Local power supply 2-conductor VCTF cable For both communications and I/O External power sup- External power ply (collective supply source impossible) 31 Section 2-3 Supplying Power to the Slaves The following table groups the Slaves according to their power supply requirements. Power supply Network power supply Multiple power supplies Slave type Sensor Terminals Fiber Amplifier Communications Unit Analog I/O Terminals Remote Terminals with Transistors Model numbers SRT1/SRT2-ID08S SRT1/SRT2-ND08S E3X-SRT21 SRT2-AD04 SRT2-DA02 SRT1/SRT2-ID04 SRT1/SRT2-ID04-1 SRT1/SRT2-ID08 SRT1/SRT2-ID08-1 SRT1/SRT2-ID16 SRT1/SRT2-ID16-1 SRT1/SRT2-OD04 SRT1/SRT2-OD04-1 SRT1/SRT2-OD08 SRT1/SRT2-OD08-1 SRT1/SRT2-OD16 SRT1/SRT2-OD16-1 Connector TerSRT2-VID08S minals with Tran- SRT2-VID08S-1 sistors SRT2-VID16ML SRT2-VID16ML-1 SRT2-ID32ML SRT2-ID32ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 Water-resistant Terminals with Transistors Local power sup- Sensor Termiply nals with Connector Outputs SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT1/SRT2-ID16T SRT1/SRT2-ID16T-1 SRT1/SRT2-OD16T SRT1/SRT2-OD16T-1 SRT1/SRT2-MD16T SRT1/SRT2-MD16T-1 SRT2-OD32ML SRT2-OD32ML-1 SRT2-MD32ML SRT2-MD32ML-1 SRT2-OD04CL SRT2-OD04CL-1 SRT2-OD08CL SRT2-OD08CL-1 SRT1/SRT2-OD08S Remote TermiSRT1/SRT2-ROC08 nals with Relays SRT1/SRT2-ROC16 Remote Terminals with Power MOS FETs SRT1/SRT2-ROF08 SRT1/SRT2-ROF16 --- Remote I/O Modules SRT1/SRT2-ID16P SRT1/SRT2-OD16P --- CPM1A/CPM2A CPM1A-SRT21 I/O Link Unit CPM2C I/O Link CPM2C-SRT21 Unit --- Communications Power Supply OMRON’s S82-series Power Supplies are recommended for supplying power to the Slaves for communications. Select a power supply with a current capacity greater than the total power consumed by all of the Slaves that will be connected. Note Be sure to provide a power supply with a current capacity sufficient to handle the surge current that flows at startup. 32 Section 2-3 Supplying Power to the Slaves 2-3-1 Using 2-conductor VCTF Cable Power cannot be supplied to the Slaves through 2-conductor VCTF cable. When a CompoBus/S System is being constructed with 2-conductor VCTF cable, each Slave must be supplied with power along a route separated from the VCTF cable. Furthermore, an I/O power supply must be provided for Slaves that require an I/O power supply. Independent Power Supplies 2-conductor VCTF cable Master Multidrop (See note.) H L Terminator Branch line (See note.) Branch line H L H L – Slave + Slave + – H L For Communications For I/O H L – Slave + + – Branch line For I/O Slave + – + – For Communications + – + – + – + – + – + – Power supply Power supply Power supply Power supply Power supply Power supply Common power supply for communications and I/O Communications I/O power Communications I/O power power supply supply power supply supply Multiple power supplies Network power supply Common power supply for communications and I/O Local power supply Note Both T-branch connections and multidrop connections are possible with each type of power supply. Common Power Supply When using a common power supply with long power lines, make sure that there isn’t a significant decline in the supply voltage due to attenuation. 2-conductor VCTF cable Master Multidrop (See note.) H L Terminator Branch line (See note.) H L H L H L – Slave + Slave + – + – Branch line For I/O Common power supply for communications and I/O Network power supply For I/O Slave + – + – For Communications Note that voltage will drop if the power supply line is too long. Power supply H L – Slave + + – Branch line For Communications + – + – + – Power supply Power supply Power supply I/O power supply I/O power supply Common power supply for communications and I/O Multiple power supplies Local power supply Note Both T-branch connections and multidrop connections are possible with each type of power supply. It is possible to supply all communications power collectively via a single line. If the power supply line is too long, however, the conductor resistance of the cable will cause voltage to drop. For information concerning the allowable length of the collective power supply cable, refer to 4. Cable Length Limit Due 33 Section 2-3 Supplying Power to the Slaves to Voltage Drop in 2-3-3 Limitations of Communications Cable Power Supply on page 37. In this case, replace the figure stated for the cable’s resistance with the conductor resistance of the collective communications power supply cable in your calculations to verify the allowable cable length. Note Depending on the loads connected, multiple power supplies for I/O may generate electrical noise. Even for a collective power supply, the I/O power supply should be separated from the communications power supply so that it does not affect other Slaves. Similarly, a local power supply used for both communications and I/O should also be kept separate from communications power supplies. 2-3-2 Using 4-conductor VCTF or Special Flat Cable Power can be supplied to the Slaves through 4-conductor VCTF or Special Flat Cable. When a CompoBus/S System is being constructed with 4-conductor VCTF or Special Flat Cable, the method used to supply power to the Slaves depends on the type of Slave being used. The following diagram shows an example of a CompoBus/S System connected with Special Flat Cable that uses each type of Slave. There is no difference in configuration when 4-conductor VCTF cable is used. Power lines Master signal Signal lines Branch connector Special Flat Cable Connector with terminator H L Power supply + – + – + – + – Power Signal Power Signal Power Signal For Communications For Communications For I/O For I/O Network power supply H: BD H terminal L: BD L terminal +: BS + terminal –: BS – terminal + : Power supply + terminal V – : Power supply – terminal G Power Power + – + – + – – + + – I/O power supply Communications power supply I/O power supply Insulate unused wires. Signal Power + – + – Common power supply for communications and I/O Local power supply Multiple power supplies Note 34 1. Be sure to insulate unused Special Flat Cable wiring when using a Slave that requires a local power supply or using an external power supply for communications in a Slave that requires multiple power supplies. Section 2-3 Supplying Power to the Slaves 2. If multiple CompoBus/S Systems are used, provide a separate communications power supply for each CompoBus/S System to prevent unstable operation due to unwanted noise paths in the power supplies of the CompoBus/S Systems. Main line Master CompoBus/S System 1 Slave Main line Master CompoBus/S System 2 Slave Communications power supply (See note.) Slave Slave Communications power supply (See note.) Note: Use a separate communications power supply for each line. 3. When using CJ-series Master Units, use 6-pin communications connectors that allow simultaneous connection of communications and power supply cables. Power can be supplied to the Slaves easily by connecting the communications power supply to the Master Unit without preparing the communications cables, as shown in the following diagram. CJ-series Master Unit Communications Power supply BS+ BDH BDL BS− BS+ BS− + H L − + − Special Flat Cable or 4-conductor VCTF cable (Wiring Special Flat Cable is easy as it is connected to the communications connector in the same order.) Power supply + − The BS+ and BS– terminals of the CJ-series Master Unit’s communications connector are connected internally. (The Master Unit does not use the BS+ or BS– terminals.) 2-3-3 Limitations of Communications Cable Power Supply Check the following points when using 4-conductor VCTF or Special Flat Cable to supply power to Slaves. • The 4-conductor VCTF or Special Flat Cable’s allowable current • The Extension Connector’s allowable current (when using an Extension Connector) • The allowable current of the CJ-series Master Unit’s communications connector (when using CJ-series Master Units) • Cable length limit due to voltage drop 1. 4-conductor VCTF or Special Flat Cable’s Allowable Current The allowable current through the 4-conductor VCTF or Special Flat Cable depends on the ambient temperature, as shown in the following tables. 35 Section 2-3 Supplying Power to the Slaves • 4-conductor VCTF Cables Ambient temperature (°C) 0 Allowable current (A) 7 5 7 10 7 15 7 20 7 25 7 30 7 35 6 40 45 5.5 4.5 5 12 10 11 15 10 20 8 25 7 30 6 35 5 40 4 • Special Flat Cables Ambient temperature (°C) 0 Allowable current (A) 13 45 3 The total current supplied to the Slaves must be less than the allowable current, regardless of whether the system has a main line distinguished from the branch lines or not. Terminator Master Power supply (24 V DC) Slave Slave Slave Current: I1 Current: I2 Current: IN For example, at 30°C the total current consumption of the Slaves must be 6 A or less when Special Flat Cable is used. 2. Extension Connector or T-joint’s Allowable Current The allowable current through an Extension Connector is 4 A and that through a T-joint is 3 A. Therefore, the total current supplied to the Slaves beyond the Extension Connector or T-joint must be less than 4 A, regardless of whether the system has a main line distinguished from the branch lines or not. Extension Connector I1+I2+ ... +IN ≤ 4 A (I1, I2, IN: current consumption of each Slave after Extension Connector) T-joint I1+I2+ ... +IN ≤ 3 A (I1, I2, IN: current consumption of each Slave after the T-joint.) Example Extension Connector used Extension Connector Terminator Master Power supply (24 V DC) Slave Slave Slave Slave Current: I1 Current: I2 Current: IN Current consumption of Slaves beyond the Extension Connector Note When a commercially available terminal block is used, be sure the current consumption is within the allowable current of the block. 36 Section 2-3 Supplying Power to the Slaves 3. Allowable Current for CJ-series Communications Connector The allowable current for the communications connector of the CJ-series Master Unit is 4 A. The total current consumption of Slaves must be no more than 4 A when the CJ-series Master Unit communications connector is connected to the communications power supply. (The same applies when there is no distinction between main and branch lines.) I1+I2+ ... +IN ≤ 4 A (I1, I2, w..., IN represents the current consumption of each Slave being supplied with communications power supply.) Terminator Master Power supply (24 V DC) Slave Slave Slave Current: I 1 Current: I 2 Current: I N Current consumption of Slaves being supplied with communications power supply. 4. Cable Length Limit Due to Voltage Drop The voltage drop can be calculated from the cable’s length, the cable’s resistance, and the Slave’s current consumption. (The cable’s length is multiplied by 2 because there are two wires carrying current, + and –.) Voltage drop (V) = Current (A) × (Cable’s length × 2 × Cable’s resistance) ( Ω) The allowable voltage range for the Slaves is 14 to 26.4 V DC, so the maximum voltage drop is 10 V DC when using a 24-V DC power supply. The equation yielding the voltage drop for the following system is shown below. This is an approximate equation allowing some margin for error. L1 L2 LN Terminator Master Power supply (24 V DC) Slave Slave Slave Current: I1 Current: I2 Current: IN 10 ≥ (I1 + I2 + ... + IN) × L × 2 × R 10: Max. voltage drop (V) R: Resistance of the Special Flat Cable (Ω/m) 4-conductor VCTF cable: 0.025 Special Flat Cable: 0.027 L1 + L2 + ... + LN: Length of cable between the Slaves The maximum cable length (L) can be calculated from this equation as follows: L ≤ 10 / { (I1 + I2 + ... + IN) × 2 × R} ↓ L ≤ 200 / (I1 + I2 + ... + IN) ... 4-conductor VCTF cable 185 / (I1 + I2 + ... + IN) ... Special Flat Cable 37 Section 2-3 Supplying Power to the Slaves L is the length of cable to the last Slave (L1 + L2 + ... + LN). I1 + I2 + ... + IN: Current consumption of each Slave (A) Note 1. The allowable voltage range for a Sensor Terminal which has a 2-wired method Proximity Switch connected is 20.4 to 26.4 V DC. If the Special Flat Cable’s voltage is below 20.4 V DC, use an external power supply for the Sensor Terminal. 2. When there is no distinction between main and branch lines, substitute the cable length between the communications power supply and the farthest end for L in the above formula. If the communications power supply is at the midway point in the cable path, the cable length on the left-hand side added with that on the right-hand side will be the maximum length of the communications cable. If only some Slaves are located far from the Master, the maximum cable length calculated from the cable length to the last Slave may be very short. In such cases, calculate the voltage drop at each branching position and Slave position and design the system with an appropriate margin so that the voltage applied to each Slave will be high enough. Example Communications cable: Special Flat Cable In this example a single power supply can’t provide power to all of the Slaves, so the Slaves are divided into 2 groups and supplied by 2 power supplies. Relay terminal Group A Cable length LA = 50 m Extension Connector Group B Cable length LB = 45 m Terminator Master Power supply (24 V DC) Slave Slave Slave Slave 500 mA 500 mA 500 mA 500 mA Slave Slave 500 mA 500 mA Slave Slave 500 mA 500 mA Total current consumption IA = 3.55 A Power supply (24 V DC) Slave Slave Slave Slave 500 mA 500 mA 500 mA 500 mA Slave 500 mA Slave Slave Slave 500 mA 500 mA 500 mA Total current consumption IB = 4 A Total current consumption beyond the Extension Connector IC = 1.5 A Check that each group meets the current consumption conditions. In this case the ambient temperature is 30°C. • Group A Special Flat Cable’s Allowable Current:6 A ≥ 3.55 A (IA) Cable Length Limit due to Voltage Drop:185/3.55 = 52 m ≥ 50 m (LA) • Group B Special Flat Cable’s Allowable Current:6 A ≥ 4 A (IB) Extension Connector’s Allowable Current: 4.5 A ≥ 1.5 A (IC) Cable Length Limit due to Voltage Drop:185/4 = 46 m ≥ 45 m (LB) 38 Section 2-3 Supplying Power to the Slaves When dividing the Slaves into groups to supply power, connect the groups using a standard relay terminal like the one shown in the following diagram. Insulate unused wires. Relay terminal Communications power + (BS +, brown) Communications data high (BD H, black) Communications data low (BD L, white) Communications power – (BS –, blue) Insulate unused wires. Voltage Drops Due to Wiring Power supply B (24 V DC) When components such as circuit protectors, contactors, connectors, and fuses are incorporated in the wiring, the internal resistance and contact resistance of these components can have an effect on voltage drops as well as the conductor resistance of the cable itself. When designing the wiring, attention must be paid to these resistance values as well. CP (circuit protector, breaker, etc.) r0 Power supply (24 V DC) r1 Cable resistance Slave Slave r2 r3 Contact resistance Connector of relays, contactors, contacts, etc. r4 Wiring must be designed to provide a stable operating voltage to the terminal Slave as well. Note The resistance and allowable current varies according to the cross section, material, and structure of the cable, as well as the ambient temperature. When designing the wiring and selecting the cables to be used, refer to the specifications stated by the cable manufacturer. Arrangement of Power Supplies In systems in which the I/O power supply for the entire system is supplied, it is necessary to take into account the power consumption of each device and load. Cables selected for use with the terminal Slave or load should also keep voltage fluctuations within the allowable range. Care must also be taken to ensure that the total current on the lines is within the range of the permissible current of the cable, and that the capacity of the power supply is adequate. Slave Slave Load Power supply (24 V DC) ∆E 1 ∆E 2 I1 I2 Slave Load ∆E 3 I3 Load Wiring must be designed to provide a stable operating voltage to the last load as well. Examine the following points when deciding whether to supply I/O power for the entire system from a single source, or to install multiple power supplies. 39 Section 2-3 Supplying Power to the Slaves 1,2,3... 1. Supplying I/O Power for Slaves from Multiple Power Supplies Supplying I/O power from several sources rather than from a single source enables line current to be reduced, and reduces voltage drops. ... ... Slave Slave Slave CP Slave CP Power supply (24 V DC) Power supply (24 V DC) 2. Supplying Power from Single Unit Use the following methods for keeping voltage drops within allowable range when power is supplied from a single source. • Increase cable thickness. • Raise output voltage of power supply slightly. • Shorten wiring distances. 3. Considerations Relating to Power Supply Malfunctions It is necessary to examine system operation in the event of a power supply malfunction. Example: a) Design the system to halt operation of all loads in the event of a single power supply failure. b) Design the system to prevent all loads stopping operation by installing more than one power supply. 4. Cost Considerations It is also necessary to examine the costs associated with I/O power supply installation, such as the number of power supplies, cable thickness, cable length, and the labor required. 40 Section 2-4 System Configuration Using Water-resistant Terminals 2-4 System Configuration Using Water-resistant Terminals Use 4-conductor VCTF cable for communications when Water-resistant Terminals are used. Wire the cables as shown below regardless of whether the system has a main line distinguished from the branch lines or not. T-joint CompoBus/S Master Unit T-joint Connector assembly (male) Connector assembly (female) Insulated 4-conductor power VCTF cable supply line Connector assembly (male) Communications power supply Insulated communications line Connector assembly (female) Watertight Terminals Connector assembly (female) Shield terminator (male) Connector assembly (male) (See note.) Connector assembly (female) I/O device (See note.) Connector (See note.) assembly (male) (See note.) Connector assembly (female) Connector assembly (male) Connector assembly Connector (female) T-joint assembly (male) 4-conductor VCTF cable (0.75 mm2 conductors) VCTF cable Connector assembly (female) Connector assembly (male) Connector assembly (female) (See note.) I/O power supply Connector asT-joint sembly (male) Connector assembly (female) T-joint Note Use VCTF cable for the external power supply. OMRON’s Connectors with Cables can be used as well. To connect Slaves other than the Water-resistant Terminals, use communications cable with no connectors and wire the cable with crimp terminals. If the cable requires water resistance, use a commercially available terminal block instead of T-joints. Note When using 4-conductor VCTF Connector with Cable Assemblies, use one of the following combinations of cable conductor colors and signals for stable communications. Conductor color 2-5 Signal White Pattern 1 BD H Pattern 2 BS + Pattern 3 BS – Pattern 4 BD L Red Green BS + BS – BS – BD L BD L BD H BD H BS + Black BD L BD H BS + BS – I/O Response Time Characteristics This section explains the minimum and maximum I/O response times of the CompoBus/S System. Use this section for reference when planning operations that require precise I/O timing. The I/O response time is the time it takes from the reception of an input signal at a CompoBus/S Input Slave to the output of the corresponding output signal at a CompoBus/S Output Slave. The information provided here, however, is only for when a Communications Unit is used as the Master Unit. For details on using the SRM1 Master Control Unit and CPM2C-S Series, refer to the CompoBus/S SRM1 Master Control Units Operation Manual (W318) or CPM2C-S PLC Operation Manual (W377). 41 Section 2-5 I/O Response Time Characteristics 2-5-1 Slaves Other Than Analog Terminals Minimum I/O Response Time The following timing chart shows the minimum I/O response time. TI/O TPLC PLC cycle TM-in-min TM-out-min Master Unit processing TS(IN) TS(OUT) Communications cycle Input IN Slave processing OUT Output Minimum I/O response time (TMIN) The minimum I/O response time is the total of the following terms: TMIN = IN + TS(IN) + TM-in-min + TI/O + TPLC + TM-out-min + TS(OUT) + OUT TMIN: TPLC: IN: OUT: TS (IN): Minimum I/O response time PLC’s cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 51.) Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 51.) Input data transmission time for one node. High-speed Communications Mode: 20 µs Long-distance Communications Mode: 160 µs TM-in-min: Minimum input processing time in the Master CS-series, C200HX/HG/HE-(Z)E, C200HS, or CQM1 Master Unit: TM-in-min = 0 µs CS-series Master Units: TM-in-min = 20 µs (allocated words for 1 unit number), 25 µs (allocated words for 2 unit numbers) CJ-series Master Units: TM-in-min = 25 µs TM-out-min: Minimum output processing time in the Master CS-series, C200HX/HG/HE-(Z)E, C200HS, of CQM1 Master Unit: TM-out-min = 0 µs CS-series Master Units: TM-out-min = 33 µs (allocated words for 1 unit number), 43.5 µs (allocated words for 2 unit numbers) CJ-series Master Unit: TM-out-min = 45 µs TS (OUT): Output data transmission time for one node. High-speed Communications Mode: 15 µs 42 Section 2-5 I/O Response Time Characteristics TI/O: Long-distance Communications Mode: 110 µs I/O refreshing time CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units PLC Usable node number setting IN0 to IN7 and IN0 to IN15 and OUT0 to OUT7 OUT0 to OUT15 CS Series, and C200HX/ C200HG/ C200HE-(Z)E TI/O = 440 µs TI/O = 880 µs C200HS TI/O = 1,000 µs TI/O = 2,000 µs CS-series Master Units PLC Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 CS1 (without -H suffix) TI/O = 160 µs TI/O = 180 µs CS1-H TI/O = 120 µs TI/O = 130 µs Note 1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 µs to the values shown in the table when connecting to an Expansion Rack. 2. Add another 20 µs to the values shown in the table when using the Slave registration function or communications stop mode. CJ-series Master Units PLC Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 CJ1 (without -H suffix) TI/O = 160 µs TI/O = 180 µs CJ1-H TI/O = 120 µs TI/O = 130 µs Note 1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 µs to the values shown in the table when connecting to an Expansion Rack. 2. Add another 20 µs to the values shown in the table when using the Slave registration function or communications stop mode. CQM1 Master Units PLC CQM1 PLC word allocation setting 2 words TI/O = 15 µs 4 words TI/O = 30 µs 8 words TI/O = 60 µs 43 Section 2-5 I/O Response Time Characteristics Maximum I/O Response Time The following timing chart shows the maximum I/O response time. TPLC TPLC PLC cycle TM-out-min TM-in-max Master Unit processing Ts Ts Communications cycle Input IN Slave processing OUT Output Maximum I/O response time (TMAX) The maximum I/O response time is the total of the following terms: TMAX = IN + TS + TM-in-max + TPLC × 2 + TM-out-max + TS + OUT TMAX: Maximum I/O response time TPLC: PLC’s cycle time IN: Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 51.) OUT: Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 51.) Communications cycle time TS: Master CS-series, C200HX/ C200HG/C200HE(Z)E, and C200HS Master Unit, CSseries Master Unit, or CJ-series Master Unit CQM1 Usable node number setting IN0 to IN7 and OUT0 to OUT7 Communications cycle time High-speed Communications Mode 500 µs Long-distance Communications Mode 4,000 µs IN0 to IN15 and 800 µs OUT0 to OUT15 6,000 µs 500 µs 4,000 µs IN0 to IN15 and 800 µs OUT0 to OUT15 6,000 µs IN0 to IN1 and OUT0 to OUT1 IN0 to IN3 and OUT0 to OUT3 IN0 to IN7 and OUT0 to OUT7 44 Section 2-5 I/O Response Time Characteristics TM-in-max:Maximum input processing time in the Master CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Master CS Series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS Number of points/ node number Max. input processing time 470 µs --- CS-series Master Units Master Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 CS1 (without -H suffix) TM-in-max = 270 µs TM-in-max = 320 µs CS1-H TM-in-max = 220 µs TM-in-max = 270 µs Note Add another 15 µs to the values in the table when using the Slave registration function or communications stop mode. CJ-series Master Units Master CJ1 (without -H suffix) Usable node number setting IN0 to IN7 and OUT0 IN0 to IN15 and to OUT7 OUT0 to OUT15 TM-in-max = 270 µs TM-in-max = 320 µs CJ1-H TM-in-max = 220 µs TM-in-max = 270 µs Note Add another 15 µs to the values in the table when using the Slave registration function or communications stop mode. CQM1 Master Units Master CQM1 Number of points/ node number 8-point mode Max. input processing time 300 µs 4-point mode 860 µs TM-out-max:Maximum output processing time in the Master CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Master CS-series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS Masters Number of points/ node number --- Max. output processing time 650 µs CS-series Master Units Master CS1 Usable node number setting IN0 to IN7 and OUT0 IN0 to IN15 and to OUT7 OUT0 to OUT15 TM-out-max = 130 µs TM-out-max = 100 µs Note Add another 15 µs to the values in the table when using the Slave registration function or communications stop mode. 45 Section 2-5 I/O Response Time Characteristics CJ-series Master Units Master Usable node number setting IN0 to IN7 and OUT0 IN0 to IN15 and to OUT7 OUT0 to OUT15 TM-out-max = 100 µs CJ1 TM-out-max = 130 µs Note Add another 15 µs to the values in the table when using the Slave registration function or communications stop mode. CQM1 Master Units Master CQM1 Recognition of Slave I/O Status at Startup Number of points/ node number 8-point mode Max. output processing time 480 µs 4-point mode 1,040 µs When the CompoBus/S System is turned ON, the I/O of Slaves connected to CQM1 Masters may not become effective at the same time as the I/O of Slaves connected to CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters. CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters The I/O of a Slave connected to a CS-series, C200HX/C200HG/C200HE(Z)E, C200HS, or CJ-series Master becomes effective when the Active Node Flag for the Slave goes ON. CQM1 Masters The I/O of a Slave connected to a CQM1 Master becomes effective some time after the Master’s PLC is turned ON. In High-speed Communications Mode: (PLC cycle time) + 118 ms In Long-distance Communications Mode: (PLC cycle time) + 720 ms. 2-5-2 Slave Analog Terminals Minimum I/O Response Time The following timing chart shows the minimum I/O response time. TI/O TPLC PLC cycle TM-in-min TM-out-min Master Unit processing TS (IN) Ts (OUT) Communications cycle Input IN Slave processing OUT Output Minimum I/O response time (TMIN) The minimum I/O response time is the total of the following terms: 46 Section 2-5 I/O Response Time Characteristics TMIN = IN + TS(IN) + TM-in-min + TI/O + TPLC + TM-out-min + TS(OUT) + OUT TMIN: Minimum I/O response time TPLC: PLC’s cycle time Ts (IN): Input data transmission time for one node High-speed Communications Mode: 20 µs Long-distance Communications Mode: 160 µs TM-in-min:Input processing time in the Master Master CS Series, C200HX/C200HG/ C200HE-(Z)E, and C200HS CS Series Input processing time 160 µs CJ Series 20 µs (allocated words for 1 unit number), 25 µs (allocated words for 2 unit numbers) 25 µs CQM1 120 µs TM-out-min: Minimum output processing time in the Master Master CS Series, C200HX/C200HG/ C200HE-(Z)E, and C200HS CS Series Min. input processing time 35 µs CJ Series 35 µs (allocated words for 1 unit number), 45 µs (allocated words for 2 unit numbers) 45 µs CQM1 40 µs TS (OUT): Output data transmission time for one node High-speed Communications Mode: 15 µs Long-distance Communications Mode: 110 µs IN: OUT: TI/O: Input delay in the Slave (Minimum value is 0.) Output delay in the Slave (Minimum value is 0.) I/O refreshing time CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Master Usable node number setting IN0 to IN7 and OUT0 to OUT7 CS Series, C200HX/ C200HG/ C200HE-(Z)E C200HS IN0 to IN15 and OUT0 to OUT15 TI/O = 440 µs TI/O = 880 µs TI/O = 1,000 µs TI/O = 2,000 µs CS-series Master Units Master Usable node number setting CS1 (without -H suffix) IN0 to IN7 and OUT0 to OUT7 TI/O = 160 µs IN0 to IN15 and OUT0 to OUT15 TI/O = 180 µs CS1-H TI/O = 120 µs TI/O = 130 µs Note 1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 µs to the values shown in the table when connected to an Expansion Rack. 47 Section 2-5 I/O Response Time Characteristics 2. Add another 20 µs to the values shown in the table when using the Slave registration function or communications stop mode. CJ-series Master Units Master CJ1 (without -H suffix) Usable node number setting IN0 to IN7 and IN0 to IN15 and OUT0 to OUT7 OUT0 to OUT15 TI/O = 160 µs TI/O = 180 µs CJ1-H TI/O = 120 µs Note TI/O = 130 µs 1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 µs to the values shown in the table when connected to an Expansion Rack. 2. Add another 20 µs to the values shown in the table when using the Slave registration function or communications stop mode. CQM1 Master Units Master PLC word allocation setting 2 words 4 words 8 words TI/O = 15 µs CQM1 Maximum I/O Response Time TI/O = 30 µs TI/O = 60 µs The following timing chart shows the maximum I/O response time. TPLC TPLC PLC cycle TM-out-max TM-in Master Unit processing TS(IN-max) TS TS TS(OUT-max) Communications cycle Input IN Slave processing OUT Output Maximum I/O response time (TMAX) The maximum I/O response time is the total of the following terms: TMAX = IN + TS × 3 + TM-in + TPLC × 2 + TM-out-max + OUT (TS = TS (IN-max) + TS (OUT-max)) TMAX: TPLC: IN: OUT: TS: 48 Maximum I/O response time PLC’s cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Communications cycle time = Ts (IN-max) + Ts (OUT-max) Section 2-5 I/O Response Time Characteristics Ts (IN-max): Communications cycle input time Ts (OUT-max): Communications cycle output time Master Usable node number setting Communications cycle time High-speed Communications Mode CS-series, C200HX/ C200HG/C200HE(Z)E, and C200HS Master Unit, CSseries Master Unit, or CJ-series Master Unit IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 500 µs Long-distance Communications Mode 4,000 µs 800 µs 6,000 µs CQM1 IN0 to IN1 and OUT0 to OUT1 500 µs 4,000 µs IN0 to IN3 and OUT0 to OUT3 IN0 to IN7 and OUT0 to OUT7 TM-IN: Input processing time in the Master Master Input processing time CS Series, C200HX/C200HG/C200HE(Z)E, and C200HS CQM1 160 µs 120 µs CS-series Master Units Usable node number setting IN0 to IN7 and OUT0 to OUT7 TM-IN = 100 µs IN0 to IN15 and OUT0 to OUT15 TM-IN = 130 µs Note Add another 15 µs to the values shown in the table when using the Slave registration function or communications stop mode. CJ-series Master Units Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 TM-IN = 100 µs TM-IN = 130 µs Note Add another 15 µs to the values shown in the table when using the Slave registration function or communications stop mode. TM-out-max: Maximum output processing time in the Master Master CS Series, C200HX/C200HG/C200HE(Z)E, and C200HS Max. input processing time 200 µs CQM1 230 µs CS-series Master Units Usable node number setting IN0 to IN7 and OUT0 to OUT7 TM-out-max = 130 µs IN0 to IN15 and OUT0 to OUT15 TM-out-max = 140 µs 49 Section 2-5 I/O Response Time Characteristics Note Add another 15 µs to the values shown in the table when using the Slave registration function or communications stop mode. CJ-series Master Units Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 TM-out-max = 130 µs TM-out-max = 140 µs Note Add another 15 µs to the values shown in the table when using the Slave registration function or communications stop mode. Recognition of Slave I/O Status at Startup When the CompoBus/S System is turned ON, the I/O of Slaves connected to CQM1 Masters may not become effective at the same time as the I/O of Slaves connected to CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters. CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters The I/O of a Slave connected to a CS-series, CJ-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master becomes effective when the Active Node Flag for the Slave goes ON. CQM1 Masters The I/O of a Slave connected to a CQM1 Master becomes effective some time after the Master’s PLC is turned ON. In High-speed Communications Mode: (PLC cycle time) +118 ms In Long-distance Communications Mode: (PLC cycle time) +720 ms. 50 Section 2-5 I/O Response Time Characteristics 2-5-3 Slave I/O Delay Times Model Specifications Input specifications ON delay time OFF delay time Output specifications ON delay time (See note 1.) OFF delay time (See note 2.) SRT1-ID04(-1) SRT1-ID08(-1) 4-point input terminal block 8-point input terminal block 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----- ----- SRT1-ID16(-1) SRT1-ID16T(-1) 16-point input terminal block 16-point input 3-tier terminal block 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----- ----- SRT1-OD04(-1) SRT1-OD08(-1) 4-point output terminal block 8-point output terminal block ----- ----- 0.5 ms max. 0.5 ms max. 1.5 ms max. 1.5 ms max. SRT1-OD16(-1) SRT1-OD16T(-1) 16-point output terminal block --16-point output 3-tier terminal block --- ----- 0.5 ms max. 0.5 ms max. 1.5 ms max. 1.5 ms max. SRT1-MD16T(-1) 8-point output, 8-point input 3-tier terminal block 1.5 ms max. 1.5 ms max. 0.5 ms max. 1.5 ms max. SRT1-ROC08 SRT1-ROC16 8-point relay output 16-point relay output ----- ----- 10 ms max. 10 ms max. 10 ms max. 10 ms max. SRT1-ROF08 SRT1-ROF16 8-point power MOSFET output 16-point power MOSFET output ----- ----- 6 ms max. 6 ms max. 10 ms max. 10 ms max. SRT2-ID04(-1) SRT2-ID08(-1) 4-point input terminal block 8-point input terminal block 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----- ----- SRT2-ID16(-1) SRT2-ID16T(-1) 16-point input terminal block 16-point input 3-tier terminal block 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----- ----- SRT2-OD04(-1) SRT2-OD08(-1) 4-point output terminal block 8-point output terminal block ----- ----- 0.5 ms max. 0.5 ms max. 1.5 ms max. 1.5 ms max. SRT2-OD16(-1) SRT2-OD16T(-1) 16-point output terminal block --16-point output 3-tier terminal block --- ----- 0.5 ms max. 0.5 ms max. 1.5 ms max. 1.5 ms max. SRT2-MD16T(-1) 8-point output, 8-point input 3-tier terminal block 1.5 ms max. 1.5 ms max. 0.5 ms max. 1.5 ms max. SRT2-ROC08 SRT2-ROC16 8-point relay output 16-point relay output ----- ----- 10 ms max. 10 ms max. 10 ms max. 10 ms max. SRT2-ROF08 SRT2-ROF16 8-point power MOSFET output 16-point power MOSFET output ----- ----- 6 ms max. 6 ms max. 10 ms max. 10 ms max. SRT2-VID08S(-1) SRT2-VID16ML(-1) 8-point input sensor connector 16-point input MIL connector 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----- ----- SRT2-ID32ML(-1) SRT2-MD32ML(-1) 32-point input MIL connector 16-point input, 16-point output MIL connector 8-point output sensor connector 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. --0.5 ms max. --1.5 ms max. --- --- 0.5 ms max. 1.5 ms max. SRT2-VOD16ML(-1) 16-point output MIL connector SRT2-OD32ML(-1) 32-point output MIL connector ----- ----- 0.5 ms max. 0.5 ms max. 1.5 ms max. 1.5 ms max. SRT1-ID16P SRT1-OD16P 16-point input, PCB attachment 16-point output, PCB attachment 1.5 ms max. --- 1.5 ms max. --- --0.5 ms max. --1.5 ms max. SRT2-ID16P SRT2-OD16P 16-point input, PCB attachment 16-point output, PCB attachment 1.5 ms max. --- 1.5 ms max. --- --0.5 ms max. --1.5 ms max. SRT2-AD04 SRT2-DA02 Analog 4-point input Analog 2-point output AD conversion time: 4 ms max. --DA conversion time: 2 ms max. --- ----- SRT1-ID08S SRT2-ID08S 8-point input sensor terminal 8-point input sensor terminal 1 ms max. 1 ms max. 1.5 ms max. 1.5 ms max. ----- ----- SRT1-ND08S 4-point input, 4-point output sensor terminal 1 ms max. 1.5 ms max. 1.0 ms max. 1.5 ms max. SRT2-VOD08S(-1) 51 Section 2-5 I/O Response Time Characteristics Model SRT2-ND08S SRT1-OD08S Specifications 4-point input, 4-point output sensor terminal 8-point output sensor terminal Input specifications ON delay time OFF delay time 1 ms max. 1.5 ms max. Output specifications ON delay OFF delay time (See time (See note 1.) note 2.) 1.0 ms max. 1.5 ms max. --- --- 0.5 ms max. 1.5 ms max. SRT2-OD08S SRT2-ID04CL(-1) 8-point output sensor terminal 4-point input water-resistant terminal --1.5 ms max. --1.5 ms max. 0.5 ms max. --- 1.5 ms max. --- SRT2-ID08CL(-1) 8-point input water-resistant terminal 1.5 ms max. 1.5 ms max. --- --- SRT2-OD04CL(-1) 4-point output water-resistant termi- --nal --- 0.5 ms max. 1.5 ms max. SRT2-OD08CL(-1) 8-point output water-resistant termi- --nal 8-point/16-point input Fiber Ampli- See below. fier Communications Unit --- 0.5 ms max. 1.5 ms max. --- --- E3X-SRT21 Note 1. This is the ON response time for the SRT@-ROC@@ 2. This is the OFF response time for the SRT@-ROF@@ Maximum Input Delay Time for Fiber Amplifier Communications Unit 52 • For up to 8 sensors connected: Maximum ON/OFF data input delay time for unit n = 0.1 × n +1.5 (ms) • For 9 sensors or more connected: Maximum ON/OFF data input delay time for unit n = 0.2 × n +1.5 (ms) SECTION 3 CompoBus/S System Wiring This section explains how to install Units in control panels, wire the signal and power lines, and make other connections needed to assemble a CompoBus/S System. 3-1 3-2 3-3 3-4 3-5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 3-1-1 Master Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 3-1-2 Slave Unit Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Connector Installation (Special Flat Cable Only) . . . . . . . . . . . . . . . . . . . . . . 55 3-2-1 Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 3-2-2 Extension Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 3-2-3 Connector Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 VCTF Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 3-3-1 Branching and Extending VCTF Cable . . . . . . . . . . . . . . . . . . . . . . 64 3-3-2 Installing Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Master/Slave Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 3-4-1 Crimp Terminal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 3-4-2 Master and Slave Terminal Connections . . . . . . . . . . . . . . . . . . . . . 67 3-4-3 Cable Connector Wiring and Assembly . . . . . . . . . . . . . . . . . . . . . . 67 Operations Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 53 Section 3-1 Mounting 3-1 Mounting !Caution A label is stuck to some Masters and Slaves to prevent pieces of wire from entering the Units. Install and wire the Units with the labels in place. Stray strands of wire could cause malfunctions. Always remove the label after installation and wiring to facilitate cooling. The Units could overheat and malfunction if the labels are not removed. 3-1-1 Master Unit Mounting The Master Unit mounts to the PLC itself, just like other Units. This section explains only the precautions that should be taken during Master Unit installation. Refer to the PLC’s Installation Guide for details on mounting Units to the PLC or installing the PLC in a control panel. This section provides information on Communications Master Units. For the SRM1 Master Control Unit and CPM2C-S Series, refer to the SRM1 Operation Manual and CPM2C-S Operation Manual. 3-1-2 Slave Unit Mounting This section explains how to mount a Slave in a control panel. Basically, there are two methods that can be used to mounted a Slave: Screws or DIN Track. Some Slaves allow only one of these methods, while other Slaves, such as the Remote I/O Modules, mounted directly to a board. Others are mounted with special mounting brackets. Required Parts The following parts are required to attach a Slave to a DIN track. These parts are not required when attaching a Slave to a control panel with screws. Part Model number Comments 35-mm DIN track PFP-50N PFP-100N 50 cm long 100 cm long End Plate PFP-100N2 PFP-M 100 cm long Two are required for each Slave. Direct Mounting with Screws Refer to the Slave’s dimension diagram in SECTION 5 Slave Specifications and Operations for a template showing the mounting hole placement. Drill the specified holes in the control panel and install the Slave with the right screws to the specified tightening torque as given below. M4 screw: 0.6 to 0.98 N⋅m M5 screw (Front mounting): 0.6 to 1.18 N⋅m M5 screw (Rear mounting): 1.47 to 1.96 N⋅m DIN Track Mounting Clip the back of the Slave on to the DIN track by holding down the mounting pins on the back of the Slave with a screwdriver, pushing the bottom of the Slave onto the DIN track, and then rotating the Slave up and over the top of 54 Section 3-2 Connector Installation (Special Flat Cable Only) the track. Attach End Plates at the sides of the Slave to prevent it from sliding on the track. End Plate !Caution Always secure the Slave on the DIN track by installing End Plates on each side. Mounting Direction Any of the following six mounting directions can be used, unless specified in the Slave’s operation manual. Vertical PWR 10 11 12 13 14 15 IN 14 15 13 12 10 11 8 9 6 10 11 12 13 14 15 14 15 7 13 7 2 6 8 12 4 10 11 5 8 9 3 6 7 5 4 5 0 3 3 2 2 .oN 0 61DI-1TRS 1 LANIMRET ETOMER CDV42 1 3 RRE RWP MMOC 0 1 2 COMM PWR 9 IN ERR 4 4 1 ERR 0 5 COMM 3 6 PWR 9 2 7 No. 8 5 REMOTE TERMINAL 24VDC 7 4 8 SRT1-ID16 6 7 3-2 6 10 11 12 13 14 15 9 9 9 8 8 7 11 6 01 5 21 4 31 3 51 2 41 1 51 41 31 21 11 01 0 NI IN 5 14 0 15 12 1 13 10 4 11 8 3 9 6 2 7 4 1 5 2 0 3 0 ERR No. 1 COMM No. SRT1-ID16 REMOTE TERMINAL 24VDC REMOTE TERMINAL 24VDC SRT1-ID16 Connector Installation (Special Flat Cable Only) The cable connections can be made with simple connectors if Special Flat Cable is used for the communications cable. There are three types of connectors: the Branch Connector (refer to 3-2-1 Branch Connector), Extension Connector (refer to 3-2-2 Extension Connector), and Connector Terminator (refer to 3-2-3 Connector Terminator). !Caution Connectors cannot be reused once they have been attached to a cable. Be sure that the connectors are positioned correctly before attaching them. !Caution Wire the communications cable separately from power lines and high-voltage lines to prevent any noise. !Caution If Special Flat Cables are used for multiple CompoBus/S Systems, install the cables at least 5 mm apart from other Special Flat Cables to prevent unstable operation due to mutual interference in the CompoBus/S Systems. 55 Section 3-2 Connector Installation (Special Flat Cable Only) When Special Flat Cable cable is used, determine which wires are to be used, as shown in the following diagram. Communications power supply + (BS+) Brown Communications data high (BD H) Black Communications data low (BD L) White Communications power supply – (BS–) Blue 3-2-1 Branch Connector Branch Connectors are used to make branches from the main line. A commercially available terminal block can also be used to make branches. Connector Components The Branch Connector has three components: Cover 1, Cover 2, and the contact block. The following diagram shows Cover 1. Hinge Cover number The following diagram shows Cover 2. Hinge Cover number The following diagram shows the contact block. Cable stop Surface number Contacts Note Cover 1 and Cover 2 can be distinguished by the cover number. Installation Procedure Use the following procedure to attach a Branch Connector to the communications cable. The following procedure is an example to branch the main cable. The same procedure will apply even if the main line does not need to be distinguished from the branch lines. 56 Section 3-2 Connector Installation (Special Flat Cable Only) 1,2,3... 1. Make a perpendicular cut in the cable that will be used as the branch line (the branch cable). The cable will not fit in the connector properly if the cut is not straight and perpendicular. Correct Incorrect 2. Snap Cover 1 onto the branch cable. Make sure that the hook locks into place. Cable Hook 3. Line up the end of Cover 1 with the end of the branch cable. 0.5 mm max. Cover number 4. Position Cover 1 onto Surface 1 of the contact block (the side with the cable stop). The pattern of the contact block is different on Surface 2, so Cover 1 cannot be fitted on Surface 2. Cover 1 Branch cable Contact block 5. Snap Cover 2 onto the cable being used as the main line (the main cable). Make sure that the hook locks into place. Cover 2 can still slide along the cable when locked. Cable Hook 6. Slide Cover 2 to the point on the main cable where you want the branch line. 57 Section 3-2 Connector Installation (Special Flat Cable Only) 7. Position Cover 2 onto Surface 2 of the contact block (the side without the cable stop). Always align the cables so that the main cable’s colors match the branch cable’s colors. Cover 1 Contact block Branch cable Main cable Cover 2 Make sure that the colors of the cables match. Branch cable Inser t until the end of the branch cable is visible. Main cable !Caution The Units could be damaged if the branch cable’s colors do not match the main cable’s colors. 8. The branch cable must be inserted all the way to the contact block’s cable stop. 9. Use a tool such as pliers to compress Cover 1 and Cover 2 together. !Caution Always align the tool with the centers of the Covers to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications. 58 Section 3-2 Connector Installation (Special Flat Cable Only) 10. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram. Before Compression After Compression Locks 3-2-2 Extension Connector Extension Connectors can be connected to any point of the communications cable regardless of whether it is a main or branch line or whether the main line needs to be distinguished from the branch lines. Connector Components The Extension Connector has three components: Cover 1, Cover 2, and the contact block. The following diagram shows Cover 1. Hinge Cover number The following diagram shows Cover 2. Hinge Cover number The following diagram shows the contact block. Cable Stop Surface number Contacts Note Cover 1 and Cover 2 can be distinguished by the cover number. 59 Section 3-2 Connector Installation (Special Flat Cable Only) Installation Procedure 1,2,3... Use the following procedure to attach a Extension Connector to the communications cable. 1. Make perpendicular cuts in the cables being connected. The cables will not fit in the connector properly if the cuts are not straight and perpendicular. Correct Incorrect 2. Snap Cover 1 onto one of the cables. Make sure that the hook locks into place. Cable Hook 3. Line up the end of Cover 1 with the end of the cable. 0.5 mm max. Cover number 4. Position Cover 1 onto Surface 1 of the contact block. Cover 1 Cable Contact block Note The patterns of the contact blocks are different, so Cover 1 cannot be fitted on Surface 2. 5. Snap Cover 2 onto the other cable. Make sure that the hook locks into place. Cable Hook 60 Section 3-2 Connector Installation (Special Flat Cable Only) 6. Line up the end of Cover 2 with the end of the cable. 0.5 mm max. Cover number 7. Position Cover 2 onto Surface 2 of the contact block. Always align the cables so that their colors match. Contact block Cover 1 Cable Main cable Cover 2 Make sure that the colors of the cables match. Cable Insert until the end of the cable is visible. Cable !Caution The Units could be damaged if the cables’ colors do not match. 8. Make sure that each cable has been inserted all the way to the contact block’s cable stop. 9. Use a tool such as pliers to compress Cover 1 and Cover 2 together. !Caution Always align the tool with the centers of the Covers to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications. 61 Section 3-2 Connector Installation (Special Flat Cable Only) 10. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram. Before Compression After Compression Locks 3-2-3 Connector Terminator When the system has a main line that needs to be distinguished from the branch lines, a Connector Terminator is connected at the end of main line opposite the Master. If the main line does not need to be distinguished from the branch lines, a Connector Terminator is connected the end of the communications cable farthest from the Master. Connector Components The Connector Terminator has two components: Cover 1 and the contact block. The following diagram shows Cover 1. Hinge Cover number The following diagram shows the contact block. Cable stop Surface number Contacts Installation Procedure Use the following procedure to attach a Connector Terminator to the communications cable. The following procedure is an example to connect a Connector Terminator to the main cable. The same procedure will apply even if the main line does not need to be distinguished from the branch lines. 62 Section 3-2 Connector Installation (Special Flat Cable Only) 1,2,3... 1. Make a perpendicular cut in the cable being used as the main line (the main cable). The cable will not fit in the connector properly if the cut is not straight and perpendicular. Correct Incorrect 2. Snap Cover 1 onto the main cable. Make sure that the hook locks into place. Cable Hook 3. Line up the end of Cover 1 with the end of the main cable. 0.5 mm max. Cover number 4. Position Cover 1 onto Surface 1 of the contact block (the side with the cable stop). Cover 1 Main cable Contact block 5. Make sure that the cable has been inserted all the way to the contact block’s cable stop. 6. Use a tool such as pliers to compress Cover 1 and the contact block together. 63 Section 3-3 VCTF Cable Assembly !Caution Always align the tool with the centers of the Covers and contact block to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications. 7. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram. Before Compression After Compression Locks 3-3 VCTF Cable Assembly This section explains how to assemble VCTF cable components. Commercially available 4-conductor VCTF cable and 2-conductor VCTF cable can be used as communications cable in CompoBus/S Systems. Note 1. Lay the communications cables separately from high-voltage lines and power lines to prevent noise interference. 2. This section does not provide information on how to process shielded connectors (i.e., Round Water-resistant Connectors or Sensor I/O Connectors). Refer to the Sensor Catalog for information on how to process these connectors. 3. When using commercially available VCTF cable, determine which signal wires will be used for the BD H, BD L, BS+, and BS– signals. 4. When connecting 4-conductor VCTF cable to an assembly connector, check that the conductors and signals are connected in the following patterns. Conductor color 3-3-1 Signal combination White Pattern 1 BD H Pattern 2 BS+ Pattern 3 BS– Pattern 4 BD L Red Green BS+ BS– BS– BD L BD L BD H BD H BS+ Black BD L BD H BS+ BS– Branching and Extending VCTF Cable Use one of the following methods to branch or extend the VCTF cable. • Commercially available relay terminal block (4-conductor/2-conductor VCTF cable branch or extension) • T-joint or Combination Connector (4-conductor VCTF cable branch or extension) Branching or Extension Using Relay Terminal Block Note 64 Install crimp terminals on each signal wire of the VCTF cable, and connect the two-wire cable (for extension) or three-wire cable (for branching) to a commercially available relay terminal block. Use crimp terminals on the signal wires that match the terminal block being used. 1. Check that the signal wires are connected correctly. The Slave may be damaged if the signal wires, particularly those for the power supply, are connected to signal wires other than those specified. Section 3-3 VCTF Cable Assembly 2. Tighten the terminal block screws to a tightening torque that meets the terminal block specifications. Example: Branching 2-Conductor VCTF Cable Use a commercially available relay terminal block (a terminal block where the terminals facing each other are connected internally), and branch the cables as shown in the following diagram. Main line cable Main line cable Communications cable High side (BD H) Communications cable Low side (BD L) Shorting bar Shorting bar Relay terminal block Communications cable High side (BD H) Communications cable Low side (BD L) Branch line cable Branching or Extension Using T-joint Combination Connectors When 4-conductor VCTF cable is used in locations that require water resistance, use XS2R-D427-5 T-joint Connectors or XS2C-D4@ or XS2G-D4@@ Combination Connectors that are specially designed for CompoBus/S Systems. Note 1. Connectors with cables specially for CompoBus/S Systems are also available. 2. For details on T-joint connectors, cable connectors, and connectors with cables, refer to 1-3-4 Connectors/Terminal Blocks. Example: Branching 4-Conductor VCTF Cable Using T-joint T-joint Cable Socket (female) Cable Plug (male) Plug (male) Cable 3-3-2 Installing Terminators Use a Terminal-block Terminator or Shield Terminator as the terminator on the VCTF cable. Note Refer to 1-3-4 Connectors/Terminal Blocks for details on Terminal-block terminators, T-joints, and Connectors. 65 Section 3-4 Master/Slave Connecting Cables Terminal-block Terminators When the VCTF cable is connected to an SRS1-T Terminal-block Terminator, use crimp terminals on each of the BD H and BD L signal wires, and connect them to each terminal. The signal wires can be connected to any of the terminals. Note 1. Do not connect both signal wires to a single terminal. 2. When connecting the communications power supply using Special Flat Cable or 4-conductor VCTF cable, insulate the BD+ and BS– power supply cables. Tighten the terminal screws to the specified tightening torque (0.3 to 0.5 N⋅m). 3. When connecting Terminal-block Terminators to VCTF cables, use the same crimp terminals as those used to connect the communications cables to the Slaves. (Refer to 3-4 Master/Slave Connecting Cables.) Shield Terminators When using 4-conductor VCTF cable, terminators can be connected by connecting an SRS2-1 Shield Terminator to the T-joint. Note The SRS2-1 Shield Connector has a male plug. Connect it to the female socket connector of the T-joint. 3-4 Master/Slave Connecting Cables This section describes the methods used for connecting communications cables to each device and installing connectors on the Connector Terminal and Sensor Terminal cables. 3-4-1 Crimp Terminal Installation Attach crimp terminals to the ends of the communications cable when connecting the cable to a Master, Slave, Terminal-block Terminator, or commercially available terminal block. !Caution Do not connect bare signal wires to the terminals since the wires could short and damage the Unit to which they are connected. Note Do not strip too much insulation from the wires when preparing the cable for the crimp terminals. Cover the shaft of the terminal connector and the end of the wire with electrical tape or heat-shrinking tube. Master or Slave When connecting communications cable (VCTF cable or Special Flat Cable) to a Master or Slave, attach an M3 crimp terminal like those shown below to each signal wire. M3 Terminals for the Master Unit (Except CJ Series) 6.2 mm max. Recommended terminal Nippon Crimp Terminal 1.25-N3A Molex Y1.25-3.5L 6.2 mm max. Comment Forked terminal Forked terminal Note Refer to 4-3-3 Wiring and Installing Communications Cables for details on crimp terminals used for connecting CJ-series Master Units. 66 Section 3-4 Master/Slave Connecting Cables M3 Terminals for Slave Units 6.0 mm max. 6.0 mm max. Recommended terminal (standard JIS part numbers) RAV1.25-3 RAP1.25-3 3-4-2 Master and Slave Terminal Connections When connecting the communications cable to the terminals of a Master node or those of a Slave node, connect the BD H signal wire to the BD H terminal and the BD L signal wire to the BD L terminal. When supplying power to the Slave’s communications power supply, connect the BS+ wire to the BS+ terminal and the BS– wire to the BS– terminal. The following diagram shows the multi-drop connection method. Connects to the Connects to the Slave's BD L terminal. Slave's BD H terminal. Main line cable from the Master or previous Slave Communications cable Low (BD L) Main line cable to the next Slave or terminator Communications cable High (BD H) !Caution Do not mix up the wires when connecting the communications cable. In particular, the Slave might be damaged if the power wires are connected to the wrong terminals. When power is being supplied through Special Flat Cable but some Slaves are being supplied from another source, always insulate the BS+ and BS– wires. Tighten the terminal screws to the specified tightening torque (0.3 to 0.5 N⋅m). 3-4-3 Cable Connector Wiring and Assembly When using the Slaves shown in the following table, attach the special OMRON cable connectors to the cables of the sensors and other external devices. Slave type Connector Terminals with Transistor Inputs Model SRT2-VID08S (-1) Connector Terminals with Transistor Outputs Sensor Terminals with Connector Outputs SRT2-VOD08S (-1) SRT@-OD08S Sensor Terminals SRT@-ID08S SRT@-ND08S 67 Section 3-4 Master/Slave Connecting Cables Assembling the Cable Connectors Use the following procedure to install the sensor’s cable into the cable connector that plugs into the Sensor Terminal. The following diagram shows the two parts of the cable connector: the connector plug and cover. Cover Connector plug Cable Connector Model Numbers There are two models of cable connectors available for different sized cable wires, as shown in the following table. Model Marking Compatible cable wire size (cross-sectional area) XS8A-0441 XS8-1 0.3 to 0.5 mm2 XS8A-0442 XS8-2 0.14 to 0.2 mm2 Make sure that the sensor cable’s wire size is compatible the cable connector being used. The cable connector’s marking is found on the connector plug, as shown in the following diagram. Marking Sensor Cable Preparation Sensor cables are usually stripped to semi-strip or strip specifications, but OMRON cable connectors cannot be attached when the cable is stripped in these ways. Semi-stripped Stripped To prepare the cable for an OMRON cable connector, cut the tip and strip the cable insulation but not the wire insulation, as shown in the following diagram. 20 mm min. Inserting Wires into the Cover When connecting the Sensor, match the terminal numbers marked on the connector cover with the colors of the sensor wires as shown in the following table. Sensor terminal SRT2-VID08S 68 Sensor type 3-wire sensor (without self-diagnostic output function) 2-wire sensor (without self-diagnostic output function) Terminal number 1 2 3 Black (white) Brown (Connect to 1 or (red) 2) Brown (white) --(Connect to 1 or 2) 4 Blue (black) Blue (black) Section 3-4 Master/Slave Connecting Cables Sensor terminal Sensor type 1 SRT2-VID08S-1 SRT@-ND08S 4 3-wire sensor (without self-diagnostic output function) Black (white) Brown (Connect to 1 or (red) 2) 2-wire sensor (without self-diagnostic output function) Blue (black) Brown --(Connect to 1 or (white) 2) Sensor terminal SRT@-ID08S Terminal number 2 3 Sensor type Blue (black) Terminal number 1 2 Black --(white) 3 Brown (red) 4 Blue (black) Brown --(white) --- Blue (black) Sensor with teaching function or external diagnostic function Black Pink (white) (gray) Brown (red) Blue (black) Sensor with bank switching function Black Brown Blue 3-wire sensor (without self-diagnostic output function) 2-wire sensor (without self-diagnostic output function) Purple Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. When connecting an output device, match the terminal numbers marked on the connector cover with the signal wires of the output device as shown in the following table. Sensor terminal Terminal number 2 3 1 4 SRT2-VOD08S SRT2-VOID08S-1 Yes (Connect to 1 or 2) Yes (Connect to 1 or 2) Yes --- SRT@-OD08S Yes Yes (Connect to 3 or 4) --- --Yes Insert the wire all the way into the cover’s hole until it touches. Connector Assembly Use the following procedure to assemble the cable connector. 1,2,3... 1. Check the wire colors and make sure that the sensor’s wires are aligned with the correct terminal numbers. (The cover is semi-transparent, so the wire colors will be visible through the cover.) 2. Fit the cover (with wires inserted) into the connector plug, as shown in the following diagram. 3. Use a tool such as pliers to press the cover all the way into the connector plug. Always align the tool with the center of the cover so it does not tilt, 69 Section 3-5 Operations Checklist and press the cover straight into the connector plug. There should not be any gap between the cover and plug. Inserting and Removing Cable Connectors The sensor cable can be inserted into the Sensor Terminal once the cable connector has been attached. Inserting the Cable Connector Position the cable connector so that Terminal 1 faces you and push the connector into the Sensor Terminal until it clicks into place. Removing the Cable Connector To remove the cable connector, first pull out the lock lever and then remove the cable connector, as shown in the following diagram. Lock lever 3-5 Operations Checklist Go through the items in the following checklist before turning ON the Units in the CompoBus/S System. All of the checks should be answered “Yes.” Item CS-series, Switch settings C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units 70 Check Has the Master’s Special I/O Unit unit number been set? (Refer to 4-1-2 Switch Settings for details.) Has the node number been set with pin 1 of the DIP switch? (Refer to 4-1-2 Switch Settings for details.) Has the communications mode been set with pin 2 of the DIP switch? (Refer to 4-1-2 Switch Settings for details.) Answer Yes No Are pins 3 and 4 of the DIP switch all set to OFF? Yes No Yes No Yes No Section 3-5 Operations Checklist Item CS-series Master Switch settings Units Check Has the Master’s Special I/O Unit number been set? (Refer to 4-2-2 Switch Settings for details.) Answer Yes No Has the node number been set with pin 1 of the DIP switch? (Refer to 4-2-2 Switch Settings for details.) Yes No Has the communications mode been set with pin 2 of the DIP switch? Yes No (Refer to 4-2-2 Switch Settings for details.) Has the communications stop mode been set with pin 3 of the DIP switch? (Refer to 4-2-2 Switch Settings for details.) CJ-series Master Units Switch settings Yes No Has the Slave registration function been set with pin 4 of the DIP Yes No switch? (If the Slave registration function is used, the CPU Unit’s DM Area must also be set.) (Refer to 4-2-2 Switch Settings for details.) Has the Master’s Special I/O Unit number been set? Yes No (Refer to 4-3-2 Switch Settings for details.) Has the node number been set with pin 1 of the DIP switch? Yes No (Refer to 4-3-2 Switch Settings for details.) Has the communications mode been set with pin 2 of the DIP switch? Yes No (Refer to 4-3-2 Switch Settings for details.) CQM1 Master Units Slaves Switch settings Switch settings Has the communications stop mode been set with pin 3 of the DIP switch? (Refer to 4-3-2 Switch Settings for details.) Yes No Has the Slave registration function been set with pin 4 of the DIP switch? (If the Slave registration function is used, the CPU Unit’s DM Area must also be set.) (Refer to 4-3-2 Switch Settings for details.) Has the PLC word allocation (DIP switch pins 1 and 2) been set? (Refer to 4-4-2 Switch Settings for details.) Has the number of points/node number setting (DIP switch pin 3) been set? (Refer to 4-4-2 Switch Settings for details.) Has the communications mode been set with pin 4 of the DIP switch? (Refer to 4-4-2 Switch Settings for details.) Are pins 5 and 6 of the DIP switch all set to OFF? Yes No Yes No Yes No Yes No Yes No Has the node number been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Yes No Has the communications mode been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Yes No Is the Slave’s node number unique (not allocated to another Slave)? Have other settings besides the CompoBus/S settings, such as the “hold/clear outputs for communications error” setting, been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Yes No Yes No 71 Section 3-5 Operations Checklist Wiring Item Master Slave Check Is the Master Unit connected at the end of the main line when the main line needs to be distinguished from the branch lines.? Answer Yes No Is the cable connected to the Master correctly? (Refer to 3-4 Master/Slave Connecting Cables for details.) Yes No With CQM1 Masters, has the alarm output terminal been wired? (Refer to 6-4-2 Error Detection with the Alarm Output (CQM1 Only) for details.) Yes No Are the cables connected to the Slaves correctly? (Refer to 3-4 Master/Slave Connecting Cables for details.) Yes No Is there just one Slave connected to each branch line when the main Yes No line needs to be distinguished from the branch lines? (Refer to 2-2-1 Main Line/Branch Line Connections for details.) Terminator Has just one terminator been connected at the end of the main line opposite the Master? (Refer to 2-2-3 Terminator Connection for details.) When the main line needs to be distinguished from the branch lines, is the length of the main line within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) When the main line needs to be distinguished from the branch lines, is the length of the each branch line within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) When the main line needs to be distinguished from the branch lines, is the total length of the branch lines within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) Yes No Is the number of Slaves within the limit set on the Master? (Refer to SECTION 4 Master Unit Specifications and Operations for details.) Yes No When using 4-conductor VCTF cable or Special Flat Cable, are the main line length and total branch line length of the system with a maximum of 16 Slaves within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) Has just one kind of cable (Special Flat Cable or VCTF cable) been used in the CompoBus/S System? If Special Flat Cables are used for multiple CompoBus/S Systems, install the cables at least 5 mm apart from other Special Flat Cables. Is the wiring separated from any power/high-voltage lines? Yes No 2-conductor VCTF Has 2-conductor (0.75 mm ) cable been used? cable 4-conductor VCTF Has 4-conductor (0.75mm2) cable been used? cable Has the 4-conductor cable power supply been used to supply power to the Slaves only (not for other purposes, such as I/O power supply)? Special Flat Cable Has the Special Flat Cable power supply been used to supply power to the Slaves only (not for other purposes, such as I/O power supply)? 4-conductor VCTF Does the power supply configuration match the plan? Cable, Special Flat (Refer to 2-3 Supplying Power to the Slaves for details.) Cable With local and dual power supply Slaves, is there a separate power supply for the I/O? (Refer to 2-3 Supplying Power to the Slaves for details.) 2-conductor VCFF Have the Slaves been wired correctly? (The Units can be damaged if cable the power supply is connected to the communications terminals.) (Refer to 2-3 Supplying Power to the Slaves for details.) Yes No Main line length Branch line lengths Total branch line length Number of Slaves Cable Noise Cable Power supply 72 2 Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No SECTION 4 Master Unit Specifications and Operations This section provides information on the specifications and functions of each Master Unit, including details on switch settings and allocation of Slave I/O. 4-1 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs . . . . . . . . . . . . . . . . . 74 4-1-1 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 4-1-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Data Areas in the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 4-1-4 4-2 4-3 4-4 4-5 4-6 CS1W-SRM21 Master Unit for CS-series PLCs . . . . . . . . . . . . . . . . . . . . . . 88 4-2-1 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 4-2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 4-2-3 I/O Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 4-2-4 Slave Registration Function and Communications Stop Mode . . . . 98 4-2-5 Allocations for Master Unit in PLC . . . . . . . . . . . . . . . . . . . . . . . . . 103 CJ1W-SRM21 Master Unit for CJ-series PLCs . . . . . . . . . . . . . . . . . . . . . . . 104 4-3-1 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 4-3-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 4-3-3 Wiring and Installing Communications Cables . . . . . . . . . . . . . . . . 109 4-3-4 I/O Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 4-3-5 Slave Registration Function and Communications Stop Mode . . . . 120 4-3-6 Allocations for Master Unit in PLC . . . . . . . . . . . . . . . . . . . . . . . . . 125 CQM1-SRM21-V1 Master Unit for CQM1 PLCs . . . . . . . . . . . . . . . . . . . . . 126 4-4-1 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 4-4-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 4-4-3 I/O Allocations in CQM1 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 SRM1-C0@-V2 Master Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 4-5-1 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 4-5-2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 CPM2C-S Series CPM2C-S@@@C (-DRT). . . . . . . . . . . . . . . . . . . . . . . . . . 140 4-6-1 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 4-6-2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 73 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 4-1-1 4-1 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Specifications and Part Names CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs use the C200HW-SRM21-V1 Master Unit. Specifications General Specifications General specifications conform to those of the CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS PLCs. Performance Specifications Item Specifications Model Unit classification C200HW-SRM21-V1 Special I/O Unit Internal current consumption Weight 5 V DC, 150 mA max. Max. number of Masters 10 or 16 Units (See note.) Master Unit mounting location Can be mounted on the CPU Backplane or Expansion I/O Backplane. Can’t be mounted on a SYSMAC BUS Slave (RT). Max. number of I/O points per Master Number of points per node number Number of usable node numbers per Master 128 points (64 inputs/64 outputs) 8-point mode 200 g max. 5 or 8 Units (See note.) 256 points (128 inputs/128 outputs) IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to (up to 16 Units can be conOUT15 (up to 32 Units can be nected) connected) Note The following table shows the maximum number of Master Units that can be connected and the node number settings for each Master according to the CPU Unit to which it is mounted. CPU Unit Number of connectable Master Units IN0 to IN7, OUT0 to IN0 to IN15, OUT0 to OUT7 OUT15 10 Units 5 Units C200HX-CPU3@/4@-(Z)E C200HG-CPU3@/4@-(Z)E C200HE, and C200HS C200HX-CPU5@/6@/8@-(Z)E 16 Units C200HG-CPU5@/6@-(Z)E, and CS 74 8 Units C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section Dimensions 4-1 The following diagram shows the dimensions of the C200HW-SRM21-V1 Master Unit. All dimensions are in mm. Note Refer to the CS-series Operation Manual, C200HX/C200HG/C200HE-(Z)E Operation Manual, or C200HS Operation Manual for details on the dimensions when the Master Unit is installed on the PLC’s Backplane. Master Unit Components The following diagram shows the main components of the C200HW-SRM21V1 Master Unit. The functions of these components are described below. Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves. Rotary Switch This switch sets the Master's one-digit hexadecimal unit number. DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pins 3 and 4: Reserved (Always OFF.) Communications Terminals Connect the Slaves' transmission cable to these terminals. 75 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 Indicators The following table shows the meaning of the indicators. Indicator RUN (green) Status ON Meaning The Unit is operating normally. OFF SD (yellow) ON Indicates one of the following conditions: The power is OFF, there is an I/O setting error, the CPU Unit is in standby status, or there is a unit number setting error. Data is being transmitted. RD (yellow) OFF ON Data is not being transmitted. Data is being received. ERC (red) OFF ON Data is not being received. A Slave has been withdrawn from communications. (Communications error) The Slaves are communicating normally. OFF 4-1-2 IN/OUT (red) ON OFF 8421 (red) ON/OFF An error has occurred with an Output Slave. An error has occurred with an Input Slave or all Slaves are operating normally. These indicators represent the four-digit binary slave number of the Slave in which the error occurred. Switch Settings Rotary Switch The Master Unit’s unit number (Special I/O Unit’s unit number) is set with the rotary switch on the front of the Unit. MACHINE No. The highest possible unit number depends on the PLC model and the usable node number setting set with pin 1 of the DIP switch. CPU Unit CS1 C200HX-CPU3@-(Z)E /-CPU4@-(Z)E, C200HGCPU3@-(Z)E /-CPU4@-(Z)E, All C200HE/HS PLCs C200HX/HG-CPU5@-(Z)E/ CPU6@-(Z)E/CPU8@-(Z)E Number of usable Master Units Usable node number setting (with DIP switch) IN0 to IN7 and OUT0 to OUT7 Unit number setting range 0 to F 8 (allocated words for 2 Special I/O Units (i.e., 20 words)) IN0 to IN15 and OUT0 to OUT15 0 to E 10 (allocated words for 1 Special I/O Unit (i.e., 10 words)) IN0 to IN7 and OUT0 to OUT7 0 to 9 5 (allocated words for 2 Special I/O Units (i.e., 20 words)) 16 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 8 (allocated words for 2 Special I/O Units (i.e., 20 words)) IN0 to IN15 and OUT0 to OUT15 0 to 8 IN0 to IN7 and OUT0 to OUT7 0 to 9, A to F IN0 to IN15 and OUT0 to OUT15 0 to 8, A to E 16 (allocated words for 1 Special I/O Unit (i.e., 10 words)) Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PLC. Set the unit number with a small flat-blade screwdriver, being careful not to damage the switch. 76 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 !Caution Always turn OFF the PLC before changing the unit number setting. • The Master Unit is shipped with the unit number set to 0. • The unit number setting determines which words in the PLC’s Special I/O Unit Area are allocated to the Master Unit. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs for details. • The Master Unit is allocated twice as many words in the PLC’s Special I/O Unit Area (the words for unit number set on the Master and the next unit number) when the usable node number setting is set to IN0 through IN15 and OUT0 through OUT15. In this case, neither the Master’s unit number nor the next unit number can be used on another Special I/O Unit mounted in the PLC. • If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PLC and it will not be possible to start up the CompoBus/S System. • For the following PLCs, unit numbers A to F cannot be set: C200HE, C200HS, C200HG-CPU33-(Z)E, C200HG-CPU43-(Z)E, C200HX-CPU34-(Z)E, and C200HX-CPU44-(Z)E DIP Switch The DIP switch is used to set the range of usable node numbers of Slaves and the communications mode. Reserved (Always OFF.) Communications mode Usable node numbers Note 1. Always turn the PLC OFF before changing the settings. 2. Leave pins 3 and 4 set to OFF. Set pin 1 of the DIP switch as shown in the following table. Pin 1 setting OFF Usable node number setting IN0 to IN7 and OUT0 to OUT7 ON IN0 to IN15 and OUT0 to OUT15 Set pin 2 of the DIP switch as shown in the following table. Pin 2 setting Communications mode setting Communications distance Communications baud rate Communications cycle time OFF High-speed Communications Mode 100 m max. 750 kbps 0.5 ms or 0.8 ms ON Long-distance Communications Mode 500 m max. 93.75 kbps 4.0 ms or 6.0 ms Note 1. Make sure that the communications mode of the Master Unit matches that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information relating to the states of the Master Unit indicator, refer to 6-51 Indicators. 2. When using an existing Master Unit model without V1, pin 2 must be set to OFF. Otherwise, normal communications may not be possible. 77 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 • The Master Unit is factory-set to OFF (for IN0 to IN7 and OUT0 to OUT7). • The maximum number of Slaves setting affects both the total number of words allocated and the Slaves’ communication cycle. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs for details. • The Master Unit is allocated twice as many words in the PLC’s Special I/O Unit Area (the words for unit number set on the Master and the next unit number) when the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15. In this case, neither the Master’s unit number nor the next unit number can be used on another Special I/O Unit mounted in the PLC. • Pin 2 is factory-set to OFF (High-speed Communications Mode). • The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table. 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs In CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs, the Master Unit is treated as a Special I/O Unit, so the Slave’s I/O data and status information are stored in the sections of the PLC’s data areas which are allocated to Special I/O Units. Allocations and Master Unit Settings The following settings affect I/O allocations to Slaves in the Master Units used with CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs. Setting at Master Status Unit Usable node num- OFF ber settings (DIP switch pin 1) ON Unit number setn ting (rotary switch) Slave Allocations Affect on allocation Uses 10 words (for one unit number) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. Uses 20 words (for two unit numbers) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. First word of the area used in the Special I/O Unit Area CS Series 2000 + n × 10 C200HX/HG/HE/HS For 0 ≤ n ≤ 9: 100 + n × 10 For 10 ≤ n ≤ 15 (A to F): 400 + (n − 10) × 10 Slaves are allocated words in the Special I/O Unit Area as described next. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same node number can be allocated. I/O Allocations when Pin 1 Is OFF When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (up to 64 inputs/64 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagrams. 78 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 CS-series PLCs First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140 CIO 2150 Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 8 Unit number 9 Unit number A Unit number B Unit number C Unit number D Unit number E Unit number F Slave allocations in Special I/O Unit Area 15 14 13 12 11 10 9 8 7 6 5 4 3 First word Output Slave 1 Output Slave 0 First word + 1 Output Slave 3 Output Slave 2 First word + 2 Output Slave 5 Output Slave 4 First word + 3 Output Slave 7 Input Slave 1 Output Slave 6 Input Slave 0 First word + 6 Input Slave 3 Input Slave 5 Input Slave 2 Input Slave 4 First word + 7 Input Slave 7 Input Slave 6 First word + 4 First word + 5 First word + 8 First word + 9 Output Slave Error Flags #7 #7 Input Slave Error Flags 02 1 Bits Outputs Inputs Active Output Slave Flags #0 #7 #0 #7 #0 Active Input Slave Flags Status #0 C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs First word IR 100 IR 110 IR 120 IR 130 IR 140 IR 150 IR 160 IR 170 IR 180 IR 190 C200HXCPU5@/CPU6@/CPU8@-(Z)E, C200HGCPU5@/CPU6@-(Z)E IR 400 IR 410 IR 420 IR 430 IR 440 IR 450 Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 8 Unit number 9 Unit number A Unit number B Unit number C Unit number D Slave allocations in Special I/O Unit Area Bits First w ord Output Slave 1 Output Slave 0 First word + 1 Output Slave 3 Output Slave 2 First word + 2 Output Slave 5 Output Slave 4 First word + 3 Output Slave 7 Output Slave 6 First word + 4 Input Slave 1 Input Slave 0 First word + 5 Input Slave 3 Input Slave 2 First word + 6 Input Slave 5 Input Slave 4 First word + 7 Input Slave 7 Output Slave Error Flags Input Slave 6 Active Output Slave Flags First word + 8 #7 #0 #7 #0 #7 Input Slave Error Flags First word + 9 #7 Outputs Inputs #0 Active Input Slave Flags Status #0 Unit number E Unit number F I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (128 inputs/128 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagrams. 79 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section CS-series PLCs First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140 Slave allocations in Special I/O Unit Area Unit #0 Unit #1 15 14 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #13 Unit #14 CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940 Unit #94 Can not use Unit #95 80 11 10 9 8 7 6 5 4 3 2 1 First word Output Slave 1 Output Slave 0 First word + 1 Output Slave 3 Output Slave 2 First word + 2 Output Slave 5 Output Slave 4 First word + 3 Output Slave 7 Output Slave 6 First word + 4 Output Slave 9 Output Slave 8 First word + 5 Output Slave 11 Output Slave 10 First word + 6 Output Slave 13 Output Slave 12 First word + 7 Output Slave 15 Output Slave 14 First word + 8 Input Slave 1 Input Slave 0 First word + 9 Input Slave 3 Input Slave 2 First word + 10 Input Slave 5 Input Slave 4 First word + 11 Input Slave 7 Input Slave 6 First word + 12 Input Slave 9 Input Slave 8 First word + 13 Input Slave 11 Input Slave 10 First word + 14 Input Slave 13 Input Slave 12 First word + 15 First word + 16 Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags First word + 17 Input Slave Error Flags First word + 18 Output Slave Error Flags Active Output Slave Flags First word + 19 Input Slave Error Flags Unit #11 Unit #12 13 12 #7 #7 #15 #15 #0 #0 #8 #8 #7 0 Bits Outputs Inputs #0 Active Input Slave Flags #7 #15 #0 #8 Active Input Slave Flags #15 #8 Status 4-1 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs First word IR 100 IR 110 IR 120 IR 130 IR 140 IR 150 IR 160 IR 170 IR 180 Slave allocations in Special I/O Unit Area Unit #0 Unit #1 Output Slave 1 Output Slave 0 First word + 1 Output Slave 3 Output Slave 2 First word + 2 Output Slave 5 Output Slave 4 First word + 3 Output Slave 7 Output Slave 6 First word + 4 Output Slave 9 Output Slave 8 First word + 5 Output Slave 11 Output Slave 10 First word + 6 Output Slave 13 Output Slave 12 First word + 7 Output Slave 15 Output Slave 14 Unit #B First word + 8 Input Slave 1 Input Slave 0 First word + 9 Input Slave 3 Input Slave 2 Unit #D First word + 10 Input Slave 5 Input Slave 4 First word + 11 Input Slave 7 Input Slave 6 First word + 12 Input Slave 9 Input Slave 8 First word + 13 Input Slave 11 Input Slave 10 First word + 14 Input Slave 13 Input Slave 12 First word + 15 Input Slave 15 Input Slave 14 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 IR 400 C200HX-CPU5@/CPU6@/CPU8@-(Z)E, C200HG-CPU5@/CPU6@-(Z)E IR 410 IR 420 IR 430 IR 440 Bits Unit #2 Unit #A Unit #C Unit #E First word Outputs Inputs First word + 16 Output Slave Error Flags Active Output Slave Flags First word + 17 Input Slave Error Flags First word + 18 Output Slave Error Flags Active Output Slave Flags First word + 19 Input Slave Error Flags #7 #0 #7 #0 #15 #8 #15 #7 #0 Active Input Slave Flags #7 #0 #15 Status #8 Active Input Slave Flags #8 #15 #8 Slave I/O and Corresponding Allocations Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input. Bits First word + 2 15 14 13 12 11 10 9 Output Slave 5 Bits 7 8 7 6 5 4 3 2 1 Output Slave 4 0 Bits 7 0 0 Set to Node No. 5 8-point Output Slave 8 outputs Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: • When an odd node number has been set: Uses node number setting – 1 and node number setting • When an even node number has been set: Uses node number setting and node number setting + 1. 81 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4. Bits First word + 2 15 14 13 12 11 10 9 8 7 6 5 Output Slave 5 Bit 7 4 3 2 1 0 Output Slave 4 0 Bit 7 0 Set to node No. 5 16-point Output Slave 16 outputs Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used. Bits First word + 15 14 13 12 11 10 9 1 Output Slave 3 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15) 8 7 6 0 Bit 7 Input Slave 3 4 3 2 1 Output Slave 2 0 0 Input Slave 2 0 Bit 7 Bit 7 16-input/output Slave 5 0 Set to node number 2 8 outputs 8 inputs Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) • When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. • When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7. Bits First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15) 15 14 13 12 11 10 9 Input Slave 7 Reserved Bit 7 8 7 6 0 Bit 7 5 4 3 2 Input Slave 6 1 0 0 Set to node number 7. 4-point input Slave 4 inputs Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) • When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. 82 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 • When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used. Bits First word + 1 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15) 15 14 13 12 11 10 9 Output Slave 3 Bit 7 Bit 7 8-point I/O Slave 4 outputs 4 inputs Input Slave 3 8 7 6 5 0 4 3 2 1 0 Output Slave 2 Bit 3 0 Reserved 0 Reserved Input Slave 2 Bit 3 0 Set to node number 2. Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: • When an odd node number has been set: Uses (node number setting – 1) to (node number setting + 2) • When an even node number has been set: Uses (node number setting) to (node number setting + 3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave. Bits First word + 0 First word + 1 15 14 13 12 11 10 9 Output Slave 1 Bit 7 Output Slave 3 Bit 7 8 7 6 0 Bit 7 0 Bit 7 5 4 3 2 1 Output Slave 0 0 0 Output Slave 2 0 Set to node number 1 32-output Slave 32 outputs Slave with Mixed I/O (16 Outputs and 16 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: • When an odd node number has been set: Uses (node number setting – 1) and (node number setting) • When an even node number has been set: Uses (node number setting) and (node number setting + 1). 83 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 • Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves. Bits First word + 1 15 14 13 12 11 10 9 Output Slave 3 Bit 7 First word + 5 Input Slave 3 Bit 7 (IN0 to IN7 and OUT0 to OUT7) First word + 9 Set to node (IN0 to IN15 and OUT0 to OUT 15) number 3 8 7 6 0 Bit 7 0 Bit 7 5 4 3 2 1 Output Slave 2 0 0 Input Slave 2 0 32 I/O Slave 16 outputs 16 inputs An Analog Terminal uses 64, 48, 32, or 16 points. I/O allocations are shown in the following table. Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number Node numbers used Node number setting – 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting – 1 to node number setting + 4 Node number setting to node number setting + 5 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs Odd number Node number setting – 1 to node number setting + 2 Even number Node number setting to node number setting + 3 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Node number setting – 1 to node number setting Node number setting to node number setting + 1 Even number Do not allow allocations for the node numbers that are actually used to extend beyond the words allocated to the Master Unit. Participation in communications will not be possible and the COMM indicator will turn OFF if the words allocated to the Master are exceeded for either inputs or outputs. Status Flag Functions The functions of the flags in the status area are described below. • Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasn’t participated in communications even once. 1 (ON): Communications participation The flag won’t change even if the node is withdrawn from the system. • Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasn’t participated in communications even once. 84 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 1 (ON): Communications participation The flag won’t change even if the node is withdrawn from the system. • Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) • Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slave’s Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data. 4-1-4 Data Areas in the PLC The following table shows the data areas in the CPU that are used by the Master Unit. 85 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section 4-1 CS-series PLCs Data Area Bit(s) Auxiliary A33000 to Area (A) A33015 PLC Setup Name Special I/O Unit Restarting Flags Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. A40113 Dual Number Use Error Flag (Fatal Error) A40206 Special I/O Unit Error Flag This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PLC and the Special I/O Unit. The unit number of the Unit is written to word A418. A41100 to A41115 Special I/O Unit Number Duplication Flags A41800 to A41815 Special I/O Unit Error Flags These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PLC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. A50200 to A50215 Special I/O Unit Restart Bits 22600 to 22615 Special I/O Unit Refresh Disable Bits Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks). C200HX/C200HG/C200HE-(Z)E PLCs Data area SR Area 86 Bit(s) SR 25415 Name Special I/O Unit Error Flag SR 27400 to SR 27415 Special I/O Unit Restarting Flags SR 28100 to SR 28115 Special I/O Unit Restart Bits SR 28200 to SR 28215 Special I/O Unit Error Flags Function This flag is turned ON when there is an error in data transfers between the PLC and a Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. The unit number of the affected Unit is written to AR 00 and SR 282. These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit OFF→ON→OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits AR 0100 to AR 0109 can also be used to restart Special I/O Units 0 to 9.) These flags are turned ON when there is an error in data transfers between the PLC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits AR 0000 to AR 0009 show the same information for Special I/O Units 0 to 9.) C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs Section Data area AR Area DM Area (PLC Setup) 4-1 Bit(s) AR 0000 to AR 0009 Name Special I/O Unit Error Flags Function These flags are turned ON when there is an error in data transfers between the PLC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits SR 28200 to SR 28209 show the same information for Special I/O Units 0 to 9.) AR 0100 to AR 0109 Special I/O Unit Restart Bits Turn the corresponding bit OFF→ON→OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits SR 28100 to SR 28109 can also be used to restart Special I/O Units 0 to 9.) Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. (Bits 00 to 09 of DM 6623 can also be used to disable refreshing of Special I/O Units 0 to 9.) DM 6620 (bits Special I/O Unit Refresh Dis00 to 09) able Bits DM 6623 (bits Special I/O Unit Refresh Dis00 to 15) able Bits Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. (Bits 00 to 09 of DM 6620 can also be used to disable refreshing of Special I/O Units 0 to 9.) C200HS PLCs Data area SR Area AR Area DM Area (PLC Setup) Bit(s) Name Function SR 25415 Special I/O Unit Error Flag This flag is turned ON when there is an error in data transfers between the PLC and a Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. The unit number of the affected Unit is written to AR 00. SR 27400 to SR 27409 Special I/O Unit Restarting Flags These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. AR 0000 to AR 0009 Special I/O Unit Error Flags These flags are turned ON when there is an error in data transfers between the PLC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. AR 0100 to AR 0109 Special I/O Unit Restart Bits Turn the corresponding bit OFF→ON→OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. DM 6620 (bits 00 to 09) Special I/O Unit Refresh Disable Bits Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. 87 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs 4-2 4-2-1 CS1W-SRM21 Master Unit for CS-series PLCs Specifications and Part Names Specifications General Specifications General specifications conform to those of the CS-series PLCs. Performance Specifications Item Specifications Model Unit classification CS1W-SRM21 Special I/O Unit Internal current consumption Weight 5 V DC, 150 mA max. Max. number of Masters 95 Units Master Unit mounting location Can be mounted on the CPU Backplane or an Expansion I/O Backplane. Can't be mounted on a SYSMAC BUS Slave (RT) Rack. Max. number of I/O points per Master 256 points (128 inputs/128 outputs) 167 g max. 96 Units 128 points (64 inputs/64 outputs) Number of points per 8-point mode node number Number of usable node numbers per Master IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected) The following diagram shows the dimensions of the CS1W-SRM21 Master Unit. All dimensions are in mm. 130 Dimensions IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected) 35 101 Refer to the CS-series PLC Operation Manual for installation dimensions of the CS1W-SRM21 when it is mounted on a Backplane. 88 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs Part Names and Functions Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves. Rotary Switches Used to set the Master Unit’s Special I/O Unit number at the CPU Unit as a 2-digit decimal number. The top switch is used to set the ten’s digit and the bottom switch is used to set the one’s digit. DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pin 3: Communications stop mode Pin 4: Slave registration function Communications Connector Used to connect the Slave’s communications power supply and communications cables. When the communications power supply is not supplied to the Slaves from communications cable, connect the communications cable BD H and BD L signal lines only. Indicators The following table shows the meaning of the indicators. Indicator RUN (green) ERH (red) Status ON Meaning The Unit is operating normally. OFF Indicates one of the following conditions (the ERH and ERC indicators light when errors other than the following errors occur): Power is not turned ON, watchdog timer error, etc. Indicates one of the following conditions: Errors occurring at the CPU Unit, such as Special I/O Unit number setting error. The Unit is exchanging data with the CPU Unit normally. ON OFF ERC (red) ON OFF Indicates one of the following conditions: Master Unit internal error, communications error, or verification error The Slaves are communicating normally. SD (yellow) ON OFF Data is being transmitted. Data is not being transmitted. RD (yellow) ON OFF Data is being received. Data is not being received. 89 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs 4-2-2 Switch Settings Rotary Switches The rotary switches are used to set the Master Unit’s Special I/O Unit number as a decimal number. The range of usable node number settings (set using pin 1 of the DIP switch) are listed in the following table. DIP switch pin 1 (NODE) Usable node number setting Unit number setting range OFF IN0 to IN7 and OUT0 to OUT7 (When using the words for one Special I/O Unit (10 words)) 0 to 95 ON IN0 to IN15 and OUT0 to OUT15 (When using the words for two Special I/O Units (20 words)) 0 to 94 Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PLC. Set the unit number with a small standard screwdriver; be careful not to damage the switch. !Caution Always turn the PLC OFF before changing the unit number setting. • The Master Unit is shipped with the unit number set to 00. • The unit number setting determines which words in the PLC’s Special I/O Unit Area and DM Area are allocated to the Master Unit. Refer to 4-2-3 I/O Allocations for details. • When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PLC’s Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Master’s unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PLC. • If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PLC and it will not be possible to start up the CompoBus/S System. DIP Switch The DIP switch is used to set the range of usable node numbers of Slaves, the communications mode, communications stop mode, and Slave registration function. Usable node numbers Communications mode Communications stop mode Slave registration function Note 1. Always turn the PLC OFF before changing the settings. 2. DIP switch pins 1 to 4 are all set to OFF at the factory. 90 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs Set pin 1 (NODE) of the DIP switch as shown in the following table. Pin 1 setting Note Usable node number setting Maximum I/O points Words allocated in the Special I/O Unit Area OFF IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected) 128 points (64 inputs, 64 outputs) 10 words (words for one unit) Input/output data: 4 input words and 4 output words Status information: 2 words ON IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected) 256 points (128 inputs, 128 outputs) 20 words (words for two units) Input/output data: 8 input words and 8 output words Status information: 4 words 1. The usable node number setting determines the total number of words allocated, and combined with the DIP switch pin 2 setting, determines the Slaves’ communication cycle. Refer to 4-2-3 I/O Allocations for details. 2. When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PLC’s Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Master’s unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PLC. Set pin 2 (DR) of the DIP switch as shown in the following table. Pin 2 setting OFF Communications Communications Communications Communications mode setting distance baud rate cycle time High-speed Com- 100 m max. 750 kbps 0.5 ms (pin 1 OFF) munications Mode or 0.8 ms (pin 1 ON) ON Long-distance Communications Mode Note 500 m max. 93.75 kbps 4.0 ms (pin 1 OFF) or 6.0 ms (pin 1 ON) 1. The communications mode of the Master Unit must match that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information on the Master Unit indicator statuses, refer to 6-3 Checking Operations of CS-series and CJ-series Master Units. 2. The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table. Set pin 3 of the DIP switch as shown in the following table. Pin 3 setting OFF ON Communications stop mode setting Communications mode Continues remote I/O communications when a communications error occurs. Communications stop mode Stops remote I/O communications when a communications error occurs. If communications stop mode is set, communications automatically stop when a remote I/O communications error occurs, thereby preventing system malfunctions. 91 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs Note If the communications stop mode causes remote I/O communications to stop, communications will not restart when the cause of the error is removed. Turn ON the power again or restart the Unit to resume communications. Refer to 42-4 Slave Registration Function and Communications Stop Mode. Set pin 4 (REGS) of the DIP switch as shown in the following table. Pin 4 setting OFF ON Slave registration function setting Slave registration function setting disabled Slave registration function setting enabled The Slave registration function monitors Slaves that are joined in the network, and those unregistered Slaves that are illegally joined to the network, based on Slave information registered in the Slave registration tables (Special I/O Unit DM Area). Refer to 4-2-4 Slave Registration Function and Communications Stop Mode. Note Set the Slave registration tables in the Special I/O Unit DM Area when using the Slave registration function. Refer to 4-2-4 Slave Registration Function and Communications Stop Mode. 4-2-3 I/O Allocations CS-series Master Units are allocated words for Slave I/O data and status flags in the Special I/O Unit Area of the Master. Words in the Special I/O Unit DM Area is allocated for the Slave registration function and communications stop mode. Allocations and Master Unit Settings The areas used by the Master Unit depend on the Master Unit settings, as shown in the following table. Setting at Master Unit Usable node number settings (DIP switch pin 1) Status OFF ON Special I/O Unit number setting (rotary switch) Slave Allocations 92 n Affect on allocation Uses 10 words (words for one unit) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. (100 words are allocated in the Special I/O Unit DM Area) Uses 20 words (words for two units) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. (100 words are allocated in the Special I/O Unit DM Area) First word of the area used in the Special I/O Unit Area is CIO 2000 + (n ×10) words First word of the area used in the Special I/O Unit DM Area is D20000 + (n×100) words Slaves are allocated in the Special I/O Unit Area as shown in the following diagram. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same number can be allocated. Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs I/O Allocations when Pin 1 Is OFF When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (64 inputs/64 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagram. Special I/O Unit Area in Master PLC First word CIO 2000 Unit number 0 CIO 2010 Unit number 1 CIO 2020 Unit number 2 CIO 2030 Unit number 3 CIO 2040 Unit number 4 CIO 2050 Unit number 5 CIO 2060 Unit number 6 CIO 2070 Unit number 7 CIO 2920 Unit number 92 CIO 2930 Unit number 93 CIO 2940 Unit number 94 CIO 2950 Unit number 95 Slave allocations in Special I/O Unit Area Bits First word First word +1 First word +2 First word +3 First word +4 First word +5 First word +6 First word +7 First word +8 First word +9 15 14 13 12 11 10 9 8 Output Slave 1 0 Bit 7 Output Slave 3 0 Bit 7 Output Slave 5 0 Bit 7 Output Slave 7 Bit 7 0 Input Slave 1 0 Bit 7 Input Slave 3 0 Bit 7 Input Slave 5 0 Bit 7 Input Slave 7 0 Bit 7 Output Slave Error Flags 0 Bit 7 Input Slave Error Flags 0 Bit 7 7 6 Bit 7 Bit 7 Bit 7 Bit 7 Bit 7 Bit 7 Bit 7 5 4 3 2 1 Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Input Slave 0 Input Slave 2 Input Slave 4 0 0 0 0 0 0 0 Bit 7 Inputs 0 Input Slave 6 0 Active output Slave Flags 0 Active Input Slave Flags 0 Bit 7 Bit 7 Outputs Status 93 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (up to 128 inputs/128 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagram. Special I/O Unit Area in Master PLC First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140 Slave allocations in Special I/O Unit Area Unit #0 Unit #1 15 14 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #13 Unit #14 CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940 Unit #94 Can not use Unit #95 11 10 9 8 7 6 5 4 3 2 1 Output Slave 1 Output Slave 0 First word + 1 Output Slave 3 Output Slave 2 First word + 2 Output Slave 5 Output Slave 4 First word + 3 Output Slave 7 Output Slave 6 First word + 4 Output Slave 9 Output Slave 8 First word + 5 Output Slave 11 Output Slave 10 First word + 6 Output Slave 13 Output Slave 12 First word + 7 Output Slave 15 Output Slave 14 First word + 8 Input Slave 1 Input Slave 0 First word + 9 Input Slave 3 Input Slave 2 First word + 10 Input Slave 5 Input Slave 4 First word + 11 Input Slave 7 Input Slave 6 First word + 12 Input Slave 9 Input Slave 8 First word + 13 Input Slave 11 Input Slave 10 First word + 14 Input Slave 13 Input Slave 12 First word + 15 First word + 16 Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags First word + 17 Input Slave Error Flags First word + 18 Output Slave Error Flags Active Output Slave Flags First word + 19 Input Slave Error Flags Unit #11 Unit #12 13 12 First word #7 #0 #7 #0 #15 #8 #15 #8 #7 0 Bits Outputs Inputs #0 Active Input Slave Flags #7 #0 #15 Status #8 Active Input Slave Flags #15 #8 Slave I/O and Corresponding Areas Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input. Bits First word + 2 15 14 13 12 11 10 9 Output Slave 5 Bits 7 8 7 6 5 4 3 2 1 Output Slave 4 0 Bits 7 0 0 Set to Node No. 5 8-point Output Slave 8 outputs Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: • When an odd node number has been set: Uses node number setting – 1 and node number setting • When an even node number has been set: Uses node number setting and node number setting + 1. 94 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4. Bits First word + 2 15 14 13 12 11 10 9 8 7 6 Output Slave 5 Bit 7 5 4 3 2 1 0 Output Slave 4 0 Bit 7 0 Set to node No. 5 16-point Output Slave 16 outputs Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used. Bits First word + 15 14 13 12 11 10 9 1 Output Slave 3 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15) 8 7 6 0 Bit 7 0 Bit 7 5 0 0 Input Slave 3 Input Slave 2 Bit 7 16-input/output Slave 4 3 2 1 Output Slave 2 0 Set to node number 2 8 outputs 8 inputs Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) • When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. • When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7. Bits First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15) 15 14 13 12 11 10 9 Input Slave 7 Bit 3 Reserved 8 7 6 0 Bit 7 5 4 3 2 1 Input Slave 6 0 0 Set to node number 7. 4-point input Slave 4 inputs Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) • When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. 95 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs • When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used. Bits First word + 1 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15) 15 14 13 12 11 10 9 Output Slave 3 Bit 7 Bit 7 8-point I/O Slave 4 outputs 4 inputs Input Slave 3 8 7 6 5 0 4 3 2 1 0 Output Slave 2 0 Reserved Bit 3 0 Reserved Input Slave 2 Bit 3 0 Set to node number 2. Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: • When an odd node number has been set: Uses (node number setting – 1) to (node number setting + 2) • When an even node number has been set: Uses (node number setting) to (node number setting + 3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave. Bits 15 14 13 12 11 10 9 First word + 0 Output Slave 1 Bit 7 Output Slave 3 First word + 1 Bit 7 8 7 0 Bit 7 6 5 4 3 2 1 Output Slave 0 0 0 Output Slave 2 0 Bit 7 0 Set to node number 1 32-output Slave 32 outputs Slave with Mixed I/O (16 Outputs and 16 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: • When an odd node number has been set: Uses (node number setting – 1) and (node number setting) • When an even node number has been set: Uses (node number setting) and (node number setting + 1). • Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves. 96 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs Bits First word + 1 15 14 13 12 11 10 9 Output Slave 3 Bit 7 First word + 5 Input Slave 3 Bit 7 (IN0 to IN7 and OUT0 to OUT7) First word + 9 Set to node (IN0 to IN15 and OUT0 to OUT 15) number 3 8 7 6 0 Bit 7 0 Bit 7 5 4 3 2 1 output Slave 2 Input Slave 2 0 0 0 32 I/O Slave 16 outputs 16 inputs Using an Analog Terminal An Analog Terminal uses 16, 32, 48, or 64 points. I/O allocations are shown in the following table. Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Node numbers used Node number setting – 1 to node number setting + 6 Node number setting to node number setting + 7 Odd number Node number setting – 1 to node number setting + 4 Even number Node number setting to node number setting + 5 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs Odd number Node number setting – 1 to node number setting + 2 Even number 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Node number setting to node number setting + 3 Node number setting – 1 to node number setting Node number setting to node number setting + 1 Even number Do not use words for the node number outside the words allocated in the Master Unit. If words outside the specified output or input areas are used, the Unit cannot participate in communications and the COMM indicator will not turn ON. Status Flag Functions The functions of the flags in the status area are described below. • Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasn’t participated in communications even once. 1 (ON): Communications participation The flag won’t change even if the node is withdrawn from the system. • Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasn’t participated in communications even once. 97 CS1W-SRM21 Master Unit for CS-series PLCs Section 4-2 1 (ON): Communications participation The flag won’t change even if the node is withdrawn from the system. • Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) • Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note 1. When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slave’s Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data. 2. When CS-series Master Units are set to communications stop mode, communications will stop when the Output Slave Error Flag or Input Slave Error Flag will turn ON. (Refer to 4-2-4 Slave Registration Function and Communications Stop Mode.) 4-2-4 Slave Registration Function and Communications Stop Mode The CS-series Master Units now support a Slave registration function and communications stop mode. This new capability enables the CompoBus/S System to deliver increased reliability. Slave Registration Function The words allocated in the DM Area to the Master Unit as a Special I/O Unit contains a Slave registration table. By registering the Slaves that are normally participating in communications, the Slaves that are not joined to the network or are slow to join, or unregistered Slaves that are illegally joined can be monitored. This function prevents system malfunctions due to incorrect wiring on site. The Slave registration function is enabled by turning ON pin 4 of the DIP switch on the Master Unit. Communications Stop Mode By setting communications stop mode, remote I/O communications will stop when a communications error occurs, and information on the Slave with the communications error is stored in the Special I/O Unit DM Area. This function prevents the System from running on incorrect I/O data without having to disconnect a Slave with a communications error, and enables quick troubleshooting of the communications error. When remote I/O communications are stopped in communications stop mode, they will not resume when the cause of the error is removed. To restart remote I/O communications, turn ON the power again, or restart the Unit. When the Unit is set to standard communications mode, even if a communications error occurs, the remote I/O communications will continue with the Slave with the error disconnected. Also, the Slave with the communications error is not 98 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs recorded in the Special I/O Unit DM Area, so a standard status area check using the program is required. If a verification error occurs while using the Slave registration function, as it is not a communications error, remote I/O communications will continue even if communications stop mode is enabled. Communications stop mode is set using pin 3 of the DIP switch on the Master Unit. (pin 3 ON: communications stop mode, pin 3 OFF: normal communications mode) Words Allocated for Slave Registration and Communications Stop Mode The words used for the Slave registration function and communications stop mode are allocated in the Special I/O Unit DM Area according to the Master Unit’s Special I/O Unit number, as shown below. First word = D20000 + (unit number ×100) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 First word Output Slave Registration Table (Used only when Slave registration function is enabled.) First word + 1 Input Slave Registration Table (Used only when Slave registration function is enabled.) First word + 2 Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) 0 Bit Reserved for system use (Cannot be used.) First word + 3 First word + 5 Status Flags (Used when Slave registration or communications stop mode are enabled.) Communications Stopped Node Number and Slave Type (Used only when communications stop mode is enabled.) First word + 6 Output Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) First word + 7 Input Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) First word + 8 Output Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) First word + 9 Input Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) First word + 4 CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.) Master Unit-to-CPU Unit First word + 10 to Not used. (Can be used as work bits/words.) First word + 99 The contents from the first word to the first word +9 cannot be used for any other purpose. They can be used, however, if the Slave registration function and communications stop mode are not enabled. 99 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs The functions of each area are given in the following table. Word Bit +0 00 01 02 +1 OUT0 OUT1 OUT2 to 13 to OUT13 14 15 OUT14 OUT15 00 01 02 to 13 14 15 +2 00 to 15 +3 00 to 15 100 Name Output Slave Registration Table Input Slave Registration table IN0 IN1 Function Registers a list of the Output Slaves that are normally operating in the network. This list is used for checking the Slaves with the Slave registration function. Bits 00 to 15 correspond to Slave node numbers 0 to 15. The Output Slave is registered by turning ON its corresponding bit. The bits in the Special I/O Unit Area must be registered to correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, turn ON the bits for the other node numbers too. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave must be set. Registers a list of the Input Slaves that are normally operating in the network. This list is IN2 used to check the Slaves with the Slave registration function. to Bits 00 to 15 correspond to IN13 Slave node numbers 0 to 15. IN14 The Input Slave is registered by turning ON its corresponding IN15 bit. Registered Slave Par- The waiting time between when the Master Unit is started until the Slaves ticipation Monitoring start to be checked using the Slave registration function. The time is set in Time increments of 1 ms as a hexadecimal. The setting range is 0000 (default is 2000 ms) or 0001 to FFDC (1 to 65500 ms). If the monitoring time lapses and there are still registered Slaves not joined in the network, a verification error (Slave missing) will occur. Reserved for system use. CS1W-SRM21 Master Unit for CS-series PLCs Word Bit +4 00 00 to 07 08 +5 Name Registration Completed Flag Reserved for system use. Verification Error Flag: Slave Missing Section 4-2 Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted. This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). 09 Verification Error Flag: Unregistered Slave in Network 10 Communications Stopped Flag 11 to 14 Reserved for system use. 15 Error Flag This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. 00 to 07 Communications Stopped Node Number When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted. 08 to 14 Reserved for system use. Communications Stopped Slave type 15 This flag is turned ON when an unregistered Slave has joined the network. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). This flag is turned ON when the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5). When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted. 101 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs Word Bit +6 00 01 02 +7 to 13 to OUT13 14 15 OUT14 OUT15 00 01 02 +8 Input Slave VerificaIN0 tion Error: Slave Miss- IN1 ing IN2 to 13 to IN13 14 15 IN14 IN15 00 to 13 Output Slave Verifica- OUT0 tion Error: UnregisOUT1 tered Slave in OUT2 Network to OUT13 14 OUT14 15 OUT15 01 02 +9 Name Output Slave Verifica- OUT0 tion Error: Slave Miss- OUT1 ing OUT2 00 01 02 Input Slave Verification Error: Unregistered Slave in Network IN0 IN1 IN2 to 13 to IN13 14 15 IN14 IN15 Slave Registration Function Procedure Function When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. The bits in the Special I/O Unit Area correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, the bits other than those set for the node number may also be turned ON. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave may be turned ON at the same time. When the Slave registration function is used, the Output/Input Slave registration table and registered Slave participation monitoring time must be set in the Special I/O Unit DM Area, but the power must be turned OFF and ON again or the Unit restarted to enable the settings. The following example shows the procedure for using the Slave registration function. (Information on other Slave registration function settings and connections are omitted here.) 102 Section 4-2 CS1W-SRM21 Master Unit for CS-series PLCs 1,2,3... 1. Turn OFF pin 4 of the DIP switch on the Master Unit to disable the Slave registration function. 2. Turn ON the power to the CPU Unit to which the Master Unit is mounted. 3. Use a Programming Device for the CPU Unit to set the following information in the Special I/O Unit DM Area words used by the Master Unit. • Output Slave registration table • Input Slave registration table • Registration Slave participation monitoring time 4. Turn OFF the power to the CPU Unit to which the Master Unit is mounted. 5. Turn ON pin 4 of the DIP switch on the Master Unit to enable the Slave registration function 6. Turn ON the power to the CPU Unit to which the Master Unit is mounted or restart the Master Unit. The settings in the Special I/O Unit DM Area can be set while pin 4 of the DIP switch on the Master Unit is set to ON, but a verification error may occur due to the incorrectly set Slave registration table. 4-2-5 Allocations for Master Unit in PLC The following table shows the words in the CPU Unit that are related to the Master Unit. Data area Auxiliary Area (A) PLC Setup Bit(s) A33000 to A33515 Name Special I/O Unit Restarting Flags Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. A40113 Dual Number Use Error Flag (Fatal Error) A40206 Special I/O Unit Error Flag This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PLC and the Special I/O Unit. The unit number of the Unit is written to word A418. A41100 to A41615 Special I/O Unit Number Duplication Flags A41800 to A42315 Special I/O Unit Error Flags These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PLC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. A50200 to A50715 Special I/O Unit Restart Bits 22600 to 23115 Special I/O Unit Refresh Disable Bits Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks). 103 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs 4-3 4-3-1 CJ1W-SRM21 Master Unit for CJ-series PLCs Specifications and Part Names Specifications General Specifications General specifications conform to those of the CJ-series PLCs. Performance Specifications Item 104 Specifications Model Unit classification CJ1W-SRM21 Special I/O Unit Internal current consumption Allowable current from the Slave communications power supply connection terminals Weight 5 V DC, 150 mA max. 4 A (14 to 26.4 V DC) 66 g max. (including provided connector) Max. number of Masters 40 Units Master Unit mounting location Max. number of I/O points per Master Number of points per node number Number of usable node numbers per Master Can be connected in the CJ-series CPU Rack or Expansion I/O Rack. 256 points (128 inputs/128 128 points (64 inputs/64 outoutputs) puts) 8-point mode IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected) IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected) Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Dimensions The following diagram shows the dimensions of the CJ1W-SRM21-V1 Master Unit. All dimensions are in mm. 80 (When provided connector is connected.) 65 2.7 20 SRM21 RUN ERH ERC SD RD 901 456 23 MACH No. 1 x10 78 901 456 23 1 2 3 4 78 90 x100 REGS ESTP DR NODE ON BS+ BDH BDL BS− BS+ 2.7 BS− Refer to the CJ-series Operation Manual for details on installing the CJ1WSRM21 when it is connected in a CJ-series CPU Rack or Expansion Rack. 105 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Part Names and Functions SRM21 RUN ERH ERC SD RD 456 901 23 MACH No. 1 x10 78 456 901 23 78 1 2 3 4 x100 REGS ESTP DR NODE ON Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves. Rotary Switches Used to set the Master Unit’s Special I/O Unit number at the CPU Unit as a 2-digit decimal number. The top switch is used to set the ten’s digit and the bottom switch is used to set the one’s digit. DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pin 3: Communications stop mode Pin 4: Slave registration function BS+ BDH BDL Communications Connector Used to connect the Slave’s communications power supply and communications cables. When the communications power supply is not supplied to the Slaves from communications cable, connect the communications cable BD H and BD L signal lines only. BS− BS+ BS− Indicators The following table shows the meaning of the indicators. Indicator 106 Status Meaning RUN (green) ON OFF The Unit is operating normally. Indicates one of the following conditions (the ERH and ERC indicators light when errors other than the following errors occur): Power is not turned ON, watchdog timer error, etc. ERH (red) ON Indicates one of the following conditions: Errors occurring at the CPU Unit, such as Special I/O Unit number setting error. ERC (red) OFF ON OFF The Unit is exchanging data with the CPU Unit normally. Indicates one of the following conditions: Master Unit internal error, communications error, or verification error The Slaves are communicating normally. SD (yellow) ON Data is being transmitted. RD (yellow) OFF ON Data is not being transmitted. Data is being received. OFF Data is not being received. Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs 4-3-2 Switch Settings Rotary Switches The rotary switches are used to set the Master Unit’s Special I/O Unit number as a decimal number. 901 456 23 MACH No. 1 x10 78 901 456 23 x100 78 The range of usable node number settings (set using pin 1 of the DIP switch) are listed in the following table. DIP switch pin 1 (NODE) Usable node number setting Unit number setting range OFF IN0 to IN7 and OUT0 to OUT7 (When using the words for one Special I/O Unit (10 words)) 0 to 95 ON IN0 to IN15 and OUT0 to OUT15 (When using the words for two Special I/O Units (20 words)) 0 to 94 Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PLC. Set the unit number with a small standard screwdriver; be careful not to damage the switch. !Caution Always turn the PLC OFF before changing the unit number setting. • The Master Unit is shipped with the unit number set to 00. • The unit number setting determines which words in the PLC’s Special I/O Unit Area and DM Area are allocated to the Master Unit. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs for details. • When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PLC’s Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Master’s unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PLC. • If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PLC and it will not be possible to start up the CompoBus/S System. The DIP switch is used to set the range of usable node numbers of Slaves, the communications mode, communications stop mode, and Slave registration function. 1 2 3 4 DIP Switch Slave registration function Communications stop mode Communications mode Usable node numbers ON Note 1. Always turn the PLC OFF before changing the settings. 2. DIP switch pins 1 to 4 are all set to OFF at the factory. 107 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Set pin 1 (NODE) of the DIP switch as shown in the following table. Pin 1 setting Note Usable node number setting Maximum I/O points Words allocated in the Special I/O Unit Area OFF IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected) 128 points (64 inputs, 64 outputs) 10 words (words for one unit) Input/output data: 4 input words and 4 output words Status information: 2 words ON IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected) 256 points (128 inputs, 128 outputs) 20 words (words for two units) Input/output data: 8 input words and 8 output words Status information: 4 words 1. The usable node number setting determines the total number of words allocated, and combined with the DIP switch pin 2 setting, determines the Slaves’ communication cycle. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs for details. 2. When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PLC’s Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Master’s unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PLC. Set pin 2 (DR) of the DIP switch as shown in the following table. Pin 2 setting Communications mode setting Communications distance Communications baud rate Communications cycle time OFF High-speed Communications Mode 100 m max. 750 kbps ON Long-distance Communications Mode 500 m max. 93.75 kbps 0.5 ms (pin 1 OFF) or 0.8 ms (pin 1 ON) 4.0 ms (pin 1 OFF) or 6.0 ms (pin 1 ON) Note 1. The communications mode of the Master Unit must match that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information on the Master Unit indicator statuses, refer to 6-3 Checking Operations of CS-series and CJ-series Master Units. 2. The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table. Set pin 3 of the DIP switch as shown in the following table. Pin 3 setting OFF ON Communications stop mode setting Communications mode Continues remote I/O communications when a communications error occurs. Communications stop mode Stops remote I/O communications when a communications error occurs. If communications stop mode is set, communications automatically stop when a remote I/O communications error occurs, thereby preventing system malfunctions. 108 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Note If the communications stop mode causes remote I/O communications to stop, communications will not restart when the cause of the error is removed. Turn ON the power again or restart the Unit to resume communications. Refer to 43-5 Slave Registration Function and Communications Stop Mode. Set pin 4 (REGS) of the DIP switch as shown in the following table. Pin 4 setting OFF ON Slave registration function setting Slave registration function setting disabled Slave registration function setting enabled The Slave registration function monitors Slaves that are joined in the network, and those unregistered Slaves that are illegally joined to the network, based on Slave information registered in the Slave registration tables (Special I/O Unit DM Area). Refer to 4-3-5 Slave Registration Function and Communications Stop Mode. Note Set the Slave registration tables in the Special I/O Unit DM Area when using the Slave registration function. Refer to 4-3-5 Slave Registration Function and Communications Stop Mode. 4-3-3 Wiring and Installing Communications Cables Communications Connector Wiring Applicable Connectors Use either of the following connectors when connecting CompoBus/S communications cable to a CJ-series Master Unit Manufacturer/Model Phoenix Contact FK-MCP1.5/6-STF-3.81 Phoenix Contact MC1.5/6-STF-3.81 Appearance Remarks Screwless terminals (provided with the CJ-series Master Unit) Screw terminals 109 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Communications Connector Pin Arrangement Screwless Terminals FK-MCP1.5/6-STF-3.81 Screw Terminals MC1.5/6-STF-3.81 BS+ BS+ BDH BDL BDH CompoBus/S communications cable BDL BS− BS− BS+ BS+ BS− BS− 24-VDC communications power supply CompoBus/S communications cable 24-VDC communications power supply The BS+ and BS– terminals are internally connected. The BS+ and BS– terminals are used to supply communications power supply to the Slaves (they are not used for the Master Unit). When supplying communications power at the Slave, such as by using 2-conductor VCTF cable, connect the BD H and BD L terminals. Note The signal wires for Special Flat Cable are shown in the following diagram. Special Flat Cable can be easily connected to CJ-series Master Units because the upper four pins of the communications connector have the same pin arrangement (Special Flat Cable signal wires are connected in order, with the communications power supply connected to the lower two pins.) Communications power supply + (BS+) Brown Communications data high (BD H) Black Communications data low (BD L) White Communications power supply – (BS–) Blue Communications Cable Crimp Terminals The following table shows the recommended crimp terminals for the signal wires connected to the communications connector. Use either of the following cable crimp terminals. Model Manufacturer AI-series AI0.75-8GY (product code 3200519) Phoenix Contact H0.75/14 (product code 046290) Weidmuller Co., Ltd. Insert the cable into the crimp terminal and crimp the end section. Sleeve Crimp terminal Cable 110 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Use the following crimping tools. Model UD6 (product code 1204436) or ZA3 Series Manufacturer Phoenix Contact PZ1.5 Crimper (product code 900599) Weidmuller Preparing and Connecting Communications Cables Use the following procedure to connect the communications data/communications power supply to the connector. Note 1. Always turn OFF the Master’s power supply and communications power supply before connecting or disconnecting the communications data/communications power supply 2. Use a dedicated communications connector. Screwless Connector Install the screwless communications connector in the Master Unit and then prepare as follows: 1,2,3... 1. Remove sufficient (approx. 10 mm) insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly. Approx. 10 mm Note If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube. Apply vinyl tape or heatshrinking tube 2. After installing the crimp terminal to the stripped end of the signal wires, apply vinyl tape or heat-shrinking tube. The signal wires of the CJ-series Master Unit’s communications connector can be connected without using crimp terminals. Note Always use the specified crimping tool to install crimp terminals. When a crimping tool is not used, the terminal cannot be correctly crimped and may cause the cables to be disconnected. 3. Check the direction of the connector and insert each of the signal wires securely into the back of the connector holes. (The signal wires are fixed, so a tool is not required to secure them.) If crimp terminals are not installed on the signal wires, use a small flat- 111 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs blade screwdriver to push down the orange tab on the connector and push in the signal wire. CompoBus/S communications power supply (supplying Slaves) + (BS+) – (BS–) BS+ BDH BDL High (BD H) BS− BS+ Low (BD L) CompoBus/S communications data BS− + (BS+) – (BS–) Communications cable Communications power supply (connected to power supply.) Note To disconnect the signal wires from a screwless connector, push down on the orange tab and at the same time pull out the signal wire. (The signal wires can be easily removed while leaving the communications connector installed in the Master Unit.) BS+ BDH BDL BS− 2 BS+ BS− Small flat-blade screwdriver 1 Check that the communications connector is securely fixed to the Master Unit. Tighten the communications connector to the specified tightening torque (0.25 to 0.3 N⋅m). Connector with Screws When using connectors with screws, remove the communications connector from the Master Unit and assemble the connector and cable according to the following procedure, as required. (If the Master Unit has sufficient space around it, the procedure can be followed while leaving the communications connector installed in the Master Unit.) 1,2,3... 1. Remove sufficient (approx. 10 mm) insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly. Approx. 10 mm Note If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube. 112 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Apply vinyl tape or heatshrinking tube 2. After installing the crimp terminal to the stripped end of the signal wires, apply vinyl tape or heat-shrinking tube. Note Always use the specified crimping tool to install crimp terminals. When a crimping tool is not used, the terminal cannot be correctly crimped and may cause the cables to be disconnected. 3. Check the direction of the connector and insert each of the signal wires securely into the back of the connector holes. CompoBus/S communications power supply (supplying Slaves) + (BS+) – (BS–) High (BD H) Low (BD L) + (BS+) – (BS–) CompoBus/S communications data Communications cable Communications power supply (connected to Power Supply Unit.) Note Before inserting the signal wires, check that the connector’s lock screws are sufficiently loose. If the screws are not loose when the signal wires are inserted, the signal wires will enter the gap at the back of the connector rather than the side to be tightened and may not be secured. 4. Tighten the signal wires securely using the connector’s signal wire lock screws. A standard screwdriver that is only slim at the end cannot be inserted into the back of the screw hole, so use a small flat-blade screwdriver that is of uniform thickness. The tightening torque is 0.22 to 0.25 N⋅m. Small flat-blade screwdriver of uniform thickness Note Use a precision flat-blade screwdriver and M2 size terminal screws for the communications connector. 113 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs 5. Connect the communications cable connector to the Master Unit, as shown in the following diagram. BS+ BDH BDL BS− BS+ BS− 6. Tighten the connector screws and secure the connector to the Master Unit. The tightening torque is 0.25 to 0.3 N⋅m. 4-3-4 I/O Allocations CJ-series Master Units are allocated words for Slave I/O data and status flags in the Special I/O Unit Area of the Master. Words in the Special I/O Unit DM Area is allocated for the Slave registration function and communications stop mode. Allocations and Master Unit Settings The areas used by the Master Unit depend on the Master Unit settings, as shown in the following table. Setting at Master Unit Usable node number settings (DIP switch pin 1) Special I/O Unit number setting (rotary switch) Slave Allocations 114 Status Affect on allocation OFF Uses 10 words (words for one unit) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. (100 words are allocated in the Special I/O Unit DM Area) ON Uses 20 words (words for two units) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. (100 words are allocated in the Special I/O Unit DM Area) First word of the area used in the Special I/O Unit Area is CIO 2000 + (n ×10) words n First word of the area used in the Special I/O Unit DM Area is D20000 + (n×100) words Slaves are allocated in the Special I/O Unit Area as shown in the following diagram. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same number can be allocated. Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs I/O Allocations when Pin 1 Is OFF When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (64 inputs/64 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagram. Special I/O Unit Area in Master PLC First word CIO 2000 Unit number 0 CIO 2010 Unit number 1 Unit number 2 Unit number 3 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 Unit number 4 Unit number 5 Unit number 6 Unit number 7 CIO 2940 Unit number 92 Unit number 93 Unit number 94 CIO 2950 Unit number 95 CIO 2920 CIO 2930 Slave allocations in Special I/O Unit Area Bits First word First word +1 First word +2 First word +3 First word +4 First word +5 First word +6 First word +7 First word +8 First word +9 15 14 13 12 11 10 9 8 Output Slave 1 Bit 7 0 Output Slave 3 Bit 7 0 Output Slave 5 Bit 7 0 Output Slave 7 Bit 7 0 Input Slave 1 Bit 7 0 Input Slave 3 Bit 7 0 Input Slave 5 Bit 7 0 Input Slave 7 Bit 7 0 Output Slave Error Flags 0 Bit 7 Input Slave Error Flags 0 Bit 7 7 Bit 7 Bit 7 Bit 7 Bit 7 6 5 4 3 2 1 Output Slave 0 0 0 Output Slave 2 0 Output Slave 4 Outputs 0 Output Slave 6 0 Input Slave 0 Bit 7 0 Input Slave 2 Bit 7 Bit 7 Bit 7 0 Input Input Slave 4 0 Input Slave 6 0 Active output Slave Flags Bit 7 0 Active Input Slave Flags 0 Bit 7 Status 115 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (up to 128 inputs/128 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagram. Special I/O Unit Area in Master PLC First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140 Slave allocations in Special I/O Unit Area Unit #0 Unit #1 15 14 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #13 Unit #14 CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940 Unit #94 Can not use Unit #95 11 10 9 8 7 6 5 4 3 2 1 Output Slave 1 Output Slave 0 First word + 1 Output Slave 3 Output Slave 2 First word + 2 Output Slave 5 Output Slave 4 First word + 3 Output Slave 7 Output Slave 6 First word + 4 Output Slave 9 Output Slave 8 First word + 5 Output Slave 11 Output Slave 10 First word + 6 Output Slave 13 Output Slave 12 First word + 7 Output Slave 15 Output Slave 14 First word + 8 Input Slave 1 Input Slave 0 First word + 9 Input Slave 3 Input Slave 2 First word + 10 Input Slave 5 Input Slave 4 First word + 11 Input Slave 7 Input Slave 6 First word + 12 Input Slave 9 Input Slave 8 First word + 13 Input Slave 11 Input Slave 10 First word + 14 Input Slave 13 Input Slave 12 First word + 15 First word + 16 Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags First word + 17 Input Slave Error Flags First word + 18 Output Slave Error Flags Active Output Slave Flags First word + 19 Input Slave Error Flags Unit #11 Unit #12 13 12 First word #7 #0 #7 #0 #15 #8 #15 #8 #7 0 Bits Outputs Inputs #0 Active Input Slave Flags #7 #0 #15 Status #8 Active Input Slave Flags #15 #8 Slave I/O and Corresponding Areas Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input. Bits First word + 2 15 14 13 12 11 10 9 Output Slave 5 Bits 7 8 7 6 5 4 3 2 1 Output Slave 4 0 Bits 7 0 0 Set to Node No. 5 8-point Output Slave 8 outputs Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: • When an odd node number has been set: Uses node number setting – 1 and node number setting • When an even node number has been set: Uses node number setting and node number setting + 1. 116 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4. Bits First word + 2 15 14 13 12 11 10 9 8 7 6 5 Output Slave 5 Bit 7 4 3 2 1 0 Output Slave 4 0 Bit 7 0 Set to node No. 5 16-point Output Slave 16 outputs Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used. Bits First word + 15 14 13 12 11 10 9 1 Output Slave 3 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15) 8 7 6 4 3 2 1 Output Slave 2 0 0 0 Bit 7 Input Slave 3 Input Slave 2 0 Bit 7 Bit 7 16-input/output Slave 5 0 Set to node number 2 8 outputs 8 inputs Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) • When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. • When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7. Bits 15 First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15) 14 13 12 11 10 9 Input Slave 7 Reserved Bit 3 8 7 6 5 4 3 2 Input Slave 6 0 Bit 7 1 0 0 Set to node number 7. 4-point input Slave 4 inputs Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) • When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. 117 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs • When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used. Bits First word + 15 14 13 12 11 10 9 1 Output Slave 3 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15) Bit 7 Input Slave 3 8-point I/O Slave 4 outputs 4 inputs 8 7 6 5 0 4 3 2 1 0 Slave 2 Reserved Output Bit 3 0 0 Reserved Input Slave 2 Bit 3 0 Set to node number 2. Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: • When an odd node number has been set: Uses (node number setting – 1) to (node number setting + 2) • When an even node number has been set: Uses (node number setting) to (node number setting + 3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave. Bits First word + First word + 15 14 13 12 11 10 9 0 Output Slave 1 Bit 7 Output Slave 3 1 Bit 7 8 7 0 Bit 7 0 Bit 7 6 5 4 3 2 1 Output Slave 0 0 0 Output Slave 2 0 Set to node number 1 32-output Slave 32 outputs Slave with Mixed I/O (16 Outputs and 16 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: • When an odd node number has been set: Uses (node number setting – 1) and (node number setting) • When an even node number has been set: Uses (node number setting) and (node number setting + 1). • Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves. 118 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Bits First word + 15 14 13 12 11 10 9 1 Output Slave 3 Bit 7 First word + 5 Input Slave 3 (IN0 to IN7 and OUT0 to OUT7) Bit 7 First word + 9 Set to node (IN0 to IN15 and OUT0 to OUT 15) number 3 8 0 7 Bit 7 0 Bit 7 6 5 4 3 2 1 output Slave 2 0 0 Input Slave 2 0 32 I/O Slave 16 outputs 16 inputs Using an Analog Terminal An Analog Terminal uses 16, 32, 48, or 64 points. I/O allocations are shown in the following table. Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Node numbers used Node number setting – 1 to node number setting + 6 Node number setting to node number setting + 7 Odd number Node number setting – 1 to node number setting + 4 Even number Node number setting to node number setting + 5 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs Odd number Node number setting – 1 to node number setting + 2 Even number 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Node number setting to node number setting + 3 Node number setting – 1 to node number setting Node number setting to node number setting + 1 Even number Do not use words for the node number outside the words allocated in the Master Unit. If words outside the specified output or input areas are used, the Unit cannot participate in communications and the COMM indicator will not turn ON. Status Flag Functions The functions of the flags in the status area are described below. • Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasn’t participated in communications even once. 1 (ON): Communications participation The flag won’t change even if the node is withdrawn from the system. • Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasn’t participated in communications even once. 119 CJ1W-SRM21 Master Unit for CJ-series PLCs Section 4-3 1 (ON): Communications participation The flag won’t change even if the node is withdrawn from the system. • Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) • Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note 1. When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slave’s Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data. 2. When CJ-series Master Units are set to communications stop mode, communications will stop when the Output Slave Error Flag or Input Slave Error Flag will turn ON. (Refer to 4-3-5 Slave Registration Function and Communications Stop Mode.) 4-3-5 Slave Registration Function and Communications Stop Mode The CJ-series Master Units now support a Slave registration function and communications stop mode. This new capability enables the CompoBus/S System to deliver increased reliability. Slave Registration Function The words allocated in the DM Area to the Master Unit as a Special I/O Unit contains a Slave registration table. By registering the Slaves that are normally participating in communications, the Slaves that are not joined to the network or are slow to join, or unregistered Slaves that are illegally joined can be monitored. This function prevents system malfunctions due to incorrect wiring on site. The Slave registration function is enabled by turning ON pin 4 of the DIP switch on the Master Unit. Communications Stop Mode By setting communications stop mode, remote I/O communications will stop when a communications error occurs, and information on the Slave with the communications error is stored in the Special I/O Unit DM Area. This function prevents the System from running on incorrect I/O data without having to disconnect a Slave with a communications error, and enables quick troubleshooting of the communications error. When remote I/O communications are stopped in communications stop mode, they will not resume when the cause of the error is removed. To restart remote I/O communications, turn ON the power again, or restart the Unit. When the Unit is set to standard communications mode, even if a communications error occurs, the remote I/O communications will continue with the Slave with the error disconnected. Also, the Slave with the communications error is not 120 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs recorded in the Special I/O Unit DM Area, so a standard status area check using the program is required. If a verification error occurs while using the Slave registration function, as it is not a communications error, remote I/O communications will continue even if communications stop mode is enabled. Communications stop mode is set using pin 3 of the DIP switch on the Master Unit. (pin 3 ON: communications stop mode, pin 3 OFF: normal communications mode) Words Allocated for Slave Registration and Communications Stop Mode The words used for the Slave registration function and communications stop mode are allocated in the Special I/O Unit DM Area according to the Master Unit’s Special I/O Unit number, as shown below. First word = D20000 + (unit number ×100) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 First word Output Slave Registration Table (Used only when Slave registration function is enabled.) First word + 1 Input Slave Registration Table (Used only when Slave registration function is enabled.) First word + 2 Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) 0 Bit Reserved for system use (Cannot be used.) First word + 3 First word + 5 Status Flags (Used when Slave registration or communications stop mode are enabled.) Communications Stopped Node Number and Slave Type (Used only when communications stop mode is enabled.) First word + 6 Output Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) First word + 7 Input Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) First word + 8 Output Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) First word + 9 Input Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) First word + 4 CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.) Master Unit-to-CPU Unit First word + 10 to Not used. (Can be used as work bits/words.) First word + 99 The contents from the first word to the first word +9 cannot be used for any other purpose. They can be used, however, if the Slave registration function and communications stop mode are not enabled. 121 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs The functions of each area are given in the following table. Word Bit +0 00 01 02 +1 OUT0 OUT1 OUT2 to 13 to OUT13 14 15 OUT14 OUT15 00 01 02 to 13 14 15 +2 00 to 15 +3 00 to 15 122 Name Output Slave Registration Table Input Slave Registration table IN0 IN1 Function Registers a list of the Output Slaves that are normally operating in the network. This list is used for checking the Slaves with the Slave registration function. Bits 00 to 15 correspond to Slave node numbers 0 to 15. The Output Slave is registered by turning ON its corresponding bit. The bits in the Special I/O Unit Area must be registered to correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, turn ON the bits for the other node numbers too. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave must be set. Registers a list of the Input Slaves that are normally operating in the network. This list is IN2 used to check the Slaves with the Slave registration function. to Bits 00 to 15 correspond to IN13 Slave node numbers 0 to 15. IN14 The Input Slave is registered by turning ON its corresponding IN15 bit. Registered Slave Par- The waiting time between when the Master Unit is started until the Slaves ticipation Monitoring start to be checked using the Slave registration function. The time is set in Time increments of 1 ms as a hexadecimal. The setting range is 0000 (default is 2000 ms) or 0001 to FFDC (1 to 65500 ms). If the monitoring time lapses and there are still registered Slaves not joined in the network, a verification error (Slave missing) will occur. Reserved for system use. CJ1W-SRM21 Master Unit for CJ-series PLCs Word Bit +4 00 00 to 07 08 +5 Name Registration Completed Flag Reserved for system use. Verification Error Flag: Slave Missing Section 4-3 Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted. This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). 09 Verification Error Flag: Unregistered Slave in Network 10 Communications Stopped Flag 11 to 14 Reserved for system use. 15 Error Flag This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. 00 to 07 Communications Stopped Node Number When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted. 08 to 14 Reserved for system use. Communications Stopped Slave type 15 This flag is turned ON when an unregistered Slave has joined the network. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). This flag is turned ON when the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5). When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted. 123 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs Word Bit +6 00 01 02 +7 to 13 to OUT13 14 15 OUT14 OUT15 00 01 02 +8 Input Slave VerificaIN0 tion Error: Slave Miss- IN1 ing IN2 to 13 to IN13 14 15 IN14 IN15 00 to 13 Output Slave Verifica- OUT0 tion Error: UnregisOUT1 tered Slave in OUT2 Network to OUT13 14 OUT14 15 OUT15 01 02 +9 Name Output Slave Verifica- OUT0 tion Error: Slave Miss- OUT1 ing OUT2 00 01 02 Input Slave Verification Error: Unregistered Slave in Network IN0 IN1 IN2 to 13 to IN13 14 15 IN14 IN15 Slave Registration Function Procedure Function When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. The bits in the Special I/O Unit Area correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, the bits other than those set for the node number may also be turned ON. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave may be turned ON at the same time. When the Slave registration function is used, the Output/Input Slave registration table and registered Slave participation monitoring time must be set in the Special I/O Unit DM Area, but the power must be turned OFF and ON again or the Unit restarted to enable the settings. The following example shows the procedure for using the Slave registration function. (Information on other Slave registration function settings and connections are omitted here.) 124 Section 4-3 CJ1W-SRM21 Master Unit for CJ-series PLCs 1,2,3... 1. Turn OFF pin 4 of the DIP switch on the Master Unit to disable the Slave registration function. 2. Turn ON the power to the CPU Unit to which the Master Unit is mounted. 3. Use a Programming Device for the CPU Unit to set the following information in the Special I/O Unit DM Area words used by the Master Unit. • Output Slave registration table • Input Slave registration table • Registration Slave participation monitoring time 4. Turn OFF the power to the CPU Unit to which the Master Unit is mounted. 5. Turn ON pin 4 of the DIP switch on the Master Unit to enable the Slave registration function 6. Turn ON the power to the CPU Unit to which the Master Unit is mounted or restart the Master Unit. The settings in the Special I/O Unit DM Area can be set while pin 4 of the DIP switch on the Master Unit is set to ON, but a verification error may occur due to the incorrectly set Slave registration table. 4-3-6 Allocations for Master Unit in PLC The following table shows the words in the CPU Unit that are related to the Master Unit. Data area Auxiliary Area (A) PLC Setup Bit(s) A33000 to A33015 Name Special I/O Unit Restarting Flags Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. A40113 Dual Number Use Error Flag (Fatal Error) A40206 Special I/O Unit Error Flag This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PLC and the Special I/O Unit. The unit number of the Unit is written to word A418. A41100 to A41115 Special I/O Unit Number Duplication Flags A41800 to A41815 Special I/O Unit Error Flags These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PLC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. A50200 to A50215 Special I/O Unit Restart Bits 22600 to 22615 Special I/O Unit Refresh Disable Bits Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks). 125 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs 4-4 4-4-1 CQM1-SRM21-V1 Master Unit for CQM1 PLCs Specifications and Part Names Specifications General Specifications General specifications conform to those of the SYSMAC CQM1 and CQM1H PLCs. Performance Specifications Item Specifications Model Unit classification CQM1-SRM21-V1 Special I/O Unit Internal current consumption Weight 5 V DC, 180 mA max. Max. number of Masters CQM1 PLC: 1 Master Unit CQM1H PLC: Up to the maximum number of I/O points that can be connected to the CPU Unit. No restrictions. Master Unit mounting location 200 g max. Max. number of I/O points per Master CQM1-CPU11/21: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) CQM1-CPU41/42/43/44-V1 or CQM1H: 32 points (16 inputs/16 outputs), or 64 points (32 inputs/32 outputs), or 128 points (64 inputs/64 outputs) (Switch using DIP switch setting) Uses the I/O Area in the CPU Unit. Number of points per 8 or 4 points node number Number of usable node numbers per Master 126 8 points per node number: IN0 to IN1 and OUT0 to OUT1, or IN0 to IN3 and OUT0 to OUT 3, or IN0 to IN7 and OUT0 to OUT7 4 points per node number: IN0 to IN3 and OUT0 to OUT 3, or IN0 to IN7 and OUT0 to OUT7, or IN0 to IN15 and OUT0 to OUT15 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs Alarm Output Specifications Item Maximum switching capacity 2 A (24 V DC) Specification Minimum switching capacity Relay type 10 mA (5 V DC) G6D-1A Minimum ON time Circuit configuration 100 ms (Outputs are ON at least 100 ms.) CQM1-SRM21-V1 Internal circuitry 2 A, 24 V DC max. !Caution For conformance to the EC Directives (Low-voltage Directives), provide reinforced insulation or double insulation for the power source that is used for the alarm output. Dimensions The following diagram shows the dimensions of the CQM1-SRM21-V1 Master Unit. All dimensions are in mm. 110 SGM21-V1 32 107 (When the cover is removed) Note Refer to the CQM1 Operation Manual (W226) for details on the dimensions when the Master Unit is installed. 127 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs Master Unit Components The following diagram shows the main components of the CQM1-SRM21-V1 Master Unit. The functions of these components are described below. SRM21-V1 Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves. DIP Switch These pins have the following functions: Pins 1 and 2: PLC word allocation setting Pin 3: Number of points/unit number setting Pin 4: Communications mode Pins 5 to 6: Reserved (Always OFF.) Alarm Output Terminals These terminals are shorted when an error occurs. Connect to a warning device. Terminal block screws These screws attach the terminal block. The terminal block can be removed when these screws are loosened. Communications Terminals Connect the Slaves' transmission cable to these terminals. Indicators The following table shows the meaning of the indicators. Indicator RUN (green) Status ON OFF SD (yellow) ON RD (yellow) OFF ON Data is not being transmitted. Data is being received. ERC (red) OFF ON Data is not being received. A Slave has been withdrawn from communications. (Communications error) The Slaves are communicating normally. OFF ERS (red) 128 Meaning The Unit is operating normally. Indicates one of the following conditions: The power is OFF, there is an I/O UNIT OVER error, or there is an I/O Bus error. Data is being transmitted. ON The data areas between the Slaves overlaps when the number of points/unit number setting is set to 4-point mode. Flashing A node number is out-of-range, as follows: (The Unit doesn’t check for node numbers 8 or higher.) The PLC is allocated 2 words and the number of points/unit number is set to 8-point mode, but the node number is 2 to 7. The PLC is allocated 4 words and the number of points/unit number is set to 8-point mode, but the node number is 4 to 7. The PLC is allocated 2 words and the number of points/unit number is set to 4-point mode, but the node number is 4 to 7. OFF The data area and address settings are correct. Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs Indicator IN/OUT (red) 8421 (red) 4-4-2 Status ON Meaning An error has occurred with an Output Slave. OFF An error has occurred with an Input Slave or all Slaves are operating normally. These indicators represent the four-digit binary slave number of the Slave in which the error occurred. ON/OFF Switch Settings DIP Switch The DIP switch is used to make the PLC word allocation setting and the number of points/unit number setting. Reserved (Always OFF.) Communications mode Number of points/unit number setting PLC word allocation setting Set the PLC word allocations with pins 1 and 2, as shown in the following table. This is the total number of words allocated to Slaves in the PLC. Pin 1 Pin 2 Max. number of Slaves setting OFF ON OFF OFF 2 words (1 input word, 1 output word) 4 words (2 input words, 2 output words) OFF ON 8 words (4 input words, 4 output words) ON ON • The Master Unit is shipped with pins 1 and 2 set to OFF (2 words). • Word addresses are allocated separately for inputs and outputs. The words are allocated in order from the left of the PLC to the right, just like regular I/O Units. Note Always turn OFF the PLC’s Power Supply before changing the setting. !Caution Always set pin numbers 5 to 6 of the DIP switch to OFF. Set the number of points/unit number with pin 3, as shown in the following table. Pin 3 OFF ON Number of I/O points/Unit number 8 points (8-point mode) 4 points (4-point mode) 129 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs The following table shows all of the possible combinations of DIP switch settings. Setting PLC word allocation 2 words (1 IN/1 OUT) 4 words (2 IN/2 OUT) Max. number of Points/n Usable node Communications cycle I/O points ode numbers time number HighLong-disspeed tance Communi- Communications cations Mode Mode 16 input points, 8 points IN: 0 and 1 0.5 ms 4.0 ms 16 output points OUT: 0 and 1 32 input points, 8 points IN: 0 to 3 0.5 ms 4.0 ms 32 output points OUT: 0 to 3 8 words (4 IN/4 OUT) 64 input points, 8 points 64 output points IN: 0 to 7 OUT: 0 to 7 0.5 ms 4.0 ms ON 2 words (1 IN/1 OUT) 16 input points, 4 points 16 output points IN: 0 to 3 OUT: 0 to 3 0.5 ms 4.0 ms OFF ON 4 words (2 IN/2 OUT) 32 input points, 4 points 32 output points IN: 0 to 7 OUT: 0 to 7 0.5 ms 4.0 ms ON ON ON ON 8 words (4 IN/4 OUT) 64 input points, 4 points 64 output points IN: 0 to 15 OUT: 0 to 15 0.8 ms 6.0 ms Pin 1 Pin 2 Pin 3 OFF OFF OFF ON OFF OFF OFF ON OFF ON ON OFF OFF OFF ON OFF ON Use of Analog Terminals Possible (Only for Master Unit models withV1. Not possible for models without V1.) Not possible Note When the CQM1 Master Unit is used in 4-point mode, Slaves with 16 points or more cannot be used. If Slaves with 16 points or more are used, a data area overlap error (ERS indicator lit) will occur. Set the communications mode with DIP switch pin 4 (DR), as shown in the following table. Pin 4 OFF ON Note Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance 100 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms 500 m max. 93.75 kbps 4.0 or 6.0 ms 1. Make sure that the communications mode of the Master Unit is the same as that of all the Slaves. If the CompoBus/S System contains a Slave with a different communications mode, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected, and the COMM indicator on the Master Unit will light normally. For information relating to the states of the Master Unit indicator, refer to 6-5-1 Indicators. 2. When using a previous Master Unit model (without V1), pin 4 must be set to OFF. Otherwise, normal communications may not be possible. 3. Pin 4 is factory-set to OFF (High-speed Communications Mode). 4. The settings for the communications distance, baud rate, and communications cycle time vary according to the setting of pin 4, as shown in the above table. 4-4-3 I/O Allocations in CQM1 PLCs In CQM1 PLCs, the Master Unit is treated just like an I/O Unit that has both inputs and outputs, so the Slave’s I/O data is stored in the words allocated to those inputs and outputs. 130 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs The group of words allocated to the Master is determined by the mounting position of the Master Unit, and the specific bits used by each Slave are determined by the node number set on the Slave. • Master Units for CQM1 PLCs don’t have the status area information that is provided with the Master Units for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PLCs. • The following equation shows the maximum time required for inputs from the Input Slaves and outputs to the Output Slaves to become effective after the CompoBus/S System is turned ON. In High-speed Communications Mode: (PLC cycle time) + 118 ms In Long-distance Communications Mode: (PLC cycle time) + 720 ms. This delay must be taken into account when writing ladder programs for the PLC. It is recommended to write a routine in the ladder program that checks whether the alarm output terminal is OFF before processing I/O with the Slaves. Master Unit Settings The following settings affect I/O allocations to Slaves of the Master Units used with CQM1 PLCs. PLC Word Allocation In order for the Master Unit to allocate words to Slaves, the total number of words allocated to the Master Unit must be set in the PLC. The following three settings can be made: 2 words (1 input word, 1 output word) 4 words (2 input words, 2 output words) 8 words (4 input words, 4 output words) Number of Points/Node Number This setting determines the amount of memory (number of bits) allocated to each node number. The following two settings can be made: 8 points (8-point mode) 4 points (4-point mode) Refer to the table on page 129 for details on the possible combinations of DIP switch settings. Slave Allocations The Slaves are allocated input and output words as shown below. In CompoBus/S Systems, the node numbers of Input Slaves and Output Slaves are handled separately so the same node numbers can be set for both one Input and one Output Slave. I/O Allocations in 8-point Mode PLC Word Allocation: 2 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF Pin 2: OFF Pin 3: OFF Bits Inputs: First word Outputs: First word Input Slave 1 Input Slave 0 Output Slave 1 Output Slave 0 PLC Word Allocation: 4 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. 131 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs Pin 1: ON Pin 2: OFF Pin 3: OFF Bits Inputs: First word Input Slave 1 Input Slave 0 Inputs: First word + 1 Input Slave 3 Input Slave 2 Outputs: First word Output Slave 1 Output Slave 0 Outputs: First word + 1 Output Slave 3 Output Slave 2 PLC Word Allocation: 8 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF or Pin 1: ON Pin 2: ON Pin 3: OFF Pin 2: ON Pin 3: OFF Bits Inputs: First word Input Slave 1 Input Slave 0 Inputs: First word + 1 Input Slave 3 Input Slave 2 Inputs: First word + 2 Input Slave 5 Input Slave 4 Inputs: First word + 3 Input Slave 7 Input Slave 6 Outputs: First word Output Slave 1 Output Slave 0 Outputs: First word + 1 Output Slave 3 Output Slave 2 Outputs: First word + 2 Output Slave 5 Output Slave 4 Outputs: First word + 3 Output Slave 7 Output Slave 6 Note When the number of points/node number is set to 8-point mode, each 16point Slave (input or output) is treated as 2 node numbers and those bits are allocated so that all 16 bits are in the same word, as described below. When an odd node number has been set, the previous node number’s allocated memory is also used. When an even node number has been set, the next node number’s allocated memory is also used. For example, when a 16-output Slave’s node number is set to 3, the Slave uses the bits for Output Slave 2 and Output Slave 3. When the node number is set to 0, the Slave uses the bits for Output Slave 0 and Output Slave 1. The Slave with 4 inputs or 4 outputs is regarded as one Slave Unit. When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. 132 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs An Analog Terminal uses 64, 48, 32, or 16 points. For this reason, in 8-point mode, I/O allocations are as shown in the following table. Number of points allocated 64 points SRT2-AD04: 4 inputs 48 points SRT2-AD04: 3 inputs Node number setting Node numbers used Odd number Node number setting − 1 to node number setting + 6 Even number Node number setting to node number setting + 7 Odd number Even number Not possible Not possible 0 to 1 Node number setting − 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting − 1 to node number setting + 2 Node number setting to node number setting + 3 Not possible Not possible 0 to 3 Not possible 0 to 1 0 to 5 0 to 1 0 to 3 0 to 7 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs Odd number 16 points SRT2-AD04: 1-input SRT2-DA02: 1-output Odd number Node number setting − 1 to node number setting Even number Node number setting to node number setting + 1 Even number Valid setting range 2 words 4 words 8 words allocated allocated allocated If a node number is outside the setting range, the words allocated to the Slave will extend beyond the input or output area, which will prevent the Slave participating in communications. If this happens, the COMM indicator will not light. Connector Terminals with 32 inputs or 32 outputs are allocated the words for four 8-point nodes, i.e., they are allocated two I/O words. Therefore, the following nodes will be used in addition to the set nodes. Connector Terminals with 16 inputs or 16 outputs will be allocated I/O as Slaves with 16 inputs or Slaves with 16 outputs for the node number setting. Node number setting Node numbers used Valid setting range 2 words allocated Odd number Node number setting – 1 to node number setting + 2 Even number Node number setting to node number setting + 3 Not possible 4 words allocated 0 to 1 8 words allocated 0 to 5 If a node number is not within the setting range, the words allocated to the Slave will extend beyond the input or output area, which will prevent the Slave from participating in communications. If this happens, the COMM indicator will not light. 133 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs I/O Allocation Example (4 Words) In this example the number of points/node number is set to 8, the PLC word allocations are set to 4 words, and the system has the configuration shown in the following diagram. (The node numbers are indicated by #0, #1, and #2.) CQM1-SRM21-V1 OUT 16 OUT 16 SRM IN 16 CPU IN 16 PS CQM1 PS: Power Supply Unit CPU: CPU Unit IN: Input Unit or CPU Unit inputs OUT: Output Unit SRM: Master Unit Terminator #1 #2 #2 #1 SRT1ID04 SRT1ID08 SRT1ROC16 SRT1OD08 4 inputs 8 inputs 16 outputs 8 outputs #0 SRT1ND08S 4 inputs, 4 outputs The I/O allocations for this system are shown below. Inputs Bits Built-in CPU inputs IR 000 SRT1ID04 IR 001 SRT1ND08S SRT1-ID08 IR 002 Input Unit IR 003 Unused bits Outputs IR 100 SRT1ND08S SRT1-OD08 IR 101 SRT1-ROC16 IR 102 Output Unit IR 103 Output Unit Bits Unused bits I/O Allocations in 4-point Mode PLC Word Allocation: 2 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF Pin 2: OFF Pin 3: ON Bits Inputs: First word Input Slave 3 Input Slave 2 Input Slave 1 Input Slave 0 Outputs: First word Output Slave 3 Output Slave 2 Output Slave 1 Output Slave 0 PLC Word Allocation: 4 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. 134 Section 4-4 CQM1-SRM21-V1 Master Unit for CQM1 PLCs Pin 1: ON Pin 2: OFF Pin 3: ON Bits Inputs: First word Input Slave 3 Input Slave 2 Input Slave 1 Input Slave 0 Inputs: First word + 1 Input Slave 7 Input Slave 6 Input Slave 5 Input Slave 4 Outputs: First word Output Slave 3 Output Slave 2 Output Slave 1 Output Slave 0 Outputs: First word + 1 Output Slave 7 Output Slave 6 Output Slave 5 Output Slave 4 PLC Word Allocation: 8 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF or Pin 1: ON Pin 2: ON Pin 3: ON Pin 2: ON Pin 3: ON Bits Inputs: First word Input Slave 3 Input Slave 2 Input Slave 1 Input Slave 0 Inputs: First word + 1 Input Slave 7 Input Slave 6 Input Slave 5 Input Slave 4 Inputs: First word + 2 Input Slave 11 Input Slave 10 Input Slave 9 Input Slave 8 Inputs: First word + 3 Input Slave 15 Input Slave 14 Input Slave 13 Input Slave 12 Outputs: First word Output Slave 3 Output Slave 2 Output Slave 1 Output Slave 0 Outputs: First word + 1 Output Slave 7 Output Slave 6 Output Slave 5 Output Slave 4 Outputs: First word + 2 Output Slave 11 Output Slave 10 Output Slave 9 Output Slave 8 Outputs: First word + 3 Output Slave 15 Output Slave 14 Output Slave 13 Output Slave 12 In 4-point mode, 8-point Slaves use two node numbers. Slave 8-point Slave Node number setting Odd number Even number Node number actually used Node number setting to node number setting + 1 Example: When the PLC word allocations are set to 8 words and an 8-output Slave’s node number is set to 3, the Slave uses the words for Input Slave 3 and Input Slave 4. 135 Section 4-5 SRM1-C0@-V2 Master Control Units I/O Allocation Example (2 Words) In this example the number of points/node number is set to 4, the PLC word allocations are set to 2 words, and the system has the configuration shown in the following diagram. (The node numbers are indicated by #0, #1, #2, and #3.) CQM1-SRM21-V1 CPU IN 16 SRM IN 16 OUT 16 OUT 16 PS CQM1 PS: Power Supply Unit CPU: CPU Unit IN: Input Unit or CPU Unit inputs OUT: Output Unit SRM: Master Unit Terminator #2 #0 #0 #1 #3 SRT1ID04 SRT1ID08 SRT1OD04 SRT1OD08 SRT1ND08S 4 inputs 8 inputs 4 outputs 8 outputs 4 inputs, 4 outputs The I/O allocations for this system are shown below. Bits Inputs CPU Unit inputs IR 000 IR 001 SRT1- SRT1ND08S ID04 SRT1-ID08 Input Unit IR 002 Outputs IR 100 4-5 Bits SRT1ND08S SRT1-OD08 IR 101 Output Unit IR 102 Output Unit SRT1OD04 SRM1-C0@-V2 Master Control Units The SRM1 Master Control Unit contains both CPU Unit and Master Unit and it connects to all I/O using CompoBus/S. This manual provides SRM1 specifications only. For details, refer to the CompoBus/S SRM1(-V2) Master Control Unit Operation Manual (W318). 4-5-1 Specifications and Part Names Specifications Item Model Port 136 Specifications SRM1-C01-V2 Peripheral port SRM1-C02-V2 Peripheral port RS-232C port Section 4-5 SRM1-C0@-V2 Master Control Units General Specifications Item Power supply voltage Specifications 24 V DC Allowable power supply voltage 20.4 to 26.4 V DC Power consumption Inrush current 3.5 W max. 12.0 A max. Noise immunity 1500 Vp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) Vibration resistance Conforming to JIS C0911: 10 to 57 Hz with single-amplitude of 0.075 mm 57 to 150 Hz with fixed acceleration of 9.8 m/s2 10 sweeps each in X, Y, and Z directions (8 minutes per sweep × 10 sweeps = 80 minutes) Conforms to JIS C0912 147 m/s2 3 times each in X, Y, and Z directions Shock resistance Ambient temperature Ambient operating relative humidity Operating environment Operating: 0 to 55°C Storage: – 20 to 75°C 10% to 90% (with no condensation) No corrosive gases Terminal screw size Power holding time M3 DC power: 2 ms min. Weight 150 g max. Master Specifications Item I/O points Specifications 256 points (128 inputs/128 outputs) or 128 points (64 inputs/64 outputs) (Determined by the usable node number setting in DM. The default setting is 256 points.) Number of points per node number 8-point mode Usable node numbers IN0 to IN15/OUT0 to OUT15 or IN0 to IN7/OUT0 to OUT7 (Can be switched with setting in DM.) I/O words Input: IR 000 to 007 Output: IR 010 to 017 Programming language Instructions Ladder program 14 basic instruction + 81 special instructions with 129 variations Processing speed Program capacity LD instruction: 0.97 µs, MOV instruction: 9.1 µs 4,096 words Data memory Timers/Counters 2,022 words + 512 words (Read only) 128 total Work bits Memory backup 640 Flash memory: User programs, etc. (without battery) Lithium battery: Data memories, etc. (Battery life: 10 years or more at ambient temperature of 25°C) Peripheral port 1 port 137 Section 4-5 SRM1-C0@-V2 Master Control Units Item RS-232C port Specifications 1 port (SRM1-C02-V2 only) Host link, NT link, 1:1 PLC link, ASCII data transfer with XON, XOFF flow control Programming Console (CQM1-PR001-E/C200H-PR027-E) SYSMAC Support Software C500-ZL3AT1-E (for IBM PC/AT, English version) Programming Devices Dimensions (Common) 15 PWR RUN ERR 85.5 110 SD RD ERS COMM 36 40 60 Mounting Holes 100 ± 0.2 Two, 4.2 dia. or M4 (Unit: mm) 30 ± 0.2 138 Section 4-5 SRM1-C0@-V2 Master Control Units Name and Function of Parts Mounting Screw Hole Used when screwing onto control panel. Peripheral Port Used to connect Programming Devices. Connection requires special cable. PWR CPU Indicator Section Indicates status of SRM1 as CPU Unit. RUN ERR SD CompoBus/S Indicator Section Indicates status of SRM1 as CompoBus/S Master Unit, and status of communications with Slaves. RD RS-232C Port (SRM1-C02-V2 only) ERS Used to connect to the RS-232C interface cable of a personal computer, PLC, etc. Not available on SRM1-C01-V2. COMM Communications Port Status LED Blinks during communications with peripheral port or RS-232C port. Mounting Screw Hole Used when screwing onto control panel. Power Supply Terminals Used to connect SRM1 power supply (common to internal circuitry power supply, I/O power supply, and communications power supply). CompoBus/S Communications Terminal Used to connect CompoBus/S communications cable. Indicators The following table shows the meaning of the indicators. Indicator Status Meaning PWR (green) ON OFF Power ON Power OFF RUN (green) ON OFF RUN/MONITOR mode PROGRAM mode or abnormal stop ERR (red) ON Flashing Fatal error (operation discontinues) Non-fatal error (operation continues) SD (yellow) OFF ON Normal CompoBus/S sending data RD (yellow) OFF ON CompoBus/S not sending data CompoBus/S receiving data ERC (red) OFF ON CompoBus/S not receiving data CompoBus/S communications error OFF COMM (yellow) Flashing OFF Other Communicating with peripheral port or RS-232C port Other 139 Section 4-6 CPM2C-S Series CPM2C-S@@@C (-DRT) 4-5-2 Settings The CompoBus/S System settings are described in this section. Usable Node Number Settings Usable node numbers are set from a Programming Device by specifying either of the following values as BCD in data memory (bits 0 to 3 of DM6603). Bits 0 to 3 DM6603 ××@@ Cannot be changed Setting (BCD) Usable Node Number Setting 0 IN0 to IN15/OUT0 to OUT15 IN0 to IN7/OUT0 to OUT7 1 Note The setting is read when SRM1 is started. After changing the setting, be sure to restart SRM1. Communications Mode Setting The communications mode is set from a Programming Device by specifying either of the following values as a BCD in data memory (bits 4 to 7 of DM6603). Bits 4 to 7 DM6603 ××@@ Cannot be changed Setting (BCD) 0 1 Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance Communications Communications baud rate cycle time 100 m max. 750 kbps 0.5 or 0.8 ms 500 m max. 93.75 kbps 4.0 or 6.0 ms Note Long-distance Communications Mode can only be set in the SRM1-C0@-V2. Earlier models (SRM1-C0@, SRM1-C0@-V1) cannot use this mode. 4-6 CPM2C-S Series CPM2C-S@@@C (-DRT) The CPM2C-S Series is a small PLC based on the CPM2C Series with built-in CompoBus/S Master functions. The CPM2C-S Series, like the CPM2C Series, incorporates a variety of functions, such as pulse synchronous control, input interrupt control, high-speed counters, pulse outputs, and clock functions. Up to 32 CompoBus/S Slaves can be connected to the CPM2C-S Series to construct an I/O link system with up to 256 points (128 inputs and 128 outputs). With CompoBus/S Slaves, such as CompoBus/S Remote Terminals, Analog Terminals, Sensor Terminals, and Bit Chain Terminals connected, the CPM2C-S Series saves wiring effort and supports long-distance communications. A model number with the suffix “-DRT” means that the model also supports DeviceNet Slave functions, thus enabling I/O linking with the DeviceNet Master. 140 Section 4-6 CPM2C-S Series CPM2C-S@@@C (-DRT) 4-6-1 Specifications and Part Names System Configuration The following diagram shows a system configuration of a CPM2C-S PLC with DeviceNet Slave functions. DeviceNet Master CS, C200HX/C200HG/C200HE (-ZE), and CVM1/CV PLCs DeviceNet transmission path DeviceNet Slave Remote I/O communications and message communications up to 32 inputs and 32 outputs DeviceNet Slave CPM2C-S Series I/O control, interrupt inputs, high-speed counters, pulse outputs, pulse sync control, and analog I/O Expansion Units CompoBus/S transmission path Remote I/O communications up to 128 inputs and 128 outputs CompoBus/S Slave Unit Specifications Unit With CompoBus/S Master functions Number of inputs 6 at 24 V DC With CompoBus/S Master and DeviceNet Slave functions Number of outputs Model 4 NPN transistors 4 PNP transistors CPM2C-S100C CPM2C-S110C 4 NPN transistors CPM2C-S100C-DRT 4 PNP transistors CPM2C-S110C-DRT Master Specifications Item Specification Programming method 1 address/instruction Instruction length 1 to 5 words/instruction Number of instructions Basic instructions: 14 Special instruction: 105 (185 variations) Execution time Basic instructions: 0.64 s (LD instruction) Special instructions: 7.8 s (MOV instruction) Program capacity Maximum I/O points 4,096 words CPU: 10 points (6 inputs and 4 outputs) Expansion: 338 points (182 inputs and 156 outputs) Input bits Output bits 160 bits: 00000 to 00915 160 bits: 01000 to 01915 Bits not used as I/O bits in words can be used as work bits CompoBus/S input bits CompoBus/S output bits 128 bits: 02000 to 02715 128 bits: 03000 to 03715 Bits not used as CompoBus/S I/O bits in words can be used as work bits Work bits 672 bits: 02800 to 02915 (words 028 to 029), 03800 to 04915 (words 038 to 049), and 20000 to 22715 (words 200 to 227) SR bits TR bits 448 bits: 22800 to 25515 (words 228 to 255) 8 bits: TR0 to TR7 HR bits AR bits 320 bits: HR 0000 to 1915 (words HR 00 to 19) 384 bits: AR 0000 to 2315 (words AR 00 to 23) LR bits 256 bits: LR 0000 to 1515 (words LR 00 to 15) 141 CPM2C-S Series CPM2C-S@@@C (-DRT) Item Section 4-6 Specification 256 bits: TIM/CNT 000 to 255 1-ms timer (TMHH instruction), 10-ms timer (TIMH instruction), 100-ms timer (TIM instruction), 1-s/10-s timer (TIML instruction), Decrementing counter (CNT instruction), and reversible counter (CNTR instruction) Timer/Counters DM words Read/Write: 2,048 words (DM 0000 to 2047) (DM 2000 to 2021 are the error log area.) Read-only: 456 words (DM 6144 to 6599) PLC Setup: 56 words (DM 6600 to 6655) 256 points (128 inputs and 128 outputs) or 128 points (64 inputs and 64 outputs) (Determined by the node number settings in the DM Area. The value is by default set to 256.) CompoBus/S Mas- I/O points ter function Number of points per node number Node number setting I/O words DeviceNet Slave function 8-point mode IN0 to IN15 and OUT0 to OUT15 or IN0 to IN7 and OUT0 to OUT7 (selected with DM settings) Input: 020 to 027 (CompoBus/S input bits) Output: 030 to 037 (CompoBus/S output bits) DeviceNet remote I/O link points: Up to 1,024 points (Up to 32 input words and 32 output words) Explicit message communications Read/Write any desired area from the Master Power failure backup function Flash memory: User program, DM (Read only), and PLC Setup Memory backup: Holds DM (Read/Write), HR, AR, and CNT contents with battery for 2 years at an ambient temperature of 25°C. Programming Device CQM1H-PRO01-E, CQM1-PRO01-E, or C200H-PRO27-E Programming Console WS02-CXPC1-EV2 CX-Programmer WS01-CPTB1-E SYSMAC-CPT C500-ZL3AT1-E SYSMAC Support Software Dimensions (Same for All Units) (Unit: mm) The CPM2C-S has rotary switches for DeviceNet settings and communications connector only if the CPM2C-S model number has a suffix of “DRT.” For the dimensions of the CPM2C-S with wires connected or Expansion Units mounted, refer to the CPM2C-S Series Operation Manual. 142 Section 4-6 CPM2C-S Series CPM2C-S@@@C (-DRT) Name and Function of Parts DIP Switch Used to set the operation of the CPM2C-S. (See CPM2C-S Operation Manual.) Communications Port Used to connect Programming Devices and other RS-232C devices. Used both as a peripheral port and RS-232C port. Connection requires special cable. CPU Indicator Section Indicates the status of CPM2C-S, status of communications with Slaves, and status of built-in I/O. Models with the model number suffix "DRT" have a DeviceNet indicator. CompoBus/S Communications Terminal Used to connect CompoBus/S communications cable. Rotar y Switches (for models with the model number suffix "DRT" only) Indicates the node number as a DeviceNet Slave. (See CPM2C-S Operation Manual.) DeviceNet Communications Terminal (for models with the model number suffix "DRT" only) Used to connect DeviceNet communications cable. I/O Connector Used to connect I/O (6 inputs and 4 outputs). (See CPM2C-S Operation Manual.) DIN Track Mounting Hook Indicators The following table shows the meaning of the indicators. Indicator PWR RUN ERR/ALM Name Power Run Operating error Color Green ON Status Power ON Meaning Green OFF ON Power OFF RUN/MONITOR mode Red OFF ON PROGRAM mode or abnormal stop Fatal error (operation stops) Flashing OFF Non-fatal error (operation continues) Normal SD Sending data Yellow ON OFF CompoBus/S sending data CompoBus/S not sending data RD Receiving data Yellow ON OFF CompoBus/S receiving data CompoBus/S not receiving data ERC Communications Red error ON OFF CompoBus/S communications error Other COMM Port communica- Yellow tions Flashing Communicating with peripheral port or RS-232C port MS (models with model number suffix “DRT” only) Module status Green/Red OFF --- Other Lights or flashes according to the status of the DeviceNet node. (See note.) Green/Red --- ON, flashes, or OFF according to the status of DeviceNet network. (See note.) Yellow ON Input terminals turned ON (See note.) Yellow OFF ON Input terminals turned OFF (See note.) Output terminals turned ON (See note.) OFF Output terminals turned OFF (See note.) NS (models with Network status model number suffix “DRT” only) 0 to 5 Input 0 to 3 Output Note Refer to the CPM2C-S Series Operation Manual for details. 143 Section 4-6 CPM2C-S Series CPM2C-S@@@C (-DRT) 4-6-2 Settings The CompoBus/S System settings are described in this section. Usable Node Number Usable node numbers are set by specifying either of the following BCD values Settings in data memory (bits 0 to 3 of DM6603). Bits 0 to 3 DM 6603 XX(( Cannot be changed Setting (BCD) 0 Usable node number settings IN0 to IN15/OUT0 to OUT15 1 IN0 to IN7/OUT0 to OUT7 Note The setting is read when the CPM2C-S is started. After changing the setting, be sure to restart the CPM2C-S. Communications Mode Setting The communications mode is set by specifying either of the following BCD values in data memory (bits 4 to 7 of DM6603). Bits 4 to 7 DM 6603 XX(( Cannot be changed 144 Setting (BCD) Communications mode setting Communications distance Communications baud rate Communications cycle time 0 High-speed communications mode 100 m max. 750 kbps 0.5 or 0.8 ms 1 Long-distance Communications Mode 500 m max. 93.75 kbps 4.0 or 6.0 ms SECTION 5 Slave Specifications and Operations This section explains the functions of each Slave, including information on specifications, switch settings, and I/O. 5-1 Remote Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1-1 SRT@@-ID@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 SRT@-ID16T (-1) Remote Terminals with 16 Transistor Inputs (and 3-tier Terminal Blocks) . . . . . . . . . . 157 5-1-3 SRT@-OD@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 163 5-1-4 SRT@-OD16T (-1) Remote Terminals with 16 Transistor Outputs (and 3-tier Terminal Blocks). . . . . . . . . 173 SRT@-MD16T (-1) Remote Terminals with 8 Input and 8 Output Transistors (3-tier Terminal Block) . . . . 179 SRT@-RO@@@ Remote Terminals with Relay/Power MOS FETs 185 Connector Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 5-1-2 5-1-5 5-1-6 5-2 5-2-1 SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors. . . . . . . . . . . . . . . . . . . . . . . . 194 SRT2-VOD@@@@ (-1) Connector Terminals with 8 or 16 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 5-2-4 SRT2-OD32ML (-1) Connector Terminals with 32 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 5-2-5 SRT2-MD32ML (-1) Connector Terminals with 16 Transistor Inputs and 16 Transistor Outputs . . . . . . . . . . . . 246 Wiring and Assembly of Communications Connector and MIL Connector for Connector Terminals. . . . . . . . . 256 Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 5-2-2 5-2-3 5-2-6 5-3 5-3-1 5-4 SRT@-@D16P Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . 260 Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 5-4-1 SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 5-4-2 SRT2-OD@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 Shielded Connector Wiring and Assembly. . . . . . . . . . . . . . . . . . . . 284 Sensor Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 5-4-3 5-5 5-6 5-7 5-8 147 5-5-1 SRT@-@D08S Sensor Terminals with 8 Transistor Inputs or 4 Transistor Inputs and 4 Transistor Outputs . . . . . . . . . . . . . . . . 287 5-5-2 SRT@-OD08S Sensor Terminal with 8 Transistor Outputs . . . . . . . 295 Fiber Amplifier Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 5-6-1 301 E3X-SRT21 Fiber Amplifier Communications Unit . . . . . . . . . . . . Analog Input Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308 5-7-1 SRT2-AD04 Analog Input Terminal . . . . . . . . . . . . . . . . . . . . . . . . 308 Analog Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 5-8-1 318 SRT2-DA02 Analog Output Terminal . . . . . . . . . . . . . . . . . . . . . . . 145 5-9 146 I/O Link Units for CPM1A and CPM2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 5-9-1 327 CPM1A-SRT21 I/O Link Unit for CPM1A and CPM2A . . . . . . . . . 5-10 I/O Link Units for CPM2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 5-10-1 CPM2C-SRT21 I/O Link Unit for CPM2C. . . . . . . . . . . . . . . . . . . . 331 5-11 Sensor Amplifier Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 5-11-1 SRT1-T@D04S Sensor Amplifier Terminals . . . . . . . . . . . . . . . . . . 335 5-11-2 Sensor Amplifier Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 5-12 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 5-12-1 Two-wire DC Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 350 5-12-2 Sensor Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 Section 5-1 Remote Terminals 5-1 5-1-1 Remote Terminals SRT@@-ID@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Inputs Specifications The following tables show the ratings and input specifications for the SRT@ID@@@ (-1) Remote Terminals. Ratings Item Specification Models SRT1-ID04 SRT1-ID08 SRT1-ID16 SRT1-ID04-1 SRT1-ID08-1 SRT1-ID16-1 SRT2-ID04 SRT2-ID08 SRT2-ID16 SRT2-ID04-1 SRT2-ID08-1 SRT2-ID16-1 Input points SRT@-ID04: 4 points (NPN) SRT@-ID08: 8 points (NPN) SRT@-ID16: 16 points (NPN) SRT@-ID04-1: 4 points (PNP) SRT@-ID08-1: 8 points (PNP) SRT@-ID16-1: 16 points (PNP) Communications mode SRT1-ID@@ (-1): High-speed Communications Mode SRT2-ID@@ (-1): High-speed Communications Mode or Long-distance Communications Mode Multiple power supplies Power supply type Communications power supply voltage I/O power supply voltage 14 to 26.4 V DC (Power can be supplied from the Special Flat Cable.) I/O power supply current Current consumption (See note.) Noise immunity 1 A max. Communications power: 50 mA max. at 24 V DC Vibration resistance Shock resistance 10 to 55 Hz, 1.0 mm double-amplitude Dielectric strength Ambient temperature Ambient humidity Operating environment 20.4 to 26.4 V DC (24 V DC +10%/–15%) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Mounting method Mounting strength M4 screws or 35-mm DIN track mounting Pulling: 50 N Tightening: 1.5 N • m Terminal strength Pulling: 50 N Tightening: 0.6 to 1.18 N • m 147 Section 5-1 Remote Terminals Item Node number settings Specification The node number is set on a DIP switch. (Set the node number before turning on the Slave.) Weight SRT@-ID04: 80 g max. SRT@-ID08: 80 g max. SRT@-ID16: 110 g max. SRT@-ID04-1: 80 g max. SRT@-ID08-1: 80 g max. SRT@-ID16-1: 110 g max. Note The current consumption is the value with all 4 and 8 and 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. Input Specifications Item Specification Input current ON delay time 6 mA max./point at 24 V DC 1.5 ms max. OFF delay time ON voltage 1.5 ms max. SRT@-ID@@: SRT@-ID@@-1: OFF voltage SRT@-ID@@: SRT@-ID@@-1: Slave Components OFF current 1 mA max. Insulation method Input indicators Photocoupler LED (yellow) 15 V DC min. (between each input terminal and V) 15 V DC min. (between each input terminal and G) 5 V DC min. (between each input terminal and V) 5 V DC min. (between each input terminal and G) The following diagram shows the main components of the SRT2-ID08 Transistor Remote Terminal. The functions of these components are described below. DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pins 1 and 2: Communications mode setting (SRT2 Series) or Reserved (Always OFF.) (SRT1 Series) Pins 3 to 6: Node number setting CompoBus/S Indicators Indicate the status of the Slave and communications. Input Indicators Indicate the status of each contact. (Lit when the input is ON.) The SRT@-ID04 and SRT@-ID04-1 have 4 indicators, the SRT@-ID08 and SRT@-ID08-1 have 8 indicators, and the SRT@-ID16 and SRT@-ID016-1 has 16 indicators. Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Terminal Block Connect the CompoBus/S communications cable, communications power supply, I/O power supply, and input devices such as switches and sensors to the terminal block. 148 Section 5-1 Remote Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status ON Meaning The communications power supply is ON. COMM (yellow) OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ERR (red) ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. 0 to 3 (4 inputs) 0 to 7 (8 inputs) 0 to 15 (16 inputs) (yellow) ON OFF The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status. DIP Switch The DIP switch is located on the left side of the Transistor Remote Terminal, under the cover. Always turn OFF the Slave before changing the node number setting. Reserved (Always OFF.) Communications mode setting (SRT2 Series) or Reserved (Always OFF.) (SRT1 Series) Node number setting Note 1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 2. Pin 2 OFF ON CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms The communications mode settings using pin 2 only apply to SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. 149 Section 5-1 Remote Terminals Node Number Settings Set the node number with pins 3 through 6, as shown in the following table. Node number Pin 3 (8) Pin 4 (4) Pin 5 (2) Pin 6 (1) 0 1 OFF OFF OFF OFF OFF OFF OFF ON 2 3 OFF OFF OFF OFF ON ON OFF ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID04. Photocoupler 24 V DC Internal circuitry 24 V DC 0 V Photocoupler 24 V DC 0V 150 Section 5-1 Remote Terminals The following diagram shows the internal circuits for the SRT@-ID04-1. Photocoupler 24 V DC Internal circuitry 24 V DC Photocoupler The following diagram shows the internal circuits for the SRT@-ID08. 24 V DC Internal circuitry Photocoupler 24 V DC 0 V Photocoupler 0V The following diagram shows the internal circuits for the SRT@-ID08-1. Photocoupler 24 V DC Internal circuitry 24 V DC Photocoupler 151 Section 5-1 Remote Terminals The following diagram shows the internal circuits for the SRT@-ID16. Internal circuitry Photocoupler 24 V DC Photocoupler The following diagram shows the internal circuits for the SRT@-ID16-1. Internal circuitry Photocoupler Terminal Arrangement and Wiring 24 V DC Photocoupler Install the following M3 crimp terminals on the signal wires and connect to the terminal block. 6.0mm max. 6.0mm max. Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. 152 Section 5-1 Remote Terminals The following diagram shows the terminal arrangement and wiring for the SRT@-ID04. CompoBus/S 24 V DC NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor) Blue Black Brown Blue Brown Blue I/O power supply Black CompoBus/S communications Brown CompoBus/S communications power supply NPN output 3-wired sensor (photoelectric or proximity sensor) Note The V terminals (terminal numbers 4, 6, and 11) are all connected internally, as are the G terminals (terminal numbers 3, 5, and 7). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 4 and 5 as well as 6 and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID04-1. CompoBus/S 24 V DC Blue Brown Blue I/O power supply Black CompoBus/S communications Brown CompoBus/S communications power supply PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor) Note The V terminals (terminal numbers 4, 6, and 11) are all connected internally, as are the G terminals (terminal numbers 3, 5, and 7). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 4 and 5 as well as 6 and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 153 Section 5-1 Remote Terminals The following diagram shows the terminal arrangement and wiring for the SRT@-ID08. CompoBus/S 24 V DC NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor) Blue Black Brown Blue Brown Black I/O power supply Blue CompoBus/S communications Brown CompoBus/S communications power supply NPN output 3-wired sensor (photoelectric or proximity sensor) Note The V terminals (terminal numbers 11 and 16) are all connected internally, as are the G terminals (terminal numbers 3 and 8). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 16 and 8. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID08-1. CompoBus/S 24 V DC Blue Brown Blue I/O power supply Black CompoBus/S communications Brown CompoBus/S communications power supply PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor) Note The V terminals (terminal numbers 11 and 16) are all connected internally, as are the G terminals (terminal numbers 3 and 8). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 16 and 8. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 154 Section 5-1 Remote Terminals The following diagram shows the terminal arrangement and wiring for the SRT@-ID16. CompoBus/S 24 V DC NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor) Black Blue Brown Blue Brown Blue I/O power supply Brown CompoBus/S communications Black CompoBus/S communications power supply NPN output 3-wired sensor (photoelectric or proximity sensor) The following diagram shows the terminal arrangement and wiring for the SRT@-ID16-1. CompoBus/S 24 V DC Blue Brown Black I/O power supply Blue CompoBus/S communications Brown CompoBus/S communications power supply PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor) 155 Section 5-1 Remote Terminals SRT@-ID04/ID04-1/ID08/ ID08-1 Dimensions The following diagram shows the dimensions for the SRT@-ID04/ID04-1/ID08/ ID08-1. All dimensions are in mm. (48) 28 27 50 (54) 80 48 Mounting Holes (65) Two, 4.2 dia. or M4 68±0.2 SRT@-ID16/ID16-1 Dimensions The following diagram shows the dimensions for the SRT@-ID16/ID16-1. All dimensions are in mm. (48) 28 27 50 (54) 105 48 Mounting Holes Two, 4.2 dia. or M4 93±0.2 156 (65) Section 5-1 Remote Terminals 5-1-2 SRT@-ID16T (-1) Remote Terminals with 16 Transistor Inputs (and 3-tier Terminal Blocks) Specifications The following tables show the ratings and input specifications for the SRT@ID16T (-1) Remote Terminal. Ratings Item Specification Models SRT1-ID16T SRT1-ID16T-1 SRT2-ID16T SRT2-ID16T-1 Input points SRT@-ID16T: 16 points (NPN) SRT@-ID16T-1: 16 points (PNP) Communications mode SRT1-ID16T (-1): High-speed Communications Mode SRT2-ID16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each input point) Terminal Power supply type Communications power supply voltage I/O power supply voltage Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) Current consumption (See note.) Noise immunity Communications power: 50 mA max. at 24 V DC Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Shock resistance Operating environment Malfunction: 200 m/s2 500 V AC (between insulated circuits) 1,000 V AC for 1 minute (1-mA sensing current, between charged and uncharged sections) Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Mounting method Mounting strength M4 screws or 35-mm DIN track mounting 100 N in each direction Terminal strength Pulling: 100 N Tightening: 0.3 to 0.5 N • m The node number is set with a rotary switch. (Set before turning ON the Slave.) 300 g max. Dielectric strength Ambient temperature Ambient humidity Node number settings Weight 20.4 to 26.4 V DC (24 V DC +10%/–15%) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. 157 Section 5-1 Remote Terminals Input Specifications Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Input indicators Slave Components Specification 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. SRT@-ID16T: 15 V DC min. (between each input terminal and V) SRT@-ID16T-1: 15 V DC min. (between each input terminal and G) SRT@-ID16T: 5 V DC max. (between each input terminal and V) SRT@-ID16T-1: 5 V DC max. (between each input terminal and G) 1 mA max. at 24 V DC Photocoupler LED (yellow) The following diagram shows the main components of the SRT2-ID16T Transistor Remote Terminal. The functions of these components are described below. Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Reserved (Always OFF) CompoBus/S Indicators Indicate the status of Slave and communications. Input Indicators Indicate input status of each contact. (Lit when the input is ON.) Circuit Block Mounting Screw Terminal Block Used to connect I/O power supply, and input devices such as switches and sensors. Used to remove the circuit block when replacing it. Mounting Screw Holes DIN Track Mounting Hooks Used when screwing the Used when mounting the Unit to a DIN track. Unit to a control panel. Terminal Block Used to connect CompoBus/S communications cables and communications power supply. Indicators The following table shows the meaning of the indicators. Indicator PWR (green) 158 Status ON Meaning The communications power supply is ON. OFF The communications power supply is OFF. Section 5-1 Remote Terminals Indicator COMM (yellow) Switch Settings Status ON Meaning Normal communications OFF ERR (red) ON A communications error has occurred or the Unit is in standby status. A communications error has occurred. 0 to 15 (yellow) OFF ON Normal communications or the Unit is in standby status. The corresponding input is ON. OFF The corresponding input is OFF or the Unit is in standby status. Rotary and DIP switches are used to enter settings. DIP Switch Rotary Switch Reserved (Always OFF) Node number setting Note Reserved (Always OFF) Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) 1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked “RSV” (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below. Note Node number Setting (Hexadecimal) Node number Setting (Hexadecimal) 0 1 0 1 8 9 8 9 2 3 2 3 10 11 A B 4 5 4 5 12 13 C D 6 7 6 7 14 15 E F 1. Node numbers of 16-point Slaves are always treated as even numbers. Even if an odd number is specified, the actual node number setting becomes the even number immediately preceding it. 2. The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. 159 Section 5-1 Remote Terminals Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below. Pin 3 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. The communications mode settings using pin 3 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID16T. 24 V DC DC static converter (Insulated) Photocoupler Internal circuitry 0 to 7 24 V DC Photocoupler 8 to 15 The following diagram shows the internal circuits for the SRT@-ID16T-1. 24 V DC DC-DC converter (Insulated) Internal circuitry Photocoupler 24 V DC Photocoupler Terminal Arrangement and Wiring 0 to 7 8 to 15 Install the following M3 crimp terminals on the signal wires and connect to the terminal block. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. 160 Section 5-1 Remote Terminals The following diagram shows the terminal arrangement and wiring for the SRT@-ID16T. 2-wired sensor (limit switch) NPN output 3-wired sensor (photoelectric sensor or proximity sensor) Black Brown Blue Blue Brown Black Brown Blue Blue CompoBus/S communications Brown CompoBus/S communications power supply 2-wired sensor NPN output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor) The following diagram shows the terminal arrangement and wiring for the SRT@-ID16T-1. 2-wired sensor (limit switch) PNP output 3-wired sensor (photoelectric sensor or proximity sensor) Black Brown Blue Blue Brown Black Brown Blue Blue CompoBus/S communications Brown CompoBus/S communications power supply 2-wired sensor PNP output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor) Note The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 161 Section 5-1 Remote Terminals SRT@-ID16T/ID16T-1 Dimensions The following diagram shows the dimensions for the SRT@-ID16T/ID16T-1. All dimensions are in mm. Mounting Holes Two, 4.2 dia. or M4 Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF. 162 Section 5-1 Remote Terminals 5-1-3 SRT@-OD@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Outputs Specifications The following tables show the ratings and output specifications for the SRT@OD@@ (-1). Ratings Item Models Output points Communications mode Power supply type Specification SRT1-OD04 SRT1-OD08 SRT1-OD16 SRT1-OD04-1 SRT1-OD08-1 SRT1-OD16-1 SRT2-OD04 SRT2-OD08 SRT2-OD16 SRT2-OD04-1 SRT2-OD08-1 SRT2-OD16-1 SRT@-OD04: 4 points (NPN) SRT@-OD08: 8 points (NPN) SRT@-OD16: 16 points (NPN) SRT@-OD04-1: 4 points (PNP) SRT@-OD08-1: 8 points (PNP) SRT@-OD16-1: 16 points (PNP) SRT1-OD@@ (-1): High-speed Communications Mode SRT2-OD@@ (-1): High-speed Communications Mode and Long-distance Communications Mode Multiple power supplies Communications power supply voltage I/O power supply voltage 14 to 26.4 V DC (Power can be supplied from the communications cable) I/O power supply current SRT@-OD04 and SRT@-OD04-1: 1 A max. SRT@-OD08 and SRT@-OD08-1: 1 A max. Current consumption (See note.) Noise immunity Communications power: 50 mA max. at 24 V DC Vibration resistance Shock resistance Dielectric strength 20.4 to 26.4 V DC (24 V DC +10%/–15%) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude Malfunction: 200 m/s2 500 V AC (between insulated circuits) Ambient temperature Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 20% to 85% (with no condensation) No corrosive gases Operating environment Mounting method Mounting strength Terminal strength M4 screws or 35-mm DIN track mounting Pulling: 50 N Tightening: 1.5 N • m Pulling: 50 N Tightening: 0.6 to 1.18 N • m 163 Section 5-1 Remote Terminals Item Node number settings Specification The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight SRT@-OD04: 80 g max. SRT@-OD08: 80 g max. SRT@-OD16: 110 g max. SRT@-OD04-1: 80 g max. SRT@-OD08-1: 80 g max. SRT@-OD16-1: 110 g max. Note The current consumption is the value with all 4 and 8 and 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. Output Specifications Item Rated output current Residual voltage Slave Components Specification Leakage current 0.3 A/point 0.6 V max. SRT@-OD@@: Between each output terminal and G SRT@-OD@@-1: Between each output terminal and V 0.1 mA max. ON delay time OFF delay time 0.5 ms max. 1.5 ms max. Insulation method Output indicators Photocoupler LED (yellow) The following diagram shows the main components of the SRT2-OD08 Transistor Remote Terminal. The functions of these components are described below. DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pin 1: Hold/clear outputs for communications error Pin 2: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pins 3 to 6: Node number setting CompoBus/S Indicators Indicate the status of the Slave and communications. Output Indicators Indicate the status of each contact. (Lit when the output is ON.) The SRT(-OD04 and SRT(-OD04-1 have 4 indicators, the SRT(-OD08 and SRT(-OD08-1 have 8 indicators, and the SRT(-OD16 and SRT(-OD16-1 have 16 indicators. Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Terminal Block Connect the CompoBus/S communications cable, communications power supply, I/O power supply, and output devices such as relays and indicators to the terminal block. 164 Section 5-1 Remote Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status ON Meaning The communications power supply is ON. COMM (yellow) OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. ERR (red) 0 to 3 (4 outputs) ON 0 to 7 (8 outputs) OFF 0 to 15 (16 outputs) (yellow) The corresponding output is OFF or the Unit is in standby status. DIP Switch The DIP switch is located on the left side of the Transistor Remote Terminal, under the cover. Always turn OFF the Slave before changing DIP switch settings. Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Node number setting Note 1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 1 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 1 (HOLD) OFF ON Output setting Clear output status. Maintain output status. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 2. Pin 2 OFF ON Communications mode Communications distance High-speed Com- 100 m max. munications Mode Long-distance 500 m max. Communications Mode Communications baud rate Communications cycle time 750 kbps 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms The communications mode settings using pin 2 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. 165 Section 5-1 Remote Terminals Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Node Number Settings Set the node number with pins 3 through 6, as shown in the following table. Node number 0 Pin 3 (8) OFF Pin 4 (4) OFF Pin 5 (2) OFF Pin 6 (1) OFF 1 2 OFF OFF OFF OFF OFF ON ON OFF 3 4 OFF OFF OFF ON ON OFF ON OFF 5 6 OFF OFF ON ON OFF ON ON OFF 7 8 OFF ON ON OFF ON OFF ON OFF 9 10 ON ON OFF OFF OFF ON ON OFF 11 12 ON ON OFF ON ON OFF ON OFF 13 14 ON ON ON ON OFF ON ON OFF 15 ON ON ON ON Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the SRT@-OD04. Photocoupler Voltage step-down 24 V DC 24 V DC Internal circuitry 24 V DC 166 Photocoupler Section 5-1 Remote Terminals The following diagram shows the internal circuits for the SRT@-OD04-1. 24 V DC Internal circuitry Photocoupler Photocoupler Voltage step-down The following diagram shows the internal circuits for the SRT@-OD08. 24 V DC 24 V DC Internal circuitry Photocoupler Voltage step-down 24 V DC Photocoupler 167 Section 5-1 Remote Terminals The following diagram shows the internal circuits for the SRT@-OD08-1. 24 V DC Internal circuitry Photocoupler Photocoupler Voltage step-down The following diagram shows the internal circuits for the SRT@-OD16. Internal circuitry Photocoupler Voltage step-down 24 V DC Photocoupler The following diagram shows the internal circuits for the SRT@-OD16-1. 24 V DC Internal circuitry Photocoupler Photocoupler Voltage step-down 168 Section 5-1 Remote Terminals Terminal Arrangement and Wiring Install the following M3 crimp terminals on the signal wires and connect to the terminal block. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. The following diagram shows the terminal arrangement and wiring for the SRT@-OD04. CompoBus/S 24 V DC CompoBus/S communications power supply CompoBus/S communications I/O power supply Solenoid Note Valve Solenoid 1. The V terminals (terminal numbers 4, 5, 6, 7, and 11) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be supplied to output devices from terminals 4, 5, 6, and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD04-1. CompoBus/S 24 V DC CompoBus/S communications power supply CompoBus/S communications I/O power supply Solenoid Note Valve 1. G terminals (terminal numbers 3 and 4, 5, 6, 7) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be provided to output devices from terminals 4, 5, 6, and 7. 169 Section 5-1 Remote Terminals When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08. CompoBus/S 24 V DC CompoBus/S communications power supply CompoBus/S communications I/O power supply Solenoid Note Valve Solenoid 1. The V terminals (terminal numbers 11, 8, and 16) are all connected internally. When I/O power is supplied to terminal 11 and 3, power can be supplied to output devices from terminals 8 and 16. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08-1. CompoBus/S 24 V DC CompoBus/S communications power supply CompoBus/S communications I/O power supply Solenoid Note 170 Valve 1. G terminals (terminal numbers 3 and 8 and 16) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be provided to output devices from terminal 8 or 16. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. Section 5-1 Remote Terminals 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16. CompoBus/S 24 V DC CompoBus/S communications power supply CompoBus/S communications I/O power supply Solenoid Valve Solenoid Note When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16-1. CompoBus/S 24 V DC CompoBus/S communications power supply CompoBus/S communications I/O power supply Solenoid Valve Note When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. 171 Section 5-1 Remote Terminals SRT@-OD04/OD04-1/ OD08/OD08-1 Dimensions The following diagram shows the dimensions for the SRT@-OD04/OD04-1/ OD08/OD08-1. All dimensions are in mm. (48) 28 27 50 (54) 80 48 Mounting Holes (65) Two, 4.2 dia. or M4 68 ± 0.2 SRT@-OD16/OD16-1 Dimensions The following diagram shows the dimensions for the SRT@-OD16/OD16-1. All dimensions are in mm. (48) 28 27 50 (54) 105 48 Mounting Holes Two, 4.2 dia. or M4 93±0.2 172 (65) Section 5-1 Remote Terminals 5-1-4 SRT@-OD16T (-1) Remote Terminals with 16 Transistor Outputs (and 3-tier Terminal Blocks) Specifications The following tables show the ratings and output specifications for the SRT@OD16T (-1). Ratings Item Specification Models SRT1-OD16T SRT1-OD16T-1 SRT2-OD16T SRT2-OD16T-1 Output points SRT@-OD16T: 16 points (NPN) SRT@-OD16T-1: 16 points (PNP) Communications mode SRT1-OD16T (-1): High-speed Communications Mode SRT2-OD16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each output point) Terminals Power supply type Communications power supply voltage I/O power supply voltage Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) Current consumption (See note.) Noise immunity Communications power: 50 mA max. at 24 V DC Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Shock resistance Malfunction: 200 m/s2 Destruction: 300 m/s2 500 V AC for 1 minute (between insulated circuits) 1,000 V AC for 1 minute (1-mA sensing current between charged and uncharged sections) Dielectric strength 20.4 to 26.4 V DC (24 V DC +10%/–15%) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) Ambient temperature Operating: 10 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating environment Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Mounting method Mounting strength M4 screws or 35-mm DIN track mounting 100 N in each direction Terminal strength Pulling: 100 N Tightening: 0.3 to 0.5 N • m Node number settings The node number is set with a rotary switch. (Set the node number before turning ON the Slave.) Weight Approx. 300 g Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. 173 Section 5-1 Remote Terminals Output Specifications Item Output current Specification 0.5 A/point Residual voltage Slave Components Leakage current 1.2 V max. (SRT@-OD16T: 0.5 A DC, between each output terminal and G) (SRT@-OD16T-1: 0.5 A DC, between each output terminal and V) 0.1 mA max. ON delay time OFF delay time 0.5 ms max. 1.5 ms max. Insulation method Input indicators Photocoupler LED (yellow) The following diagram shows the main components of the SRT@-ID16T (-@) Remote Terminal. The functions of these components are described below. Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Hold/Clear outputs for communications error CompoBus/S Indicators Indicate the status of the Slave and communications. Circuit Block Mounting Screw Used to remove the circuit block when replacing it. Output Indicators Indicate output status of each contact. (Lit when the output is ON.) Terminal Block Used to connect I/O power supply, and output devices such as relays and indicators. DIN Track Mounting Hooks Mounting Screw Holes Used when mounting Used when screwing the the Unit to a DIN track. Unit to a control panel. Terminal Block Used to connect CompoBus/S communications cables and communications power supply. 174 Section 5-1 Remote Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status ON Meaning The communications power supply is ON. COMM (yellow) OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ERR (red) ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. 0 to 15 (16 points.) (yellow) ON OFF The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status. Switch Settings Rotary and DIP switches are used to enter settings. DIP Switch Rotary Switch Hold/Clear outputs for communications error Node number setting Note Reserved (Always OFF) Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) 1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked “RSV” (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below. Node number Note Node number 0 Setting (Hexadecimal) 0 8 Setting (Hexadecimal) 8 1 2 1 2 9 10 9 A 3 4 3 4 11 12 B C 5 6 5 6 13 14 D E 7 7 15 F 1. Node numbers of 16-point Slaves are always treated as even numbers. Even if an odd number is specified, the actual node number setting becomes the even number immediately preceding it. 2. The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. 175 Section 5-1 Remote Terminals Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below. Pin 3 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. The communications mode settings using pin 3 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 4 (HOLD) OFF ON Setting Clear output Hold output Internal Circuits The following diagram shows the internal circuits for the SRT@-OD16T. ST 24 V DC 0 to 7 Photocoupler 24 V DC ST Internal circuitry DC static converter (Insulated) 8 to 15 Photocoupler ST: Step-down transformer The following diagram shows the internal circuits for the SRT@-OD16T-1. ST 24 V DC DC static converter (Insulated) Photocoupler 24 V DC ST Internal circuitry 0 to 7 8 to 15 Photocoupler ST: Step-down transformer 176 Section 5-1 Remote Terminals Terminal Arrangement and Wiring Install the following M3 crimp terminals on the signal wires and connect to the terminal block. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16T. CompoBus/S communications power supply CompoBus/S communications Solenoid, valve Solenoid, valve Solenoid, valve Solenoid, valve The following diagram shows the terminal arrangement and wiring for the SRT@-OD16T-1. CompoBus/S communications power supply CompoBus/S communications Solenoid, valve Note Solenoid, valve Solenoid, valve Solenoid, valve 1. The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 2. Do not allow the current between V1 and G1 or between V2 and G2 to exceed 4 A. 3. When using inductive loads such as solenoids and valves, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. 177 Section 5-1 Remote Terminals SRT@-OD16T/OD16T-1 Dimensions The following diagram shows the dimensions for the SRT@-OD16T/OD16T-1. All dimensions are in mm. Mounting Holes Two, 4.2 dia. or M4 Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF. 178 Section 5-1 Remote Terminals 5-1-5 SRT@-MD16T (-1) Remote Terminals with 8 Input and 8 Output Transistors (3-tier Terminal Block) Specifications The following tables show the ratings and I/O specifications for the SRT@MD16T (-1). Ratings Item Specification Models SRT1-MD16T SRT1-MD16T-1 SRT2-MD16T SRT2-MD16T-1 I/O points SRT@-MD16T: 8 inputs, 8 outputs SRT@-MD16T-1: 8 inputs, 8 outputs Communications mode SRT1-MD16T (-1): High-speed Communications Mode SRT2-MD16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each I/ O point) Terminals Power supply type Communications power supply voltage I/O power supply voltage Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) Current consumption (See note.) Noise immunity Communications power: 50 mA max. at 24 V DC Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Shock resistance Malfunction: 200 m/s2 500 V AC (between insulated circuits) Dielectric strength 20.4 to 26.4 V DC (24 V DC +10%/–15%) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Ambient temperature Operating: –10 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating environment Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Mounting method Mounting strength M4 screws or 35-mm DIN track mounting 100 N in each direction Terminal strength Pulling: 100 N Tightening: 0.3 to 0.5 N • m Node number settings The node number is set with a rotary switch. (Set the node number before turning ON the Slave.) Weight Approx. 300 g Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. 179 Section 5-1 Remote Terminals Input Specifications Item Input current ON delay time Specification 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. OFF delay time ON voltage 1.5 ms max. SRT@-MD16T: 15 V DC min. (between each input terminal and V) SRT@-MD16T-1: 15 V DC min. (between each input terminal and G) OFF voltage OFF current SRT@-MD16T: 5 V DC max. (between each terminal and V) SRT@-MD16T-1: 5 V DC max. (between each terminal and G) 1 mA max. at 24 V DC Insulation method Input indicators Photocoupler LED (yellow) Output Specifications Item 180 Specification Output current Residual voltage 0.5 A/point 1.2 V max. (SRT@-MD16T: 0.5 A DC, between each output terminal and G) (SRT@-MD16T-1: 0.5 A DC, between each output terminal and V) Leakage current ON delay time 0.1 mA max. 0.5 ms max. OFF delay time 1.5 ms max. Insulation method Input indicators Photocoupler LED (yellow) Remote Terminals Section 5-1 Slave Components The following diagram shows the main components of the SRT@-MD16T (-@) Remote Terminal. The functions of these components are described below. Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Hold/Clear outputs for communications error CompoBus/S Indicators Indicate the status of the Slave and communications. I/O Indicators Indicate I/O status of each contact. The left half is lit when the input is ON, the right half is lit when the output is ON. Circuit Block Mounting Screw Used to remove the circuit block when replacing it. Terminal Block The left half is the input terminal block and is used to connect I/O power supply, and input devices such as switches and sensors. The right half is the output terminal Mounting Screw Holes DIN Track Mounting Hooks block and is used to connect I/O Used when screwing the Used when mounting power supply, and output devices Unit to a control panel. the Unit to a DIN track. such as relays and indicators. Terminal Block Used to connect CompoBus/S communications cables and communications power supply. Indicators The following table shows the meaning of the indicators. Indicator Status Meaning PWR (green) ON OFF The communications power supply is ON. The communications power supply is OFF. COMM (yellow) ON OFF ON Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. OFF ON Normal communications or the Unit is in standby status. The corresponding input is ON. ERR (red) 0 to 7 (8 inputs) 0 to 7 (8 outputs) OFF (yellow) The corresponding input is OFF or the Unit is in standby status. 181 Section 5-1 Remote Terminals Switch Settings Rotary and DIP switches are used to enter settings. Rotary Switch DIP Switch Node number setting Note Reserved (Always OFF) Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) 1. Always turn the Slave OFF before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked “RSV” (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below. Note Node number Setting (Hexadecimal) Node number Setting (Hexadecimal) 0 1 0 1 8 9 8 9 2 3 2 3 10 11 A B 4 5 4 5 12 13 C D 6 7 6 7 14 15 E F 1. A 16-point I/O Slave is handled as a single 8-point Input Slave and a single 8-point Output Slave that possess the same node number. 2. The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below. Pin 3 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. The communications mode settings using pin 3 only apply to the SRT2 Series and cannot be used with the SRT1 Series, which operate in High-speed Communications Mode at all times. 182 Section 5-1 Remote Terminals Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 4 (HOLD) OFF Setting Clear output ON Hold output Internal Circuits The following diagram shows the internal circuits for the SRT@-MD16T. 24 V DC DC static converter (Insulated) Photocoupler 24 V DC ST Internal circuitry 0 to 7 Photocoupler 0 to 7 ST: Step-down transformer The following diagram shows the internal circuits for the SRT@-MD16T-1. 24 V DC DC static converter (Insulated) Photocoupler Internal circuitry 0 to 7 ST 24 V DC 0 to 7 Photocoupler ST: Step-down transformer Terminal Arrangement and Wiring Install the following M3 crimp terminals on the signal wires and connect to the terminal block, as shown in the following diagram. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. 183 Section 5-1 Remote Terminals The following diagram shows the terminal arrangement and wiring for the SRT@-MD16T. Black Blue Brown CompoBus/S communications Blue Brown CompoBus/S communications power supply 2-wired sensor NPN output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor) Solenoid, valve Solenoid, valve The following diagram shows the terminal arrangement and wiring for the SRT@-MD16T-1. Black Brown Blue Blue CompoBus/S communications Brown CompoBus/S communications power supply 2-wired sensor PNP output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor) Note Solenoid, valve Solenoid, valve 1. The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. 184 Section 5-1 Remote Terminals SRT@-MD16T/MD16T-1 Dimensions The following diagram shows the dimensions for the SRT@-MD16T/MD16T-1. All dimensions are in mm. 50 (54) 180 58 (83) 40±0.2 Mounting Holes Two, 4.2 dia. or M4 170±0.2 Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF. 5-1-6 SRT@-RO@@@ Remote Terminals with Relay/Power MOS FETs Specifications The following tables and graphs show the ratings and output specifications for the SRT@-RO@@@. Ratings Item Specification Models SRT1-ROC08 SRT1-ROF08 SRT1-ROC16 SRT1-ROF16 SRT2-ROC08 SRT2-ROF08 SRT2-ROC16 SRT2-ROF16 Output points SRT@-ROC08: 8 relay outputs SRT@-ROF08: 8 power MOS FET outputs SRT@-ROC16: 16 relay outputs SRT@-ROF16: 16 power MOS FET outputs (The 16-output Remote Terminals cannot be used with a CQM1-SRM21 Master Unit that is in 4-point mode.) 185 Section 5-1 Remote Terminals Item Communications mode Power supply type Specification SRT1-RO@@@: High-speed Communications Mode SRT2-RO@@@: High-speed Communications Mode or Long-distance Communications Mode Local power supply Communications power 20.4 to 26.4 V DC (24 V DC +10%/–15%) supply voltage (including I/ (Power cannot be supplied from the communications O power supply) cable) Current consumption Internal circuits: 350 mA max. at 24 V DC (Including relay coil current) Noise immunity ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) 3 A max. Common terminal current (COM 0, 1, and 2 through 7) Vibration resistance Shock resistance Dielectric strength Insulation resistance Malfunction: 100 m/s2 500 V AC (between insulated circuits) 2,000 V AC (between all output terminals and the power supply or between all communications terminals and all different-polarity contacts) 20 MΩ min. at 250 V DC (at the same locations as dielectric strength specs.) Ambient temperature Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Operating environment Mounting method No corrosive gases M4 screws or 35-mm DIN track mounting Mounting strength 50 N Track direction: 10 N • m Pulling: 50 N Tightening: 0.6 to 1.18 N • m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) SRT@-ROC08: 145 g max. SRT@-ROF08: 145 g max. SRT@-ROC16: 240 g max. SRT@-ROF16: 240 g max. Terminal strength Node number settings Weight 186 10 to 55 Hz, 1.0-mm double amplitude Section 5-1 Remote Terminals Relay Output Specifications (SRT@-ROC08, SRT@-ROC16) Item Applicable relay Specification G6D-1A (one for each output point) Rated load Rated carry current 3 A at 250 V AC/3 A at 30 V DC (resistive loads) 3A Max. contact voltage Max. contact current 250 V AC/30 V DC 3A Max. switching capacity Min. permissible load 730 VA (AC), 90 W (DC) 10 mA at 5 V DC This value fulfills the P reference value of opening/ closing at a rate of 120 times per min. Electrical life expectancy 100,000 operations min. (3 A at 250 V AC/3 A at 30 V DC, resistive loads at 1800 operations/hour) 300,000 operations min. (2 A at 250 V AC/2 A at 30 V DC, resistive loads at 1800 operations/hour) 20,000,000 operations min. (at 18,000 operations/hour) Mechanical life expectancy Power MOS FET Relay Output Specifications (SRT@-ROF08, SRT@ROF16) Item Specification Applicable relay Load voltage G3DZ-2R6PL (one for each output point) 3 to 264 V AC/3 to 125 V DC Load current Inrush current 100 µA to 0.3 A 6 A max. (10 ms) Note Refer to the PCB Relays Catalog (X33) for the ratings of the G6D and G3DZ. Reference Data These graphs are based on actual measured values sampled from the production line. Treat the data as reference values because there is some variation in relay characteristics. Life Expectancy 250 V AC/30 V DC resistive load 250 V AC/30 V DC inductive load (cosφ = 0.4, L/R = 7 ms) Switching current (A) Max. Switching Capacity Switching current (A) Life expectancy (Operations × 100,000) The following graphs show the characteristics for G6D-1A Relays installed in SRT1-ROC08 and SRT1-ROC16 Relay-mounted Remote Terminals. DC resistive load DC inductive load AC resistive load AC inductive load (cosφ = 0.4) Switching voltage (V) 187 Section 5-1 Remote Terminals The following graphs show the characteristics for G3DZ-2R6PL Relays installed in SRT1-ROF08 and SRT1-ROF16 Relay-mounted Remote Terminals. Inrush Current Limit Non-repetitive (Keep the inrush current to half the rated value if it occurs repetitively.) Load Current (A) Inrush Current (A. peak) Load Current vs. Ambient Temperature Characteristics Ambient Temperature (°C) Slave Components Energizing Time (ms) The following diagram shows the main components of the Relay-mounted Remote Terminals. The functions of these components are described below. CompoBus/S Indicators Indicate the status of the Slave and communications. Mounting Screw Holes Used when screwing the Unit to a control panel. Power Relays or Power MOS FET Relays These are the power relays (SRT(-ROC08 and SRT(-ROC16) or power MOS FET relays (SRT(-ROF08 and SRT(-ROF16). There are 8 in the 8-output Relay-mounted Remote Terminals and 16 in the 16-output Relay-mounted Remote Terminals. The relays can be replaced. Terminal Block Connect the CompoBus/S communications cable, communications power supply (including the power supply for the outputs), and output devices such as lamps and solenoids to the terminal block. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Relay Removal Tool Use this tool when removing power relays or power MOS FET relays. Remove the tool from the Relay-mounted Remote Terminal by pulling it away from the Unit. DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pin 1: Hold/clear outputs for communications error Pin 2: Communications setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pins 3 to 6: Node number setting 188 Section 5-1 Remote Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status Meaning ON The communications power supply is ON. COMM (yellow) OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. ERR (red) 0 to 7 (8 outputs) ON 0 to 15 (16 outputs) OFF (yellow) The corresponding output is OFF or the Unit is in standby status. DIP Switch The DIP switch is located on the left side of the Relay-mounted Remote Terminal, under the cover. Always turn OFF the Slave before changing DIP switch settings. Hold/Clear outputs for communications error Communications setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Node number setting Note 1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 1 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 1 (HOLD) OFF Output setting Clear output status. ON Maintain output status. Communications Mode Setting (SRT2 Series Only) The following communications modes are set with pin 2. Pin 2 OFF ON CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. The communications mode settings using pin 2 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. 189 Section 5-1 Remote Terminals Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Node Number Settings Set the node number with pins 3 through 6, as shown in the following table. Node number 0 Pin 3 (8) OFF Pin 4 (4) OFF Pin 5 (2) OFF Pin 6 (1) OFF 1 2 OFF OFF OFF OFF OFF ON ON OFF 3 4 OFF OFF OFF ON ON OFF ON OFF 5 6 OFF OFF ON ON OFF ON ON OFF 7 8 OFF ON ON OFF ON OFF ON OFF 9 10 ON ON OFF OFF OFF ON ON OFF 11 12 ON ON OFF ON ON OFF ON OFF 13 14 ON ON ON ON OFF ON ON OFF 15 ON ON ON ON Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. 190 Section 5-1 Remote Terminals Internal Circuits The following diagram shows the internal circuits for all of the Relay/Power MOS FET Relay-mounted Remote Terminals (SRT@-ROC08/ROC16 and SRT@-ROF08/ROF16). BS+ BS− Later blocks 0 (4) (8) (12) Internal circuitry COM0 (COM2)(COM4)(COM6) Relay driver circuit BD H BD L Relay driver circuit 1 Relay driver circuit 2 (6) (10 ) (14) Relay driver circuit 3 (7) (11 ) (15 ) (5) (9) (13) COM1 (COM3)(COM5)(COM7) 16-output Units only Install the following M3 crimp terminals on the signal wires and connect to the terminal block. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. Load Load Load Load CompoBus/S communications Load CompoBus/S communications power supply (including I/O power supply) Load Load The following diagram shows the terminal arrangement and wiring for the 8output Relay-mounted Remote Terminals (SRT@-ROC08 and SRT@-ROF08). Load Terminal Arrangement and Wiring Internal connection Relay or Power MOS FET Relay 191 Section 5-1 Remote Terminals Note The BS+ and BS− terminals of the communications power supply (including the I/O power supply) cannot be supplied from the communications cable, so they must be supplied separately. The following diagram shows the terminal arrangement and wiring for the 16output Relay-mounted Remote Terminals (SRT@-ROC16 and SRT@-ROF16). Load Load Load Load Load Load Load Load Load Load Load Load Load Load CompoBus/S communications Load CompoBus/S communications power supply (including I/O power supply) Load CompoBus/S Internal connection Relay or Power MOS FET Relay Note 1. There are two each of the COM2 and COM3 terminals, and two each of the COM4 and COM5 terminals. When power is supplied to all the terminals at once, wiring the COM terminals can be simplified by short-circuiting the central COM terminals. 2. The maximum carry current for each terminal from COM0 to COM7 is 3 A. When power is supplied to all the terminals at once, the total carry current for the COM terminals connected together must not exceed 3 A. 3. The BS+ and BS− terminals of the communications power supply (including the I/O power supply) cannot be supplied from the communications cable, so they must be supplied separately. 192 Section 5-1 Remote Terminals SRT@-ROC08/ROF08 Dimensions The following diagram shows the dimensions for the 8-output Relay-mounted Remote Terminals (SRT@-ROC08 and SRT@-ROF08). All dimensions are in mm. (87) (54) 51 51 (25) 51 (65) 100 50 Mounting Holes 40±0.2 Two, 4.2 dia. or M4 80±0.2 193 Section 5-2 Connector Terminals The following diagram shows the dimensions for the 16-output Relay-mounted Remote Terminals (SRT@-ROC16 and SRT@-ROF16). All dimensions are in mm. 51 SRT@-ROC16/ROF16 Dimensions Mounting Holes 40±0.2 Two, 4.2 dia. or M4 135±0.2 5-2 5-2-1 Connector Terminals SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors Specifications The following tables show the ratings and input specifications for the SRT2VID@@@@(-1). Ratings Item 194 Specification Models SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 Input points/Connection type SRT2-VID08S: 8 points (NPN)/ Cable connector input SRT2-VID08S-1: 8 points (PNP)/ Cable connector input SRT2-VID16ML: 16 points (NPN)/ MIL connector input SRT2-VID16ML-1: 16 points (PNP)/ MIL connector input Section 5-2 Connector Terminals Item Connection Input Communications power I/O power Power supply type Specification SRT2-VID08S (-1): By XS8A-0441 Connector or XS8A-0442 Connector (both sold separately) SRT2-VID16ML (-1): By XG4M-2030-T MIL Connector (sold separately), or G79-050C, G79-025C, G79-150C and G79-125C MIL-compatible Cables (all sold separately) By communications connector (included as standard) Multiple power supplies Communications power supply voltage 14 to 26.4 V DC (Power can be supplied from the communications cable) I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/–15%) I/O power supply current Cable connector: 2.4 A max. MIL connector: 2.0 A max. Communications power: 50 mA max. at 24 V DC Current consumption (See note.) Noise immunity ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Shock resistance 200 m/s2 500 V AC (between insulated circuits) Dielectric strength Ambient temperature Ambient humidity Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Operating environment Standard accessory No corrosive gases 1 communications connector Note: Mounting Brackets A (SRT2-ATT01) and B (SRT2-ATT02) are sold separately. Mounting strength Pulling: 100 N in each direction. (When mounted with Mounting Bracket B: 40 N) Pulling: As stated below. Communications connector: 100 N Cable connector: 40 N MIL connector: 100 N Tightening: 0.25 N • m (for communications connector) Terminal strength Node number settings Weight The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 75 g Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. 195 Section 5-2 Connector Terminals Input Specifications Item Input current ON delay time VID08S/VID08S-1 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. VID16ML/VID16ML-1 OFF delay time ON voltage 1.5 ms max. VID08S/VID16ML: 15 V DC min. (between each input terminal and V) VID08S-1/VID16ML-1: 15 V DC min. (between each input terminal and G) OFF voltage VID08S/VID16ML: 5 V DC max. (between each input terminal and V) VID08S-1/VID16ML-1: 5 V DC max. (between each input terminal and G) 1 mA max. OFF current Insulation method Photocoupler Max. simulta8 points neous input points Number of circuits 8 points/single common circuit 12 points 16 points/single common circuit Simultaneous Input Points and Installation Spacing For Connector Terminals with transistor inputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. In addition, when installing Connector Terminals, care must be taken to provide adequate space between them to prevent overheating. As shown in the graphs below, the spacing of Connector Terminals varies according to the Connector Terminal type, the ambient operating temperature, and the number of simultaneous input points. Make the distance between Connector Terminals greater than that shown in the graphs. For example, if SRT2-VID16ML Connector Terminals are to be mounted vertically where the ambient operating temperature will be 55°C and the maximum number of simultaneous input points will be 8, the spacing of Connector Terminals should be at least 10 mm. Ambient operating temperature (°C) Ambient operating temperature (°C) 8 points ON simultaneously Ambient operating temperature (°C) 12 points ON 8 points ON simultaneously simultaneously Ambient operating temperature (°C) Space between Units L (mm) 4 points ON simultaneously 12 points ON simultaneously 8 points ON simultaneously 4 points ON simultaneously Ambient operating temperature (°C) VID16ML Input Units mounted horizontally Space between Units L (mm) 12 points ON simultaneously 8 points ON simultaneously Ambient operating temperature (°C) VID16ML Input Units mounted facing upward Space between Units L (mm) Space between Units L (mm) VID16ML Input Units mounted vertically 196 8 points ON simultaneously VID08S Input Units mounted facing downward VID16ML Input Units mounted facing downward 8 points ON simultaneously 4 points ON simultaneously Ambient operating temperature (°C) Space between Units L (mm) 8 points ON simultaneously VID08S Input Units mounted horizontally Space between Units L (mm) VID08S Input Units mounted facing upward Space between Units L (mm) Space between Units L (mm) VID08S Input Units mounted vertically 12 points ON 8 points ON simultaneously simultaneously 4 points ON simultaneously Ambient operating temperature (°C) Section 5-2 Connector Terminals Slave Components The following diagram shows the main components of the SRT2-VID@@@@ (@) Connector Terminals with transistor inputs. The functions of these components are described below. Models with Sensor Connectors SRT2-VID08S/VID08S-1 Communications Connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply ( see page 256). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin7: Communications mode setting Pin 8: Reserved (Always OFF.) DIN Track Mounting Hook Input Connector (Cable Connector) Connect 8 inputs with cable connector (see page 67). 2 ) and the The XS8A-0441 Cable Connector (compatible wire size: 0.3 to 0.5 mm 2 XS8A-0442 Cable Connector (compatible wire size: 0.14 to 0.2 mm ) are sold separately. 197 Section 5-2 Connector Terminals Models with MIL Connectors SRT2-VID16ML/VID16ML-1 Communications Connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply and I/O power supply (see page 256). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin7: Communications mode setting Pin 8: Reserved (Always OFF.) View from arrow (A) (base) DIN Track Mounting Hook Input Connector (MIL Connector) Connect 16 inputs with MIL Connector (see page 258). XG4M-2030-T MIL Connector and compatible cable are sold separately. Indicators The following table shows the meaning of the indicators. Indicator Status Meaning PWR (green) ON OFF The communications power supply is ON. The communications power supply is OFF. COMM (yellow) ON OFF ERR (red) ON Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. 0 to 7 (8 inputs) 0 to 15 (16 inputs) OFF Normal communications or the Unit is in standby status. ON OFF The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status. DIP Switch The DIP switch is located on the base of the Connector Terminal. Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.) Node number setting Note Always turn OFF the Slave before changing DIP switch settings. 198 Section 5-2 Connector Terminals Node Number Settings Set the node number with pins 1 through 4, as shown in the following table. Node number Pin 4 (8) Pin 3 (4) Pin 2 (2) Pin 1 (1) 0 1 OFF OFF OFF OFF OFF OFF OFF ON 2 3 OFF OFF OFF OFF ON ON OFF ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON Communications Mode Settings The following communications modes are set with pin 7 as shown below. Pin 7 OFF ON Communications mode Communications distance High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode Communications baud rate Communications cycle time 750 kbps 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. 199 Section 5-2 Connector Terminals Internal Circuits The following diagram shows the internal circuits for the SRT2-VID08S. V G Photocoupler BS + G V IN IN Internal circuitry BS – BD H Photocoupler G V IN IN BD L The following diagram shows the internal circuits for the SRT2-VID08S-1. V G Photocoupler BS – Internal circuitry BS + G V IN IN Photocoupler BD H BD L 200 G V IN IN Section 5-2 Connector Terminals The following diagram shows the internal circuits for the SRT2-VID16ML. V V V G G G Photocoupler BS – Internal circuitry BS + BD H IN Photocoupler BD L IN The following diagram shows the internal circuits for the SRT2-VID16ML-1 V V V G G G Photocoupler BS – BD H BD L IN Internal circuitry BS + Photocoupler IN 201 Section 5-2 Connector Terminals Wiring • Communications Connector Pin Arrangement Communications power supply 24 V DC I/O power supply 24 V DC CompoBus/S communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd. Note 1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. Sleeve (product no.046290) Cable Crimp terminal For inserting 2 wires (product no. 901851) Crimp terminal Cable Insert cable then crimp 2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. • Cable Connector Pin Arrangement (SRT2-VID08S and SRT2-VID08S1) Cable connector (Sold separately) Cable Connector Model Compatible cable conductor size XS8A-0441 0.3 to 0.5 mm2 XS8A-0442 0.14 to 0.2 mm2 Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. 202 Section 5-2 Connector Terminals • MIL Connector Pin Arrangement (SRT2-VID16ML and SRT2VID16ML-1) Function Function Name MIL connector Model XG4M-2030-T MIL socket Reinforcing clip ▲Mark Connector Pin No. Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. • Terminal Arrangement and Wiring Method SRT2-VID08S CompoBus/S communications SRT2-VID08S-1 CompoBus/S communications CompoBus/S communications power supply CompoBus/S I/O power communications supply power supply I/O power supply Black (White) Blue (Black) Brown (White) Blue (Black) 2-wired sensor Note Sensor Brown (Red) 3-wired sensor Sensor Terminal numbers Brown (Red) Black (White) Blue (Black) 3-wired sensor Sensor Sensor Terminal numbers Brown (White) Blue (Black) 2-wired sensor 1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to sensors from the V and G terminals of the corresponding cable connector. 203 Section 5-2 Connector Terminals 2. In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. SRT2-VID16ML CompoBus/S communications SRT2-VID16ML-1 CompoBus/S communications CompoBus/S I/O power communications supply power supply Brown (Red) Sensor Brown (Red) Black (White) Black (White) Blue (Black) Blue (Black) 3-wire sensor 3-wire sensor Sensor Sensor Sensor CompoBus/S I/O power communications supply power supply Brown (White) Blue (Black) Brown (White) Blue (Black) 2-wire sensor 2-wire sensor ▲Mark ▲Mark Note 1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to sensors from the V and G terminals of the MIL Connector. 2. In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. Compatible External Input Devices and Cables Models with Sensor Connectors (SRT2-VID08S-1) The XS8A-0441 and XS8A-0442 Connectors (sold separately) are used to connect to external input devices. Use the following flowchart to check the compatibility of external input devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors. Locking Lever 204 Section 5-2 Connector Terminals Is the input power supply voltage 20.4 to 26.4 V DC? No Incompatible Yes Do input specifications agree? No Incompatible Yes What is the size of the conductors in the cable? 0.14 to 0.2 mm2 0.3 to 0.5 mm2 Compatible Use an XS8A-0441 Connector to connect the sensor. Note Compatible Use an XS8A-0442 Connector to connect the sensor. Other Incompatible 1. The size of the sensor cable conductor is calculated as below. Conductor description of sensor cable: φ Outside diameter of cable (number of wires/wire diameter) conductor size (mm2) = (wire diameter/2)2 × π × number of wires Example: E3S-A Sensor φ 4 (18/0.12) → Conductor size (mm2) = (0.12/2)2 × 3.14 × 18 = 0.20 Since the conductor size works out to be 0.2 mm2, use XS8A-0442 Connector. 2. The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Models with MIL Connectors (SRT2-VID16ML-1) The MIL Connector can be connected to external devices using either of the following methods. 1,2,3... 1. Using an XG4A-2030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 258. Insert with protrusion facing right. 205 Section 5-2 Connector Terminals 2. Connecting with OMRON Products Using an MIL-compatible Cable Manufactured by OMRON MIL-compatible cable Straight power supply cable G79-O50C (L = 500 mm) G79-O25C (L = 250 mm) Wiring diagram Cross power supply cable G79-I50C (L = 500 mm) G79-I25C (L = 250 mm) Wiring diagram Compatible OMRON Products Used with MIL Connectors Slave model number SRT2-VID16ML SRT2-VID16ML-1 SRT2-VOD16ML Connecting cable G79-150C (50 cm) G79-125C (25 cm) G79-050C (50 cm) G79-025C (25 cm) G79-050C (50 cm) G79-025C (25 cm) G79-050C (50 cm) G79-025C (25 cm) Compatible product G7TC-IA16/ID16 XW2D-20G6 XW2B-20G5/20G4 XW2D-20G6 XW2B-20G5/20G4 G7TC-OC16/08 G70D Series G70R-SOC08 G70A-ZOC16-3 and Relays XW2D-20G6 SRT2-VOD16ML-1 G79-I50C (50 cm) G79-I25C (25 cm) G79-050C (50 cm) G79-025C (25 cm) XW2B-20G5/20G4 G7TC-OC16-1 G70D-SOC16-1/FOM16-1 G70A-ZOC16-4 and Relays XW2D-20G6 XW2B-20G5/20G4 Note MIL-compatible cables are not provided as standard and must be ordered separately. 206 Section 5-2 Connector Terminals Dimensions • Models with Sensor Connectors All dimensions are in mm. (70) • Models with MIL Connector All dimensions are in mm. (77) Wiring Dimensions • Models with Sensor Connector All dimensions are in mm. (85) 207 Section 5-2 Connector Terminals • Models with MIL Connector All dimensions are in mm. (82) Mounting Methods Connector Terminals can be mounted using any of methods 1 to 4 below. 1,2,3... 1. Mounting Directly to DIN Track (Mounting Brackets Not Required) DIN Track Connector side facing front a) Hook over the top of the DIN Track, then press the Connector Terminal against the DIN Track. a. Hook over top of DIN Track. DIN Track b. The DIN Track Mounting Hook will engage automatically when the Connector Terminal is pressed against the DIN Track. 208 Section 5-2 Connector Terminals b) Secure both sides of the Connector Terminal with two end plates. End Plates Hook the bottom, then the top of the end plate over the track, and fasten with a screw. 2. Mounting on DIN Track with Connector Side Facing Upward (Mounting Brackets A and B Required) Connector side up a) Secure Mounting Bracket A on the DIN Track with two Phillips screws. b. Hitch top hooks onto DIN Track. DIN Track c. Secure Mounting Bracket A on DIN Track with two Phillips screws. These screws are provided with Mounting Bracket A. a. Hitch bottom hooks onto DIN Track. Mounting Bracket A b) Press the Connector Terminal down into Mounting Bracket A. b. Pressing the Connector Terminal downward will cause the DIN Track mounting hooks to engage automatically. DIN Track a. Hook the Connector Terminal onto the inner ridge. Mounting Bracket A 209 Section 5-2 Connector Terminals 3. Mounting Perpendicularly to Wall or Panel (Mounting Bracket B Required) Wall or Panel Face Perpendicular to wall or panel Mounting Bracket B a) Attach Mounting Bracket B to the wall or panel with two Phillips screws. b) Using Mounting Bracket B in place of the DIN Track, attach the Connector Terminal to it as you would to the DIN Track directly. 4. Mounting Flat against Wall or Panel (Mounting Bracket B Required) Wall or Panel Face Flat against wall or panel (Attached to side of Connector Terminal.) Mounting Bracket B 210 Section 5-2 Connector Terminals a) Attach Mounting Bracket B perpendicularly to the wall or panel with two Phillips screws. b) Using Mounting Bracket B in place of the DIN Track, attach the Connector Terminal to it as you would to the DIN Track directly. Mounting Bracket Dimensions The following diagram shows the dimensions of Mounting Brackets A and B. Mounting Bracket A (SRT2-ATT01) 53.2 Mounting Bracket B (SRT2-ATT02) Mounting dimensions Two, 3.2 dia. or M3 holes (Unit: mm) 211 Section 5-2 Connector Terminals Mounting Methods All dimensions are in mm. 1. Mounting Directly to DIN Track 2. Mounting on DIN Track with Connector Side Facing Upward Mounting Bracket A DIN Track DIN Track (35) 3. Mounting Perpendicular to Wall or Panel (120) 4. Mounting Flat against Wall or Panel Mounting Bracket B Mounting Bracket B Distance from Duct (Leave space of at least 20 mm above and below the Connector Terminal.) Duct Duct 212 Section 5-2 Connector Terminals 5-2-2 SRT2-VOD@@@@ (-1) Connector Terminals with 8 or 16 Transistor Outputs Specifications The following tables show the ratings and output specifications for the SRT2VOD@@@@ (-1). Ratings Item Specification Models SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 Output points/Connection type SRT2-VOD08S: Connection 8 points (NPN)/Cable connector output SRT2-VOD08S-1: 8 points (PNP)/Cable connector output SRT2-VOD16ML: 16 points (NPN)/MIL connector output SRT2-VOD16ML-1: 16 points (PNP)/MIL connector output Output SRT2-VOD08S (-1): By XS8A-0441 or XS8A-0442 Connector (both sold separately) SRT2-VID16ML (-1): By XG4M-2030-T MIL Connector (sold separately), or G79-050C, G79-025C, G79-150C and G79-125C MILcompatible Cables (all sold separately) Communi- By communications connector (included as standard) cations power I/O power Power supply type Communications power supply voltage I/O power supply voltage Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) I/O power supply current Cable connector: 2.4 A max. MIL connector: 2.0 A max. Communications power: 50 mA max. at 24 V DC Current consumption (See note.) Noise immunity 20.4 to 26.4 V DC (24 V DC +10%/–15%) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Shock resistance 200 m/s2 Dielectric strength Ambient temperature 500 V AC (between insulated circuits) Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Ambient humidity Operating environment Standard accessory 1 communications connector Note:Mounting Brackets A (SRT2-ATT01) and B (SRT2ATT02) are sold separately. Mounting strength Pulling: 100 N in each direction. (When mounted with Mounting Bracket B: 40 N) 213 Section 5-2 Connector Terminals Item Terminal strength Specification Pulling: As stated below Communications connector: 100 N Cable connector: 40 N MIL Connector: 100 N Tightening: 0.25 N • m (for communications connector) Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight Approx. 75 g Note This is the current consumption when all the maximum simultaneous output points are ON, excluding the current consumption of external sensors. Output Specifications Item Output current VOD08S/VOD08S-1 0.3 A max./point Residual voltage VOD08S/VOD16ML: VOD08S-1/VOD16ML-1: Leakage current VOD16ML/VOD16ML-1 0.3 A max./point (2 A common) (See note.) 1.2 V DC max. (between each input terminal and G) 1.2 V DC max. (between each input terminal and V) ON delay time VOD08S/VOD16ML: VOD08S-1/VOD16ML-1: 0.5 ms max. 0.1 mA max. 0.1 mA max. OFF delay time Insulation method 1.5 ms max. Photocoupler Number of circuits 8 points/single common circuit 16 points/single common circuit Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. 214 Section 5-2 Connector Terminals Slave Components The following diagram shows the main components of the SRT2-VOD@@@@ (-@) Connector Terminals with Transistor Outputs. The functions of these components are described below. Models with Sensor Connectors SRT2-VOD08S/VOD08S-1 Communications connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply (see page 256). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the output is ON.) DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin 7: Communications mode setting Pin 8: Hold/Clear outputs for communications error View from (A) (base) DIN Track Mounting Hook Output connector (cable connector) Connect 8 outputs with cable connector (see page 67). The XS8A-0441 Cable Connector (compatible conductor size: 0.3 to 0.5 mm22)) and and XS8A-0442 XS8A-0442 Cable Cable Connector (compatible conductor size: 0.14 to 0.2 mm22)) are are sold sold separately. separately. 215 Section 5-2 Connector Terminals Models with MIL Connectors SRT2-VOD16ML/VOD16ML-1 Communications connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply (see page 256). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the output is ON.) DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin 7: Communications mode setting Pin 8: Hold/Clear outputs for communications error View from (A) (base) DIN Track Mounting Hook Output Connector (MIL Connector) Connect 16 outputs with MIL connector (see page 258). XG4M-2030-T MIL Connector and compatible cable are sold separately. Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status ON Meaning The communications power supply is ON. COMM (yellow) OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ERR (red) ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. 0 to 7 (8 outputs) 0 to 15 (16 outputs) ON The corresponding output is ON. OFF The corresponding output is OFF or the Unit is in standby status. DIP Switch The DIP switch is located on the base of the Connector Terminal. Hold/Clear outputs for communications error Communications mode setting Reserved (Always OFF.) Node number setting Note Always turn OFF the Slave before changing DIP switch settings. 216 Section 5-2 Connector Terminals Node Number Settings Set the node number with pins 1 through 4, as shown in the following table. Node number Pin 4 (8) Pin 3 (4) Pin 2 (2) Pin 1 (1) 0 1 OFF OFF OFF OFF OFF OFF OFF ON 2 3 OFF OFF OFF OFF ON ON OFF ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON Communications Mode Settings The following communications modes are set with pin 7. Pin 7 OFF ON Communications mode Communications distance High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode Communications baud rate Communications cycle time 750 kbps 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Error Pin 8 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 8 (HOLD) OFF ON Setting Clear output status Maintain output status 217 Section 5-2 Connector Terminals Internal Circuits The following diagram shows the internal circuits for the SRT2-VOD08S. V G ST Photocoupler BS – Internal circuitry BS + G V OUT OUT Photocoupler BD H G V OUT OUT BD L ST: Step-down transformer The following diagram shows the internal circuits for the SRT2-VOD08S-1. V G Photocoupler G V OUT OUT BS + Internal circuitry BS – BD H G V OUT OUT ST BD L Photocoupler ST: Step-down transformer 218 Section 5-2 Connector Terminals The following diagram shows the internal circuits for the SRT2-VOD16ML. V V V G G G ST Photocoupler BS + OUT Internal circuitry BS – Photocoupler BD H BD L OUT ST: Step-down transformer The following diagram shows the internal circuits for the SRT2-VOD16ML-1. V V V G G G Photocoupler BS + BD H Internal circuitry BS – OUT Photocoupler OUT ST BD L ST: Step-down transformer 219 Section 5-2 Connector Terminals Wiring • Communications Connector Pin Arrangement Communications power supply 24 V DC I/O power supply 24 V DC CompoBus/S communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd. Note 1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. For inserting 2 wires (product no. 901851) Sleeve (product no.046290) Crimp Terminal Cable Crimp Terminal Cable Insert cable then crimp 2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. • Cable Connector Pin Arrangement Cable connector (sold separately) Cable connector Model Compatible cable conductor size XS8A-0441 0.3 to 0.5 mm2 XS8A-0442 0.14 to 0.2 mm2 Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. 220 Section 5-2 Connector Terminals • MIL Connector Pin Arrangement (SRT2-VOD16ML and SRT2VOD16ML-1) Function Function Name MIL connector Model XG4M-2030-T MIL Socket Reinforcing Clip ▲Mark Connector Pin No. Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. • Terminal Arrangement and Wiring Method SRT2-VOD08S SRT2-VOD08S-1 CompoBus/S communications CompoBus/S communications CompoBus/S I/O power communications supply power supply CompoBus/S I/O power communications supply power supply Terminal numbers Terminal numbers Note Output device Output device Solenoid, etc. Solenoid, etc. Output device Output device Valve, etc. Valve, etc. 1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to output devices from the V and G terminals of the corresponding cable connector. 221 Section 5-2 Connector Terminals 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. SRT2-VOD16ML SRT2-VOD16ML-1 CompoBus/S communications CompoBus/S communications CompoBus/S communications power supply CompoBus/S communications power supply I/O power supply Output device Output device Solenoid, etc. Solenoid, etc. Output device Output device Valve, etc. Valve, etc. I/O power supply ▲Mark Note ▲Mark 1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to output devices from the V and G terminals of the MIL Connector. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. Compatible External Output Devices and Cables Models with Sensor Connectors (SRT2-VOD08S-1) The XS8A-0441 and XS8A-0442 Connectors (sold separately) are used to connect to external output devices. Use the following flowchart to check the compatibility of external output devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors. Locking Lever 222 Section 5-2 Connector Terminals Is the output power supply voltage 20.4 to 26.4 V DC? No Incompatible Yes Do output specifications agree? No Incompatible Yes What is the size of the conductors in the cable? 0.14 to 0.2 mm2 0.3 to 0.5 mm2 Compatible. Use an XS8A-0441 Connector to connect the sensor. Compatible. Use an XS8A-0442 Connector to connect the sensor. Other Incompatible Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Models with MIL Connector (SRT2-VOD16ML-1) The MIL Connector can be connected to external devices in either of the following methods. 1,2,3... 1. Using an XG4A-2030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 258. Insert with protrusion facing right. 223 Section 5-2 Connector Terminals 2. Connecting with OMRON Products Using an MIL-compatible Cable Manufactured by OMRON MIL-compatible cable Straight power supply cable G79-O50C (L = 500 mm) G79-O25C (L = 250 mm) Wiring diagram Cross power supply cable G79-I50C (L = 500 mm) G79-I25C (L = 250 mm) Wiring diagram Compatible OMRON Products Used with MIL Connectors Slave model number SRT2-VID16ML Connecting cable Compatible product G79-150C (50 cm) G79-125C (25 cm) G7TC-IA16/ID16 G79-050C (50 cm) G79-025C (25 cm) XW2D-20G6 XW2B-20G5/20G4 SRT2-VID16ML-1 G79-050C (50 cm) G79-025C (25 cm) XW2D-20G6 XW2B-20G5/20G4 SRT2-VOD16ML G79-050C (50 cm) G79-025C (25 cm) G7TC-OC16/08 G70D Series G70R-SOC08 G70A-ZOC16-3 and Relays XW2D-20G6 XW2B-20G5/20G4 SRT2-VOD16ML-1 G79-I50C (50 cm) G79-I25C (25 cm) G7TC-OC16-1 G79-050C (50 cm) G79-025C (25 cm) G70D-SOC16-1/FOM16-1 G70A-ZOC16-4 and Relays XW2D-20G6 XW2B-20G5/20G4 Note MIL-compatible cables are not provided as standard and must be ordered separately. 224 Section 5-2 Connector Terminals Dimensions • Models with Sensor Connectors All dimensions are in mm. (70) • Models with MIL Connectors All dimensions are in mm. (77) Note For details on wiring dimensions, installation methods, Mounting Bracket dimensions, and mounting methods, refer to 5-2-1 SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors. 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs Specifications The following tables show the ratings and input specifications for the SRT2ID32ML (-1). Ratings Item Models Specification SRT2-ID32ML, SRT2-ID32ML-1 Input points/Connection type SRT2-ID32ML: 32 points (NPN)/MIL connector input SRT2-ID32ML-1: 32 points (PNP)/MIL connector input Connection Communications power: By communications connector (included as standard) Input: MIL connector or MIL-compatible Cables (both sold separately) (see page 233) I/O power: MIL connector Power supply type Multiple power supplies 225 Section 5-2 Connector Terminals Item Communications power supply voltage Specification 14 to 26.4 V DC (Power can be supplied from the communications cable) I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/–15%) Current consumption (See note.) Communications power: 50 mA max. at 24 V DC Noise immunity 1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Vibration resistance 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 Shock resistance 150 m/s2 Dielectric strength Ambient temperature 500 V AC (between insulated circuits) Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Ambient humidity Operating environment Standard accessory 1 communications connector Note Mounting Bracket B (SRT2-ATT02) is sold separately Mounting strength Terminal strength 50 N Pulling: As stated below Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 N⋅m Tightening torque Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight Approx. 100 g max. Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Input Specifications Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Max. simultaneous input points Number of circuits Specification 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. ID32MIL: 17 V DC min. (between each input terminal and V) ID32ML-1: 17 V DC (between each input terminal and G) ID32ML: 5 V DC max. (between each input terminal and V) ID32M-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler 32 points 32 points/single common circuit Simultaneous Input Points and Installation Spacing For Connector Terminals with 32 transistor inputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. For example, if Connector Terminals are mounted in a direction other than the following directions at an ambient operating temperature of 55°C with all the 32 input points turned ON simultaneously, the Connector Terminals must not be mounted closely together. 226 Section 5-2 Connector Terminals a. Input Units mounted upside down b. Input Units mounted horizontally with the MIL connectors facing downward Distance between Units L (mm) a. Input Units mounted upside down b. Input Units mounted horizontally with the MIL connectors facing downward c. Input Units mounted facing downward If 32 input points of any Unit mounted in the above directions need to be turned ON simultaneously, the spacing between the Units is limited as shown in the following graph. For example, if the ambient operating temperature is 55°C, a minimum space of 10 mm is required between Units. Operating ambient temperature (°C) c. Input Units mounted facing downward Slave Components The following diagram shows the main components of the SRT2-ID32ML (-@) Connector Terminals with Transistor Inputs. The functions of these components are described below. Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 256 ). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top) Rotary Switch Used to set the node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Input Connector (MIL Connector) Connect 32 inputs with MIL Connector (see page 258). XG4M-4030-T MIL Connector and compatible cable are sold separately. DIN Track Mounting Hook 227 Section 5-2 Connector Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Name Power Status ON OFF COMM1 (yellow) Communica- ON tions OFF COMM2 (yellow) A communications error has occurred on word m or the Unit is in standby status. Normal communications on word m+1. ON OFF ERR1 (red) A communications error has occurred on word m+1 or the Unit is in standby status. A communications error has occurred on word m. Communica- ON tions error ERR2 (red) I (yellow) 0 to 15 (16 inputs) Input II (yellow) 0 to 15 (16 inputs) Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word m. OFF Normal communications on word m or the Unit is in standby status. ON A communications error has occurred on word m+1. OFF Normal communications on word m+1 or the Unit is in standby status. ON The corresponding input on word m is ON. OFF The corresponding input is OFF or the Unit is in standby status. ON The corresponding input on word m+1 is ON. The corresponding input on word m+1 is OFF or the Unit is in standby status. OFF Note Word m is the first word allocated in the Unit. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal. O N RSV RSV DR RSV Node number setting Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.) Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table. 228 Section 5-2 Connector Terminals Note Node number 0 Setting (Hex) 0 Node number 8 Setting (Hex) 8 1 2 1 2 9 10 9 A 3 4 3 4 11 12 B C 5 6 5 6 13 14 D E 7 7 15 F 1. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch. Pin 3 Communications mode Communications distance OFF High-speed Communications Mode 100 m max. ON Long-distance Com- 500 m max. munications Mode Communications baud rate Communications cycle time 750 kbps 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Internal Circuits SRT2-ID32ML The following diagram shows the internal circuits for the SRT2-ID32ML. Internal circuitry Photocoupler Photocoupler 229 Section 5-2 Connector Terminals SRT2-ID32ML-1 The following diagram shows the internal circuits for the SRT2-ID32ML-1. Internal circuitry Photocoupler Photocoupler Wiring Communications Connector Pin Arrangement Communications power supply 24 V DC CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd. Note 1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. Sleeve (product no. 046290) Crimp terminal Cable For inserting 2 wires (product no. 901851) Crimp terminal Cable Insert cable then crimp 2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. 230 Section 5-2 Connector Terminals MIL Connector Pin Arrangement Function Function Word m MIL socket Reinforcing clip Word m+1 Mark Connector Pin No. Name MIL connector Model XG4M-4030-T Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. 231 Section 5-2 Connector Terminals Terminal Arrangement and Wiring Method SRT2-ID32ML SRT2-ID32ML-1 CompoBus/S communications CompoBus/S communications CompoBus/S communications power supply CompoBus/S communications power supply I/O power supply I/O power supply Word m Sensor Sensor Brown (red) Black (white) Blue (Black) Brown (White) Blue (Black) 3-wired sensor 2-wired sensor Sensor Brown (White) Blue (Black) Word m Sensor Brown (red) Black (white) Blue (Black) 2-wired sensor 3-wired sensor Word m+1 Word m+1 Sensor Sensor Brown (red) Black (white) Blue (Black) Brown (red) Black (white) Blue (Black) 3-wired sensor 3-wired sensor Mark Mark Note 1. The V terminals are all connected internally, as are the G terminals. 2. Wire colors have been changed. Colors in parentheses are the old wire colors. I/O Allocations Provided that the first word of the Connector Terminal with 32 transistor inputs allocated to the Master Unit is m, the pin numbers of the MIL connector correspond to the following word and bit allocations. Word m 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 16 inputs Word m+1 5 232 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 16 inputs Section 5-2 Connector Terminals Compatible External Input Devices and Cables Connector Terminals with 32 inputs connect to external devices over one of the following method. 1,2,3... 1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 258. Insert with protrusion facing right. 2. Connecting with OMRON Products Using MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminal and I/O Block to be connected. Slave model SRT2-ID32ML MIL-compatible Cable G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) Connecting I/O block G7TC-ID16 G7TC-IA16 SRT2-ID32ML-1 G79-I50-25-D2 (50 cm) G79-I75-50-D2 (75 cm) G70A-ZIM16-5 Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end. MIL-compatible cable Remarks G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) Wire dia.: AWG28 (other end) All wires are precut. G79-Y100C-D1 (1 m) G79-Y200-D1 (2 m) G79-Y500C-D1 (5 m) Fork terminals provided to other end. Fork terminal: Nippon Tanshi’s 161071M2 233 Section 5-2 Connector Terminals The pin numbers of the MIL connector corresponds to the following color wires marked with color dots. Pin Wire color 1 2 Light brown 3 4 Dots ■ Dot color Pin Wire color Dots ■■■ Black Red 21 22 Light brown Yellow Black Red 23 24 Yellow Black Red 5 6 Light green Black Red 25 26 Light green Black Red 7 8 Gray Black Red 27 28 Gray Black Red 9 10 White Black Red 29 30 White Black Red 11 12 Light brown Black Red 31 32 Light brown 13 14 Yellow Black Red 33 34 Yellow Black Red 15 16 Light green Black Red 35 36 Light green Black Red 17 18 Gray Black Red 37 38 Gray Black Red 19 20 White Black Red 39 40 White Black Red ■■ ■■■■ Dimensions (Unit: mm) Wired Dimensions (82) Reference dimension Top view (Unit: mm) 234 Dot color Black Red Black Red Section 5-2 Connector Terminals Mounting Methods The following mounting methods can be used. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. • DIN track mounting (with no mounting brackets): Refer to page 208. • Vertical panel mounting (with Mounting Bracket B only): Refer to page 210. • Horizontal panel mounting (with Mounting Bracket B only): Refer to page 210. Note The 32-point Connector Terminals cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B. Mounting Bracket Dimensions SRT2-ATT02 Mounting Bracket B Mounting dimensions Two, 3.2 dia. or M3 holes. (Unit: mm) Mounting Dimensions Direct DIN Track Mounting Horizontal Panel Mounting Vertical Panel Mounting SRT2 PWR COMM1 ERR1 35 COMM2 ERR2 I 8 8 0 1 9 1 9 2 10 2 10 3 11 3 11 4 12 4 12 5 13 5 13 6 14 6 14 7 15 7 15 0 BS+ Mounting bracket B BSH 45 DIN track Mounting bracket B BSL BS− NC NC IN 0.1 (Unit: mm) Distance from Duct Keep the Unit at least 20 mm away from the upper and lower ducts. Duct Duct (Unit: mm) 235 Section 5-2 Connector Terminals 5-2-4 SRT2-OD32ML (-1) Connector Terminals with 32 Transistor Outputs Specifications The following tables show the ratings and output specifications for the SRT2OD32ML (-1). Ratings Item Models Specification SRT2-OD32ML, SRT2-OD32ML-1 Output points/Connection type SRT2-OD32ML: 32 points (NPN)/MIL connector output SRT2-OD32ML-1: 32 points (PNP)/MIL connector output Connection Communications power: By communications connector (included as standard) Output: MIL connector or MIL-compatible Cables (both sold separately) (see page 243) I/O power: MIL connector Multiple power supplies Power supply type Communications power 14 to 26.4 V DC supply voltage (Power can be supplied from the communications cable) I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ –15%) Current consumption (See note.) Noise immunity Communications power: 70 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Vibration resistance 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 Shock resistance 150 m/s2 500 V AC (between insulated circuits) Dielectric strength Ambient temperature Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Ambient humidity Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Operating environment Standard accessory No corrosive gases 1 communications connector Note Mounting Brackets B (SRT2-ATT02) is sold separately 50 N Mounting strength Terminal strength Pulling: As stated below Communications connector: 30 N MIL connector: 30 N Tightening torque Node number settings Communications connector: 0.25 to 0.3 N • m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 90 g max. Weight Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external loads. 236 Section 5-2 Connector Terminals Output Specifications Item Output current Specifications 0.3 max./point (4 A common) (See note.) Residual voltage ON delay time OD32ML: 1.2 V max. (0.3 A DC between each output terminal and G) OD32ML-1: 1.2 V max. (0.3 A DC between each output terminal and V) OD32ML: 0.1 mA max. OD32ML-1: 0.1 mA max. 0.5 ms max. OFF delay time Insulation method 1.5 ms max. Photocoupler Number of circuits 32 points/single common circuit Leakage current Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. Slave Components The following diagram shows the main components of the SRT2-OD32ML (@) Connector Terminals with Transistor Outputs. The functions of these components are described below. Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 256 ). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top) Rotary Switch Used to set the node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Output Connector (MIL Connector) Connect 32 inputs with MIL Connector (see page 258). XG4M-4030-T MIL Connector and compatible cable are sold separately. DIN Track Mounting Hook 237 Section 5-2 Connector Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Name Power Status ON OFF COMM1 (yellow) Communications ON OFF COMM2 (yellow) A communications error has occurred on word n or the Unit is in standby status. Normal communications on word n+1. ON OFF ERR1 (red) Communications error A communications error has occurred on word n+1 or the Unit is in standby status. A communications error has occurred on word n. ON ERR2 (red) Outputs I (yellow) 0 to 15 (16 outputs) II (yellow) 0 to 15 (16 inputs) Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word n. OFF Normal communications on word n or the Unit is in standby status. ON A communications error has occurred on word n+1. OFF Normal communications on word n+1 or the Unit is in standby status. ON The corresponding output on word n is ON. OFF The corresponding output is OFF or the Unit is in standby status. ON The corresponding output on word n+1 is ON. The corresponding output on word n+1 is OFF or the Unit is in standby status. OFF Note Word n is the first word allocated in the Unit. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal. O N RSV RSV DR HOLD Node number setting Hold/Clear setting Communications mode setting Reserved (Always OFF.) Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table. 238 Section 5-2 Connector Terminals Note Node number 0 Setting (Hex) 0 Node number 8 Setting (Hex) 8 1 2 1 2 9 10 9 A 3 4 3 4 11 12 B C 5 6 5 6 13 14 D E 7 7 15 F 1. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below. SW3 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Errors Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table. OFF Pin 4 (HOLD) Setting Clear output status ON Maintain output status 239 Section 5-2 Connector Terminals Internal Circuits SRT2-OD32ML ST The following diagram shows the internal circuits for the SRT2-OD32ML. Internal circuitry Photocoupler Photocoupler SRT2-OD32ML-1 ST The following diagram shows the internal circuits for the SRT2-OD32ML-1. Internal circuitry Photocoupler 240 Photocoupler Section 5-2 Connector Terminals Wiring Communications Connector Pin Arrangement Communications power supply 24 V DC CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd. Note 1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. Sleeve (product no. 046290) Crimp terminal Cable For inserting 2 wires (product no. 901851) Crimp terminal Cable Insert cable then crimp 2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. 241 Section 5-2 Connector Terminals MIL Connector Pin Arrangement Function Function Word n MIL socket Reinforcing clip Word n+1 Mark Connector Pin No. Name MIL connector Model XG4M-4030-T Note The XG4M-4030-T MIL Connector is not provided as standard and must be ordered separately. 242 Section 5-2 Connector Terminals Terminal Arrangement and Wiring Method SRT2-OD32ML SRT2-OD32ML-1 CompoBus/S communications CompoBus/S communications CompoBus/S communications power supply CompoBus/S communications power supply I/O power supply I/O power supply Word n Word n Solenoid, valve, etc. Solenoid, valve, etc. Solenoid, valve, etc. Solenoid, valve, etc. Word n+1 Word n+1 Solenoid, valve, etc. I/O Allocations Solenoid, valve, etc. Mark Provided that the first word of the Connector Terminal with 32 transistor outputs allocated to the Master Unit is n, the pin numbers of the MIL connector correspond to the following word and bit allocations. 15 14 13 12 11 10 9 Word n 8 7 6 5 4 3 2 1 0 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 Word n+1 5 Compatible External Input Devices and Cables Mark 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 Bit 16 outputs 16 outputs The Connector Terminals with 32 inputs connect to external devices over one of the following method. 243 Section 5-2 Connector Terminals 1,2,3... 1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 258. Insert with protrusion facing right. 2. Connecting with OMRON Products Using an MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminals and I/O Block to be connected. Slave model SRT2-OD32ML MIL-compatible Cable G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) SRT2-OD32ML-1 G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) Connecting I/O block G7TC-OC16/OC08 G70D-SOC16/VSOC16 G70A-ZOC16-3 G70A-ZOC16-4 G70D-SOC16-1 G7TC-OC16-4 M7F Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end. MIL-compatible cable 244 Remarks G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) Wire dia.: AWG28 (other end) All wires are precut. G79-Y100C-D1 (1 m) G79-Y200C-D1 (2 m) G79-Y500C-D1 (5 m) Fork terminals provided to other end. Fork terminal: Nippon Tanshi’s 161071-M2 Section 5-2 Connector Terminals The pin numbers of the MIL connector corresponds to the following color wires marked with color dots. Pin Wire color 1 2 Light brown 3 4 Dots ■ Dot color Pin Wire color Dots ■■■ Dot color Black Red 21 22 Light brown Yellow Black Red 23 24 Yellow Black Red 5 6 Light green Black Red 25 26 Light green Black Red 7 8 Gray Black Red 27 28 Gray Black Red 9 10 White Black Red 29 30 White Black Red 11 12 Light brown Black Red 31 32 Light brown 13 14 Yellow Black Red 33 34 Yellow Black Red 15 16 Light green Black Red 35 36 Light green Black Red 17 18 Gray Black Red 37 38 Gray Black Red 19 20 White Black Red 39 40 White Black Red ■■ ■■■■ Black Red Black Red Dimensions (Unit: mm) Note For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. Mounting Methods The following mounting methods are available. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. • DIN track mounting (with no mounting brackets): Refer to page 208. • Vertical panel mounting (with Mounting Bracket B only): Refer to page 210. • Horizontal panel mounting (with Mounting Bracket B only): Refer to page 210. Note 1. The 32-point Connector Terminal cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B. 245 Section 5-2 Connector Terminals 2. For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. 5-2-5 SRT2-MD32ML (-1) Connector Terminals with 16 Transistor Inputs and 16 Transistor Outputs Specifications The following tables show the ratings and I/O specifications for the SRT2MD32ML (-1). Ratings Item Specification Models Input points/Connection type SRT2-MD32ML, SRT2-MD32ML-1 SRT2-MD32ML: 16 input and 16 output points (NPN)/MIL connector input SRT2-MD32ML-1: 16 input and 16 output points (PNP)/ MIL connector input Connection Power supply type Communications power: By communications connector (included as standard) Input: MIL connector or MIL-compatible Cables (both sold separately) (see page 253) I/O power: MIL connector Multiple power supplies Communications power supply voltage 14 to 26.4 V DC (Power can be supplied from the communications cable) I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ –15%) Current consumption (See note.) Communications power: 60 mA max. at 24 V DC Noise immunity 1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Vibration resistance 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 Shock resistance 150 m/s2 Dielectric strength Ambient temperature 500 V AC (between insulated circuits) Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Ambient humidity Operating environment Standard accessory No corrosive gases 1 communications connector Note Mounting Bracket B (SRT2-ATT02) is sold separately Mounting strength Terminal strength 50 N Pulling: As stated below. Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 N • m Tightening torque Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight Approx. 100 g max. Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. 246 Section 5-2 Connector Terminals Input Specifications Item Input current ON delay time OFF delay time ON voltage OFF voltage Specifications 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. MD32MIL: 17 V DC min. (between each input terminal and V) MD32ML-1: 17 V DC min.(between each input terminal and G) MD32ML: 5 V DC max. (between each input terminal and V) MD32M-1: 5 V DC max. (between each input terminal and G) OFF current Insulation method 1 mA max. Photocoupler Max. simultaneous input points 16 points Number of circuits 16 points/single common circuit Output Specifications Item Output current Specifications 0.3 max./point (4 A common) (See note.) Residual voltage MD32ML: Leakage current 1.2 V max. (0.3 A DC between each output terminal and G) MD32ML-1: 1.2 V max. (0.3 A DC between each output terminal and V) MD32ML: 0.1 mA max. MD32ML-1: 0.1 mA max. ON delay time OFF delay time 0.5 ms max. 1.5 ms max. Insulation method Photocoupler Number of circuits 16 points/single common circuit Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. Simultaneous Input Points and Installation Spacing For Connector Terminals with 16 transistor inputs and 16 transistor outputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. For example, if Connector Terminals are to be mounted in the direction other than the following directions at an ambient operating temperature of 55°C with all the 16 points turned ON simultaneously, the Connector Terminals must not be mounted closely together. a. Units mounted upside down b. Units mounted horizontally with the MIL connectors facing downward c. Units mounted facing downward If 16 points of any Unit mounted in the above directions need to be turned ON simultaneously, the spacing of the Units is limited as shown in the following 247 Section 5-2 Connector Terminals a. Units mounted upside down b. Units mounted horizontally with the MIL connectors facing downward Operating ambient temperature (°C) c. Units mounted facing downward Slave Components Distance between Units L (mm) graph. For example, if the ambient operating temperature is 55°C, a minimum space of 10 mm is required between Units. The following diagram shows the main components of the SRT2-MD32ML (@) Connector Terminals with Transistor Inputs and Transistor Outputs. The functions of these components are described below. Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 256). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top) Rotary Switch Used to set the node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Hold/Clear Outputs for Communications Errors Input Connector (MIL Connector) Connect 16 input and 16 output points with MIL Connector (see page 258). XG4M-4030-T MIL Connector and compatible cable are sold separately. DIN Track Mounting Hook 248 Section 5-2 Connector Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Name Power Status ON Meaning The communications power supply is ON. COMM1 (yellow) Communications OFF ON The communications power supply is OFF. Normal communications on word m. OFF A communications error has occurred on word m or the Unit is in standby status. COMM2 (yellow) ON OFF ERR1 (red) Communications error ON Normal communications on word n. A communications error has occurred on word n or the Unit is in standby status. A communications error has occurred on word m. OFF Normal communications on word m or the Unit is in standby status. ERR2 (red) ON A communications error has occurred on word n. OFF Normal communications on word n or the Unit is in standby status. The corresponding input on word m is ON. I (yellow) 0 to 15 (16 inputs) I/O ON II (yellow) 0 to 15 (16 outputs) OFF The corresponding input is OFF or the Unit is in standby status. ON OFF The corresponding output on word n is ON. The corresponding output on word n is OFF or the Unit is in standby status. Note Word m is the word allocated in the Unit as an input Slave. Word n is the word allocated in the Unit as an output Slave. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal. O N RSV RSV DR HOLD Hold/Clear Outputs for Communications Errors Communications mode setting Reserved (Always OFF.) Node number setting Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table. Node number Setting (Hex) Node number Setting (Hex) 0 1 0 1 8 9 8 9 2 3 2 3 10 11 A B 4 5 4 5 12 13 C D 6 7 6 7 14 15 E F 249 Section 5-2 Connector Terminals Note 1. The 32-point Slave is handled as a 16-point input Slave and a 16-point output Slave. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below. Pin CommunicaCommunica3 tions mode tions distance OFF High-speed Com- 100 m max. munications Mode ON Long-distance 500 m max. Communications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 4 (HOLD) Output setting OFF ON Clear output status. Maintain output status. Internal Circuits SRT2-MD32ML The following diagram shows the internal circuits for the SRT2-MD32ML. 250 Photocoupler ST Internal circuitry Photocoupler Section 5-2 Connector Terminals SRT2-MD32ML-1 The following diagram shows the internal circuits for the SRT2-MD32ML-1. ST Internal circuitry Photocoupler Photocoupler Wiring Communications Connector Pin Arrangement Communications power supply 24 V DC CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd. Note 1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. Sleeve (product no. 046290) Crimp terminal Cable For inserting 2 wires (product no. 901851) Crimp terminal Cable Insert cable then crimp 2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. 251 Section 5-2 Connector Terminals MIL Connector Pin Arrangement Function Function Word m MIL socket Reinforcing clip Word n Mark Connector Pin No. Name MIL connector Model XG4M-4030-T Note The XG4M-4030-T MIL Connector is not provided as standard and must be ordered separately. 252 Section 5-2 Connector Terminals Terminal Arrangement and Wiring Method SRT2-MD32ML SRT2-MD32ML-1 CompoBus/S communications CompoBus/S communications CompoBus/S communications power supply CompoBus/S communications power supply I/O power supply (for inputs) I/O power supply (for inputs) Word m Sensor Brown (red) Brown (White) Blue (Black) Black (white) Blue (Black) Brown (red) Black (white) Blue (Black) 2-wired sensor 3-wired sensor 2-wired sensor Sensor Brown (White) Blue (Black) Sensor Sensor Word m 3-wired sensor I/O power supply (for outputs) I/O power supply (for outputs) Word n Word n Solenoid, value, etc. Solenoid, value, etc. Solenoid, value, etc. Solenoid, value, etc. Mark Mark Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. I/O Allocations Provided that the words of the Connector Terminal with 32 transistor inputs and 32 transistor outputs allocated as input and output Slaves to the Master Unit are m and n, the pin numbers of the MIL connector correspond to the following word and bit allocations. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Word m 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 16 inputs Word n Compatible External Input Devices and Cables 5 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 16 outputs The Connector Terminals with 32 inputs connect to external devices over one of the following method. 253 Section 5-2 Connector Terminals 1,2,3... 1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 258. Insert with protrusion facing right. 2. Connecting with OMRON Products Using an MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminals and I/O Block to be connected. MIL-compatible Cable Connecting I/O block SRT2-MD32ML Slave model G79-M50-25-D1 (50 cm) G79-M75-50-D1 (75 cm) SRT2-MD32ML-1 G79-M50-25-D2 (50 cm) G79-M75-50-D2 (75 cm) Inputs:G7TC-ID16/IA16 Outputs:G7TC-OC08/OC16 G7OD-SOC16/VSOC16 G70A-ZOC16-3 Inputs:G70A-ZIM16-5 Outputs:G70A-ZOC16-4 G70D-SOC16-1 Remarks Input and output wires can be distinguished with the following colors. Inputs: Red Outputs: Yellow Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end. MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200C-D1 (2 m) G79-Y500C-D1 (5 m) 254 Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshi’s 161071-M2 Section 5-2 Connector Terminals The pin numbers of the MIL connector corresponds to the following color wires marked with color dots. Pin Wire color 1 2 Light brown 3 4 Dots ■ Dot color Pin Wire color Dots ■■■ Dot color Black Red 21 22 Light brown Yellow Black Red 23 24 Yellow Black Red 5 6 Light green Black Red 25 26 Light green Black Red 7 8 Gray Black Red 27 28 Gray Black Red 9 10 White Black Red 29 30 White Black Red 11 12 Light brown Black Red 31 32 Light brown 13 14 Yellow Black Red 33 34 Yellow Black Red 15 16 Light green Black Red 35 36 Light green Black Red 17 18 Gray Black Red 37 38 Gray Black Red 19 20 White Black Red 39 40 White Black Red ■■ ■■■■ Black Red Black Red Dimensions (Unit: mm) Note For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. Mounting Methods The following mounting methods are available. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. • DIN track mounting (with no mounting brackets): Refer to page 208. • Vertical panel mounting (with Mounting Bracket B only): Refer to page 210. • Horizontal panel mounting (with Mounting Bracket B only): Refer to page 210. Note 1. The 32-point Connector Terminal cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B. 255 Section 5-2 Connector Terminals 2. For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. 5-2-6 Wiring and Assembly of Communications Connector and MIL Connector for Connector Terminals Connect the communications cable to the Connector Terminal using the rectangular communications connector provided with the Unit. The Connector Terminals with MIL connectors are used to connect the external I/O. The wiring and assembly methods of square communications connectors and MIL connectors are described here. The Connector Terminals with sensor connectors are used to connect the external I/O cable connector. The cable connector wiring and assembly methods are the same as for Sensor Terminals, so refer to 3-4-3 Cable Connector Wiring and Assembly for details. Wiring A CompoBus/S cable must be connected to a Connector Terminal after the communications data (BD H, BD L), communications power supply (BS+, BS–), and I/O power supply (G, V) lines are connected to the communications connector (i.e., the connector on the cable end). I/O power is not supplied to 32-point Connector Terminals. !Caution Be sure to turn OFF the Slave power supply and communications power supply before connecting communications data, communications power supply, or I/O power supply lines, and before attaching or detaching connectors. For the connector, use the communications connector provided with the Connector Terminal. Use the following procedure to connect the communications data, communications power supply, and I/O power supply lines to the connector. 1,2,3... 1. Remove sufficient insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly. If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube. Apply vinyl tape or heatshrinking tube 2. After attaching a crimp terminal to the exposed signal wires, cover with vinyl tape or heat-shrinking tube. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. Sleeve (product no. 046290) Crimp terminal Cable For inserting 2 wires (product no. 901851) Crimp terminal Cable Insert cable then crimp The following special tool is available: Crimper PZ1.5 (product number 900599) manufactured by Weidmuller Co., Ltd. 256 Section 5-2 Connector Terminals 3. Paying attention to the orientation of the connector, insert each signal wire into the corresponding hole in the connector, as shown below. SRT2-V@D@@@@ (-1) CompoBus/S communications data Low side (BD L) High side (BD H) CompoBus/S communications power supply – side (BS –) + side (BS +) Communications power supply – side (G) + side (V) Communications data I/O power supply I/O power supply SRT2-@32ML (-1) CompoBus/S communications power supply – side (BS –) + side (BS +) Communications power supply Communications data CompoBus/S communications data Low side (BD L) High side (BD H) !Caution Before inserting the signal wires, loosen the clamp screws used to secure wires to the connector. If a wire is inserted before the corresponding screw is loosened, the wire may enter the gap behind the connector, and remain unsecured. Use crimp terminals when wiring. Do not attach twisted bare wires directly to connectors. 4. Tighten the clamp screws securing each signal wire to the connector. Note that a normal screwdriver has a keystone tip with a flared blade, and may not be able to penetrate deeply enough to reach the screw. Use a small slotted screwdriver of constant width. The correct tightening torque is 0.2 to 0.4 N⋅m. The following example is for the SRT2-V@D@@@@(-1). Small slotted screwdriver with tip of constant width. 257 Section 5-2 Connector Terminals Note Use a fine-tipped screwdriver. The size of the communications Connector Terminal screws is M2.5. Attaching Connectors Note Attach the communications cable fitted with a connector to the connector of the Connector Terminal. 1. The direction of the connector depends on the Connector Terminal node model. Communications connectors of 8-point and 16-point Connector Terminals lie horizontally, and the communications connectors of 32-point Connector Terminals are positioned vertically. Check the direction of the connector carefully before inserting it. 2. Check that the communications cables are a sufficient length when connecting to prevent them from being pulled out or bent over. Do not place heavy objects on the cable cord. Doing so may cause the cables to break. 1,2,3... 1. Attach the communications cable connector to the connector of the Connector Terminal as shown in the following figure. The following example is for the SRT2-V@D@@@@(-1). 2. Tighten the connector screws to secure the connector to the Connector Terminal. The correct tightening torque is 0.2 to 0.4 N⋅m. MIL Connector Wiring and Assembly Use the procedure below to assemble a cable using the following MIL connectors. SRT2-V@D16ML (-1): XG4M-2030-T (20-pin MIL Connector) SRT2-@D32ML (-1): XG4M-4030-T (40-pin MIL Connector) The following procedure is an example to assemble the 20-pin MIL Connector. The same procedure will apply if the 40-pin MIL Connector is used. 1,2,3... 1. Using a fine-tipped screwdriver, release both sides of the plug to separate the MIL socket into its contact and cover components. The contact component of the socket has two small hooks on each side. Release both sides of the cover from these hooks one by one, taking care not to forcefully unhook one side only. Cover Contact 2. Insert the flat cable between the cover and contact components separated in 1 above, then, after making sure that each cable wire is placed in the correct position on the contact component, lock the cover and contact components together. Use a vise or similar tool to press the components together 258 Section 5-2 Connector Terminals firmly until the hooks engage. The following cables can be used with MIL connectors. • 1.27-mm-pitch flat cable AWG28 (7-wire twisted cable) • UL2651 (standard cable) • UL20012 (fabric cable) • UL20028 (color-coded cable) 3. If necessary, fold the cable back over as shown and lock on a reinforcing clip. 4. Insert the newly assembled MIL connector into the Connector Terminal. Insert with protrusion facing right. 1 2 1 259 Section 5-3 Remote I/O Modules 5-3 5-3-1 Remote I/O Modules SRT@-@D16P Remote I/O Modules Specifications The following tables show the ratings and I/O specifications for the SRT@@D16P. Ratings Item Models I/O points SRT1-ID16P SRT2-ID16P 16 input points Specification SRT1-OD16P SRT2-OD16P 16 output points Internal I/O circuit common NPN (+ common) NPN (– common) Mounting method PCB mounting with I/O terminals soldered Communications mode Power supply type SRT1-@D16P: High-speed communications mode SRT2-@D16P: High-speed Communications Mode or Long-distance Communications Mode --- Communications power supply voltage I/O power supply voltage 20.4 to 26.4 V DC Current consumption (See note.) Ambient temperature 60 mA max. Ambient humidity Dielectric strength 24 V DC +10%/–15% 20 mA max. Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) 500 V AC for 1 minute (1-mA sensing current, between insulated circuits) Node number settings The node number is set on the address terminal. (Set the node number before turning ON the Slave.) Weight 35 g max. Note The current consumption is the value with all points turned ON excluding the current consumption of the external sensors connected to the Module inputs and the current consumption of the loads connected to the Module outputs. Characteristics Item 5-V output current Specification 20 mA max. (at 5 V±0.5 V) LED drive current (COMM, ERR) SW carry current (ADR0 to 3, HOLD) 10 mA max. (5 V DC) 1 mA max. Input Specifications Item Input current 2 mA max./point ON delay time OFF delay time 1.5 ms max. 1.5 ms max. ON voltage 15 V DC min. (between each input terminal and BS+ terminal) 5 V DC max. (between each input terminal and BS+ terminal) OFF voltage 260 Specification Section 5-3 Remote I/O Modules Output Specifications Slave Components Item Rated output current Specification 0.2 A/point, 0.6 A/common Residual voltage 0.6 V max. (between each output terminal and G terminal at 0.2 A) Leakage current 0.1 mA max. (between each output terminal and G terminal at 24 V DC) ON delay time OFF delay time 0.5 ms max. 1.5 ms max. The following diagram shows the main components of SRT1-OD16P Remote I/O Modules. The function of these components are described below. Communications Terminal Connect the CompoBus/S communications cable. Communications Terminal Connect the CompoBus/S communications cable. Communications Power Supply Terminal Connect the negative line of 24-V DC communications power supply. Communications Power Supply Terminal Connect the positive line of 24-V DC communications power supply. I/O Terminals Connect I/O devices. I/O Terminals Connect I/O devices. 5-V Output Terminal The positive line of power supply for the COMM, ERR, and PWR. Communications mode setting terminals (SRT2 Series only) Terminals to set the communications mode. (Not used for Node Number Setting Terminals SRT1 Series.) Used when setting the node number. Communications Status Terminals Used for indicating the status of communications. Hold/Clear Output Setting Terminal Used for holding or clearing the output. (Incorporated by the Output Module only.) Indicators The following table shows the meaning of the indicators. Indicator COMM (yellow) ERR (red) Status Low Hi Low Hi Meaning Normal communications. A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. 261 Section 5-3 Remote I/O Modules Communications Mode, Node Number and Output HOLD/CLEAR Mode Set the node number with the NC, ADR1 through ADR3, and hold/clear output setting terminals. SW (see note 3.) (see note 1.) Internal circuitry (see note 2.) BS– or G Note 1. The DR terminal is not used by the SRT1 Series. 2. The HOLD terminal is not used by the Input Module. 3. Low: The input bit is ON. Hi: The input bit is OFF. Note The HOLD terminal is not used by the Input Module. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with the communications mode setting terminal (DR) as shown below. DR Hi Low CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode CommunicaCommunications baud rate tions cycle time 750 kbps 0.5 or 0.8 ms Long-distance Communications Mode 93.75 kbps 500 m max. 4.0 or 6.0 ms Communications mode settings are possible for SRT2-series Slaves only. SRT1-series Slaves are always in high-speed communications mode. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. The COMM terminal corresponds to the COM indicator and ERR terminal corresponds to the ERR indicator. Node Number Settings Set the node number with terminals ADR1 through ADR3, as shown in the following table. Note 262 Node number ADR3 (8) ADR2 (4) ADR1 (2) 0 2 Hi Hi Hi Hi Hi Low 4 6 Hi Hi Low Low Hi Low 8 10 Low Low Hi Hi Hi Low 12 14 Low Low Low Low Hi Low 1. Low: The input bit is ON. Hi: The input bit is OFF. Section 5-3 Remote I/O Modules 2. The node number should be an even number. 3. The terminals are pulled up to the 5-V line internally. Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Hold/Clear Output Setting for Communications Errors (Output Module Only) The HOLD terminal is used to set the output data status when a communications error occurs, as shown in the following table. HOLD Hi Low Output status is cleared when a communications error occurs. Output status is maintained. Internal circuitry The following diagram shows the internal circuits for the SRT@-ID16P (16 inputs). The following diagram shows the internal circuits for the SRT@-OD16P (16 outputs). Internal circuitry Internal Circuits Setting 263 Remote I/O Modules Section 5-3 External Connections The following diagram shows the external connections for the SRT@-ID16P (16 inputs). Internal circuitry Communications 24 V DC Two-wired proximity sensor BS– or G The following diagram shows the external connections for the SRT@-OD16P (16 outputs). Internal circuitry Communications Relay 24 V DC D1: Reverse voltage prevention diode Internal circuitry Connecting Communications Status Indicators R: LED current limiting resistor LED1: LED for COMM LED2: LED for ERR The maximum current for LED1 and LED2 is 10 mA. 264 Section 5-3 Remote I/O Modules The 5-V output terminals have positive power supplies (maximum output current of 20 mA) for the ERR and COMM LEDs. Recommended LED colors are red for ERR and yellow for COMM. Precautions on Inner-layer Pattern Connecting BD H and BD L Terminals The pattern connecting terminals BD H and BD L should be as short and as straight as possible. The following precautions should also be observed. 10 mm BD L L1 BD L SRT@-ID16P/OD16P BD H Terminal block L2 BD H 10 mm Area prohibited to inner layer conductor pattern • Conductor Pattern Length The length of the conductors in the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P (L1, L2) must satisfy the following conditions. L1 + L2 ≤ 10 cm L1 ≈ L2 (Within ratio of 1.5) • Conductor Pattern Width The width of the conductor in the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P must be sufficient to carry a current of 250 mA DC, and must also not exceed 0.3 mm (0.3 mm recommended). • Area Prohibited to Inner Layer Conductor Pattern Do not create another conductor pattern within 10 mm of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P. Precautions on Crossing Conductors When it is necessary for the conductors of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P to cross, be sure to create one end on the soldered surface of the circuit board, and make the conductors cross between the terminal block and the SRT@-ID16P or SRT@-OD16P. BD H BD L SRT(-ID16P/OD16P Terminal block BD L BD H 265 Section 5-3 Remote I/O Modules Precautions on Bending Conductor Pattern When it is necessary for the conductors of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P to change direction, make sure the direction does not veer at a right angle. Keep the direction change within 45°. BD L BD L SRT(-ID16P/ OD16P Terminal block Within 45 ° BD H Noise Protection Circuit BD H Add the following protection circuit if noise is generated from the power supply, input section, or output section. Power supply noise protection circuit Input section noise protection circuit Output section noise protection circuit L PLC: Photocoupler PHC BS + V + 50 V 100 µF 0 to 15 BS + V 50 V 0.1 µF R Load SRT@ SRT@ V D C R2 BS – G Input device L: Coil for the common mode (100 µH min.) Install the coil near the SRT@. V: 24 V DC (Even if a separate power supply is used, the same kind of protection is recommended.) R1 R1: Resistor for limiting photocoupler input current D: Photocoupler protection diode C: Noise absorption condenser R2: Resistor for limiting operating level PHC: Photocoupler V: DC power supply 0 to 15 SRT@ G PHC R D C SA R C: 0.1 µF min. R: Limiting resistor SA: Varistor D: Back-electromotive force protection diode PHS: Photo coupler V: DC power supply Recommended circuit example: R1: 2.7 kΩ; 1/2 W R2: 390 Ω; 1/4 W C: 50 V; 0.1 µF min. (However, these are only examples and are not guaranteed values. Construct the circuit in accordance with the characteristics of the input device to be connected.) Note 1. Mounting and PCB Cleaning: • If a soldering iron is used to solder the circuit, make sure that the circuit is soldered within 3 s at 280 to 300°C. • If a soldering tub is used to solder the circuit, make sure that the circuit is soldered within 5 s at 260°C maximum. • Do not pass through a reflow furnace. If it is necessary to pass through a reflow furnace, after reflow processing manually apply soldering only to the main parts. • Do not apply strong acid or alkali solvent to clean the flux. Also, do not apply ultrasonic cleaning. 266 Section 5-3 Remote I/O Modules 2. NC Terminal: • The NC terminal is used internally. Therefore, do not connect anything to the NC terminal. Inner-layer Pattern for Noise Protection When adding a noise protection circuit to the input or output section, create inner-layer patterns as follows: • There must be at least 2.54 mm between the adjacent inner-layer patterns of the external and internal circuits. • The inner-layer pattern of the external circuit must be kept at least 10 mm from each terminal of the SRT@-ID16P or SRT@-OD16P, No parts must be mounted on the soldered surfaces around the SRT@-ID16P or SRT@-OD16P. Example: SRT1-ID16P IN15 DC IN8 DC (External circuit) A A 10 mm min. 15 G 5V OUT COMM ERR HOLD BD L BS– 8 BD L i“à ”‰ñ˜H (Internal circuit)j BS+ 0 BD H BD H 7 G NC ADR1 ADR2 ADR3 SRT1-ID16P Terminal block 10 mm min. A (Internal circuit) IN7 DC IN0 DC (External circuit) (External circuit) A A: 2.54 mm min. 267 Section 5-4 Water-resistant Terminals The following diagram shows the dimensions for the SRT@-ID16P/OD16P. All dimensions are in mm. 16 SRT@-ID16P/OD16P Dimensions 1.6 dia. 2.54 × 15 = 38.1 PCB Dimensions (Top View) 35 2.54 × 15 = 38.1 2.2 dia. 60 +0.1 –0 32-0.9 dia. +0.1 –0 No cumulative tolerance allowed. 5-4 5-4-1 Water-resistant Terminals SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs Specifications The following tables show the ratings and input specifications for the SRT2ID@@CL (-1). Ratings Item SRT2-ID04CL, SRT2-ID04CL-1, SRT2-ID08CL, SRT2ID08CL-1 I/O points Power supply type SRT2-ID04CL: 4 input points (NPN) SRT2-ID04CL-1: 4 input points (PNP) SRT2-ID08CL: 8 input points (NPN) SRT2-ID08CL-1: 8 input points (PNP) Communications XS2C-D4S7: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Inputs XS2G-D4@@: Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2H-D421-@@@: Connector with cable (male plug on one end) XS2W-D42@-@@@: Connectors with cable (Socket/Plug on both ends) I/O power XS2C-D4@@: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2F-D42@-@80-A: Connector with cable (female socket on one end) Multiple power supplies Communications power supply voltage 14 to 26.4 V DC (Power can be supplied from the communications cable) Connection 268 Specification Models Section 5-4 Water-resistant Terminals Item Specification I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ –15%) I/O power supply current 2.4 A max. Current consumption (See note.) Communications power: 50 mA max. at 24 V DC Noise immunity 1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) Vibration resistance 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 Shock resistance 150 m/s2 Dielectric strength Insulation resistance 500 V AC (between insulated circuits) 20 MΩ min. (between insulated circuits) Ambient temperature Operating environment Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Enclosure rating Mounting method IP67 M5 screws Terminal strength Node number settings 100N The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) SRT2-ID04CL (-1): 180 g max. SRT2-ID08CL (-1): 240 g max. Ambient humidity Weight Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Input Specifications Item Specifications Input current 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC ON delay time OFF delay time 1.5 ms max. 1.5 ms max. ON voltage ID04CL/ID08CL: OFF voltage 15 V DC min. (between each input terminal and V) ID04CL-1/ID08CL-1: 15 V DC (between each input terminal and G) ID04CL/ID08CL: 5 V DC max. (between each input terminal and V) ID04CL-1/ID08CL-1: 5 V DC max. (between each input terminal and G) OFF current Insulation method 1 mA max. Photocoupler Input indicator Number of circuits LED (yellow) ID04CL (-1): 4 points/single common circuit ID08CL (-1): 8 points/single common circuit 269 Section 5-4 Water-resistant Terminals Slave Components The following diagram shows the main components of the SRT2-ID@@CL (@) Water-resistant Terminals with Transistor Inputs. The functions of these components are described below. Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 284). CompoBus/S Indicators Indicate the status of the Slave and communications. Input Indicators Indicate the status of each input. (Lit when the input is ON.) Rotary Switch Used to set the node number DIP switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting External Power Supply Pin 4: Reserved (Always OFF.) Connector Connect I/O power supply for input. Input Connectors Connect the cables from switches and sensors here. The SRT2-ID04CL has 4 connectors and SRT2-ID08CL has 8 connectors. Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Switch Settings Name Status Power Meaning ON The communications power supply is ON. OFF The communications power supply is OFF. COMM (yellow) Communications ON OFF Normal communications. A communications error has occurred or the Unit is in standby status. ERR (red) Communications error ON OFF IN0 to 3 (4 inputs) IN0 to 7 (8 inputs) (yellow) Inputs A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. ON OFF The corresponding input is OFF or the Unit is in standby status. The rotary switch and the DIP switch are located under the transparent cover. ON RSV RSV DR RSV Node number setting Note Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.) 1. Always turn OFF the Slave before changing switch settings. 2. Always set all the reserved pins to OFF, or otherwise the Unit may not operate normally. 270 Section 5-4 Water-resistant Terminals Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table. Node number 0 Setting (Hex) 0 Node number 8 Setting (Hex) 8 1 2 1 2 9 10 9 A 3 4 3 4 11 12 B C 5 6 5 6 13 14 D E 7 7 15 F Note The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP. Pin 3 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Internal Circuits SRT2–ID04CL, SRT2-ID08CL The following diagram shows the internal circuits for the SRT2-ID04-CL and SRT2-ID08CL. External power supply connector CompoBus/S communications connector Internal circuitry Photocoupler Input connector 0 Photocoupler Input connector 1 271 Section 5-4 Water-resistant Terminals SRT2–ID04CL-1, SRT2-ID08CL-1 External power supply connector CompoBus/S communications connector Internal circuitry Photocoupler Input connector 0 Photocoupler Input connector 1 Wiring SRT2-ID04CL Input 0 Input 1 2-wired sensor (or limit switch) Black (white) Brown (red) Brown (white) Blue (black) Input 3 Blue (black) I/O power supply Input 2 3-wired sensor with NPN output (photoelectric sensor or proximity switch) SRT2-ID04CL-1 Input 0 Input 1 2-wired sensor (or limit switch) 272 Black (white) Brown (red) Blue (black) Brown (white) Input 3 Blue (black) I/O power supply Input 2 3-wired sensor with PNP output (photoelectric sensor or proximity switch) Section 5-4 Water-resistant Terminals SRT2-ID08CL Input 3 Input 7 Blue (black) Input 5 Blue (black) I/O power supply Input 6 Brown (white) Input 1 Input 4 2-wired sensor (or limit switch) Black (white) Brown (red) Input 2 Input 0 3-wired sensor with NPN output (photoelectric sensor or proximity switch) SRT2-ID08CL-1 2-wired sensor (or limit switch) Note Input 6 Input 7 Blue (black) Input 5 Blue (black) I/O power supply Input 3 Brown (white) Input 1 Input 4 Black (white) Brown (red) Input 2 Input 0 3-wired sensor with PNP output (photoelectric sensor or proximity switch) 1. The V terminals are all connected internally, as are the G terminals. Input connectors G and V can be used to supply power to sensors, provided that the total current flow through these connectors is less than 2.4 A when input power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.4 A or more. 2. Wire colors have been changed. Colors in parentheses are the old wire colors. 273 Section 5-4 Water-resistant Terminals Dimensions SRT2–ID04CL, SRT2-ID04CL-1 10 Mounting dimensions Three, 5.3 dia. or M5 holes (Unit: mm) SRT2–ID08CL, SRT2-ID08CL-1 10 Mounting dimensions Three, 5.3 dia. or M5 holes (Unit: mm) 274 Section 5-4 Water-resistant Terminals Communications Cable, I/O Power Supply, and I/O Wiring Communications Cable Wiring Use the following connectors to connect the communications cable. Connectors Type Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Model XS2C-D4S7 Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2G-D4S7 T-joint XS2R-D427-5 XS2R-D427-5 T-joint XS2C-D4S7 Connector Socket Assembly (female) XS2R-D427-5 T-joint XS2G-D4S7 Connector Plug Assembly (male) XS2C-D4S7 Connector Socket Assembly (female) XS2G-D4S7 Connector Plug Assembly (male) 4-conductor VCTF cable XS2G-D4S7 Connector Plug Assembly (male) 4-conductor VCTF cable XS2G-D4S7 Connector Plug Assembly (male) SRT2-ID04CL 4-conductor VCTF cable SRT2-ID08CL XS2C-D4S7 Connector Socket Assembly (female) XS2C-D4S7 Connector Socket Assembly (female) Note Tighten the connector securely by hand to a torque of 0.39 to 0.49 N⋅m. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. I/O Power Supply Wiring Use the following XS2-series Round Water-resistant Connectors to wire I/O power supply. Connectors Type Model Connectors with Cable (Socket and Plug) XS2W-D42@-@81-@ Connector with Cable (Female socket on XS2F-D42@-@80-@ one end) T-joint XS2R-D427-5 SRT2-ID04CL SRT2-ID08CL I/O power supply XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug) I/O power supply XS2R-D427-5 T-joint XS2F-D42(-(80-( Round Water-resistant Connector with Cable (socket on one end) XS2R-D427-5 T-joint XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug) 275 Water-resistant Terminals Section 5-4 Note 1. Tighten the connector securely by hand to a torque of 0.39 to 0.49 N⋅m. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. 2. A single I/O power supply can be used for input and output. Input devices may, however, malfunction due to noise generated from output devices. Therefore, it is recommended to use independent I/O power supplies. 3. Commercial available VCTF cable can be used for I/O power cable, provided that the specifications of the VCTF cable, such as the permissible current and voltage drop, satisfy the conditions. I/O Wiring Used the following XS2-series Round Water-resistant Connectors to wire I/O. Connectors Type Model Connector with Cable (Male plug on one XS2H-D421-@80-A end) Connectors with Cable (Socket and plug) XS2W-D42@-@81-A Connector Plug Assembly (Male) (Crimp terminals/Solder terminals) XS2R-D4@@ A sensor with a relay connector can directly connect to the Unit. When connecting a device, check the pin arrangement of the device with the datasheet. XS2M-D42(-(81-A Round Water-resistant Connector with Cable (socket and plug) XS2H-D421-(80-A Round Water-resistant Connector with Cable Sensor with built-in connector XS2G Sensor with relay connector Sensor with cord Refer to the Sensor General Catalog for sensors with connectors and Round Water-resistant Connectors (sensor I/O connectors) in detail. Note 1. Tighten the connector securely by hand to a torque of 0.39 to 0.49 N⋅m. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. 2. Attach the XS2Z-12 Water-resistant Cover or XS2Z-15 Dust Cover to unused connectors. XS2Z-12 Water-resistant Cover The connector with the Water-resistant Cover will be of IP67 construction. Attach the Water-resistant Cover to the connector and tighten the Water-resistant Cover securely by hand to a torque of 0.39 to 0.49 N • m. 276 XS2Z-15 Dust Cover Press the Dust Cover deeply enough to the Dust Cover. The Dust Cover is not of IP67 construction. Water-resistant Terminals Section 5-4 Note 1. Check that the junction of the contact block and cover is free of external force imposed, or otherwise the IP67 enclosure rating will be lost. 2. Water-resistant Terminals used as Slaves are of IP67 construction. Do not attempt to use the Water-resistant Terminals for applications where the Water-resistant Terminals are always underwater. 3. The Unit is a plastic resin mold product. Do not tread on the Unit or put objects on the Unit. OMRON’s 2-wired Proximity Sensors with relay connectors are classified into M1GJ models, which have the IEC pin arrangement, and M1J models, which have the OMRON pin arrangement. The following Water-resistant Terminals are compatible with these different pin arrangements. 5-4-2 2-wired sensor (with relay connector) IEC pin arrangement (M1GJ model) Compatible Water-resistant Terminals SRT2-ID04CL-1 SRT2-ID08CL-1 OMRON pin arrangement (M1J model) SRT2-ID04CL SRT2-ID08CL SRT2-OD@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Outputs Specifications The following tables show the ratings and input specifications for the SRT2OD@@CL (-1). Ratings Item Models I/O points Connection Specification SRT2-OD04CL, SRT2-OD04CL-1, SRT2-OD08CL, SRT2-OD08CL-1 SRT2-OD04CL: 4 output points (NPN) SRT2-OD04CL-1: 4 output points (PNP) SRT2-OD08CL: 8 output points (NPN) SRT2-OD08CL-1: 8 output points (PNP) Communications XS2C-D4S7: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Outputs XS2G-D4@@: Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2H-D421-@@@: Connector with cable (male plug on one end) XS2W-D42@-@@@:Connectors with cable (Socket/Plug on both ends) I/O power XS2C-D4@@: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2F-D42@-@80-A: Connector with cable (female socket on one end) Power supply type Communications power supply voltage I/O power supply voltage Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) I/O power supply current 2.4 A max. Current consumption (See note.) Communications power: 50 mA max. at 24 V DC Noise immunity 1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (tested with impulse noise simulator) 20.4 to 26.4 V DC (24 V DC +10%/–15%) 277 Section 5-4 Water-resistant Terminals Item Vibration resistance Specification 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 Shock resistance 150 m/s2 500 V AC (between insulated circuits) Dielectric strength Insulation resistance Ambient temperature 20 MΩ min. (between insulated circuits) Operating: –10 to 55°C (with no icing or condensation) Storage: –25 to 65°C (with no icing or condensation) Ambient humidity Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Operating environment Enclosure rating No corrosive gases IP67 Mounting method Terminal strength M5 screws 100N Node number settings The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) Weight SRT2-OD04CL (-1): 180 g max. SRT2-OD08CL (-1): 240 g max. Note This is the current consumption when all the maximum simultaneous output points are ON, excluding the current consumption of external loads. Output Specifications Item Output current Slave Components Residual voltage Specifications OD04CL (-1): 0.3 A/point 1.2 A/common OD08CL (-1): 0.3 A/point 2.4 A/common 1.2 V max. Leakage current ON delay time 0.1 mA max. 0.5 ms max. OFF delay time Insulation method 1.5 ms max. Photocoupler Output indicator Number of circuits LED (yellow) OD04CL (-1): 4 points/single common circuit OD08CL (-1): 8 points/single common circuit The following diagram shows the main components of the SRT2-OD@@CL (-@) Water-resistant Terminals with Transistor Outputs. The functions of these components are described below. CompoBus/S Indicators Indicate the status of the Slave and communications. Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 284). Output Indicators Indicate the status of each output. (Lit when the output is ON.) Rotary Switch Used to set the node number DIP switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) 278 External Power Supply Connector Connect I/O power supply for output. Output Connectors Connect the cables from relays and display terminals here. The SRT2-OD04CL has 4 connectors and SRT2-OD08CL has 8 connectors. Section 5-4 Water-resistant Terminals Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Name Power COMM (yellow) Communications ERR (red) Communications error OUT0 to 3 (4 outputs) Output OUT0 to 7 (8 outputs) (yellow) Switch Settings Status Meaning ON The communications power supply is ON. OFF The communications power supply is OFF. ON Normal communications. OFF ON A communications error has occurred or the Unit is in standby status. A communications error has occurred. OFF Normal communications or the Unit is in standby status. ON OFF The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status. The rotary switch and the DIP switch are located under the transparent cover. ON RSV RSV DRHOLD Hold/Clear outputs for communications error Communications mode setting Node number setting Reserved (Always OFF.) Note 1. Always turn OFF the Slave before changing switch settings. 2. Always set all the reserved pins to OFF, or otherwise the Unit may not operate normally. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table. Node number Setting (Hex) Node number Setting (Hex) 0 1 0 1 8 9 8 9 2 3 2 3 10 11 A B 4 5 4 5 12 13 C D 6 7 6 7 14 15 E F Note The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. 279 Section 5-4 Water-resistant Terminals Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below. Pin 3 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 4 (HOLD) OFF ON Output setting Clear output status. Maintain output status. Internal Circuits SRT2–OD04CL and SRT2–OD08CL The following diagram shows the internal circuits for the SRT2-OD04CL and SRT2-OD08CL. Photocoupler ST External power supply connector CompoBus/S communications connector 280 Internal circuitry Output connector 0 Photocoupler Output connector 1 Section 5-4 Water-resistant Terminals SRT2-OD04CL-1 and SRT2-OD08CL-1 The following diagram shows the internal circuits for the SRT2-OD04CL-1 and SRT2-OD08CL-1. External power supply connector CompoBus/S communications connector Internal circuitry Photocoupler Output connector 0 Photocoupler ST Output connector 3 (Output connector 7) Wiring SRT2-OD04CL Output 0 Output 1 Output 2 Output 3 I/O power supply Solenoid Valve 281 Section 5-4 Water-resistant Terminals SRT2-OD04CL-1 Output 0 Output 1 Output 2 Output 3 I/O power supply Solenoid Valve Note The V terminals are all connected internally, as are the G terminals. Output connectors G and V are available to external power supply, provided that the total current flow through these connectors is less than 2.0 A when output power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.0 A or more. SRT2-OD08CL Output 2 Output 0 Output 4 Output 6 Output 5 Output 1 Output 3 Output 7 I/O power supply Valve Solenoid SRT2-OD08CL-1 Output 2 Output 0 Output 4 Output 6 Output 5 Output 1 Output 3 Output 7 I/O power supply Solenoid 282 Valve Section 5-4 Water-resistant Terminals Note The V terminals are all connected internally, as are the G terminals. Output connectors G and V are available to external power supply, provided that the total current flow through these connectors is less than 2.4 A when output power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.4 A or more. Dimensions SRT2–OD04CL, SRT2-OD04CL-1 10 Mounting dimensions Three, 5.3 dia. or M5 holes (Unit: mm) 283 Section 5-4 Water-resistant Terminals SRT2–OD08CL, SRT2-OD08CL-1 10 Mounting dimensions Three, 5.3 dia. or M5 holes (Unit: mm) Note For details on the communications cable, I/O power supply, and I/O wiring, refer to Communications Cable, I/O Power Supply, and I/O Wiring on page 275 under 5-4-1 SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs. 5-4-3 Shielded Connector Wiring and Assembly Connect external I/O power supply and I/O Units to Water-resistant Terminals through Shielded Connector (round Water-resistant connectors). Water-resistant Terminals has a male plug for the external power supply connector and a female socket for the I/O connector. Select ones from the following XS2-series Round Water-resistant Connectors according to the I/O power supply method or the I/O Unit. 284 Section 5-4 Water-resistant Terminals • Connectors for External Power Supply Connector type Round Water-resistant Connectors with Cable (socket and plug) Round Water-resistant Connector with Cable (socket on one end) Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Model XS2W-D42@-@81-@ XS2F-D42@-@80-@ XS2C-D4@@ SRT2-ID08CL SRT2-ID04CL I/O power supply XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug) XS2R-D427-5 T-joint I/O power supply XS2F-D42(-(80-( Round Water-resistant Connector with Cable (socket on one end) I/O power supply XS2R-D427-5 T-joint XS2F-D42(-(81-( Round Water-resistant Connector with Cable (socket on one end) • I/O Connectors Connector type Connector with cable (male plug on one end) Model XS2H-D421-@80-A Round Water-resistant Connectors with Cable (socket and plug) XS2W-D42@-@81-A Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2G-D4@ The sensor with a relay connector can directly connect to the Unit. When connecting a device, check the pin arrangement of the device with the datasheet. XS2W-D42(-(81-A Round Water-resistant Connectors with Cable (socket and plug) XS2H-D421-(80-A Connector with cable (male plug on one end) Sensor with built-in connector XS2G Sensor with relay connector Sensor with cord Press the cable connector to the terminal connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 N⋅m). !Caution Tighten the connector securely by hand to a torque of 0.39 to 0.49 N⋅m. If the connector is not tightened securely, the connector will be loosened or cannot keep the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. !Caution Connectors vary in direction. Check the direction before inserting the connector. !Caution Do not pull or bend the cable. Provide some margin when laying the cable. Check that the cable is free of heavy objects, or otherwise the cable may be broken. 285 Water-resistant Terminals Section 5-4 Note 1. A single I/O power supply can be used for input and output. Input devices may, however, malfunction due to noise generated from output devices. Therefore, it is recommended to use independent I/O power supplies. 2. Refer to the Sensor Catalog for sensors with connectors and Round Water-resistant Connectors (sensor I/O connectors) in detail. Round Communications Connector to Waterresistant Terminals or Tjoints The communications cable connects to Water-resistant Terminals or T-joints through a round communications connector. Press the cable connector to the terminal or joint connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 N⋅m). !Caution The connector direction varies with the type of Connector Terminal. Check the connecting direction before inserting the connector. !Caution Do not pull or bend the communications cable. Provide some margin when laying the communications cable. Check that the communications cable is free of heavy objects, or otherwise the cable may be broken. Shielded Terminator Connection The Shielded Terminator has round communications connector (or shielded connector). Connect the Shield Terminator to T-joints or the round communications connectors of communications cable. Press the cable connector to the terminal or joint connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 N⋅m). !Caution The connector direction varies with the type of Connector Terminal. Check the connecting direction before inserting the connector. 286 Section 5-5 Sensor Terminals 5-5 5-5-1 Sensor Terminals SRT@-@D08S Sensor Terminals with 8 Transistor Inputs or 4 Transistor Inputs and 4 Transistor Outputs Specifications The following tables show the ratings and I/O specifications for the SRT@@D08S Ratings Item Models Specification Power supply type SRT1-ID08S SRT1-ND08S SRT2-ID08S SRT2-ND08S SRT@-ID08S: 8 input points SRT@-ND08S: 4 input and 4 output points SRT1-@D08S: High-speed Communications Mode SRT2-@D08S: High-speed Communications Mode or Long-distance Communications Mode Network power supply Communications power supply voltage 14 to 26.4 V DC (see note 1) (Power can be supplied from the communications cable) Current consumption (see note 2) Communications: 50 mA max. at 24 V DC Noise immunity ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude I/O points Communications mode Vibration resistance Shock resistance Dielectric strength 200 m/s2 500 V AC (between insulated circuits) Ambient temperature Operating: 0 to 55°C Storage: –20 to 65°C Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Operating environment Mounting method No corrosive gases M4 screws or 35-mm DIN track mounting Mounting strength 50 N Track direction: 10 N • m Terminal strength Pulling: 50 N Tightening: 0.6 to 1.18 N • m Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight SRT@-ID08S: 100 g max. SRT@-ND08S: 80 g max. Note 1. Maintain a voltage of 20.4 to 26.4 V DC when using a 2-wired Proximity Sensor. 2. This is the current consumption when all contacts are OFF, not including the current consumption of the sensors. Be sure to take the sensor’s current into account when supplying power from a CompoBus/S cable. The maximum current consumption of the Sensor Terminal can be calculated from the following equation: Max. current consumption = current consumption of the Sensor Terminal + ({input current + output current + sensor’s current consumption} × the number of sensors being used) 287 Section 5-5 Sensor Terminals The total current consumption of the sensors must be less than 500 mA. Input Specifications Item ON voltage Specification 12 V DC min. (between each input terminal and VCC, the external sensor power supply) OFF voltage 4 V DC max. (between each input terminal and VCC, the external sensor power supply) OFF current Input current 1 V max. 10 mA max./point ON delay time OFF delay time 1 ms max. 1.5 ms max. Insulation resistance Insulation method 20 MΩ min. at 250 V DC (between insulated circuits) Photocoupler Output Specifications Item Rated output current 288 Specification 20 mA max. Residual voltage 1 V max. (between each output terminal and VCC, the external sensor power supply) Leakage current 0.1 mA max. (between each output terminal and VCC, the external sensor power supply) ON delay time OFF delay time 1.0 ms max. 1.5 ms max. Insulation resistance Insulation method 20 MΩ min. at 250 V DC Photocoupler Section 5-5 Sensor Terminals Slave Components The following diagram shows the main components of the Sensor Terminals. The functions of these components are described below. CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 6: Hold/clear outputs for communications error Mounting Screw Holes Used when screwing the Unit to a control panel. I/O Indicators Indicate the status of each contact. (Lit when the input or output is ON.) The SRT@-ID08S has 8 input indicators and the SRT@-ND08S has 4 input indicators and 4 output indicators. Sensor Terminal I/O Connectors Connect the cables from the sensors here. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. CompoBus/S Terminal Block Connect the CompoBus/S communications cable and the communications power supply (including the I/O power supply). Indicators The following table shows the meaning of the indicators. Indicator Status Meaning PWR (green) ON OFF The communications power supply is ON. The communications power supply is OFF. COMM (yellow) ON OFF Normal communications A communications error has occurred or the Unit is in standby status. ERR (red) ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. IN0 to 3 (4 inputs/outputs) ON IN0 to 7 (8 inputs) OFF (yellow) The corresponding input is OFF or the Unit is in standby status. OUT0 to 3 (4 inputs/outputs) (yellow) The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status. ON OFF 289 Section 5-5 Sensor Terminals DIP Switch Node number setting Hold/clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Note Always turn OFF the Slave before changing DIP switch settings. Node Number Settings Set the node number with pins 1 through 4, as shown in the following table. Node number Pin 4 (8) Pin 3 (4) Pin 2 (2) Pin 1 (1) 0 1 OFF OFF OFF OFF OFF OFF OFF ON 2 3 OFF OFF OFF OFF ON ON OFF ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 5 as shown below. Pin 5 OFF ON CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. The communications mode settings using pin 5 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. 290 Section 5-5 Sensor Terminals Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 6 Output setting OFF Clear output status. ON Sensor Compatibility Maintain output status. Use the following flowchart to determine whether a sensor is compatible with the Sensor Terminal. Can the sensor be used with 14 to 26.4 V DC? (20.4 to 26.4 V DC for 2-wired proximity sensors) No Incompatible Yes Are the sensor’s I/O specifications compatible with the Sensor Terminal’s I/O specifications? (See page 287 and page 295 for details on the specifications.) No Incompatible Yes What is the size of the conductors in the sensor's cable? 0.14 to 0.2 mm2 0.3 to 0.5 mm2 Compatible Use an XS8A-0441 Connector to connect the sensor. Compatible Use an XS8A-0442 Connector to connect the sensor. Other Incompatible Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. The following diagram shows the internal circuits for the SRT@-ID08S (8 inputs). Internal circuitry Internal Circuits Terminals for 1 sensor 291 Section 5-5 Sensor Terminals Internal circuitry The following diagram shows the internal circuits for the SRT@-ND08S (4 inputs and 4 outputs). Terminals for 1 sensor Terminal Arrangement and Wiring The following diagram shows the terminal arrangement and wiring for the SRT@-ID08S (8 inputs). I/O Connectors Sensor CompoBus/S communications Blue (black) Brown (white) Blue (black) Black (white) CompoBus/S communications power supply (including I/O power supply) Brown (red) Terminal numbers CompoBus/S Sensor 3-wired sensor 2-wired sensor (Without diagnostic (Without diagnostic output function) output function) Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. The following table shows the terminal arrangement and wiring for the Sensor Terminal’s I/O Connector. Terminal number 292 Function 1 2 IN (Input) NC (Not used.) 3 VCC (V) (External sensor power supply, + terminal) 4 GND (G) (External sensor power supply, – terminal) Section 5-5 Sensor Terminals The following diagram shows the terminal arrangement and wiring for the SRT@-ND08S (4 inputs and 4 outputs). I/O Connectors CompoBus/S communications Sensor Blue Black Purple Brown Pink (Gray) Blue (black) Brown (red) CompoBus/S communications power supply (including I/O power supply) Black (white) Terminal numbers CompoBus/S Sensor Sensor with teaching function Sensor with external diagnostic function Sensor with bankswitching function Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. The following table shows the terminal arrangement and wiring for the Sensor Terminal’s I/O Connector. Terminal number Function 1 2 IN (Input) OUT (Output) 3 VCC (V) (External sensor power supply, + terminal) 4 GND (G) (External sensor power supply, – terminal) 293 Section 5-5 Sensor Terminals SRT@-ID08S Dimensions The following diagram shows the dimensions for the SRT@-ID08S (8 inputs). All dimensions are in mm. Mounting Holes Two, 4.2 dia. or M4 SRT@-ND08S Dimensions The following diagram shows the dimensions for the SRT@-ND08S (4 inputs and 4 outputs). All dimensions are in mm. Mounting Holes Two, 4.2 dia. or M4 294 Section 5-5 Sensor Terminals 5-5-2 SRT@-OD08S Sensor Terminal with 8 Transistor Outputs Specifications The following tables show the ratings and output specifications for the SRT@OD08S. Ratings Item Specification Models SRT1-OD08S SRT2-OD08S Output points Communications mode 8 points SRT1-OD08S: High-speed Communications Mode SRT2-OD08S: High-speed Communications Mode or Long-distance Communications Mode Power supply type Local power supply Communications power 20.4 to 26.4 V DC (24 V DC +10%/–15%) supply voltage (Power can be supplied from the communications cable) (including I/O power supply) I/O power supply current Current consumption (See note.) Noise immunity 2.4 A max. 50 mA max. at 24 V DC Vibration resistance Shock resistance 10 to 55 Hz, 1.5 mm double amplitude ±1.5 kVp-p a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) Malfunction: 200 m/s2 (approx. 20G) Destruction: 300 m/s2 (approx. 30G) 500 V AC (between insulated circuits) Dielectric strength Ambient temperature Operating: 0 to 55°C Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N • m Pulling: 50 N Tightening torque: 0.6 to 1.18 N • m Excluding strength of connector lock The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) 100 g max. Note The current consumption is the value when all points are OFF, excluding the current consumption of the external sensor connected to the Sensor Terminal inputs and the current consumption of the load connected to the Sensor Terminal outputs. Output Specifications Item Output current Specification 0.3 A max./point Residual voltage Leakage current 0.6 V max. 0.1 mA max. ON delay time OFF delay time 0.5 ms max. 1.5 ms max. 295 Section 5-5 Sensor Terminals Slave Components Item Insulation method Photocoupler Specification Output indicators LED (yellow) The following diagram shows the main components of the SRT@-OD08S Sensor Terminals. The functions of these components are described below. CompoBus/S Indicators Indicate the status of the Slave and communications. Indicate the status of the Slave and communications. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 6: Hold/Clear outputs for communications error Mounting Screw Holes Used when screwing the Unit to a control panel. Output Indicators Indicate the output status of each contact. (Lit when the output is ON.) Output Connector for Remote Terminal Connect the cable connector attached to output wires leading to output devices such as solenoids, valves, and lamps Cable connectors XS8A-0441 (compatible wire size: 0.3 to 0.5 mm2) and XS8A-0442 (compatible wire size: 0.14 to 0.2 mm2) are sold separately. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Power Supply Terminal Block Used to connect the CompoBus/S communications power supply (including I/O power supply). Power supply from the special Flat Cable is not possible, so a separate power supply must be connected. CompoBus/S Terminal Block Used to connect the CompoBus/S communications cable. Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status Meaning ON The external power supply is ON. COMM (yellow) OFF ON The external power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. ERR (red) 296 Section 5-5 Sensor Terminals Indicator OUT 0 to 7 (yellow) Status Meaning ON The corresponding output is ON. OFF The corresponding output is OFF or the Unit is in standby status. DIP Switch Node number setting Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Note 1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 5 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 6 (HOLD) OFF Output setting Clear output status. ON Maintain output status. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 5. Pin 5 Communications mode Communications distance Communications baud rate Communications cycle time OFF High-speed Com- 100 m max. munications Mode 750 kbps 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. The communications mode settings using pin 5 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. 297 Section 5-5 Sensor Terminals Node Number Settings Set the node number with pins 1 through 4, as shown in the following table. Node number Pin 4 (8) Pin 3 (4) Pin 2 (2) Pin 1 (1) 0 1 OFF OFF OFF OFF OFF OFF OFF ON 2 3 OFF OFF OFF OFF ON ON OFF ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Compatible External Devices and Cables Remote Terminals with Connector Output Transistors use the XS8A-0441 and XS8A-0442 Connectors (sold separately) to connect to external devices. Use the following flowchart to check the compatibility of external devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors. Locking lever 298 Section 5-5 Sensor Terminals Can the external device or cable No be used with 20.4 to 26.4 V DC? Incompatible Yes Are the output specifications of the external device or cable compatible with those of the Remote Terminal? Yes No Incompatible What is the size of the conductors in the cable? 0.3 to 0.5 mm2 0.14 to 0.2 mm2 Compatible. Connect with XS8A-0441 Connector. Compatible. Connect with XS8A-0442 Connector. Other Incompatible Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Internal Circuits Internal circuitry DC static converter (Insulated) Photocoupler 24 V DC Terminals for 1 sensor 299 Section 5-5 Sensor Terminals Terminal Arrangement and Wiring internal circuitry. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08S. Output Connectors Terminal numbers CompoBus/S CompoBus/S communications power supply (including I/O power supply) Output device Solenoid Output device Valve CompoBus/S communications The following table shows the terminal arrangement and wiring for the Remote Terminal’s output connector. Terminal number 1 Function VCC (V) (External device power supply, + terminal) 2 3 GND (G) (External device power supply, – terminal) OUT (Output) 4 Note 1. Terminals 3 and 4 are connected internally, so external devices should be connected to terminal 1 (+24 V) and either terminal 3 or 4. 2. The BS– and BS+ terminals of the communications power supply (including the I/O power supply) cannot be supplied from a flat cable, so they must be supplied separately. 3. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. 300 Section 5-6 Fiber Amplifier Communications Units SRT@-OD08S Dimensions The following diagram shows the dimensions for the SRT@-OD08S. All dimensions are in mm. (74.8) Mounting Holes Two, 4.2 dia. or M4 5-6 5-6-1 Fiber Amplifier Communications Units E3X-SRT21 Fiber Amplifier Communications Unit The Fiber Amplifier Communications Units are Communications Units for E39-TM1 Terminal Block Units or E3X-DA-N-series Digital Fiber Amplifier Units used with Optical Fiber Sensors. Note In the following description, Digital Fiber Amplifier Units and Terminal Block Units are referred to collectively as Fiber Amplifier Units The E3X-SRT21 uses CompoBus/S and receives input from the Fiber Amplifier Unit. (Models that function as DeviceNet or RS-422A Slaves are also available.) Fiber Amplifier Units with connectors can also be used. Data is exchanged with the Fiber Amplifier Units by connecting the Fiber Amplifier Communications Unit to the left side of the multiple Fiber Amplifier Units. The E3X-MC11 Mobile Console for Fiber Amplifier Units can also be connected. 301 Section 5-6 Fiber Amplifier Communications Units This section provides an overview of the specifications and functions of the Fiber Amplifier Communications Unit for CompoBus/S. For details, refer to the Fiber Amplifier Communications Unit Operation Manual (Cat. No. Z152) CompoBus/S Master Unit PLC CompoBus/S Remote I/O communications Fiber Sensors CompoBus/S Slave E3X-MC11 Mobile Console E3X-DA-N-series Digital Fiber Amplifiers (use Cordless Slave Connectors) E3X-SRT21 Fiber Amplifier Communications Unit for CompoBus/S The unit numbers (addresses) are allocated to the Digital Fiber Amplifiers in order starting from the left, as follows: Amplifiers that use one node: Unit numbers 1 to 6 Amplifiers that use two nodes: Unit numbers 1 to 14 Specifications Item Models I/O points and I/O connection conditions 302 Specification E3X-SRT21 6 inputs + 2 status points input from Fiber Amplifier Unit or 14 inputs + 2 status points input from Fiber Amplifier Unit (switch using DIP switch setting) Section 5-6 Fiber Amplifier Communications Units Item Connection Specification Inputs: Fiber Amplifier Units Communications: Communications Connector (standard connector provided with Unit) I/O power: Communications Connector (standard connector provided with Unit) Power supply type Network power supply Communications power 14 to 26.4 V DC supply voltage (Power can be supplied from the communications cable) I/O power supply voltage Current consumption (See note.) Communications power: 30 mA max. at 24 V DC Maximum input delay time Up to 8 Sensors connected: 0.1 × n + 1.5 (ms) (n: unit number) 9 or more Sensors connected: 0.2 × n + 1.5 (ms) (n: unit number) Operating: –20 to 55°C (with no icing or condensation) Storage: –30 to 70°C (with no icing or condensation) Ambient temperature Ambient humidity Operating environment Operating: 35% to 85% (with no condensation) No corrosive gases Node number settings The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) Dimensions Weight 30 × 34.6 × 71.3 mm (W × H × D) 150 g max. Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Slave Part Names and Functions C E 0 A 9 11 5 7 13 1 5 Rotary switches 1 3 E3X-MC11 Mobile Console Connector Used to connect the Mobile Console. 4 6 1 2 3 4 NODE ADR 8 ON 2 DIP switch PWR Sensor reset switch Resets the connected sensor by turning the power supply OFF and ON. COMM ERR Communications Connector Communications connector for CompoBus/S used to supply power from the CompoBus/S communications power terminal to all the Sensors connected to the Communications Unit LED indicators U.ERR SS Power supply connectors The E3X-SRT21 is supplied power from the communications connector, so power supply cables are not used. 303 Section 5-6 Fiber Amplifier Communications Units Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Name Power Status ON OFF COMM (yellow) Communications ON OFF ERR (red) Communications error ON Normal CompoBus/S communications or the Unit is in standby status. A Unit error has occurred. The Unit is communicating normally or is in standby status. Normal Sensor communications Unit error ON OFF SS (green) Sensor communications status ON SS (---) A CompoBus/S communications error has occurred or the Unit is in standby status. A CompoBus/S communications error has occurred. OFF U.ERR (red) SS (red) Meaning The communications power supply is ON. The communications power supply is OFF. Normal CompoBus/S communications. ON OFF A Sensor communications error has occurred. Sensors are in communications wait status or power is turned OFF. Switch Settings Rotary Switches 2 C E 0 A 4 6 CompoBus/S node number setting 5 7 9 11 3 13 1 5 8 1 Number of connected Sensors registered. Registers the number of connected Sensors. Registering the number of Sensors allows detection of errors in the configuration. Up to 14 Fiber Amplifier Units can be connected, so an error will occur if this switch is set to 15 or 16. Note Fiber Amplifier Units that use two unit numbers (E3X-DA6TW, E3X-DA8TW) must be counted as two Units when counting the number of Sensors. DIP Switch ON Operating mode setting Communications mode setting Reserved for system use Reserved for system use 1234 Operating Mode Setting (Pin 1) This pin sets the operating mode. The maximum number of Fiber Amplifier Units that can be connected and the nodes that each Unit is allocated depends on the operating mode, as follows: Pin 1 (MODE) 304 OFF Maximum number of Fiber Amplifier Units connected 6 Units Number of allocated nodes 1 input node ON 14 Units 2 input nodes Section 5-6 Fiber Amplifier Communications Units Note Fiber Amplifier Units that use two unit numbers (E3X-DA6TW, E3X-DA8TW) must be counted as two Units when counting the number of Sensors. Communications Mode Setting (Pin 2) This pin is used to switch the CompoBus/S communications mode OFF Pin 2 (DR) Communications mode setting High-speed Communications Mode ON Long-distance Communications Mode Note The Slave communications mode setting must match the communications mode setting of the Master Unit. If the communications modes are different, the Master Unit will not communicate properly. Check the operating status of the Slaves using the indicators. I/O Allocations Pin 1 OFF (Up to 6 Sensors) Up to 6 Sensors can be connected in this mode. The data is 8 bits and is stored in the IN Area, which is set as the node number area Bit 00 Contents Unit 1 ON/OFF data 01 02 Unit 2 ON/OFF data Unit 3 ON/OFF data 03 04 Unit 4 ON/OFF data Unit 5 ON/OFF data 05 06 Unit 6 ON/OFF data Sensor Communications Error Flag 07 Sensor Communications Flag Sensor Communications Error Flag Bit 06 turns ON when the registered number of Sensors does not match the number of Sensors that are enabled to communicate, or when a communications error occurs after communications have been established with the Sensors. Sensor Communications Flag Bit 07 turns ON when communications are established with the Sensors. Pin 1 ON (Up to 14 Sensors) Up to 14 Sensors can be connected in this mode. The data allocated is 16 bits and is stored in the IN Area, as shown in the following table. Node number Odd number Even number Node numbers actually used Node number setting − 1 to node number setting Node number setting to node number setting + 1 305 Section 5-6 Fiber Amplifier Communications Units Odd node number Node number −1 Node number Even node numBit ber Node number 00 Node number +1 Contents Unit 1 ON/OFF data 01 02 Unit 2 ON/OFF data Unit 3 ON/OFF data 03 04 Unit 4 ON/OFF data Unit 5 ON/OFF data 05 06 Unit 6 ON/OFF data Unit 7 ON/OFF data 07 00 Unit 8 ON/OFF data Unit 9 ON/OFF data 01 02 Unit 10 ON/OFF data Unit 11 ON/OFF data 03 04 Unit 12 ON/OFF data Unit 13 ON/OFF data 05 06 Unit 14 ON/OFF data Sensor Communications Error Flag Sensor Communications Flag 07 CompoBus/S Wiring BS+ BS− BDH NC NC BDL Communications power supply 24 V DC BD H BD L CompoBus/S communications Note 1. The power supplied from the CompoBus/S communications power supply is supplied to the Communications Unit and all the Sensors connected to it. Consider the current consumption of the Communications Unit and the Sensors when selecting the power supply. The E3X-SRT21 is a network power supply. Special Flat Cable or 4-conductor VCTF cable can be used to supply power. Check that the allowable current of the communications cable is not exceeded. 2. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals. Sleeve (product no.046290) Crimp terminal Cable For inserting 2 wires (product no.901851) Crimp terminal Cable Insert cable then crimp 3. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co. Ltd. 306 Section 5-6 Fiber Amplifier Communications Units 4. The tightening torque for the cable lock screws is 0.2 to 0.4 N⋅m. Dimensions The following diagram shows the dimensions of the Unit. All dimensions are in mm. The area shown with broken lines indicates the dimensions when the connector is mounted to the Unit. 34.6 34.8 71.3 (75) (106) 16 30 PWR COMM ERR U.ERR SS (44) (65) 307 Section 5-7 Analog Input Terminals 5-7 5-7-1 Analog Input Terminals SRT2-AD04 Analog Input Terminal Note Do not connect the Analog Input Terminal to any of the following incompatible Master Units or incorrect data may be transmitted. PLC Incompatible Master Units Compatible Master Units CS-series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS C200HW-SRM21 C200HW-SRM21-V1 CS-series CJ-series ----- CS1W-SRM21 CJ1W-SRM21 CQM1 SRM1 (Integrated with CPU Unit) CPM2C-S (Integrated with CPU Unit) CQM1-SRM21 SRM1-C0@ SRM1-C0@-V1 --- CQM1-SRM21-V1 SRM1-C0@-V2 All Units The Analog Input Terminal is also incompatible with the following Master Units: 3G8B3-SRM0@ CompoBus/S VME Board C200PC-ISA@2-SRM SYSMAC Board Specifications The following tables show the ratings and input specifications for the SRT2AD04. General Specifications Item SRT2-AD04 Input points Power supply type 4, 3, 2, or 1 points (switchable using DIP switch) (4, 3, 2, or 1 words are allocated to the Master.) Network power supply Communications power supply voltage 14 to 26.4 V DC (Power can be supplied from the communications cable.) Current consumption Noise immunity Communications power: 100 mA max. ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity 308 Specification Model 200 m/s2 500 V AC for 1 minute (between insulated circuits) 20 MΩ min. at 250 V DC (between insulated circuits) Operating: –10 to 55°C Storage: –25 to 65°C Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Operating environment Mounting method No corrosive gases M4 screws or 35-mm DIN track mounting Mounting strength 50 N Track direction: 10 N Terminal strength Weight Pulling: 50 N Approx. 120 g Section 5-7 Analog Input Terminals Input Specifications Item Specification Voltage input Input signal range 0 to 5 V 0 to 20 mA 1 to 5 V 4 to 20 mA 0 to 10 V –10 to 10 V Input signal range settings for Input 0 and Input 1 are shared. Input signal range settings for Input 2 and Input 3 are shared. Max. signal input Input impedance ±15 V 1 MΩ min. ±30 mA Approx. 250 Ω Resolution General 25°C precision 0 to 55°C Conversion time 1/6000 (Full scale) ±0.3%FS ±0.4%FS AD conversion output data Averaging Function Slave Components Current input ±0.6%FS ±0.8%FS 1 ms/point (4 ms/4 points, 3 ms/3 points, 2 ms/2 points, or 1 ms/1 point) Binary data −10 to 10 V: Full scale F448 to 0 to 0BB8 Hex Other: Full scale 0000 to 1770 Hex Can be set (with DIP switch) Burnout detection function Available Insulation method Between analog input and communications line: Photocoupler Between each analog input signal: Non-insulated The following diagram shows the main components of the SRT2-AD04 Analog Input Terminal. The functions of these components are described below. DIP Switch SW101 Open the cover to reveal DIP switch SW101. The DIP switch's pins have the following functions: Pins 1 and 2: Number of input points setting Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Pins 5 to 8: Node number setting CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch SW102 Open the cover to reveal DIP switch SW102. The DIP switch's pins have the following functions: Pins 1 to 3: Input range setting for Inputs 0 and 1 Pins 4 to 6: Input range setting for Inputs 2 and 3 Pin 7: Averaging setting Pin 8: Reserved (Always OFF.) Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cables, communications power supply, and input devices. 309 Section 5-7 Analog Input Terminals Indicators The following table shows the meaning of the indicators. DIP Switches Indicator PWR (green) Status ON Meaning The communications power supply is ON. COMM (yellow) OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ERR (red) ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. U.ERR (red) ON OFF An error has occurred in the Unit. Normal communications or the Unit is in standby status. Always turn OFF the Slave before changing DIP switch settings. SW101 Number of input points setting Communications mode setting Reserved (Always OFF.) Node number setting OFF Pin 1 OFF Number of input points setting 4 points (Factory setting) OFF ON ON OFF 3 points (Inputs 0 to 2 valid) 2 points (Inputs 0 and 2 valid) ON ON 1 point (Input 0 valid) Pin 3 OFF ON Pin 2 Communications mode setting High-speed Communications Mode (Factory setting) Long-distance Communications Mode Pin 4 Always set to OFF. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. 310 Section 5-7 Analog Input Terminals Node Number Setting Set the node number with pins 5 through 8, as shown in the following table. Node number Pin 5 (8) Pin 6 (4) Pin 7 (2) Pin 8 (1) 0 1 OFF OFF OFF OFF OFF OFF OFF ON 2 3 OFF OFF OFF OFF ON ON OFF ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON A single Analog Input Terminal is allocated 64 points, 48 points, 32 points, or 16 points. Points are assigned as shown in the following table. Note that when a CQM1 Master Unit is used in 4-point mode, the Analog Input Terminal cannot be connected. Allocated points 64 points (4 inputs) 48 points (3 inputs) Node number setting Node number setting – 1 to node number setting + 6 Even Node number setting to node number setting + 7 Node number setting – 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting – 1 to node number setting + 2 Odd Even 32 points (2 inputs) 16 points (1 input) Node number actually used Odd Odd Even Node number setting to node number setting + 3 Odd Node number setting – 1 to node number setting Even Node number setting to node number setting + 1 311 Section 5-7 Analog Input Terminals SW102 Reserved (Always OFF.) Averaging Input range setting Pin 1 Pin 2 Pin 3 Range setting for Inputs 0 and 1 Pin 4 OFF Pin 5 OFF Pin 6 OFF Range setting for Inputs 2 and 3 0 to 5 V (Factory setting) ON OFF OFF ON OFF OFF 1 to 5 V 0 to 10 V ON OFF ON OFF OFF ON –10 to 10 V 4 to 20 mA ON OFF ON 0 to 20 mA Do not set to any values but those given above. Pin 7 OFF ON Averaging No averaging (Factory setting) With averaging (8-time moving average) Pin 8 Always set to OFF. Note Input range settings for Input 0 and Input 1 are shared, and those for Input 2 and Input 3 are shared. An example is shown below. Input 0 and Input 1: 4 to 20 mA (Pins 1, 2, 3 = OFF, OFF, ON) Input 2 and Input 3: 1 to 5 V (Pins 4, 5, 6 = ON, OFF, OFF) Internal Circuits The following diagram shows the internal circuits for the SRT2-AD04. V+ 510 kΩ 250 Ω V+ 510 kΩ Internal circuitry BS– DC static converter (Insulated) 250 Ω I+ Input 1 – 510 kΩ V+ 510 kΩ 250 Ω BD H Input 0 – 510 kΩ BS+ I+ I+ Input 2 – 510 kΩ BD L V+ 510 kΩ 250 Ω 510 kΩ I+ – AG Analog GND 312 Input 3 Section 5-7 Analog Input Terminals Terminal Block Install the following M3 crimp terminals on the signal wires and connect them to the terminal block. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. The following diagram shows the terminal block for the SRT2-AD04. BD H BD L BS + BS – AG NC V0+ AG I0+ 0– V1+ NC I1+ 1– V2+ NC I2+ V3+ 2– NC I3+ 3– Note For current input, short terminals V+ and I+. Wiring Wire the connector terminals of the Analog Input Terminal as shown below according to voltage input or current input. Voltage Input I+ V+ BD H BS + BD L AG Current Input I+ V+ – AG – BS – – + BD L BD H CompoBus/S CompoBus/S communications communications power supply (including internal circuit power supply) 0V 0V (For current input, short terminals V+ and I+.) For current input, short terminals V+ and I+. Use the short circuiting fitting provided to accomplish this. Input Range and Conversion Data The analog data that is input will be converted to digital values according to the input range. Note If the input range is surpassed, the AD conversion data will be fixed at the upper or lower limit. –10 to 10 V Voltages between –10 V and 10 V correspond to F448 to 0BB8 Hex (–3000 to 3000). The range of data that can be converted is F31C to 0CE4 Hex (–3300 to 3300). When voltage is negative, it is expressed as 2’s complement (16 313 Section 5-7 Analog Input Terminals bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex). Hexadecimal (decimal) conversion data 0CE4 (3300) 0BB8 (3000) 0000 (0) –11 V –10 V Voltage 0V 10 V 11 V F448 (–3000) F31C (–3300) 0 to 10 V Voltages between 0 V and 10 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (–300 to 6300). When voltage is negative, it is expressed by 2’s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex). Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000) 0000 (0) –0.5 V FED4 (–300) Voltage 0V 10 V 10.5 V 0 to 5 V Voltages between 0 V and 5 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (–300 to 6300). When voltage is negative, it is expressed by 2’s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex). Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000) 0000 (0) –0.25 V FED4 (–300) Voltage 0V 5 V 5.25 V 1 to 5 V Voltages between 1 V and 5 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (–300 to 6300). 314 Section 5-7 Analog Input Terminals When voltage is less than the input range (i.e., input voltage is less than 0.8 V), the burnout detection function is activated, and data becomes 7FFF. Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000) 7FFF 0000 (0) FED4 (–300) 0.8 V Voltage 1V 5 V 5.2 V 0 to 20 mA Currents between 0 mA and 20 mA correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (–300 to 6300). When current is negative, it is expressed by 2’s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 mA input (0000 Hex). Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000) 0000 (0) –1 mA FED4 (–300) Current 0 mA 20 mA 21 mA 4 to 20 mA Currents between 4 mA and 20 mA correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (–300 to 6300). When current is less than the input range (i.e., input current is less than 3.2 mA) the burnout detection function is activated, and data becomes 7FFF. Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000) 7FFF 0000 (0) FED4 (–300) Switching between 4, 3, 2, and 1 Inputs 3.2 mA 4 mA Current 20 mA 20.8 mA It is possible to restrict the number of inputs with pins 1 and 2 of DIP switch SW101. In this way, the sampling cycle can be set to 4 ms/4 points, 3 ms/3 315 Section 5-7 Analog Input Terminals points, 2 ms/2 points, or 1 ms/1 point, making conversions faster. In accordance with the number of inputs, the number of words allocated to the Analog Input Terminal in the PLC for the Master Unit will also be set to 4 words/4 points, 3 words/3 points, 2 words/2 points, or 1 word/1 point. When the number of inputs is 3, Inputs 0, 1, and 2 will be used; when the number of inputs is 2, Inputs 0 and 2 will be used; and when the number of inputs is 1, Input 0 will be used. Averaging Function (8time Moving Average) When pin 7 of DIP switch SW102 is ON, the averaging function (8-time moving average) will be activated for all Inputs 0 to 3. The averaging function outputs the average of the previous 8 inputs (moving average) as conversion data. Turn ON this pin when the inputs fluctuate slightly but frequently as shown in the following figure. The averaging function will make the actual inputs smoother. Actual input Averaged input Time Note Even in this case, conversion data will be updated at the normal rate of 1 ms/ point. After power is turned ON, the data transmitted first are sampled 8 times, averaged, and then output. Burnout Detection Function When the input range is 1 to 5 V or 4 to 20 mA, and the input signal is less than 0.8 V or less than 3.2 mA, the input line is deemed to be disconnected, and the burnout detection function is activated. Once the burnout detection function is activated, the conversion data is set to 7FFF Hex. The time required to activate or cancel the burnout detection function is the same as the time required for conversion. If input returns to the convertible range, the burnout detection function will be cancelled automatically, and normal data conversion will be resumed. Precautions on Using Shared Power Supply for Input Devices If the power supply is shared by input devices, and a disconnection occurs during voltage input, the status of the circuit becomes as shown in the follow- 316 Section 5-7 Analog Input Terminals ing figure. (There is no effect during current input, even if the power supply is shared.) Analog Input Terminal A Power supply Input device V+ I+ B – Voltage generated Internal circuits V+ Input device I+ – When portion A in the above diagram is disconnected, the sneak circuit indicated by → will be formed. As a result, despite the disconnection, a voltage equivalent to 1/2 to 1/3 of the output of the connected input device is generated at the disconnected input device. (The same is true if portion B is disconnected.) When this kind of voltage is generated, the burnout detection function may fail to activate. For voltage input, either do not have the power supply shared by the input devices, or use an isolator for each input. AD Conversion Data 15 14 13 12 11 10 9 8 7 6 5 4 First word Input 0 AD conversion data First word +1 Input 1 AD conversion data First word +2 Input 2 AD conversion data First word + 3 Input 3 AD conversion data 3 2 1 0 Bit When the AD conversion data becomes negative, it is expressed as 2’s complement. The NEG instruction can be used to obtain the absolute value from this 2’s complement. Conversion Time AD conversion data is updated every 1 ms for each point. 317 Section 5-8 Analog Output Terminals The following diagram shows the dimensions for the SRT2-AD04. All dimensions are in mm. (54) SRT2-AD04 Dimensions Mounting Holes Two, 4.2 dia. or M4 Note To prevent damage from static electricity, mount the Unit where it cannot be touched accidentally. 5-8 5-8-1 Analog Output Terminals SRT2-DA02 Analog Output Terminal Note Do not connect the Analog Output Terminal to any of the following incompatible Master Units or incorrect data may be transmitted. PLC Incompatible Master Units CS-series, C200HX/ C200HW-SRM21 C200HG/ C200HE-(Z)E, and C200HS CS-series --- Compatible Master Units C200HW-SRM21-V1 CJ-series CQM1 --CQM1-SRM21 CJ1W-SRM21 CQM1-SRM21-V1 SRM1 (Integrated with CPU Unit) SRM1-C0@ SRM1-C0@-V1 SRM1-C0@-V2 CPM2C-S (Integrated with CPU Unit) --- All Units CS1W-SRM21 The Analog Output Unit is also incompatible with the following Master Units: 3G8B3-SRM0@ CompoBus/S VME Board C200PC-ISA@2-SRM SYSMAC Board SDD-CS1 NKE Corporation UNI-WIRE Send Unit 318 Section 5-8 Analog Output Terminals Specifications The following tables show the ratings and output specifications for the SRT2DA02. General Specifications Item Specification Model SRT2-DA02 Output points 2 or 1 points (switchable using DIP switch) (2 or 1 words are allocated to the Master.) Power supply type Communications power supply voltage Network power supply 14 to 26.4 V DC (Power cannot be supplied from the communications cable) Communications power: 170 mA max. Current consumption Noise immunity ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of1 ns (via impulse noise simulator) Vibration resistance Shock resistance 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 Dielectric strength Insulation resistance 500 V AC (between insulated circuits) 20 MΩ min. at 250 V DC (between insulated circuits) Ambient temperature Operating: –10 to 55°C Storage: –25 to 65°C Ambient humidity Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases Operating environment Mounting method Mounting strength Terminal strength M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N Pulling: 50 N Weight Approx. 100 g Output Specifications Item Output signal range Allowable load resistance of external output Specification Voltage output Current output 0 to 5 V 4 to 20 mA 1 to 5 V 0 to 10 V –10 to 10 V Output signal range is set separately for Output 0 and Output 1. 5 k Ω min. 600 Ω max. External output impedance 0.5 Ω max. Resolution General 25°C precision 0 to 55°C Conversion time 1/6,000 (Full scale) ±0.4%FS --- ±0.8%FS 2 ms/2 points (2 outputs) or 2 ms/1 point (1 output) DA conversion input data Binary data –10 to 10 V: Full scale F448 to 0 to 0BB8 Hex Other: Full scale 0000 to 1770 Hex Insulation method Between analog output and communications line: Photocoupler Between each analog output signal: Non-insulated 319 Section 5-8 Analog Output Terminals Slave Components The following diagram shows the main components of the SRT2-DA02 Analog Output Terminal. The functions of these components are described below. DIP Switch SW101 Open the cover to reveal DIP switch SW101. The DIP switch's pins have the following functions: Pin 1: Reserved (Always OFF.) Pin 2: Number of output points setting Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Pins 5 to 8: Node number setting CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch SW102 Open the cover to reveal DIP switch SW102. The DIP switch's pins have the following functions: Pins 1 to 3: Output range setting for Output 0 Pins 4 to 6: Output range setting for Output 1 Pins 7 and 8: Hold/Clear outputs for communications error Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cables, communications power supply, and output devices. Indicators The following table shows the meaning of the indicators. Indicator PWR (green) Status ON OFF COMM (yellow) ON OFF DIP Switches Meaning The communications power supply is ON. The communications power supply is OFF. ERR (red) ON Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. U.ERR (red) OFF ON Normal communications or the Unit is in standby status. An error has occurred in the Unit. OFF Normal communications or the Unit is in standby status. Always turn OFF the Slave before changing DIP switch settings. SW101 Reserved (Always OFF.) Number of output points setting Communications mode setting Reserved (Always OFF.) Node number setting Pin 1 320 Always set to OFF. Section 5-8 Analog Output Terminals OFF Pin 2 Number of output points setting 2 points (Factory setting) ON 1 point (Output 0 valid) Pin 3 OFF ON Communications mode setting High-speed Communications Mode (Factory setting) Long-distance Communications Mode Pin 4 Always set to OFF. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Node Number Setting Set the node number with pins 5 through 8, as shown in the following table. Node number 0 Pin 5 (8) OFF Pin 6 (4) OFF Pin 7 (2) OFF Pin 8 (1) OFF 1 2 OFF OFF OFF OFF OFF ON ON OFF 3 4 OFF OFF OFF ON ON OFF ON OFF 5 6 OFF OFF ON ON OFF ON ON OFF 7 8 OFF ON ON OFF ON OFF ON OFF 9 10 ON ON OFF OFF OFF ON ON OFF 11 12 ON ON OFF ON ON OFF ON OFF 13 14 ON ON ON ON OFF ON ON OFF 15 ON ON ON ON A single Analog Output Terminal is allocated either 32 points or 16 points. Points are assigned as shown in the following table. Note that when CQM1 Master Unit is used in 4-point mode, an Analog Output Terminal cannot be connected. Allocated points Node number setting Node number actually used 32 points Odd Node number setting – 1 to node num(2 outputs) ber setting + 2 Even Node number setting to node number setting + 3 16 points (1 output) Odd Node number setting – 1 to node number setting Even Node number setting to node number setting + 1 321 Section 5-8 Analog Output Terminals SW102 Output range setting Pin 1 Pin 4 Output setting for communications error Pin 2 Pin 5 Pin 3 Pin 6 Range setting for Output 0 Range setting for Output 1 OFF ON OFF OFF OFF OFF 0 to 5 V (Factory setting) 1 to 5 V OFF ON ON ON OFF OFF 0 to 10 V –10 to 10 V OFF OFF ON 4 to 20 mA Do not set to any values but those given above. Pin 7 Pin 8 Output setting for communications error OFF OFF OFF ON Clear to lower output limit (Factory setting) Clear to upper output limit ON OFF 0 V output (When output range is –10 to 10 V.) Clear to lower output limit (Any other time.) ON ON Hold output Note Output range is set separately for Output 0 and Output 1. An example is shown below. Output 0: 4 to 20 mA (Pins 1, 2, 3 = OFF, OFF, ON) Output 1: 1 to 5 V (Pins 4, 5, 6 = ON, OFF, OFF) Internal Circuits The following diagram shows the internal circuits for the SRT2-DA02. BS+ DC static converter (Insulated) I+ V+ BS – Output 0 Internal circuitry – BD H I+ V+ BD L Output 1 – Analog GND Terminal Block Install the following M3 crimp terminals on the signal wires and connect them to the terminal block. 6.0mm max. 6.0mm max. Note Tighten the terminal block screws to the specified tightening torque of 0.5 N⋅m. 322 Section 5-8 Analog Output Terminals The following diagram shows the terminal block for the SRT2-DA02. BD H BD L Wiring BS + BS NC – NC NC NC V0+ NC 0– I0+ V1+ NC I1+ 1– Wire the connector terminals of the Analog Output Terminal as shown below according to voltage output or current output. Voltage Output V+ BD H I+ V+ – I+ BS + BS – BD L – + BD L BD H External CompoBus/S CompoBus/S device communications communications power supply (including internal circuit power supply) Output Range and Conversion Data – Current Output + – External device + – The digital values that are input are converted to analog data according to the output range. 1 to 5 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 1 and 5 V. The output range is 0.8 to 5.2 V. Voltage 5.2 V 5V 1V 8000 FED4 (–300) 0.8 V 0V 0000 (0) Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300) 323 Section 5-8 Analog Output Terminals 0 to 5 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 0 and 5 V. The output range is –0.25 to 5.25 V. Voltage 5.25 V 5V 0V FED4 8000 (–300) –0.25 V Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300) 0000 (0) 0 to 10 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 0 and 10 V. The output range is –0.5 to 10.5 V. Voltage 10.5 V 10 V 0V FED4 8000 (–300) –0.5 V Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300) 0000 (0) –10 to 10 V Values F448 to 0BB8 Hex (–3000 to 3000) correspond to voltages between – 10 and 10 V. The output range is –11 to 11 V. Negative voltages are specified as 2’s complement (16 bits). Voltage 11 V 10 V F31C F448 8000 (–3300) (–3000) 0000 (0) 0V –10 V –11 V 324 Hexadecimal (decimal) 0BB8 0CE4 7FFF conversion data (3000) (3300) Section 5-8 Analog Output Terminals 4 to 20 mA Values 0000 to 1770 Hex (0 to 6000) correspond to currents between 4 and 20 mA. The output range is 3.2 to 20.8 mA. Current 20.8 mA 20 mA 4 mA 8000 FED4 (–300) 3.2 mA 0 mA 0000 (0) 1770 189C (6000) (6300) Hexadecimal (decimal) 7FFF conversion data Switching between 2 and 1 Outputs It is possible to restrict the number of outputs with pin 2 of DIP switch SW101. In accordance with the number of outputs, the number of words allocated to the Analog Output Terminal in the PLC for the Master Unit will also be set to 2 words/2 points or 1 word/1 point. When the number of outputs is 2, Outputs 0 and 1 will be used; and when the number of outputs is 1, Output 0 will be used. Output Data During Communications Error Pins 7 and 8 of DIP switch SW102 are used to select one of the following methods for processing output data when a communications error occurs in the CompoBus/S System. Pin 7 OFF, Pin 8 OFF: Clear to lower limit value Pin 7 OFF, Pin 8 ON: Clear to upper limit value Pin 7 ON, Pin 8 OFF: Clear to 0 V (when voltage range is –10 to 10 V.) Clear to lower limit value (All other times.) Pin 7 ON, Pin 8 ON: Hold the value immediately preceding error When the pins are set at Low Clear, High Clear, or 0 V, output data will become as shown in the following table. Output range DA Conversion Data Pin 7 OFF, Pin 8 OFF Pin 7 OFF, Pin 8 ON Pin 7 ON, Pin 8 OFF 0 to 5 V 1 to 5 V –0.25 V 0.8 V 5.25 V 5.2 V –0.25 V 0.8 V 0 to 10 V –10 to 10 V –0.5 V –11 V 10.5 V 11 V –0.5 V 0V 4 to 20 mA 3.2 mA 20.8 mA 3.2 mA In the Master Unit, DA conversion data should be output as shown in the following diagram. 15 14 13 12 11 10 9 8 7 6 5 4 First word Output 0 DA conversion data First word + 1 Output 1 DA conversion data 3 2 1 0 Bit To output a negative voltage is output, specify DA conversion data as 2’s complement. The NEG instruction can be used to obtain the 2’s complement from the absolute value. 325 Section 5-8 Analog Output Terminals Conversion Time DA conversion data is updated every 2 ms irrespective of the number of output points. SRT2-DA02 Dimensions The following diagram shows the dimensions for the SRT2-DA02. All dimensions are in mm. Mounting Holes Two, 4.2 dia. or M4 Note To prevent damage from static electricity, mount the Unit where it cannot be touched accidentally. 326 Section 5-9 I/O Link Units for CPM1A and CPM2A 5-9 5-9-1 I/O Link Units for CPM1A and CPM2A CPM1A-SRT21 I/O Link Unit for CPM1A and CPM2A Specifications The following table shows the ratings and I/O specifications for the CPM1ASRT21. Ratings Item Specification Model CPM1A-SRT21 I/O points 8 input points, 8 output points (All the I/O points use the same node number. I/O is performed only with I/O memory of CPM1A/CPM2A, not with external devices.) Connection to CPM1A/ CPM2A Power supply type Connect expansion I/O connecting cable to the expansion connector of the CPU Unit or the Expansion Unit. --- Communications power supply and internal circuits power supply Vibration resistance Supplied from CPM1A or CPM2A CPU Unit. (See note.) Shock resistance Ambient temperature Conforming to JIS C0911 10 to 57 Hz with single-amplitude of 0.075 mm 57 to 150 Hz with fixed acceleration of 9.8 m/s2 80 minutes each in X, Y, and Z directions (8 minutes per sweep × 10 sweeps = 80 minutes) Conforming to JIS C0912 Peak acceleration of 147 m/s2 3 times each in X, Y, and Z directions Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 75°C (with no icing or condensation) Ambient humidity Operating: 10% to 90% (with no condensation) Storage: 10% to 90% (with no condensation) Operating environment Node number settings No corrosive gases The node number is set on a DIP switch. (Set the node number before turning ON the CPM1A or CPM2A CPU Unit.) Approx. 200 g Weight Note CompoBus/S communications and common I/O terminals are not used. 327 Section 5-9 I/O Link Units for CPM1A and CPM2A Slave Components The following diagram shows the main components of the CPM1A-SRT21 I/O Link Unit for CPM1A/CPM2A. The functions of these components are described below. DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting Pin 6: Hold/Clear outputs for communications error Expansion I/O Connecting Cable (provided with this Unit) Connect to the expansion connector of the CMP1A/CPM2A CPU Unit or the Expansion Unit. CompoBus/S Indicators Indicate the status of the Slave and communications. No. COMM ERR SRT21 EXP BD H NC(BS+) BD L NC(BS-)NC Expansion Connector Open the cover to reveal the expansion connector. Other Expansion Units for CPM1A/CPM2A can be connected here. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cable. Shared communications and I/O terminals are not used. Mounting Screw Holes Used when screwing the Unit to a control panel. Indicators The following table shows the meaning of the indicators. Indicator DIP Switch Name Status Meaning COMM (yellow) Communications ON OFF Normal communications. A communications error has occurred or the Unit is in standby status. ERR (red) Communications error ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. Always turn OFF the CPM1A or CPM2A CPU Unit before changing DIP switch settings. Node Address Hold/Clear outputs for communications error Node number setting Communications mode setting Node Number Setting Set the node number with pins 1 through 4, as shown in the following table. Node number 328 0 Pin 4 (8) OFF Pin 3 (4) OFF Pin 2 (2) OFF Pin 1 (1) OFF 1 2 OFF OFF OFF OFF OFF ON ON OFF Section 5-9 I/O Link Units for CPM1A and CPM2A Node number Note 3 Pin 4 (8) OFF Pin 3 (4) OFF Pin 2 (2) ON Pin 1 (1) ON 4 5 OFF OFF ON ON OFF OFF OFF ON 6 7 OFF OFF ON ON ON ON OFF ON 8 9 ON ON OFF OFF OFF OFF OFF ON 10 11 ON ON OFF OFF ON ON OFF ON 12 13 ON ON ON ON OFF OFF OFF ON 14 15 ON ON ON ON ON ON OFF ON 1. All the 8 input and 8 output points use the same node number. 2. The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 5. Pin 5 (DR) OFF ON Note Communications mode Communications distance High-speed Com- 100 m max. munications Mode Long-distance 500 m max. Communications Mode (see note 1) Communications baud rate Communications cycle time 750 kbps 0.5 or 0.8 ms 93.75 kbps 4.0 or 6.0 ms 1. Only the C200HW-SRM21-V1, CQM1-SRM21-V1, CPM2C-S, and SRM1C0@-V2 Master Units can use Long-distance Communications Mode. 2. Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table. Pin 6 (HOLD) OFF Setting Clear output status. ON Maintain output status. 329 Section 5-9 I/O Link Units for CPM1A and CPM2A Terminal Arrangement and Wiring The following diagram shows the terminal arrangement and wiring for the CPM1A-SRT21. 3 1 4 BD H 2 BD L BS – BS + *1 *1 *1: Not used BD L BD H CompoBus/S communications When viewed from the CPM1A or CPM2A CPU Unit, the 8 input and 8 output points under the CompoBus/S I/O Link Unit are allocated to the I/O memory (input and output bits) of the CPU Unit, as is the case with Expansion I/O Units. However, actual I/O operation is not performed for the I/O memory of the CPM1A or CPM2A CPU Unit, but it is performed for the I/O memory of the CPU Unit in which the CompoBus/S Master Unit is mounted. CompoBus/S Master Unit (or SRM1 CompoBus/S Master Control Unit or CPM2C-S CPU Unit) CPM1A/CPM2A CPU Unit CPM1A-SRT21 I/O Link Unit for CPM1A/CPM2A CompoBus/S Communications Cable (Special Flat Cable or VCTF cable) Allocation to CPM1A/ CPM2A I/O Bits As with other Expansion I/O Units for the CPM1A and CPM2A, both input and output bits for the I/O Link Unit start with the word following the last word allocated to the CPM1A or CPM2A CPU Unit or the previous Expansion I/O Unit to which it is connected. If the last input word allocated to the CPM1A/CPM2A CPU Unit or the previous Expansion Unit is word m, and the last output word allocated to that Unit is word n, word allocations are as shown in the following figure. I/O Link Unit for CPM1A/CPM2A Bits 00 to 07 of word m+1 8 input points 8 output points Bits 00 to 07 of word n+1 For example, an I/O Link Unit for CPM1A/CPM2A can be connected to the first 30-point I/O CPM2A CPU Unit as shown in the following figure. Input number IR 000 IR 001 30-point I/O CPU Unit Output number 330 IR 010 IR 011 IR 002 Link Unit for CPM1A/CPM2A IR 012 Section 5-10 I/O Link Units for CPM2C Allocation to Master CPU Unit The 8 input and 8 output points allocated to the I/O memory of the CPM1A or CPM2A CPU Unit are allocated to the Special I/O Unit data area of the Master CPU Unit according to the node number. Both 8 input and 8 output points use the same node number. For example, if the range of node numbers IN0 to IN7 and OUT0 to OUT7 is set, and node number 0 is used, data will be input from bits 00 to 07 of word n (Output Slave 0) and data will be output to bits 00 to 07 of word n + 4 (Input Slave 0). Master PLC (CS Series) CPU Unit Because node number is 0* I/O Memory Output IR 2000 (n) Node number is 0 I/O Link Unit for CPM1A/CPM2A CompoBus/S Master Unit No. 0 30-point I/O CPU Unit I/O Memory 8 points Output Slave 0 8 points 8 points Input Slave 0 8 points Input IR 002 Output IR 012 Input IR 2004 (n+4) *: For node numbers IN0 to IN7/OUT0 to OUT7 CompoBus/S Network 5-10 I/O Link Units for CPM2C 5-10-1 CPM2C-SRT21 I/O Link Unit for CPM2C Specifications The following table shows the ratings and I/O specifications for the CPM2CSRT21. Ratings Item Model I/O points Connection to CPM2C Power supply type Specification CPM2C-SRT21 8 input points, 8 output points (All the I/O points use the same node number. I/O is performed only with I/O memory of CPM2C, not with external devices. One input word and output word of CPM2C are allocated.) Connect expansion I/O connecting cable to the expansion connector of the CPU Unit or the Expansion Unit. (Up to 5 Units are connectable.) --- Communications power supply and internal circuits power supply Supplied from CPM2C CPU Unit. (See note.) Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the CPM2C CPU Unit.) Weight Approx. 150 g Note CompoBus/S communications power supply is not connected. Standard Specifications Conform to standard CPM2C specifications. 331 Section 5-10 I/O Link Units for CPM2C Slave Components The following diagram shows the main components of the CPM2C-SRT21 I/O Link Unit. The functions of these components are described below. Indicators Indicate the status of the Slave and communications DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting Pin 6: Hold/Clear outputs for communications error Communications Connector Connect the CompoBus/S communications cable. The communications power supply is not connected. A suitable connector is provided with the CPM2C-SRT21. Indicators The following table shows the meaning of the indicators. Indicator DIP Switch Name Status COMM (yellow) Communications ON OFF ERR (red) Communications error ON Meaning Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. OFF Normal communications or the Unit is in standby status. Always turn OFF the CPM2C CPU Unit before changing DIP switch settings. Hold/Clear outputs for communications error Communications mode setting Node number setting Note Always turn OFF the power supply to the CPM2C before setting the DIP switch. Node Number Setting Set the node number with 1 through 4, as shown in the following table. Node number 0 OFF OFF OFF OFF Node number 8 ON OFF OFF OFF 1 2 OFF OFF OFF OFF OFF ON ON OFF 9 10 ON ON OFF OFF OFF ON ON OFF 3 4 OFF OFF OFF ON ON OFF ON OFF 11 12 ON ON OFF ON ON OFF ON OFF 5 6 OFF OFF ON ON OFF ON ON OFF 13 14 ON ON ON ON OFF ON ON OFF 7 OFF ON ON ON 15 ON ON ON ON 332 SW4 (8) SW3 (4) SW2 (2) SW1 (1) SW 4 (8) SW 3 (4) SW2 (2) SW1 (1) Section 5-10 I/O Link Units for CPM2C Note 1. All 8 input and 8 output points use the same node number. 2. The actual node number setting range depends on the PLC model in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 5 of the DIP switch. Note Pin 5 (DR) OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms ON Long-distance Communications Mode 93.75 kbps 4.0 or 6.0 ms 500 m max. 1. Only the C200HW-SRM21-V1, CQM1-SRM21-V1, SRM1-CO@-V2, and CPM2C-S Master Units can be Long-distance Communications Mode. 2. Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table. OFF Pin 6 (HOLD) Setting Clear output status ON Maintain output status Terminal Arrangement and Wiring CompoBus/S communications CompoBus/S communications The BD H terminals are all connected internally, as are the BD L terminals. When viewed from the CPM2C CPU Unit, the 8 input and 8 output points under the CompoBus/S I/O Link Unit are allocated to the I/O memory (input and output bits) of the CPU Unit, as is the case with Expansion I/O Units. One input and one output words are allocated. Actual I/O operations are not performed for the I/O memory of the CPM2C CPU Unit, but it is performed for the 333 Section 5-10 I/O Link Units for CPM2C I/O Memory of the CPU Unit in which the CompoBus/S Master Unit is mounted. CompoBus/S Master Unit (SRM1 CompoBus/S Master Control Unit or CPM2C-S Series) CPM2C CPU Unit CPM2C-SRT21 I/O Link Unit for CPM2C CompoBus/S Communications Cable (Special flat cable or VCTF cable) Allocation to CPM2C I/O Bits As with other Expansion I/O Units for the CPM2C, both input and output bits for the I/O Link Unit start with the word following the last word allocated to the CPM2C CPU Unit or the previous Expansion I/O Unit to which it is connected. If the last input word allocated to the CPM2C CPU Unit or the previous Expansion Unit is word m, and the last output word allocated to that Unit is word n, word allocations are as shown in the following figure. Word m+1 I/O Link Unit for CPM2C Input word m+1 CompoBus/S communications error 0: Normal 1: Error CompoBus/S communications 0: Not in communication 1: In communication Data from Master ---: Not used for AR bits Output word n+1 Word n+1 ---: Used for AR bits Transmission data to Master An I/O Link Unit for the CPM2C Series can be connected to the first 20-point I/ O CPM2C CPU Unit as shown in the following figure. CPU Unit (with 20 I/O points) Input number IR 000 Input number IR 001 CPM2C-SRT21 I/O Link Unit for CPM2C Output number Output number IR 010 IR 011 Note 334 1. Data transmissions are not synchronized for all 8 I/O points. Eight-point data simultaneously output from the Master CPU will not always reach the CPM2C CPU Unit simultaneously. Eight-point data simultaneously output from the CPM2C CPU Unit will not always reach the CPU Unit of the Master simultaneously. If 8-point data needs synchronization, write the ladder Section 5-11 Sensor Amplifier Terminals program to read the data twice consecutively on the input side and treat the data as valid data only if the same data is read both times. 2. Output bits allocated to the I/O Link Unit for CPM2C but not used for data output can be used as work bits. 3. Allocated input bits cannot be used as work bits regardless of the input bits are used for data input or not. Allocation to Master CPU Unit The 8 input and 8 output points allocated to the I/O memory of the CPM2C CPU Unit will be allocated in the Special I/O Unit data area of the Master CPU Unit according to the node number. Both 8 input and 8 output points use the same node number. For example, if the range of node numbers IN0 to IN7 and OUT0 to OUT7 is set, and node number 0 is used, data will be input from bits 00 to 07 of word n (Output Slave 0) and output to bits 00 to 07 of word n + 4 (Input Slave 0). Master PLC (CS Series) CPU Unit Node number is 0 I/O Link Unit for CPM2C I/O Link Unit CompoBus/S Master Unit No. 0 CPM2C 20-point I/O CPU Unit Because node number is 0* I/O Memory I/O Memory 8 points Output IR 2000 (n) 8 points Output Slave 0 Input IR 001 8 points 8 points Input Slave 0 Output IR 011 Input IR 2004 (n+4) *: For node numbers IN0 to IN7/OUT0 to OUT7 CompoBus/S Network Note Input word bits 08 and 09 of the CPM2C CPU Unit are used by the I/O Link Unit for CPM2C. As an Output Slave of the Master CPU Unit, only 8 points are allocated. 5-11 Sensor Amplifier Terminals 5-11-1 SRT1-T@D04S Sensor Amplifier Terminals Combinations Sensor Amplifier Communications Terminals Input Model 4 input points (1 channel × 4 units) SRT1-TID04S 4 input points (4 channels × 1 unit) SRT1-TKD04S Connector Units (1 Channel Input) Input E3X-N Connector Terminal Block Unit Sensor Amplifier Expansion Terminals Input Model 4 input points (1 channel × 4 units) SRT1-XID04S 4 input points (4 channels × 1 unit) SRT1-XKD04S Specifications Model General-purpose, E3X-NT16 1 channel Multi-function, 1 channel E3X-NT26 1 input point E39-JID01 Connecting Unit (4 Channels Input) Input E3X-N Connector Specifications Multi-function, 1 channel Model E3X-NM16 335 Section 5-11 Sensor Amplifier Terminals Specifications The following tables show the ratings and specifications for the SRT1T@D04S. Sensor Amplifier Terminals Item SRT1-TID04S Specification SRT1-TKD04S SRT1-XID04S Communications Total of four One E3X-NM16 E3X-NT@6 or (see note 1) E39-JID01 (see note 1) Input points (see note 2) 4 points Communications mode High-speed communications mode only --- Power supply type Communications power supply voltage Network power supply 14 to 26.4 V DC (see note 3) ----- Current consumption Noise immunity 60 mA max. (see note 4) 10 mA max. (see note 4) ±1.5 kVp-p with a pulse width of 0.1 to 1 µs and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.5-mm double amplitude Vibration resistance Shock resistance Expansion Total of four E3X-NT@6 or E39-JID01 SRT1-XKD04S Classification Connected Sensors One E3X-NM16 200 m/s2 500 V AC (between insulated circuits) Dielectric strength Ambient temperature Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Mounting method Mounting strength M4 screws or 35-mm DIN track mounting 49 N in each direction. Track direction: 10 N Terminal strength Pulling: 49 N Tightening: 0.6 to 1.18 N • m Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight 70 g max. Note 65 g max. 45 g max. 35 g max. 1. When adding Connector Units, use SRT1-XID04S or SRT1-XKD04S. 2. The Sensor Amplifier Terminal is treated as a Slave with four input points if the Sensor Amplifier Communications Terminal is used alone. The combination of Sensor Amplifier Communications Terminal and Sensor Amplifier Expansion Terminal are treated as a Slave with eight input points. 3. The communications power supply voltage must be 20.4 to 26.4 V DC if the Terminal is connected to 2-wired proximity sensors. 4. The value doesn’t include the current consumption of Connector Units. Connector Units E3X-N Connector Unit Item E3X-NT16 Amplifier General-purpose Number of fiber inputs 1 channel Current consumption Response time 336 Specification E3X-NT26 E3X-NM16 Multi-function 4 channels 50 mA max. 150 mA max. 500 µs max. (2.0 ms max. when connected to the SRT1@@D04S) Section 5-11 Sensor Amplifier Terminals Item E3X-NT16 Specification E3X-NT26 E3X-NM16 Timer function Indicators Not available OFF-delay timer (fixed to 40 ms) Orange LED: Lit during output operation Green LED: Lit with stable light reception or no light Teaching confirmation function Indicators (red/green LED) and buzzer Output Ambient illumination Insulation resistance Light ON and Dark ON (switch selectable) Sunlight:10,000 lux max.; incandescent lamp: 3,000 lux max. 20 MΩ min. at 500 V DC Dielectric strength Vibration resistance 1,000 V AC at 50/60 Hz Destruction: 10 to 55 Hz, 1.5-mm double amplitude Shock resistance Destruction: 500 m/s2 Operating: 0 to 55°C (with no icing or condensation) Storage: –20 to 65°C (with no icing or condensation) Ambient temperature Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Mounting method Mounting strength Connected to SRT1-@@D04S 49 N in each direction. Weight 30 g max. 30 g max. 60 g max. Terminal Block Unit Item Specification Model E39-JID01 Input points Input current 1 point 10 mA max. ON voltage 12 V DC min. (between input terminal and external sensor power supply) OFF voltage 4 V DC max. (between input terminal and external sensor power supply) OFF current ON delay time 1 mA max. 1 ms max. (connected to SRT@-@@D04S) OFF delay time Input indicators 1.5 ms max. (connected to SRT@-@@D04S) LED (orange) External sensor current capacity 50 mA max. Vibration resistance Shock resistance 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 (approx. 20G) Ambient tempera- Operating: 0 to 55°C (with no icing or condensation) ture Storage: –20 to 65°C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Mounting method M4 screws or 35-mm DIN track mounting Mounting 49 N in each direction. (But only 10 N in direction of track.) strength Terminal strength Pulling: 49 N Tightening: 0.6 to 1.18 N • m Weight 25 g max. 337 Section 5-11 Sensor Amplifier Terminals Slave Components The following diagram shows the main components of the Sensor Amplifier Terminals. The functions of these components are described below. SRT1-TID04S SRT1-TKD04S Indicators Indicators Node Number Settings Node Number Settings Mounting Screw Holes DIN Track Mounting Hook Contact 0 Contact 2 Contact 1 Mounting Screw Holes Contacts 0 to 3 DIN Track Mounting Hook Contact 3 Communications Power Supply Terminals Connect a 24-V DC communications power supply. Communications Terminals Connect the CompoBus/S communications cable. Communications Power Supply Terminals Connect a 24-V DC communications power supply. Communications Terminals Connect the CompoBus/S communications cable. Indicators The following table shows the meaning of the indicators. Indicator PWR (green) DIP Switch Name Power Status Meaning ON The communications power supply is ON. OFF The communications power supply is OFF. COMM (yellow) Communications ON OFF Normal communications. A communications error has occurred or the Unit is in standby status. ERR (red) Communications error ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. Always turn OFF the Slave before changing DIP switch settings. Node number setting Reserved (Always OFF.) Reserved (Always OFF) Note 1. Always turn OFF the Slave before changing DIP switch settings. 2. Pins 5 and 6 must always be left OFF. Otherwise, the Unit may not function correctly. Node Number Settings Set the node number with pins 1 through 8, as shown in the following table. Node number 338 0 Pin 1 (1) OFF Pin 2 (2) OFF Pin 4 (4) OFF Pin 8 (8) OFF 1 2 ON OFF OFF ON OFF OFF OFF OFF Section 5-11 Sensor Amplifier Terminals Node number 3 Pin 1 (1) ON Pin 2 (2) ON Pin 4 (4) OFF Pin 8 (8) OFF 4 5 OFF ON OFF OFF ON ON OFF OFF 6 7 OFF ON ON ON ON ON OFF OFF 8 9 OFF ON OFF OFF OFF OFF ON ON 10 11 OFF ON ON ON OFF OFF ON ON 12 13 OFF ON OFF OFF ON ON ON ON 14 15 OFF ON ON ON ON ON ON ON Note The actual node number setting range depends on the type of PLC in which the Master is mounted as well as the Master’s settings. Refer to 2-1 Communications Specifications for details. The following diagram shows the internal circuits for the E39-JID01. Terminal Arrangement and Wiring The following diagram shows the terminal arrangement and wiring for the E39-JID01. Internal Circuitry Internal Circuits 3-wired Sensor 2-wired Sensor Brown Black Brown Blue Sensor Sensor Blue 339 Section 5-11 Sensor Amplifier Terminals Dimensions Sensor Amplifier Terminals • SRT1-TID04S Sensor Amplifier Terminals (1 Channel × 4 Units) All dimensions are in mm. Two, 4.5 dia. Mounting Holes Two, 4.2 dia. or M4 • SRT1-XID04S Sensor Amplifier Expansion Terminal (1 Channel × 4 Units) All dimensions are in mm. Two, 4.5 dia. Mounting Holes Two, 4.2 dia. or M4 340 Section 5-11 Sensor Amplifier Terminals • SRT1-TKD04S Sensor Amplifier Terminal (4 Channels × 1 Unit) All dimensions are in mm. Two, 4.5 dia. Mounting Holes Two, 4.2 dia. or M4 • SRT1-XKD04S Sensor Amplifier Expansion Terminal (4 Channels × 1 Unit) All dimensions are in mm. Two, 4.5 dia. Mounting Holes Two, 4.2 dia. or M4 341 Section 5-11 Sensor Amplifier Terminals Connector Units • E3X-NT@6 Connector (General-purpose or Multi-function, 1 Channel) All dimensions are in mm. Output indicator Stability indicator Two, 2.4 dia. • E3X-NM16 Connector (Multi-function, 4 Channels) All dimensions are in mm. Output indicator Eight, 2.4 dia. 342 Stability indicator Section 5-11 Sensor Amplifier Terminals • E39-JID01 Terminal Block Unit (1 Input Point) All dimensions are in mm. Output indicator 5-11-2 Sensor Amplifier Terminals Attaching and Removing Connector Units 1 Channel × 4 Units Sensor Amplifier Terminal SRT1/SRT2-TID04S SRT1/SRT2-XID04S Connector Unit E3X-NT16 E3X-NT26 E39-JID01 Attaching Connector Units: 1,2,3... 1. Hook Section A of the Connector Unit onto Section B of the Sensor Amplifier Terminal. 2. Push in the Connector Unit until Section C locks inside Section D of the Sensor Amplifier Terminal. Section C Section D Section A Section B Bottom view Section A 343 Section 5-11 Sensor Amplifier Terminals Removing Connector Units: 1,2,3... 1. While pushing Section D, pull the Connector Unit in direction E. 2. When Section D releases from the lock, the Connector Unit can be removed. E Push here Section D 4 Channels × 1 Unit Sensor Amplifier Terminal SRT1/SRT2-TKD04S SRT1/SRT2-XKD04S Connector Unit E3X-NM16 Attaching Connector Unit: 1,2,3... 1. Hook Section A of the Connector Unit onto Section B of the Sensor Amplifier Terminal. 2. Push in the Connector Unit until Section C locks inside Section D of the Sensor Amplifier Terminal. Section C Section D Section A Section B Bottom view Section A Removing Connector Unit: 1,2,3... 344 1. While pushing Section D, pull the Connector Unit in direction E. Section 5-11 Sensor Amplifier Terminals 2. When Section D releases from the lock, the Connector Unit can be removed. E Push here Section D Expanding Sensor Amplifier Terminals 1,2,3... 1. Remove the cover from the side of the SRT@-T@D04S. When the cover is removed, the expansion connector can be seen inside. Cover 2. Connect this expansion connector to the connector located on the side of the SRT@-X@D04S. SRT(-T(D04S SRT(-X(D04S Side view Connector Removing Contact Connector Cover Contacts 1 through 3 of the SRT@-TID04S are covered with a contact connector cover. When using these contacts, refer to the following figure and pull out and remove Section A of the contact connector cover in the direction of its end. Section A Contact connector cover 345 Section 5-11 Sensor Amplifier Terminals E3X-N Connectors Nomenclature E3X-NT(6 E3X-NM16 Operation indicator (orange) Four operation indicators (orange) Four stability indicators (green) Stability indicator (green) Teaching indicator (red/green) Channel selector Teaching button Teaching indicator (red/green) Mode selector Teaching button Timer switch Mode selector Operation mode selectors Operation mode selector Note The E3X-NT16 does not have a timer function. Optical Axis Adjustment (Super-flashing Function) Set the mode selector of the E3X-N@ to TEACH. The super-flashing function of the E3X-N@ will be activated. When the optical axes of the fiber heads are divergent and the light value decreases by approximately 10% of the maximum value, the tip of the emitting fiber will start flashing and the built-in buzzer will beep. At this time, if the optical axes are divergent, adjust the axes. The peak light value will be memorized by the E3X-N@. Do not press the teaching button before or while adjusting the optical axes, otherwise, the super-flashing function will not operate. θ Fiber for light emission Fiber for light reception Light reception The peak of light reception 90% of the peak value Lit in this range. Angle of the head (θ) Flashing Lit Flashing Sensitivity Settings Maximum Sensitivity Setting Procedure Operation E3X-NT 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH. TEACH RUN 3 346 The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep. E3X-NM TEACH TIMER SET RUN Section 5-11 Sensor Amplifier Terminals Procedure Operation 4 Press the teaching button for three seconds minimum with or without a sensing object. In the case of the E3X-NM, select a channel with the channel selector, at which time the stability indicator for the selected channel will flash. The teaching indicator (red) turns green. The built-in buzzer beeps once when the color of the teaching indicator is red. The built-in buzzer beeps continuously when the color of the teaching indicator is green. Note: The built-in buzzer will stop beeping when the teaching button is no longer being pressed. 5 Set the mode selector to RUN to complete the sensitivity setting. The teaching indicator is OFF. Note: When the sensitivity is set to maximum, the sensitivity will be automatically adjusted regardless of the set distances of the fibers or light. 6 Select the logical output required with the operation mode selector. E3X-NT E3X-NM TEACH TEACH TEACH TEACH TIMER SET RUN RUN L D ON CH 1 L ON D ON 2 3 4 ON 347 Section 5-11 Sensor Amplifier Terminals No-object Teaching Procedure Operation E3X-NT 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH. TEACH E3X-NM TEACH TIMER SET RUN RUN 3 The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep. 4 Press the teaching button for 0.5 to 2.5 seconds without a sensing object. In the case the E3X-NM, select a channel with the channel selector and press the teaching button, at which time the stability indicator for the selected channel will flash. The teaching indicator (red) is lit. The built-in buzzer beeps once. 5 6 TEACH TEACH Set the mode selector to RUN. No-object teaching will be set when the first sensing object passes through the sensing area. The teaching indicator (red) turns green (automatically turned off in one second). Select the logical output required with the operation mode selector. TEACH RUN L D Note TEACH TIMER SET RUN ON CH 1 L ON D ON 2 3 4 ON 1. After no-object teaching is performed, the first to fifth incident with the corresponding sensing objects will be sampled to adjust the sensitivity. 2. The E3X-N@ will be ready to detect objects in approximately one second after the mode selector is set to RUN. With/Without-object Teaching Procedure Operation 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 E3X-NT --- Set the mode selector to TEACH. TEACH RUN 3 348 E3X-NM The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep. TEACH TIMER SET RUN Section 5-11 Sensor Amplifier Terminals Procedure Operation 4 Locate a sensing object in the sensing area and press the teaching button once. In the case of the E3X-NM, select a channel with the channel selector and press the teaching button, at which time the stability indicator for the selected channel will flash. Through-beam Model Reflective Model E3X-NT E3X-NM TEACH TEACH Reflective Model Mark Light is interrupted. Base The teaching indicator (red) is lit. The built-in buzzer beeps once. 5 Move the object and press the teaching button. Through-beam Model Reflective Model Reflective Model TEACH TEACH Mark Light is received. Base If teaching is OK: The teaching indicator (red) turns green. The built-in buzzer beeps once. If teaching is NG: The teaching indicator (red) starts flashing. The operation indicator also starts flashing. (E3X-NM) The built-in buzzer beeps 3 times. Change the position of the object and the sensing distance that have been set and repeat from the beginning. 6 7 Set the mode selector to RUN to complete the sensitivity setting. The teaching indicator (green) is OFF. Select the logical output required with the operation mode selector. TEACH TEACH TIMER SET RUN RUN L D ON CH 1 L ON D ON 2 3 4 ON 349 Section 5-12 Application Precautions 5-12 Application Precautions 5-12-1 Two-wire DC Sensor Connections When connecting a Unit with transistor inputs to a 2-wire DC sensor, check that the following conditions are satisfied, or otherwise the Unit may malfunction. Relationship between ON Voltage of Unit with Transistor Inputs and Residual Voltage of Sensor VON ≤ VCC – VR VCC: I/O power supply voltage (calculated at 20.4 V in consideration of the worst condition through the power supply voltage range is between 20.4 and 26.4 V.) VON: ON voltage of Unit with transistor inputs (Refer to page 351 for specifications for each Slave.) Output residual voltage of sensor V R: The above formula can be satisfied by setting the I/O power supply voltage (VCC) to 26.4 V. Relationship between ON Current of Unit with Transistor Inputs and Control Output (Load current) of Sensor IOUT (min) ≤ ION ≤ IOUT (max) IOUT:Sensor control output (Load current) ION: ON current of Unit with transistor inputs ION is obtained from the following formula. ION = (VCC–VR–VF) / RIN VF: Residual voltage of Transistor Input (Refer to page 351 for specifications for each Slave.) RIN:Input impedance of Unit with transistor inputs (Refer to page 351 for specifications for each Slave.) If ION is smaller than IOUT (min), connect the bleeder resistance R obtained from the following formula. R ≤ (VCC – VR) / (IOUT (min) – ION) Power W ≥ (VCC – VR)2/R × 4 (Excess gain) 2-wire sensor Unit with transistor inputs Relationship between OFF Current of Unit with Transistor Inputs and Current Leakage of Sensor IOFF ≥ Ileak IOUT: OFF current of Unit with transistor inputs (Refer to page 351 for specifications for each Slave.) Ileak: Current leakage of sensor If Ileak is smaller than IOUT, connect the bleeder resistance R obtained from the following formula. R ≤ (IOFF × RIN + VF) / (Ileak – IOFF) Power W ≥ (VCC – VR)2/R × 4 (Excess gain) 350 Section 5-12 Application Precautions Specifications of each Slave The following table shows specifications of each Slave: The ON voltage, residual voltage, input impedance, and OFF current. Model ON voltage (VON) Residual voltage (VF) Input impedance (RIN) OFF current (IOUT) SRT@-ID04/08/16 (-1) 15 V 2.5 V (See note.) 4.7 kΩ 1.0 mA SRT@-ID16T/MD16T (-1) SRT2-VID08S (-1) 15 V 15 V 1.5 V 1.5 V 4.4 kΩ 4.4 kΩ 1.0 mA 1.0 mA SRT2-VID16ML (-1) SRT2-ID32ML (-1) 15 V 15 V 1.5 V 1.5 V 4.4 kΩ 4.4 kΩ 1.0 mA 1.0 mA SRT2-MD32ML (-1) SRT@-ID08S 15 V 12 V 1.5 V 4.5 V (See note.) 4.4 kΩ 2.7 kΩ 1.0 mA 1.0 mA SRT@-ND08S SRT2-ID04CL (-1) 12 V 15 V 4.5 V (See note.) 1.5 V 2.7 kΩ 4.4 kΩ 1.0 mA 1.0 mA SRT2-ID08CL (-1) 15 V 1.5 V 4.4 kΩ 1.0 mA Note The value includes the voltage drop resulting from the LEDs and diodes. 5-12-2 Sensor Inrush Current When the sensor ready to input is turned ON after the PLC is turned ON and the internal power supply of a Slave is turned ON, the wrong signal may be input from the sensor due to the inrush current of the sensor. Check the period between the moment the sensor is turned ON and the moment the operation of the sensor has become stable. Then program a timer delay after the sensor is turned ON. Program example 00000 TIM 000 #0001 TIM000 00001 00100 1,2,3... 1. Set input bit IR 00000 to the sensor power supply voltage. 2. Insert a timer delay for the stabilization of the sensor. The delay will be 100 ms if OMRON’s Proximity Sensor is used. 3. After the timer is ON, sensor input to input bit IR 00001 is accepted and output bit IR 00100 will be ON. 351 SECTION 6 Starting Communications This section provides information on error processing, periodic maintenance operations, and troubleshooting procedures needed to keep the CompoBus/S System operating properly. 6-1 6-2 6-3 6-4 6-5 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 6-1-1 Power-up Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 6-2-1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 6-2-2 Checking Status Using Status Information. . . . . . . . . . . . . . . . . . . . 357 6-2-3 Checking Normal Operations Using Ladder Programs . . . . . . . . . . 359 6-2-4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 Checking Operations of CS-series and CJ-series Master Units . . . . . . . . . . . 365 6-3-1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 6-3-2 Checking Status Using Status Information. . . . . . . . . . . . . . . . . . . . 365 6-3-3 Checking Status Using Special I/O Unit DM Area . . . . . . . . . . . . . 367 6-3-4 Checking Normal Operations Using Ladder Programming . . . . . . . 371 6-3-5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Checking Operations of CQM1 Master Units. . . . . . . . . . . . . . . . . . . . . . . . . 377 6-4-1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 6-4-2 Error Detection with the Alarm Output (CQM1 Only) . . . . . . . . . . 378 6-4-3 Checking Normal Operations Using Ladder Programming . . . . . . . 379 6-4-4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Checking Slave Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 6-5-1 6-6 6-7 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 6-6-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 6-6-2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 Precautions for Replacement of Units or Parts . . . . . . . . . . . . . . . . . . . . . . . . 385 6-7-1 Precautions for Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 385 6-7-2 Settings after Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 6-7-3 Replacing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 353 Section 6-1 Turning the Power ON 6-1 Turning the Power ON Once all of the connections and settings have been made, power can be supplied to all of the Units in the CompoBus/S System and communications can be started. !Caution Power Connections Be sure to check the power supply connections carefully before turning the power ON. Incorrect wiring can damage the Units in the system or cause them to malfunction. Required Settings The settings required for CompoBus/S I/O data communications are the Master Unit switch settings, the node number setting, and the communications mode setting on each Slave Unit. Depending on the Slaves being used, other settings such as holding or clearing outputs for communications errors may be required. Refer to SECTION 4 Master Unit Specifications and Operations and SECTION 5 Slave Specifications and Operations for details. Before turning ON the power, check the settings and wiring, referring to 3-5 Operations Checklist. Turning the Power ON The Units in a CompoBus/S System can be turned ON in any order. Turn ON the power to the Slaves first, however, to enable communications to start at the same time that the Master Unit is started up. The following table shows which Units are supplied by each power supply. Unit Master Required power supply PLC’s power supply Network power supply Slave Communications power supply (including the I/O power supply) Dual power supply Slave Local power supply Slave Communications power supply and I/O power supply Slave power supply CompoBus/S communications will start up automatically once the required power has been supplied to all of the Units. Note 1. An error will not occur if the Slave has the same node number setting as another Unit. Use the status area in the Master Unit to detect for Slaves that have the same node number. 2. When the Slave registration function is used with a CS-series or CJ-series Master Unit, the Slaves start to be checked after the Master has been started up and the registered Slave input monitoring time has lapsed. When Slaves are slow to power up, a verification error (Slave missing) may occur, so check the power-up timing 3. When using a CS-series or CJ-series Master Unit, if the Slave registration function is used and the system is started up after being connected and set, incorrect node number settings and Slaves that are missing from the network can be easily checked 354 Section 6-1 Turning the Power ON 6-1-1 Power-up Checklist After turning the power ON, use the following checklist to verify the CompoBus/S communications have started properly. Unit Check Master Are the RUN, SD, and RD indicators lit? Slave Note Answer Yes No With CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units, is the ERC indicator OFF? Yes No With CS-series Master Units, are the ERH and ERC indicators OFF? Yes No With CJ-series Master Units, are the ERH and ERC indicators Yes OFF? With a CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Yes Master Unit, CS-series Master Unit, or CJ-series Master Unit, are the Active Node Flags ON for all of the Slaves connected to the system? No With CQM1 Masters, are the ERS and ERC indicators OFF? Are the PWR and COMM indicators lit? Yes Yes No No Is the ERR indicator OFF? Is the U.ERR indicator OFF? (For SRT2-AD04 and SRT2-DA02 Analog Terminals only) Yes Yes No No No 1. If any questions are answered “No,” refer to 6-2 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units to 6-5 Checking Slave Operations for instructions on identifying and clearing the cause of the error. 2. For SRM1 and CPM2C-S Master Units, refer to the SRM1 Operation Manual and CPM2C-S Operation Manual. 355 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units 6-2 Section 6-2 Checking Operations for CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units 6-2-1 Indicators Errors and Troubleshooting Situation Indicator status Probable cause Possible remedy RUN ERC SD ON OFF ON RD ON --- --- OFF OFF OFF OFF The PLC’s power is OFF. Turn the PLC’s power supply ON. OFF OFF OFF OFF The Master is not completely connected to the Backplane. Mount the Master properly. CPU Unit standby sta- OFF tus Special I/O Unit error OFF OFF OFF OFF OFF I/O UNIT OVER error OFF I/O BUS error Slave not connected Normal communications PLC’s power OFF Not connected to Backplane OFF One of the Special I/O Units is faulty. OFF Refreshing between the PLC and Master Unit is not being performed properly. Replace the faulty Unit, which will be indicated by a“$” in the I/O table. After correcting the cause, toggle the Unit’s restart bit in the AR Area. Replace the Unit if it doesn’t reset when the restart bit is toggled. OFF OFF OFF The same unit number has been set on two or more Special I/O Units. An out-of-range unit number has been set. Set unique unit numbers. If the usable node numbers are within IN0 to IN15 and OUT0 to OUT15, 9 or F cannot be set. node numbers A to F cannot be used with C200HX-CPU3@-(Z)E/ -CPU4@(Z)E, C200HG-CPU3@-(Z)E/ CPU4@-(Z)E, or C200HS PLCs. OFF OFF OFF OFF Check the I/O connecting cables between all Racks. Clear the error after the connection is fixed. ON OFF ON OFF The I/O bus is not connected correctly. (In CS-series PLCs, an I/O BUS error may have occurred in another Unit.) No Slaves are connected, or the communications mode of each Slave does not match that of the Master Unit. ON ON --- An error has occurred with a Slave during communications and it is withdrawn from the system. Check the Communications Error Flags or indicators and clear the cause of the communications error. See Communications Error Node Number Indicators below. Communications error ON with a Slave Use a Slave that can communicate properly, or make the communications mode of each Slave match that of the Master Unit. Note Check the system’s operation with just one Slave connected (one Slave at a time) if the CompoBus system does not operate but the Master’s indicator status does not match any of those in the table. Communications Error Node Number Indicators (C200HW-SRM21-V1 Only) When a communications error occurs with a Slave during communications and the ERC indicator lights, the other indicators will show the node number of the Slave where the error occurred in binary. When several communications errors occur simultaneously, the node number of the Slave with the first recognized communications error will be displayed. The display will not be changed if another communications error occurs while a node number is already being displayed. A new node number can be displayed after the first communications error is cleared. When a communications error occurs in a 16-point or greater Slave, any of the node numbers currently used by that Slave may be displayed. 356 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Section 6-2 The following table shows some examples of node number displays. Situation ERC Communications error in the Input Slave with node number 13 Communications error in the Output Slave with node number 6 Communications error in the Input Slave with node number 0 A communications error occurs in the Output Slave with node number 11 after an error occurs in the Input Slave with node number 3. 6-2-2 ON ON ON ON Indicator status I/O 8 4 2 OFF ON ON Possible remedy 1 OFF ON Check the communications cable to Input Slave 13 and the status of the Slave itself. ON OFF ON ON OFF Check the communications cable to Output Slave 6 and the status of the Slave itself. OFF OFF OFF OFF OFF Check the communications cable to Input Slave 0 and the status of the Slave itself. OFF OFF OFF ON ON First, check the communications cable to Input Slave 3 and the status of the Slave itself. Once the error in Input Slave 3 is cleared, the display will show the error in Output Slave 11 and this error can be cleared. Checking Status Using Status Information When using CS-series, C200HX/C200HG/C200HE-(Z)E, or C200HS Master Units, information on active Slave status and communications error status is stored for each Slave in the status area of the PLC’s Special I/O Unit Area. Status Area Location and Configuration The location and configuration of the status area is shown in the following table. Usable Node Number is IN0 to IN7 and OUT0 to OUT7 Two words are used for flags when the max. number of Slaves setting is 16. PLC CS-series PLCs Location of Status Area First word = 2000 + unit number × 10 C200HX/C200HG/ C200HE-(Z)E, and C200HS PLCs Unit numbers 0 to 9: First word = 100 + unit number × 10 Unit numbers A to F (10 to 15): First word = 400 + (unit number – 10) × 10 Bits Output Slave Communications Error Flags First word + 8 Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Output Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 First Input Slave Communications Error Flags word + 9 Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Input Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Usable Node Number is IN0 to IN15 and OUT0 to OUT15 Four words are used for flags when the max. number of Slaves setting is 32. PLC CS-series PLCs Location of Special I/O Unit Area First word = 2000 + unit number × 10 C200HX/C200HG/ C200HE-(Z)E, and C200HS PLCs Unit numbers 0 to 8: First word = 100 + unit number × 10 Unit numbers A to E (10 to 14): First word = 400 + (unit number – 10) × 10 357 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Section 6-2 Bits Status Flag Functions First word + 16 First word + 17 Output Slave Communications Error Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Output Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Input Slave Communications Error Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Input Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 First word + 18 Output Slave Communications Error Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 Active Output Slave Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 First word + 19 Input Slave Communications Error Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 Active Input Slave Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 The status flags have the following functions. These flags are automatically cleared to 0 when the power is turned ON or the system is restarted. Active Output Slave Flags These flags indicate whether the corresponding Output Slaves are active nodes in the CompoBus/S communications. Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didn’t participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.) Active Input Slave Flags These flags indicate whether the corresponding Input Slaves are active nodes in the CompoBus/S communications. Flag status 0 (OFF) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didn’t participate even one time.) 1 (ON) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.) Output Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Output Slaves. Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) Input Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Input Slaves. Flag status Meaning 0 (OFF) Normal communications or the Slave is not participating in communications. 1 (ON) Withdrawn from communications (communications error) Note Input from Input Slaves and output to Output Slaves are enabled when the CompoBus/S System is started up and the Active Node Flag corresponding to the Slave turns ON. During actual operation, it is recommended to create ladder programming that processes Slave I/O after checking that Active Node Flags are ON and Communications Error Flags are OFF. 358 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units 6-2-3 Section 6-2 Checking Normal Operations Using Ladder Programs This section provides information on how to write a ladder program to monitor the operation of the CompoBus/S System and prohibit using the I/O data of the Slaves in the system when an error occurs. To write a ladder program for CompoBus/S remote I/O communications for the CS-series, C200HX, C200HG, C200HE-(Z)E, or C200HS Master Unit, it is recommended to write I/O data on condition that the Active Node Flags and Communications Error Flags in the status area are monitored to check the operation of the CompoBus/S System. The CompoBus/S status area has the following flags. (Refer to page 81.) Active Node Flags: Once a Slave joins the CompoBus/S network after the Slave is turned ON, the Active Node Flag corresponding to the Slave will be ON. Communications Error Flags: If a Slave in the network fails to communicate with the Master, the Communications Error Flag corresponding to the Slave will be ON. After the Communications Error Flag is ON, the previous input data from the input Slave will be kept on hold. While the Communications Error Flag is ON, the input date of the input Slave is not reliable. (The program will be executed with the previous data.) The following ladder program example uses I/O data after checking the normal operation of the CompoBus/S System. In this example, the C200HX Master with unit number 0 is used and usable node numbers are IN0 to IN7 and OUT0 to OUT7. 359 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Section 6-2 Wrong (n + 4 words bit 00) The system is not always in normal operation when bit 00 of input Slave 0 is turned ON. Normal operation Input Slave Bit 00 of node number 0 Normal communications Bit 10400 is ON and the system seems to be in normal operation. CompoBus/S Master Unit Communications error CompoBus/S Master Unit Bit 10400 is ON and the system seems to be in normal operation. Communications error Slave Slave Bit 00 ON Bit 00 is OFF when a communications error occurs. Correct 10900 (n + 9 words bit 00) Input Slave Node address 0 Active Node Flag a 10908 (n + 9 words bit 08) AR bit Work bit (a) is ON if input Slave Node 0 is in normal communication in the network. Input Slave Normal operation Node address 0 Communications Error Flag 10400 (n + 4 words bit 00) Input Slave Node address 0 Bit 00 Bit 00 of input Slave is used after checking that the system is in normal operation. It is possible to write a ladder program that confirms normal operation when a work bit (a) turns OFF. A ladder program that checks all the Active Node Flags and Communications Error Flags in a batch, checks the overall CompoBus/S System operations, and then performs I/O processing for the Slaves in a batch can also be written. For details, refer to the section for CJ-series Master Units under 6-3-4 Checking Normal Operations Using Ladder Programming. 6-2-4 Troubleshooting When an error occurs, the indicators of a Master Unit connected to a CSseries, C2missing00HX/C200HG/C200HE-(Z)E, or C200HS PLC will indicate the error. Check the Master Unit’s indicators and perform the error processing described in the following table. 360 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Section 6-2 When an error occurs in a Slave, the Slave can be identified from the status of the Master’s indicators or from the status flags in the PLC’s Special I/O Unit Area. Error The Master Unit’s RUN indicator is OFF The Master Unit’s RUN indicator is OFF Probable cause The PLC’s power is OFF. Possible remedy Turn the PLC’s power supply ON. The same unit number has been set on another Special I/O Unit, causing an I/O UNIT OVER error in the PLC. Check that the same unit number is not used by more than one Special I/O Unit and restart the PLC. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range, causing an I/O for Special I/O Units and restart the PLC. UNIT OVER error in the PLC. CS-series: Unit numbers 0 to F can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 16 when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to E can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 8 when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 C200HX-CPU3@-(Z)E/-CPU4@-(Z)E, C200HX-CPU3@-(Z)E/ -CPU4@-(Z)E, C200HE, and C200HS PLCs: Unit numbers 0 to 9 can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 10 when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to 8 can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 5 when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 C200HX-CPU5@-(Z)E/-CPU6@-(Z)E/-CPU8@-(Z)E and C200HG-CPU5@-(Z)E/-CPU6@-(Z)E PLCs: Unit numbers 0 to 9 or A to F can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 16 (when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to 8 or A to E can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 8 (when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 A Special I/O Unit error occurred in Turn the PLC OFF and then ON again. the PLC because the usable node number setting was changed with the PLC power ON, but just the Master Unit was restarted. A Special I/O Unit error occurred in the PLC because the Master Unit is not connected securely. An input-output I/O table error occurred in the PLC because the Master Unit’s unit number or usable node number setting was changed after the I/O table was registered. Turn the PLC OFF, make sure that the Master Unit is mounted correctly, and then turn the PLC ON again. Replace the Master Unit if the error recurs. Register the I/O table again. The Master Unit is faulty. Replace the Master Unit. 361 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Error The Master Unit’s SD indicator is OFF The Master Unit’s RD indicator is OFF Section 6-2 Probable cause Possible remedy Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. Replace the Master Unit if the error recurs. The communications cable is not con- Connect the communications cable correctly. nected to the Master. A Slave’s number has been set to 8 to Either change the Input and Output Slave’s node number set15 even though the usable node tings so that they are 0 to 7 or change the usable node numaddress setting is IN0 to IN7 and ber setting to IN0 to IN15 and OUT0 to OUT15. OUT0 to OUT7. --- One of the Slaves is not turned ON. (The Slave’s PWR indicator is OFF.) There is a problem with the Slaves’ power supply. The Slaves’ power supply is inadequate. Turn ON the Slave’s power supply. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 364 for a list of common mistakes.) Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 364 for common mistakes and their remedies. The Master Unit is faulty. Power is not being supplied to the Slaves. Replace the Master Unit. Turn ON the Slave’s power supply. There is a problem with the Slaves’ power supply. Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. The Master Unit’s ERC indicator is ON Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. There is a non-existent node number Either reset the Master Unit with the PLC’s Restart Bit or turn because a Slave’s node number was the PLC OFF and then ON again. changed after communications were established. The Slaves’ power supply is inadequate. The same node number is used on two Slaves. Change the Slaves’ node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. A common system mistake has been Refer to the table on page 364 for common mistakes and made. (Refer to the table on page 364 their remedies. for a list of common mistakes.) A Slave Unit is faulty. Replace the faulty Slave Unit. 362 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Error A Slave Unit’s COMM indicator is OFF or its ERR indicator is ON Probable cause An error has occurred at the Master Unit. Section 6-2 Possible remedy Check the Master Unit’s indicators and follow the procedures listed above. The Slave cannot participate in com- Turn ON the Slave’s power supply. munications because its power supply is OFF. (The Slave’s PWR indicator is OFF.) The Slave cannot participate in com- Check the power supply cable connections and connect the munications because there is a prob- cables to the Slaves correctly. lem with the Slaves’ power supply. The Slave cannot participate in com- Check the power supply capacity. If it is inadequate, either munications because its power supply change the system configuration or change the power supply is inadequate. so that sufficient power is provided. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The same node number is used on another Slave. Check the connections and cable. Replace the communications cable if it is faulty. A Slave’s number has been set to 8 to 15 even though the usable node number setting is IN0 to IN7 and OUT0 to OUT7. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 364 for a list of common mistakes.) The Slave Unit is faulty. Either change the Input and Output Slave’s node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. The area used by the Analog Terminal or 32-point Connector Terminal exceeds the range of the Master Unit I/O Area. The same node number is set on two or more Input Slaves or Output Slaves. Change to node numbers that do not exceed the I/O Area range, then turn ON the PLC again. The indicators on the Master and Slaves are normal, but there are errors in the com- The PLC’s Output OFF Bit is ON, so munications data the Output Slave outputs are always OFF. The communications power supply to the Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF. There is a problem with the communication cable connection or the cable itself. Usable node numbers setting is incorrect. Change one of the Slave’s node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 364 for common mistakes and their remedies. Replace the Slave Unit. Check the Active Node Flags for the Master and see whether the flags are ON for all of the connected Slaves. If two Slaves have the same node number, change the Slaves’ node number settings. Turn OFF the PLC’s Output OFF Bit. Provide an I/O power supply to the Slaves. Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/ C200HG/C200HE-(Z)E, and C200HS PLCs and reset the usable node numbers to correct values. The Analog Terminal is connected to a Change the Master Unit to a C200HW-SRM21-V1. C200HW-SRM21 (without V1). A common system mistake has been Refer to the table on page 364 for common mistakes and made. (Refer to the table on page 364 their remedies. for a list of common mistakes.) The Master or a Slave Unit is faulty. Replace the Slave Unit. Replace the Master Unit if the problem recurs. 363 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Common Mistakes Section 6-2 The following table shows common connection mistakes and their remedies. Mistake A terminator is not connected. Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. The terminator is not connected at the end of the cable farthest from the Master. Connect the terminator at the end of the cable farthest from the Master. The master is not connected at one end of the main line in a Connect the Master at one end of the main line. system in which the main line must be distinguished from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications. Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable are used together in the same system. Use just one kind of cable in the system. There is a break in the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Reconnect or replace the communications cable. Make sure that the connectors are crimped correctly on the cable. 364 Replace the faulty connector. Section 6-3 Checking Operations of CS-series and CJ-series Master Units 6-3 Checking Operations of CS-series and CJ-series Master Units 6-3-1 Indicators Errors and Troubleshooting Situation Normal communications PLC’s power OFF Indicator status RUN ERH ERC SD ON OFF OFF ON OFF Probable cause RD ON --- OFF OFF OFF OFF The PLC’s power is OFF. The correct voltage is not being supplied to the PLC. The Master Unit is faulty. The PLC is faulty. Unit number setting error OFF ON OFF OFF OFF The same unit number is set on another Special I/O Unit, or the unit number is not within the specified range for Special I/O Units. The Master Unit was restarted after changing the usable node number setting switch (DIP switch pin 1). The CPU Unit is faulty. Master Unit error CPU Unit error OFF --- OFF ON ON --- Communications error ON --- ON Possible remedy --Turn the PLC’s power supply ON. Supply the correct voltage to the PLC. Replace the Master Unit. Replace the PLC (CPU Unit, Power Supply Unit). Set unit numbers that are unique and within the specified range. Restart the PLC and set to automatically create I/O tables. Restart the PLC. If the same error occurs, replace the CPU Unit. OFF OFF The Master Unit is faulty. Replace the Master Unit. ----An error has occurred in the Remove the cause of the error, CPU Unit. and restart the PLC. If the same error occurs, replace the CPU Unit. ----A Slave disconnection has Remove the cause of the error. In been detected. communications stop mode, turn ON the power or restart the Unit after removing the cause of the error. In normal communications mode, the Unit will restart automatically. The Master Unit is faulty. Verification error ON --- ON ON --- Restart the Master Unit. If the same error occurs, replace the Master Unit. When the Slave registration When a Slave is missing, the Unit function is used indicates will restart automatically when the detection of a Slave that is missing Slave is connected to the missing in the network or an network. When an unregistered unregistered Slave that is in Slave is detected, restart the Masthe network. ter Unit after removing the unregistered Slave. Note Check the system’s operation with just one Slave connected (one Slave at a time) if the CompoBus system does not operate but the Master’s indicator status does not match any of those in the table. 6-3-2 Checking Status Using Status Information When using a CS-series or CJ-series Master Unit, information on active Slave status and communications error status is stored for each Slave in the status area of the PLC's Special I/O Unit Area. 365 Section 6-3 Checking Operations of CS-series and CJ-series Master Units This status can be read out using a Programming Device (such as the CXProgrammer) to monitor Slave status. Status Area Location and Configuration The location and configuration of the status area is shown in the following table. PLC Location of Status Area CS-series and CJseries PLCs First word = 2000 + unit number × 10 Usable Node Number is IN0 to IN7 and OUT0 to OUT7 15 14 13 12 11 10 First word +8 First word +9 9 8 Output Slave Communications Error Flags Slave 7 0 Input Slave Communications Error Flags Slave 7 0 7 6 5 4 3 2 1 0 Bits Active Output Slave Flags Slave 7 0 Active Input Slave Flags Slave 7 0 Usable Node Number is IN0 to IN15 and OUT0 to OUT15 15 14 13 12 11 10 First word + 16 First word + 17 First word + 18 First word + 19 Status Flag Functions 9 8 Output Slave Communications Error Flags Slave 7 0 Input Slave Communications Error Flags Slave 7 0 Output Slave Communications Error Flags Slave 15 8 Input Slave Communications Error Flags Slave 15 8 7 6 5 4 3 2 1 Active Output Slave Flags Slave 7 Active Input Slave Flags Slave 7 Active Output Slave Flags Slave 15 Active Input Slave Flags Slave 15 0 Bits 0 0 8 8 The status flags have the following functions. These flags are automatically cleared to 0 when the power is turned ON or the system is restarted. Active Output Slave Flags These flags indicate whether the corresponding Output Slaves are active nodes in the CompoBus/S communications. Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didn’t participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.) Active Input Slave Flags These flags indicate whether the corresponding Input Slaves are active nodes in the CompoBus/S communications. Flag status Meaning 0 (OFF) The corresponding Slave is not participating in communications. (OFF if the Slave didn’t participate even one time.) 1 (ON) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.) Output Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Output Slaves. Flag status 0 (OFF) 1 (ON) 366 Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) (This flag turns OFF automatically when the Slave rejoins communications.) Section 6-3 Checking Operations of CS-series and CJ-series Master Units Input Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Input Slaves. Flag status 0 (OFF) 1 (ON) Note Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) (This flag turns OFF automatically when the Slave rejoins communications.) 1. Input from Input Slaves and output to Output Slaves is enabled when the CompoBus/S System is started up and the Active Node Flag corresponding to the Slave is turned ON. During actual operation, it is recommended to create a ladder program that processes Slave I/O after checking that Active Node Flags are turned ON and Communications Error Flags are OFF. 2. When a CS-series or CJ-series Master Unit is set to communications stop mode, communications will stop when the Output Slave Communications Error Flag or Input Slave Communications Error Flag turns ON. 6-3-3 Checking Status Using Special I/O Unit DM Area A CS-series and CJ-series Master Unit is allocated an area in the PLC's Special I/O Unit DM Area for setting and information storage for the Slave registration function and communications stop mode. Use a Programming Device (such as the CX-Programmer) to read the area and check the communications status and which Slave the error occurred in. Master Unit’s DM Area Words and Configuration The following table shows the location and configuration of the Special I/O Unit DM Area words used by a CS-series and CJ-series Master Unit. PLC CS-series and CJseries PLCs Location of Status Area First word = D20000 + unit number × 100 367 Section 6-3 Checking Operations of CS-series and CJ-series Master Units First word = D20000 + (unit number × 100) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 First word Output Slave Registration Table (Used only when Slave registration function is enabled.) First word + 1 Input Slave Registration Table (Used only when Slave registration function is enabled.) First word + 2 Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) 0 Bits CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.) Reserved for system use. (Cannot be used.) First word + 3 Status Flags (Used when Slave registration or communications stop mode are enabled.) First word + 4 Master Unit-to-CPU Unit Communications Stopped Node Number and Slave Type (Used only when communications stop mode is enabled.) First word + 5 First word + 6 Output Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) First word + 7 Input Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) First word + 8 Output Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) First word + 9 Input Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) First word + 10 to Not used. (Can be used as work bits/words.) First word + 99 The contents from the first word to the first word +9 cannot be used for any other purpose. These words can be used, however, if the Slave registration function and communications stop mode are not enabled. Checking Operations Using DM Area Words 368 The following table shows the functions of the words in the Master Unit’s Special I/O Unit DM Area that are used to check operations. Checking Operations of CS-series and CJ-series Master Units Section 6-3 For details on the words used to set the Slave registration function, refer to 43-5 Slave Registration Function and Communications Stop Mode. Word +4 Bit 00 08 09 +5 Name Registration Completed Flag Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted. Verification Error Flag: Slave Missing This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). Verification Error Flag: This flag is turned ON when an unregistered Slave has joined the netUnregistered Slave in Net- work. The flag will remain ON until the power is turned OFF and ON work again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). 10 Communications Stopped This flag is turned ON when the Master Unit is set to communications Flag stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5). 15 Error Flag 00 to 07 15 This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. Communications Stopped When the Master Unit is set to communications stop mode and remote Node Number I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted. Communications Stopped When the Master Unit is set to communications stop mode and remote Slave Type I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted. 369 Checking Operations of CS-series and CJ-series Master Units Word +6 Bit 00 01 02 +7 +8 OUT1 OUT2 to OUT13 14 15 OUT14 OUT15 00 01 Input Slave Verification Error: Slave Missing IN0 IN1 02 to IN2 to 13 14 IN13 IN14 15 IN15 00 Output Slave Verification Error: Unregistered Slave in Network OUT0 OUT1 OUT2 to 13 to OUT13 14 15 OUT14 OUT15 00 01 02 370 OUT0 to 13 01 02 +9 Name Output Slave Verification Error: Slave Missing Input Slave Verification Error: Unregistered Slave in Network IN0 IN1 IN2 to 13 to IN13 14 15 IN14 IN15 Section 6-3 Function When the Slave registration The bits in the Special I/O function is enabled, the bit Unit Area correspond to the corresponding to the node node numbers actually used number of the Output Slave by the Slaves. Therefore, for that caused the verification Slaves with 16 points or error (Slave missing) will be higher, the bits other than turned ON. those set for the node number may also be turned ON. For Bits 00 to 15 correspond to Output Slave node numbers 1 example, the two consecutive bits used by a 16-point Slave to 15. When the Slave that or the four consecutive bits caused the verification error used by a 32-point Slave may joins the network, the bit will be turned ON at the same automatically turned OFF. time. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. Section 6-3 Checking Operations of CS-series and CJ-series Master Units 6-3-4 Checking Normal Operations Using Ladder Programming This section provides information on how to write a ladder program to monitor the operation of the CompoBus/S System and prohibit using the I/O data of the Slaves in the system when an error occurs or the Slaves are not participating in the network correctly. Master Unit Settings The following table shows the Master Unit settings used in the programming example (when all Slaves OUT0 to OUT15 and IN0 to IN15 are connected). Master’s unit number Usable node numbers Example 1 0 IN0 to IN15 and OUT0 to OUT15 Communications will be performed only when the Communications Error Flags of all Slaves are OFF, and the Active Node Flags correspond to the configuration of connected Slaves. Status Area (Refer to Status Flag Functions on page 97 and page 119 for details.) 15 14 13 12 11 10 CIO 2016 CIO 2017 CIO 2018 CIO 2019 9 8 Output Slave Communications Error Flags Slave 7 0 Input Slave Communications Error Flags Slave 7 0 Output Slave Communications Error Flags Slave 15 8 Input Slave Communications Error Flags Slave 15 8 7 6 5 4 3 2 1 Active Output Slave Flags Slave 7 Active Input Slave Flags Slave 7 Active Output Slave Flags Slave 15 Active Input Slave Flags Slave 15 0 Bits 0 0 8 8 Active Node Flags: Once a Slave joins the CompoBus/S network after the Slave is turned ON, the Active Node Flag corresponding to the Slave will be ON. Communications Error Flags: If a Slave in the network fails to communicate with the Master, the Communications Error Flag corresponding to the Slave will be ON. After the Communications Error Flag is ON, the previous input data from the input Slave will be kept on hold. While the Communications Error Flag is ON, the input data of the input Slave is not reliable. (The program will be executed with the previous data.) Operations The input conditions require the Input Slave and Output Slave Active Node Flags to match the network configuration and that the Output Slave or Input Slave Communications Error Flags are OFF. 371 Section 6-3 Checking Operations of CS-series and CJ-series Master Units a > (320) Communications error 2016 #00FF Determines that Communications Error Flags in leftmost 8 bits of DM 2016 to DM 2019 are OFF. If the Flag for any node is ON, the comparison result with constant #00FF is ON, and work bit turns ON. > (320) 2017 #00FF > (320) 2018 #00FF > (320) 2019 #00FF b = (300) = (300) = (300) = (300) 2016 2017 2018 2019 #00FF #00FF #00FF #00FF b Slave joined network a JMP (004) Slave joined network Determines that Active Node Flags for Slaves in rightmost 8 bits of DM 2016 to DM 2019 match the Slave configuration. Set the FF part of the constant #00FF to match the configuration of connected Slaves. Communications error #0001 Slave I/O is processed when the JMP condition is ON only. If the JMP condition is OFF, the program jumps to JME and Slave I/O is not processed. Slave I/O processing program JME (005) #0001 Example 2 The input conditions can be set according to the following table when the Slave registration table and communications stop mode are used (DIP switch pins 3 and 4 both set to ON). DM Area Contents (Refer to Slave Registration Function and Communications Stop Mode on page 98 and page 120 for details.) DM Bit address D20004 00 372 Name Registration Completed Flag Function ON when all registered Slaves have joined network. ON when a Slave are not present in network. 08 Verification Error Flag: Slave Missing 09 Verification Error Flag: Unregis- ON when an unregistered Slave tered Slave in Network is in the network. 10 Communications Stopped Flag 15 Error Flag ON when communications have stopped due to a communications error. ON when any of the flags 08 to 10 are ON. Section 6-3 Checking Operations of CS-series and CJ-series Master Units Operations c TST (350) Error detected D20004 #F Bit 15 (Error Flag) d TST (350) D20004 #0 d When bit 15 of D20004 is ON, work bit c (error detected) turns ON. Bit 00 (Registration Completed Flag) Registered Slaves joined network When bit 00 of D20004 is ON, work bit d (registered Slaves joined network) turns ON. c JMP (004) Registered Slaves joined network Error detected #0002 Slave I/O is processed when JMP condition is ON only. If the JMP condition is OFF, the program jumps to JME and Slave I/O is not processed. Slave I/O processing program JME (005) #0002 6-3-5 Troubleshooting When an error occurs, the indicators of the Master Unit connected to a CSseries or CJ-series PLC will indicate the error. Check the Master Unit's indicators and perform the error processing described in the following table. When an error occurs in a Slave, the Slave can be identified from the status of the Master’s indicators (refer to page 76) or from the status flags (refer to page 365) in the PLC’s Special I/O Unit Area. Error The Master Unit’s RUN indicator is OFF Probable cause Possible remedy The PLC’s power is OFF. The same unit number has been set on another Special I/O Unit, causing an area overlap error in the PLC. Turn the PLC’s power supply ON. Check that the same unit number is not used by more than one Special I/O Unit and restart the PLC. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range, causing an area for Special I/O Units and restart the PLC. overlap error in the PLC. CS-series and CJ-series PLCs Unit numbers 0 to 95 can be set when the Master Unit is using 10 words as a single Special I/O Unit and the usable node number setting is IN0 to IN7 and OUT0 to OUT7 (DIP switch pin 1 OFF). Unit numbers 0 to 94 can be set when the Master Unit is using 20 words as two Special I/O Units and the usable node number setting is IN0 to IN15 and OUT0 to OUT15 (DIP switch pin 1 ON). The usable node number setting was changed with the PLC power ON, and the Master Unit was restarted only. A Special I/O Unit error occurred in the PLC because the Master Unit is not connected securely. The Master Unit is faulty. Turn the PLC OFF and then ON again, and recreate the I/O tables. Communications stop mode is set. Communications stop when a communications error occurs in communications stop mode. Remove the cause of the error, and then reset the Master Unit using the PLC’s Restart Bit or turn the PLC OFF and then ON again. Turn the PLC OFF, make sure that the Master Unit is mounted correctly, and then turn the PLC ON again. Replace the Master Unit if the error recurs. Replace the Master Unit. 373 Checking Operations of CS-series and CJ-series Master Units Error The Master Unit’s SD indicator is OFF (when communications stop mode is not enabled) The Master Unit’s RD indicator is OFF Probable cause --- Section 6-3 Possible remedy Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. Replace the Master Unit if the error recurs. The communications cable is not connected to the Master. A Slave’s number has been set to 8 to 15 even though the usable node address setting is IN0 to IN7 and OUT0 to OUT7. Connect the communications cable correctly. One of the Slaves is not turned ON. (The Slave’s PWR indicator is OFF.) There is a problem with the Slaves’ power supply. The Slaves’ power supply is inadequate. Turn ON the Slave’s power supply. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 364 for a list of common mistakes.) Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 364 for common mistakes and their remedies. The Master Unit is faulty. Power is not being supplied to the Slaves. There is a problem with the Slaves’ power supply. Replace the Master Unit. Turn ON the Slave’s power supply. Either change the Input and Output Slave’s node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. The Master Unit’s ERC indicator is ON Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. There is a non-existent node number Either reset the Master Unit with the PLC’s Restart Bit or turn because a Slave’s node number was the PLC OFF and then ON again. changed after communications were established. The Slaves’ power supply is inadequate. The same node number is used on two Slaves. Change the Slaves’ node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. A registered Slave has not joined the Check the Slave registration table and the node number setnetwork (when Slave registration func- ting for each Slave. tion is enabled). An unregistered Slave is in the network (when Slave registration function is enabled). A common system error has occurred. Refer to the table on page 364 for common errors and their (Refer to the table on page 364 for a remedies. list of common errors.) The Master Unit is faulty. A Slave Unit is faulty. 374 Replace the Master Unit. Replace the faulty Slave Unit. Checking Operations of CS-series and CJ-series Master Units Error The Master Unit’s ERH indicator is ON Section 6-3 Probable cause The I/O table is not registered. Possible remedy Recreate the I/O tables. The same unit number has been set on another Special I/O Unit. Check that the same unit number is not used by more than one Special I/O Unit and turn the PLC OFF and ON again. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range. for Special I/O Units and turn the PLC OFF and ON again. CS-series and CJ-series PLCs Unit numbers 0 to 95 can be set when the Master Unit is using 10 words as a single Special I/O Unit and the usable node number setting is IN0 to IN7 and OUT0 to OUT7 (DIP switch pin 1 OFF). Unit numbers 0 to 94 can be set when the Master Unit is using 20 words as two Special I/O Units and the usable node number setting is IN0 to IN15 and OUT0 to OUT15 (DIP switch pin 1 ON). The CPU Unit is faulty. An error has occurred at the Master Unit. Replace the CPU Unit. Check the Master Unit’s indicators and follow the procedures listed above. A Slave Unit’s COMM indicator is OFF or its ERR The Slave cannot participate in com- Turn ON the Slave’s power supply. indicator is ON munications because its power supply is OFF. (The Slave’s PWR indicator is OFF.) The Slave cannot participate in com- Check the power supply cable connections and connect the munications because there is a prob- cables to the Slaves correctly. lem with the Slaves’ power supply. The Slave cannot participate in com- Check the power supply capacity. If it is inadequate, either munications because its power supply change the system configuration or change the power supply is inadequate. so that sufficient power is provided. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The same node number is used on another Slave between inputs Slaves or between output Slaves. Check the connections and cable. Replace the communications cable if it is faulty. A Slave’s number has been set to 8 to 15 even though the usable node number setting is IN0 to IN7 and OUT0 to OUT7. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 376 for a list of common mistakes.) The Slave Unit is faulty. Either change the Input and Output Slave’s node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Change one of the Slave’s node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 376 for common mistakes and their remedies. Replace the Slave Unit. The area used by the Analog Terminal Change to node numbers that do not exceed the I/O Area or 32-point Connector Terminal range, then turn ON the PLC again. exceeds the range of the Master Unit I/O Area. 375 Section 6-3 Checking Operations of CS-series and CJ-series Master Units Error The indicators on the Master and Slaves are normal, but there are errors in the communications data Probable cause The same node number is set on two or more Input Slaves or Output Slaves. The PLC’s Output OFF Bit is ON, so the Output Slave outputs are always OFF. The communications power supply to the Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF. There is a problem with the communication cable connection or the cable itself. Usable node numbers setting is incorrect. A common system mistake has been made. (Refer to the table on page 376 for a list of common mistakes.) The Master or a Slave Unit is faulty. Common Mistakes Possible remedy Check the Active Node Flags for the Master and see whether the flags are ON for all of the connected Slaves. If there is a duplication, change the Slaves’ node number settings. Turn OFF the PLC’s Output OFF Bit. Provide an I/O power supply to the Slaves. Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-2-3 I/O Allocations or 4-3-4 I/O Allocations and reset the usable node numbers to correct values. Refer to the table on page 376 for common mistakes and their remedies. Replace the Slave Unit. Replace the Master Unit if the problem recurs. The following table shows common connection mistakes and their remedies. Mistake A terminator is not connected. Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. The terminator is not connected at the end of the cable far- Connect the terminator at the end of the cable farthest from thest from the Master. the Master. The master is not connected at one end of the main line in a Connect the Master at one end of the main line. system in which the main line must be distinguished from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications. Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable are used together in the same system. Use just one kind of cable in the system. There is a break in the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Reconnect or replace the communications cable. Make sure that the connectors are crimped correctly on the cable. 376 Replace the faulty connector. Section 6-4 Checking Operations of CQM1 Master Units 6-4 6-4-1 Checking Operations of CQM1 Master Units Indicators Error Status Situation Normal communications The Master Unit’s indicators can indicate operating errors. Indicator status RUN ERC ERS SD ON RD OFF OFF ON PLC’s power OFF OFF I/O UNIT OVER OFF error OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF I/O BUS error ON/ OFF OFF OFF OFF OFF OFF Slave not connected ON OFF OFF ON Data area over- ON lap --- ON OFF OFF ON Address over error ON --- Flashing ON ON OFF Communications error with a Slave ON ON --- --- ON ON ON ALM Output OFF OFF OFF Probable cause --- Possible remedy --- The PLC’s power is OFF. Turn the PLC’s power supply ON. The PLC’s limit on I/O Reduce the PLC word allopoints was exceeded by the cation setting or remove CompoBus/S Master Unit. one of the other Units. The connection between Check the mounting of each the CPU Unit and I/O bus is I/O Unit and the End Cover. not correct. Turn the PLC ON again after correcting the cause of the error. No Slaves are connected, Use a Slave that can comor the communications municate properly, or make mode of each Slave does the communications mode not match that of the Master of each Slave match that of Unit. the Master Unit. When the “number of Check the area allocated to points/node number” setthe 8-point Slave where the ting is set to 4, this status error occurred, eliminate indicates that the same the area overlap, and then area is allocated to more restart the PLC. than one Slave. Communi- See Communications Error cations will be stopped. Node Number Indicators below. When the “PLC word alloCheck the indicators and cation” setting is 2 or 4 set the node number to an words, this status indicates acceptable value. that an out-of-range node See Communications Error number from 0 to 7 has Node Number Indicators been set. below. An error has occurred with Check the indicators and a Slave during communica- clear the cause of the comtions and it is withdrawn munications error. See from the system. Communications Error Node Number Indicators below. Note Check the system’s operation with just one Slave connected (one Slave at a time) if the CompoBus system doesn’t operate but the Master’s indicator status doesn’t match any of those in the following table. Communications Error Node Number Indicators When a communications error occurs with a Slave during communications and the ERC indicator lights or the ERS indicator lights or flashes, the other indicators will show the node number of the Slave where the error occurred in binary. When several communications errors occur simultaneously, the node number with the highest priority error will be displayed. The priority is as follows: 1,2,3... 1. Area overlap error (ERS lit) 2. Address over error (ERS flashing) 3. Communications error (ERC lit) 377 Section 6-4 Checking Operations of CQM1 Master Units When the same error occurs in two or more Slaves, the node number of the Slave with the first recognized error will be displayed. The display will not be changed if the same error occurs in another Slave while a node number is already being displayed for that error. The new node number can be displayed after the first error is cleared. When a communications error occurs in a 16-point Slave, either one of the node numbers used by the Slave may be displayed. The following table shows some examples of node number displays. Situation ERC Area overlap in Output Slaves with node numbers 4 and 5 --- ERS ON Indicator status I/O 8 4 ON OFF ON Possible remedy 2 1 OFF OFF Change the node number for Output Slave 4 or 5. Alternatively, change the “number of points/node number” setting to 8. Restart the PLC afterwards. ON ON Change the node number for Input Slave 7. Alternatively, change the “PLC word allocation” and “number of points/node number” settings. Address over error in the --Input Slave with node number 7 Flashing OFF OFF ON Communications error in the Input Slave with node number 13 ON OFF OFF ON Communications error in ON the Output Slave with node number 6 OFF ON Communications error in the Input Slave with node number 0 A communications error occurs in the Output Slave with node number 11 after a communications error occurs in the Input Slave with node number 3. ON OFF OFF OFF OFF OFF OFF Check the communications cable to Input Slave 0 and the status of the Slave itself. ON OFF OFF OFF OFF ON 6-4-2 ON OFF ON OFF ON ON Check the communications cable to Input Slave 13 and the status of the Slave itself. OFF Check the communications cable to Output Slave 6 and the status of the Slave itself. ON First, check the communications cable to Input Slave 3 and the status of the Slave itself. Once the error in Input Slave 3 is cleared, the display will show the error in Output Slave 11 and this error can be cleared. Error Detection with the Alarm Output (CQM1 Only) The CompoBus/S Master Unit for CQM1 PLCs is equipped with an alarm output terminal (ALM) which is shorted by an internal relay when an error occurs. The alarm output is shorted when there is an area overlap error (ERS indicator ON) or a communications error (ERC indicator ON). The alarm output can be used to speed the response to an error by connecting the output to a warning device such as a buzzer or using the alarm output as an input to the PLC to trigger an error subroutine. The following table shows the specifications for the alarm output terminal (ALM). Use these specifications for reference when wiring the alarm output. Item Specification Maximum switching capacity Minimum switching capacity 2 A (24 V DC) 10 mA (5 V DC) Relay model Minimum ON time G6D-1A 100 ms (Outputs are ON at least 100 ms.) Circuits configuration CQM1-SRM21-V1 Internal circuit 24 V DC max. at 2 A 378 Section 6-4 Checking Operations of CQM1 Master Units 6-4-3 Checking Normal Operations Using Ladder Programming This section provides information on how to write a ladder program to monitor the operation of the CompoBus/S System and prohibit using the I/O data of the Slaves in the system when an error occurs or the Slaves are not participating in the network correctly. The CQM1 Master Unit does not have a status area but an alarm output terminal (ALM) instead. The alarm output terminal is short-circuited if either of the following errors occur. (Refer to page 117.) • Area duplication error (ERS indicator is lit) • Communications error (ERC indicator is lit) It is recommended to write a program that enables the Input Unit to accept alarm output and the I/O data of the Slaves in the network is used only when the alarm output terminal is OFF. 6-4-4 Troubleshooting The indicators of a Master Unit connected to a CQM1 PLC will indicate when an error has occurred. Check the Master Unit’s indicators and perform the error processing described in the following table. When an error occurs in a Slave, the Slave can be identified from the status of the Master’s indicators (refer to page 128) or from the status flags in the PLC’s Special I/O Unit Area. The alarm output can also be used to determine when an error has occurred. Refer to 6-4-2 Error Detection with the Alarm Output (CQM1 Only) for details. Error The Master Unit’s RUN indicator is OFF Probable cause Possible remedy The PLC’s power is OFF. An I/O UNIT OVER error occurred in the PLC. Turn the PLC’s power supply ON. Either change the PLC word allocation setting on pins 1 and 2 of the DIP switch or remove another I/ O Unit. An I/O BUS error occurred in the PLC because the Master Unit is not connected securely. Turn the PLC OFF, make sure that the Master Unit is mounted correctly, and then turn the PLC ON again. Replace the Master Unit if the error recurs. An I/O BUS error occurred in the PLC because the PLC’s End Cover is not connected securely. Turn the PLC OFF, make sure that the End Cover is mounted correctly, and then turn the PLC ON again. Replace the Master Unit if the error recurs. An I/O BUS error occurred in the PLC Turn the PLC OFF and then ON again. because the PLC word allocation setting (pins 1 and 2) was changed after communications were established. The Master Unit is faulty. Replace the Master Unit. The Master Unit’s SD indicator is OFF The same area may be allocated to more than one Slave. (The Master Unit’s ERS indicator will be ON at the same time.) The Master Unit is faulty. See the explanation under “The Master Unit’s ERS indicator is ON.,” below. Replace the Master Unit. 379 Section 6-4 Checking Operations of CQM1 Master Units Error The Master Unit’s RD indicator is OFF Probable cause Possible remedy The communications cable is not connected Connect the communications cable correctly. to the Master. One of the Slaves is not turned ON. (The Slave’s PWR indicator is OFF.) Turn ON the Slave’s power supply. There is a problem with the Slaves’ power supply. Check the power supply cable connections and connect the cables to the Slaves correctly. The Slaves’ power supply is inadequate. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. Communications modes of Master Unit and Set the communications mode so that it is the Slave do not match. same as that of the Master Unit. A common system mistake has been made. Refer to the table on page 382 for common mis(Refer to the table on page 382 for a list of takes and their remedies. common mistakes.) The Master Unit’s ERS indicator is ON The Master Unit or a Slave Unit is faulty. Replace the Master Unit. Replace the Slave Units if the problem recurs. The same area may be allocated to more than one Slave. Either change the Slaves’ node number settings to eliminate the I/O Area overlap or change the Master Unit’s “number of points/node number” setting to 8-point mode by turning pin 3 of the DIP switch OFF. Turn the PLC ON again after making the necessary changes. The PLC’s data area has been exceeded. Either change the node number setting of the Slave that exceeded the PLC’s I/O Area or change the Master Unit’s “number of points/node number” setting to 8-point mode by turning pin 3 of the DIP switch OFF. Turn the PLC ON again after making the necessary changes. A 16-point or greater Slave has been conEither remove the 16-point or greater Slave or nected even though the Master Unit’s num- change the Master Unit’s number of points/node ber of points/node number setting is 4-point number setting to 8-point mode by turning pin 3 of mode. (Pin 3 of the DIP switch is ON.) the DIP switch OFF. Turn the PLC ON again after making the necessary changes. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. The Master Unit’s ERS indicator is flashing 380 A Slave Unit is faulty. The “PLC word allocation” setting is 2 or 4 words, but an out-of-range node number from 0 to 7 has been set. (An address over error occurred.) Replace the faulty Slave Unit. Either remove the Slave where the error occurred or change the Master’s PLC word allocation setting (pins 1 and 2) and max. number of Slaves setting (pin 3) so that the Slave’s node number is acceptable. Refer to 4-4-2 Switch Settings for a table showing all of the possible DIP switch settings. A Slave Unit is faulty. Replace the faulty Slave Unit. Section 6-4 Checking Operations of CQM1 Master Units Error The Master Unit’s ERC indicator is ON Probable cause Power is not being supplied to the Slaves. Possible remedy Turn ON the Slave’s power supply. There is a problem with the Slaves’ power supply. The Slaves’ power supply is inadequate. Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. There is a non-existent node number because a Slave’s node number was changed after communications were established. The same node number is set on two or more Input Slaves or Output Slaves. Either reset the Master Unit with the PLC’s Restart Bit or turn the PLC OFF and then ON again. A Slave Unit is faulty. An error has occurred at the Master Unit. Replace the faulty Slave Unit. Check the Master Unit’s indicators and follow the procedures listed above. The Slave cannot participate in communications because its power supply is OFF. (The Slave’s PWR indicator is OFF.) The Slave cannot participate in communications because there is a problem with the Slaves’ power supply. The Slave cannot participate in communications because its power supply is inadequate. Turn ON the Slave’s power supply. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The node address set for the Slave is outside the setting range. When outside the setting range with the node addresses 0 to 7: ERS indicator of the Master Unit flashes When outside the setting range with the node address 8 to 15: ERS indicator of the Master Unit goes OFF The same node number is set on two or more Input Slaves or Output Slaves. Check the connections and cable. Replace the communications cable if it is faulty. After changing the Slaves’ node number settings to eliminate the duplication, turn the Slaves ON again and then turn the PLC ON again. A common system mistake has been made. Refer to the table on page 382 for common mis(Refer to the table on page 382 for a list of takes and their remedies. common mistakes.) A Slave Unit’s COMM indicator is OFF or its ERR indicator is ON Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. Change the node address of the Slave that caused the address over or change the Master Unit’s PLC word allocation setting (pins 1 and 2) and max. number of Slaves setting (pin 3) so that the Slave’s node number is acceptable. Refer to 4-4-2 Switch Settings for a table showing all of the possible DIP switch settings. Change one of the Slave’s node number settings to eliminate the duplication, turn the Slave ON again, and then turn the PLC ON again. Communications modes of Master Unit and Set the communications mode so that it is the Slave do not match. same as that of the Master Unit. A common system mistake has been made. Refer to the table on page 382 for common mis(Refer to the table on page 382 for a list of takes and their remedies. common mistakes.) The Slave Unit is faulty. Replace the Slave Unit. 381 Section 6-5 Checking Slave Operations Error The indicators on the Master and Slaves are normal, but there are errors in the communications data Probable cause The same node number is set on two or more Input Slaves or Output Slaves. Possible remedy Change one of the Slave’s node number settings to eliminate the duplication, turn the Slave ON again, and then turn the PLC ON again. Turn OFF the PLC’s Output OFF Bit. The PLC’s Output OFF Bit is ON, so the Output Slave outputs are always OFF. The communications power supply to the Provide an I/O power supply to the Slaves. Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF. There is a problem with the communication cable connection or the cable itself. The setting of the number of words allocated to the PLC, or the number of points allocated to a single node number is incorrect. Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-4-3 I/O Allocations in CQM1 PLCs and correct the number of words allocated to the PLC or the number of points allocated to a single node number. An Analog Terminal is connected to a CQM1-SRM21 (without V1). Change the Master Unit to a CQM1-SRM21-V1. A common system mistake has occurred. (Refer to the table on page 382 for a list of common mistakes.) Refer to the table on page 382 for common mistakes and their remedies. The Master or a Slave Unit is faulty. Replace the Slave Unit. Replace the Master Unit if the problem recurs. Common Mistakes The following table shows common connection mistakes and their remedies. Mistake A terminator is not connected. The terminator is not connected at the end of the cable farthest from the Master. Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. Connect the terminator at the end of the cable farthest from the Master. The master is not connected at one end of the main line of the system that has the main line distinguishable from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications. Connect the Master at one end of the main line. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. Make sure that the connectors are crimped correctly on the cable. A connector is faulty. Replace the faulty connector. Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Use just one kind of cable in the system. Special Flat Cable are used together in the same system. There is a break in the communications cable. Reconnect or replace the communications cable. 6-5 6-5-1 Checking Slave Operations Indicators This section explains the indicators common to all of the Slave Units. In addition to these common indicators, Slaves have other indicators, such as indicators that reflect the status of the Slave’s I/O point. Refer to SECTION 5 Slave Specifications and Operations for details on the indicators specific to each Slave. 382 Section 6-5 Checking Slave Operations Indicator Meanings The following table shows the meaning of the common indicators. Indicator Color PWR Green (POWER OUT) COMM Yellow ERR (BUS/S ERR) Indicator Status for Errors Situation Red Status Meaning ON The communications power supply is ON. OFF ON The communications power supply is OFF. Normal communications OFF A communications error has occurred or the Unit is in standby status. ON OFF A communications error has occurred. Normal communications or the Unit is in standby status. The following table shows the status of the common indicators when an error occurs. Check the Master’s indicators to determine the node number of the Slave in which the error occurred. The Slave’s node number will also be indicated in the status area (not provided in CQM1 Master Units) allocated in the Special I/O Unit Area of the Master Unit. Indicator status Probable cause Possible remedy Slave’s power OFF PWR COMM ERR OFF OFF OFF The Slave’s power is OFF. Data area overlap ON OFF ON With a CQM1 Master that’s “number of points/node number” setting is set to 4, the same area may be allocated to more than one Slave. Communications will be stopped. Check the area allocated to the 8point Slave where the error occurred, eliminate the area overlap, and then restart the PLC. Address over error ON ON OFF Node number out-ofrange error ON OFF OFF With a CQM1 Master that’s “PLC word allocation” setting is 2 or 4 words, an out-of-range node number from 0 to 7 may have been set. With a CQM1 Master, an out-ofrange node number from 8 to 15 may have been set. When a CS-series, C200HX/ C200HG/C200HE-(Z)E, and C200HS Master Unit, CS-series Master Unit, or CJ-series Master Unit is used and the range of usable node numbers is from 0 to 7, there are Slaves whose node numbers are set between 8 and 15. Check the Master’s indicators to determine the node number and set the node number within the specified range. Check the Master’s indicators to determine the node number and set the node number within the specified range. Communications mode conflict ON OFF OFF Communications error ON OFF ON Master’s power OFF OFF --- ON Turn the Slave’s power supply ON. The communications mode setting of the Master Unit does not match that of the Slave. Make the communications mode of the Master Unit and Slave agree, then power-up the Master Unit again. An error has occurred with a Slave Check the Master’s indicators and during communications and it is clear the cause of the communicawithdrawn from the system. tions error. The Master’s power is OFF. Turn ON the Master’s power supply. Errors Limited to Analog Terminals Situation Analog Terminal Error Indicator status Probable cause Possible remedy RUN COMM ERR U.ERR ON OFF OFF ON An error has occurred in inter- Power-up the Slave again. If nal circuits of the CPU, anathe Slave does not return to log-digital converter or digital- normal, replace it. analog converter, etc. 383 Section 6-6 Cleaning and Inspection 6-6 Cleaning and Inspection This section describes the routine cleaning and inspection recommended as regular maintenance. 6-6-1 Cleaning Clean the CompoBus/S regularly as described below in order to keep it in its optimal operating condition. • Wipe the Unit with a dry, soft cloth for regular cleaning. • When a spot cannot be removed with a dry cloth, dampen the cloth with a neutral cleanser, wring out the cloth, and wipe the Unit. • A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove the smudge when cleaning. !Caution Never use volatile solvents such as paint thinner or benzene or chemical wipes. These substances could damage the surface of the Unit. 6-6-2 Inspection Be sure to inspect the system periodically to keep it in optimal operating condition. In general, inspect the system once every 6 to 12 months, but inspect more frequently if the system is used with high temperature or humidity or under dirty/dusty conditions. Inspection Equipment Prepare the following equipment before inspecting the system. Required Equipment Have a standard and phillips screwdriver, multimeter, alcohol, and a clean cloth. Equipment that Could be Needed Depending on the system conditions, you might need a synchroscope, oscilloscope, thermometer, or hygrometer (to measure humidity). Inspection Procedure Check the items in the following table and correct any items that are below standard. Environmental conditions Installation Item Ambient and cabinet temperature Standard See below. Equipment Thermometer Ambient and cabinet humidity Dust/dirt accumulation See below. None Are the Units mounted securely? No looseness Hygrometer Visual inspection Phillips screwdriver Are the connecting cable connectors fully inserted? No looseness Phillips screwdriver Are the external wiring screws tight? No looseness Phillips screwdriver Are the connecting cables undamaged? No damage Visual inspection The following table shows the acceptable operating temperature and operating humidity ranges for CompoBus/S Units. Unit 384 Master Unit Acceptable temperature Acceptable humidity* 0 to 55°C 10% to 90% Remote Terminal Remote I/O Module 0 to 55°C 0 to 55°C 35% to 85% 35% to 85% Sensor Amplifier Terminal 0 to 55°C 35% to 85% Section 6-7 Precautions for Replacement of Units or Parts Unit Sensor Terminal Acceptable temperature Acceptable humidity* 0 to 55°C 35% to 85% Fiber Amplifier Communications –20 to 55°C Unit Connector Terminal –10 to 55°C 35% to 85% Water-resistant Terminal Analog Terminal –10 to 55°C –10 to 55°C 25% to 85% 25% to 85% CPM1A/CPM2A I/O Link Unit CPM2C I/O Link Unit 0 to 55°C 0 to 55°C 10% to 90% 10% to 90% 25% to 85% Note Acceptable humidity range with no condensation or frost. 6-7 Precautions for Replacement of Units or Parts The CompoBus/S Master Unit and Slave Units make up the system. The entire system is affected when a Unit is faulty, so a faulty Unit must be repaired or replaced quickly. We recommend having spare Units available to restore operation as quickly as possible. 6-7-1 Precautions for Unit Replacement Observe the following precautions when replacing a faulty Unit. • After replacement make sure that there are no errors with the new Unit. • When a Unit is being returned for repair, attach a sheet of paper detailing the problem and return the Unit to your OMRON dealer. • If there is a faulty contact, try wiping the contact with a clean, lint-free cloth dampened with alcohol. Re-mount the Unit after cleaning off any lint. !Caution To prevent electric shock when replacing a Unit, be sure to turn OFF the power supplies to all of the nodes (Master and Slaves) before removing the faulty Unit. 6-7-2 Settings after Unit Replacement After replacing a Unit, set the new Unit’s switches to the same settings that were on the old Unit. !Caution When the CPU Unit has been replaced, transfer any required DM Area or HR Area data to the new CPU Unit before restarting operation. 6-7-3 Replacing Relays Faulty relays or power MOSFET relays in Remote Terminals can be removed and replaced. !Caution Be sure to turn OFF the Slave’s power supply before removing the faulty relay to prevent electric shock. The relay’s pins often bend or break when the relay is removed, so remove faulty relays only. Remote Terminal Relays 1,2,3... Use the following procedure to replace a relay in an Remote Terminal. 1. The relay removal tool attached to the Remote Terminal is used to remove the relay. Align the relay removal tool so that it squeezes the old relay, push it all the way in, and pull it out to remove the relay. 385 Precautions for Replacement of Units or Parts Section 6-7 2. Check the orientation of the new relay carefully and insert it to the same depth as the other relays. 386 Appendix Standard Models Masters Master Units Model Applicable PLCs C200HW-SRM21-V1 CS1W-SRM21 CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS CS-series CJ1W-SRM21 CQM1-SRM21-V1 CJ-series CQM1 SRM1 Master Control Units Model SRM1-C01-V2 SRM1-C02-V2 Specifications Dedicated CompoBus/S controller without RS-232C connector Dedicated CompoBus/S controller with RS-232C connector CPM2C-S Programmable Controllers Model CPM2C-S100C Specifications CPU Unit with CompoBus/S Master functions, 6 transistor inputs, 4 transistor outputs (NPN) CPU Unit with CompoBus/S Master functions, 6 transistor inputs, 4 transistor outputs (PNP) CPU Unit with CompoBus/S Master functions, DeviceNet Slave functions, 6 transistor inputs, 4 transistor outputs (NPN) CPU Unit with CompoBus/S Master functions, DeviceNet Slave functions, 6 transistor inputs, 4 transistor outputs (PNP) CPM2C-S110C CPM2C-S100C-DRT CPM2C-S110C-DRT Other Masters Model Specifications 3G8B3-SRM@1 C200PC-ISA@2-SRM CompoBus/S VME Board SYSMAC Board SDD-CS1 Uniline CompoBus/S Send Unit, manufactured by NKE Slaves Remote Terminals Model Specifications Compatible with High-speed Communications Mode SRT1-ID04 SRT2-ID04 4 transistor inputs, two independent power supplies (NPN) SRT1-ID04-1 SRT1-ID08 SRT2-ID04-1 SRT2-ID08 4 transistor inputs, two independent power supplies (PNP) 8 transistor inputs, two independent power supplies (NPN) SRT1-ID08-1 SRT1-ID16 SRT2-ID08-1 SRT2-ID16 8 transistor inputs, two independent power supplies (PNP) 16 transistor inputs, two independent power supplies (NPN) Compatible with Highspeed and Long-distance Communications Modes 387 Appendix Standard Models Compatible with High-speed Communications Mode Model Compatible with Highspeed and Long-distance Communications Modes Specifications SRT1-ID16-1 SRT1-ID16T SRT2-ID16-1 SRT2-ID16T 16 transistor inputs, two independent power supplies (PNP) 3-tier terminal block, 16 transistor inputs, two independent power supplies (NPN) SRT1-ID16T-1 SRT2-ID16T-1 3-tier terminal block, 16 transistor inputs, two independent power supplies (NPN) SRT1-OD04 SRT1-OD04-1 SRT2-OD04 SRT2-OD04-1 4 transistor outputs, two independent power supplies (NPN) 4 transistor outputs, two independent power supplies (PNP) SRT1-OD08 SRT1-OD08-1 SRT2-OD08 SRT2-OD08-1 8 transistor outputs, two independent power supplies (NPN) 8 transistor outputs, two independent power supplies (PNP) SRT1-OD16 SRT1-OD16-1 SRT2-OD16 SRT2-OD16-1 16 transistor outputs, two independent power supplies (NPN) 16 transistor outputs, two independent power supplies (PNP) SRT1-OD16T SRT2-OD16T 3-tier terminal block, 16 transistor outputs, two independent power supplies (NPN) SRT1-OD16T-1 SRT2-OD16T-1 SRT1-MD16T SRT2-MD16T SRT1-MD16T-1 SRT2-MD16T-1 SRT1-ROC08 SRT2-ROC08 3-tier terminal block, 16 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 8 transistor inputs, 8 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 8 transistor inputs, 8 transistor outputs, two independent power supplies (NPN) 8 relay outputs, local power supply SRT1-ROC16 SRT1-ROF08 SRT2-ROC16 SRT2-ROF08 16 relay outputs, local power supply 8 power MOS FET outputs, local power supply SRT1-ROF16 SRT2-ROF16 16 power MOS FET outputs, local power supply Connector Terminals Model Specifications SRT2-VID08S Connection with sensor connector (for cable connection), 8 transistor inputs, multiple power supplies (NPN) SRT2-VID08S-1 SRT2-VID16ML Connection with sensor connector (for cable connection), 8 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor inputs, multiple power supplies (NPN) SRT2-VID16ML-1 SRT2-ID32ML Connection with MIL connector, 16 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 32 transistor inputs, multiple power supplies (NPN) SRT2-ID32ML-1 SRT2-MD32ML Connection with MIL connector, 32 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor inputs, 16 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor inputs, 16 transistor outputs, multiple power supplies (PNP) Connection with sensor connector (for cable connection), 8 transistor outputs, multiple power supplies (NPN) SRT2-MD32ML-1 SRT2-VOD08S SRT2-VOD08S-1 Connection with sensor connector (for cable connection), 8 transistor outputs, multiple power supplies (PNP) SRT2-VOD16ML SRT2-VOD16ML-1 Connection with MIL connector, 16 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor outputs, multiple power supplies (PNP) SRT2–OD32ML SRT2–OD32ML-1 Connection with MIL connector, 32 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 32 transistor outputs, multiple power supplies (PNP) All models are compatible with both High-speed and Long-distance Communications Modes. 388 Appendix Standard Models Remote I/O Modules Model Compatible with Highspeed Communications Mode SRT1-ID16P SRT1-OD16P Specifications Compatible with Highspeed and Long-distance Communications Mode SRT2-ID16P SRT2-OD16P Mounted to PCB, 16 inputs (NPN) Mounted to PCB, 16 outputs (NPN) Not compatible with Long-distance Communications Mode. Sensor Amplifier Terminals Model Compatible with High-speed Communications Mode Specifications SRT1-TID04S SRT1-TKD04S 4 inputs (1 channel × 4 units), Communications Terminal, network power supply 4 inputs (4 channels × 1 unit), Communications Terminal, network power supply SRT1-XID04S 4 inputs (1 channel × 4 units), Expansion Terminal SRT1-XKD04S 4 inputs (4 channels × 1 unit), Expansion Terminal Not compatible with Long-distance Communications Mode. Fiber Amplifier Communications Unit Model E3X-SRT21 Specifications 8 inputs or 16 inputs (includes 2 status points) from Fiber Amplifier Unit, network power supply This model is compatible with both High-speed and Long-distance Communications Modes. Analog Terminals Model SRT2-AD04 SRT2-DA02 Specifications 4 analog inputs (switchable between 4, 3, 2, and 1 points), network power supply 2 analog outputs (switchable between 2 and 1 points), network power supply Both models are compatible with both High-speed and Long-distance Communications Modes. Sensor Terminals Compatible with High-speed Communications Mode Model Compatible with Highspeed and Long-distance Communications Modes Specifications SRT1-ID08S SRT1-ND08S SRT2-ID08S SRT2-ND08S 8 inputs, network power supply 4 inputs/4 outputs, network power supply SRT1-OD08S SRT2-OD08S 8 outputs, local power supply 389 Appendix Standard Models Water-resistant Terminals Model Specifications SRT2-ID04CL Connection with shielded connector (round water-resistant connector), 4 transistor inputs (NPN), multiple power supplies, IP67 enclosure ratings SRT2-ID04CL-1 Connection with shielded connector (round water-resistant connector), 4 transistor inputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor inputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor inputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor outputs (NPN), multiple power supplies, IP67 enclosure ratings SRT2-ID08CL SRT2-ID08CL-1 SRT2-OD04CL SRT2-OD04CL-1 Connection with shielded connector (round water-resistant connector), 4 transistor outputs (PNP), multiple power supplies, IP67 enclosure ratings SRT2-OD08CL Connection with shielded connector (round water-resistant connector), 8 transistor outputs (NPN), multiple power supplies, IP67 enclosure ratings SRT2-OD08CL-1 Connection with shielded connector (round water-resistant connector), 8 transistor outputs (PNP), multiple power supplies, IP67 enclosure ratings All models are compatible with both High-speed and Long-distance Communications Modes. Bit Chain Terminal (Manufacturing Discontinued) Model SRT1-B1T Specifications 8 inputs, 8 outputs (switchable between inputs and outputs in a batch), local power supply Not compatible with Long-distance Communications Mode. I/O Link Unit for CPM1A/CPM2A Model CPM1A-SRT21 Specifications 8 inputs, 8 outputs, data exchange with CPM1A/CPM2A CPU Units This model is compatible with both High-speed and Long-distance Communications Modes. I/O Link Unit for CPM2C Model CPM2C-SRT21 Specifications 8 inputs, 8 outputs, data exchange with CPM2C CPU Unit This model is compatible with both High-speed and Long-distance Communications Modes. Other Slaves Model Specifications FND-X06H-SRT FND-X12H-SRT Position Driver, 200-VAC input, 6 A Position Driver, 200-VAC input, 12 A FND-X25H-SRT FND-X50H-SRT Position Driver, 200-VAC input, 25 A Position Driver, 200-VAC input, 50 A FND-X06L-SRT FND-X12L-SRT Position Driver, 100-VAC input, 6 A Position Driver, 100-VAC input, 12 A Not compatible with Long-distance Communications Mode. 390 Appendix Standard Models • Slaves Manufactured by Other Companies Model/Series VQ Series Specifications SI manifold solenoid valve manufactured by SMC Corporation SX Series SY Series MN4TB1 and MN4TB2 Series Solenoid valve with reduced wiring manufactured by CKD Corporation M4TB3 and M4TB4 Series M4G Series MN4S0 Series YS1A1, A2 YS2A1, A2 Valve with reduced wiring manufactured by KOGANEI Corporation Contact the manufacturer for details. Standard Connection Devices Communications Cables Manufacturer Commercially available Model Remarks VCTF cable (JIS C3306), 2 conductors (0.75 mm2 each) VCTF cable (JIS C3306), 4 conductors (0.75 mm2 each) OMRON SCA1-4F10 OMRON Flat Cable, 100 m, 4 conductors (0.75 mm2 each) Belden (U.S.A.) Belden (U.S.A.) #9409 #8489 Designated communications cable. (See note 1.) Designated communications cable. (See note 2.) Note 1. Electrical characteristics of the #9409 Belden communications cable are the same as those for the commercially available 2-conductor VCTF cable. 2. Electrical characteristics of the #8489 Belden communications cable are the same as those for the commercially available 4-conductor VCTF cable. 391 Appendix Standard Models Connectors Model Specifications Branch Connector SCN1-TH4 Use this connector to branch a cable. (Used with OMRON Flat Cable only.) Extension Connector Connector Terminator SCN1-TH4E SCN1-TH4T Use this connector to extend the OMRON Flat Cable. This connector has a built-in terminator. (Used with OMRON Flat Cable only.) Round Water-resistant Connectors with Cable (socket and plug) XS2W-D42@-@81-@ Connector with Cable (female socket on one end) XS2F-D42@-@80-@ Connector with Cable (male plug on one end) XS2H-D421-@80-A Connector Socket Assembly (female) (Crimp terminals/ Solder terminals) XS2C-D4S7 Use this connector to connect Water-resistant Terminals and Tjoints. Can be used as a power supply cable (with the female socket connected to the Water-resistant Terminal). Can be used as an I/O cable for sensors that have connectors (with the male plug connected to the Water-resistant Terminal, if the product has a model number suffix “A”). A connector with cable used to connect Water-resistant Terminals to T-branch connectors. Can be used as a power supply cable (with the female socket connected to the Water-resistant Terminal) and the other end wired to a commercially available terminal block. A connector with cable used to connect Water-resistant Terminals to I/O devices. Can be used as an I/O cable (with the male plug connected to the Water-resistant Terminal) and the other end wired to the I/O device with loose wires. A connector used to connect to the communications connectors or external power supply connectors of Water-resistant Terminals or T-joint plugs. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.75 mm2 Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2C-D4@@ A connector used to connect to the external power supply connectors of Water-resistant Terminals or T-joint plugs. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 XS2G-D4S7 A connector used to connect to T-joint sockets. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 XS2G-D4@@ A connector used to connect to I/O connectors of Water-resistant Terminals or T-joint sockets. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A joint used to T-branch a VCTF cable (e.g., a communications cable or power supply cable). A communications connector for connecting CJ-series Master Units. Communications cables (BD H, BD L, BS+, BS–) and communications power lines (BS +, BS–) can be connected simultaneously. This connector has screwless terminals for signal lines and connector lock screws. T-joint XS2R-D427-5 Communications Connector (6-pin) FK-MCP1.5/6-STF3.81 MC1.5/6-STF-3.81 A communications connector for connecting CJ-series Master Units. Communications cables (BD H, BD L, BS+, BS–) and communications power lines (BS +, BS–) can be connected simultaneously. This connector has screw terminals for signal lines and connector lock screws. Communications Connector (Connector Terminals) BL3.5/6F (Product No. 160668) Communications cables, communications power supply and I/O power supply connectors manufactured by Weidmuller Co., Ltd. Shielded Terminator Plug (Male) Terminal-block Terminator SRS2-1 A shielded terminator plug used to connect to T-joints. SRS1-T This terminal block has a built-in terminator. (Can be used with 2or 4-conductor VCTF cable and OMRON’s Special Flat Cable.) 392 Appendix Standard Models Other Products Connector Terminal Mounting Brackets SRT2-ATT01 Mounting Bracket A SRT2-ATT02 Mounting Bracket B Related Slaves: Connector Terminals Cable Connectors Related Slaves: Connector Terminals with Sensor Connectors, Remote Terminals with Connector Output Transistors, Sensor Terminals Model XS8A-0441 XS8-1 Marking Applicable wire size 0.3 to 0.5 mm XS8A-0442 XS8-2 0.14 to 0.2 mm2 2 MIL Connectors Related Slaves: Connector Terminals with MIL Connectors Model XG4M-2030-T MIL Connector for SRT2-V@D16ML (-1) Remarks XG4M-4030-T MIL Connector for SRT2-@D32ML (-1) MIL Connector Cables for SRT2-V@D16ML(-1) Slave model number SRT2-VID16ML Connecting cable G79-150C (50 cm) G79-125C (25 cm) G79-050C (50 cm) G79-025C (25 cm) SRT2-VID16ML-1 G79-050C (50 cm) G79-025C (25 cm) SRT2-VOD16ML G79-050C (50 cm) G79-025C (25 cm) Compatible product G7TC-IA16/ID16 XW2D-20G6 XW2B-20G5/20G4 XW2D-20G6 XW2B-20G5/20G4 G7TC-OC16/08 G70D Series G70R-SOC08 G70A-ZOC16-3 and Relays XW2D-20G6 XW2B-20G5/20G4 SRT2-VOD16ML-1 G79-I50C (50 cm) G79-I25C (25 cm) G79-050C (50 cm) G79-025C (25 cm) G7TC-OC16-1 G70D-SOC16-1/FOM16-1 G70A-ZOC16-4 and Relays XW2D-20G6 XW2B-20G5/20G4 393 Appendix Standard Models MIL-compatible Cables for SRT2-@D32ML(-1) Slave MIL-compatible cable Applicable models SRT2-ID32ML G79-I50-25D1 (50 cm) G79-I75-50-D1 (75 cm) G7TC-ID16 G7TC-IA16 SRT2-OD32ML G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G7TC-OC16/OC08 G70D-SOC16/VSOC16 G70A-ZOC16-3 SRT2-MD32ML G79-M50-25-D1 (50 cm) G79-M75-50-D1 (75 cm) Input: G7TC-ID16/-IA16 Output: G7TC-OC08/OC16 G70D-SOC16/VSOC16 G70A-ZOC16-3 SRT2-ID32ML-1 G79-I50-25-D2 (50 cm) G79-I75-50-D2 (75 cm) G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) G79-M50-25-D2 (50 cm) G79-M75-50-D2 (75 cm) G70A-ZIM16-5 SRT2-OD32ML-1 SRT2-MD32ML-1 G70A-ZOC16-4 G70D-SOC16-1 G7TC-OC16-4 M7F Input: G70A-ZIM16-5 Output: G70A-ZOC16-4 G70D-SOC16-1 Remarks I/O can be distinguished by color Input tubes: Red Output tubes: Yellow I/O can be distinguished by color Input tubes: Red Output tubes: Yellow I/O Connectors for External Power Supplies (Shield Round Waterresistant Connector for Water-resistant Terminals) • Connectors for External Power Supplies Connectors Model Connectors with Cable (female socket and plug) Connector with Cable (socket on one end) XS2W-D42@-@81-@ XS2F-D42@-@80-@ Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2C-D4@@ • I/O Connectors Connector Connector with Cable (male plug on one end) Model XS2H-D421-@80-A Connectors with Cable (socket and plug) Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2W-D42@-@81-A XS2C-D4@@ Replaceable Relays Relay Relay Model number G6D-1A Units SRT2-ROC08 and SRT1-ROC16 Remote Terminals Power MOS FET relay G3DZ-2R6PL SRT2-ROF08 and SRT1-ROF16 Remote Terminals Fiber Amplifier Units Model E3X-DA6 E3X-DAB6 E3X-DAG6 E3X-DA6TW E3X-DA8 E3X-DAB8 E3X-DAG8 E3X-DA8TW E39-TM1 E3X-DA6-P 394 Remarks Fiber Amplifier Units with Connectors: Note: Models with retractable cords (such as E3X-DA11/21/41/51-N and E3X-DAB11-N) and water-resistant models cannot be connected. Fiber Amplifier Units from specified lot numbers can also not be connected. Refer to the Fiber Amplifier Unit Operation Manual (Cat. No. Z152) Index A alarm output CQM1, 378 Analog Input Terminals AD conversion data, 317 averaging function, 316 burnout detection function, 316 components, 309 dimensions, 318 DIP switch, 310 indicators, 310 input range, 313 internal circuitry, 312 models, 16, 389 node numbers, 311 used in CompoBus/S System, 8 wiring, 313 Analog Output Terminals components, 320 DA conversion data, 325 dimensions, 326 DIP switch, 320 models, 16, 389 node numbers, 321 output range, 323 specifications, 319, 320 used in CompoBus/S System, 8 wiring, 323 averaging function, 316 B Branch Connector, 28 installation, 56 specifications, 19 burnout detection function, 316 C C200HX, C200HG, C200HE, and C200HS PLCs, 78 I/O allocation, 78 Slave I/O status, 46, 50 cables, 16 allowable current, 35 Cable Assemblies, 41, 64 connectors assembling, 68 model numbers, 68 wiring and assembly, 67 details, 16 length, 29, 30, 37 models, 391 special flat cable, 24, 34 used in CompoBus/S System, 9, 10 VCTF, 24, 27, 33, 34 checklists operation, 70 cleaning, 384 communications baud rate, 5 cable assembly, 64 cycle time, 5 errors, 377 modes, 3, 5, 13, 14, 29 Connector Terminals, 199, 217, 229, 239, 250 CPM2C-S Series, 144 Remote I/O Modules, 262 Remote Terminals, 189 Sensor Terminals, 271, 280 SRM1 Master Control Units, 140 SRT2 Series, 149, 160, 165, 176, 182, 262 power supply, 32 settings, 354 CompoBus/S System cables, 16, 37 communications, 24, 25 configuration, 6 connection example, 34 connection methods, 9, 27 main/branch line connections, 25 multidrop connections, 28 operations checklist, 70 power supply, 354 Slave Units, 7 startup checklist, 355 terminator connections, 31 with distinct main and branch lines, 8, 26, 27, 29, 31 with no distinction between main and branch lines, 9, 26, 27, 29, 31 connections Sensor Amplifier Terminals, 343 Connector Terminals communications mode settings, 199 components, 197 dimensions, 207 Mounting Brackets, 211, 235 indicators, 198 input devices and cables, 204 models, 15, 388 Mounting Brackets, 393 mounting, 208, 235 Mounting Brackets, 212 node numbers, 199 specifications, 194 transistor input communications mode settings, 229 components, 227 dimensions, 234 DIP switch, 228 indicators, 228 input devices and cables, 233 internal circuitry, 229 node numbers, 228 specifications, 225 switch settings, 228 wiring, 230 transistor input and output communications mode settings, 250 components, 248 395 Index DIP switch, 249 indicators, 249 input devices and cables, 253 internal circuitry, 200 wiring, 251 transistor output communications mode settings, 217, 239 components, 215, 237 dimensions, 225, 245, 255 DIP switch, 216, 238 indicators, 216, 238 input devices and cables, 222, 243 internal circuitry, 218, 240, 250 node numbers, 217, 238, 249 specifications, 213, 236, 246 switch settings, 238, 249 wiring, 220, 241 used in CompoBus/S System, 7 wiring, 202 Connector Terminator installation, 62 specifications, 19 Connector Units dimensions, 342 connectors Branch Connector, 17 Connector Terminator, 17 details, 16, 41 Extension Connector, 17 installation, 55 models, 392 Terminal-block Terminator, 18 CPM2C-S Series Master Unit dimensions, 142 setting node numbers, 144 setting the communications mode, 144 specifications, 140 CQM1 error detection with alarm output, 378 I/O allocation example, 134 I/O allocation in PLCs, 130, 136 Slave I/O status, 46, 50 D dimensions Analog Input Terminals, 318 Analog Output Terminals, 326 Connector Terminals, 207, 234 Mounting Brackets, 211, 235 transistor input, 234 transistor input and output, 255 transistor output, 225, 245 Connector Units, 342 CPM2C-S Master Units, 142 Master Units C200HX, C200HG, C200HE, and C200HS, 75 CQM1, 127 Remote I/O Modules, 268 Remote Terminals 396 relay/power MOS FET, 193, 194 transistor input, 156, 162 transistor input and output, 185 transistor output, 172, 178 Sensor Amplifier Terminals, 340 Sensor Terminals, 294, 301 SRM1 Master Control Units, 138 Water-resistant Terminals, 274, 283 DIP switch Analog Input Terminals, 310 Analog Output Terminals, 320 Connector Terminals transistor input, 228 transistor output, 216, 238, 249 I/O Link Units, 328, 332 Master Units C200HX, C200HG, C200HE, and C200HS, 77, 90, 107 CQM1, 129 Remote Terminals relay/power MOS FET, 189 transistor input, 149 transistor input and output, 182 transistor output, 165 Sensor Amplifier Terminals, 338 Sensor Terminals, 290, 297 Water-resistant Terminals, 270, 279 E E3X-N Connectors no-object teaching, 348 optical axis adjustment, 346 sensitivity settings, 346 with/without-object teaching, 348 EC Directives, xxi errors detection CQM1, 378 Master Units CQM1, 377 Slave Units, 383 Extension Connector allowable current, 36 installation, 59 specifications, 19 F flags status, 84, 97, 119, 358, 366 flat cables, 34 installation, 55 limitations, 35 H High-speed Communications Mode, 3, 5 used in CompoBus/S System, 8 Index I I/O allocation Analog Terminals, 84, 97, 119 C200HX, C200HG, C200HE, and C200HS PLCs, 78 Connector Terminals, 232, 243 CQM1 example, 134 I/O Link Units communications mode settings, 329 components, 328, 332 DIP switch, 328, 332 indicators, 328, 332 models, 16, 390 node numbers, 328, 332 specifications, 327, 331 terminal arrangement, 330, 333 used in CompoBus/S System, 8 wiring, 330, 333 I/O response times, 41 characteristics, 41, 50 maximum, 44, 48 minimum, 42, 46 indicators Analog Input Terminals, 310 Analog Output Terminals, 320 Connector Terminals, 198 transistor input, 228 transistor input and output, 249 transistor output, 216, 238 I/O Link Units, 328, 332 Master Units C200HX, C200HG, C200HE, and C200HS, 76, 89, 106 CQM1, 128 Remote I/O Modules, 261 Remote Terminals relay/power MOS FET, 189 transistor input, 149 transistor input and output, 181 transistor output, 165, 175 Sensor Amplifier Terminals, 338 Sensor Terminals, 289, 296 SRM1 Master Control Units, 139 Water-resistant Terminals, 270, 279, 304 input range Analog Input Terminals, 313 inspecting, 384 installation Branch Connector, 56 Connector Terminator, 62 Extension Connector, 59 flat cables, 55 solderless connector, 66 intended audience, xvi internal circuitry Analog Input Terminals, 312 Connector Terminals transistor input, 229 transistor input and output, 200, 250 transistor output, 218, 240 Remote I/O Modules, 263 Remote Terminals relay/power MOS FET, 191 transistor input, 150 transistor input and output, 183 transistor output, 166, 176 Sensor Amplifier Terminals, 339 Sensor Terminals, 291, 299 Water-resistant Terminals, 271, 280 L Long-distance Communications Mode, 3, 5 used in CompoBus/S System, 9 M main line, 25 Master Units, 78 communications modes, 13 compatibility, 10 components C200HX, C200HG, C200HE, and C200HS, 75 CQM1, 128 dimensions C200HX, C200HG, C200HE, and C200HS, 75 CQM1, 127 DIP switch C200HX, C200HG, C200HE, and C200HS, 77, 90, 107 CQM1, 129 errors CQM1, 377 I/O allocation C200HX, C200HG, C200HE, and C200HS, 78 CQM1, 130 in CompoBus/S System, 8, 9 indicators C200HX, C200HG, C200HE, and C200HS, 76, 89, 106 CQM1, 128 models, 13, 387 mounting, 54 node numbers, 131 number of points, 131 PLC word allocation, 131 rotary switch C200HX, C200HG, C200HE, and C200HS, 76, 90, 107 settings, 78, 92, 114, 131 specifications C200HX, C200HG, C200HE, and C200HS, 74 used in CompoBus/S System, 10 maximum switching capacity, xix MIL connectors models, 393 wiring and assembly, 258 models 397 Index Analog Input Terminals, 16, 389 Analog Output Terminals, 16, 389 cable connectors, 68, 393 communications cables, 391 Connector Terminals, 15, 388 Mounting Brackets, 393 connectors, 392 I/O Link Units, 16, 390 list of standard models, 387 Master Units, 13, 387 MIL connectors, 393 Remote I/O Modules, 15, 389 Remote Terminals with Power MOS FETs, 15 Remote Terminals with Relays, 15 Remote Terminals with Transistors, 14 replaceable relays, 394 Sensor Amplifier Terminals, 389 Sensor Terminals, 15, 389 Slave Units, 14 SRM1 Master Control Units, 387 Water-resistant Terminals, 15, 390 mounting Connector Terminals, 208, 212, 235, 245, 255 Mounting Brackets, 212 Master Units, 54 Slave Units, 54 multi-drop method, 28 N node numbers Analog Input Terminals, 311 Analog Output Terminals, 321 Connector Terminals transistor input and output, 249 transistor output, 238 display, 4 I/O Link Units, 328, 332 Remote I/O Modules, 262 Remote Terminals relay/power MOS FET, 190 Sensor Amplifier Terminals, 338 Sensor Terminals, 298 setting, 140, 144, 166, 175, 182, 199, 217, 228 noise protection Sensor Terminals, 266 P power ON, 354 power supply arrangement, 39 common, 33 communications, 32 for Slave Units, 31, 32, 38, 39 independent, 33 local, 32 multiple power supplies for Slaves, 32 network power supply, 32 398 required for each Unit, 354 precautions application, xviii communications cables, xx general, xv, xvi operating environment, xvii safety, xvi R reference values, 187 relay, 187 Remote I/O Modules components, 261 dimensions, 268 indicators, 261 internal circuitry, 263 models, 15, 389 node numbers, 262 specifications, 260 terminal arrangement, 264 used in CompoBus/S System, 7 wiring, 264 Remote Terminals models, 14, 15 relay/power MOS FET components, 188 dimensions, 193, 194 DIP switch, 189 indicators, 189 internal circuitry, 191 node numbers, 190 specifications, 185 transistor input communications mode settings, 149 components, 148 dimensions, 156, 162 DIP switch, 149 indicators, 149 internal circuitry, 150 specifications, 147, 156 terminal arrangement, 153 wiring, 153 transistor input and output components, 181 DIP switch, 182 indicators, 181 internal circuitry, 183 node numbers, 182 specifications, 179, 180 switch settings, 182 terminal arrangement, 184 wiring, 184 transistor output components, 164, 174 dimensions, 172, 178, 185 DIP switch, 165, 175 indicators, 165, 175 internal circuitry, 166, 176 node numbers, 166, 175 Index specifications, 163, 173 switch settings, 175 terminal arrangement, 169 wiring, 169 used in CompoBus/S System, 7 replacing, 385 relays, 385 Units, 385 rotary switch Master Units C200HX, C200HG, C200HE, and C200HS, 76, 90, 107 S safety precautions, xvi Sensor Amplifier Terminals components, 338 connections, 343 dimensions, 340 DIP switch, 338 E3X-N Connectors, 346 indicators, 338 internal circuitry, 339 models, 389 node numbers, 338 specifications, 336 terminal arrangement, 339 wiring, 339 Sensor Terminals allowable voltage range, 38 combinations, 335 communications mode settings, 271, 280 compatibility, 291 components, 289, 296 dimensions, 294, 301 DIP switch, 290, 297 external devices and cables, 298 indicators, 289, 296 internal circuitry, 291, 299 models, 15, 389 node numbers, 298 noise protection, 266 specifications, 287, 295 terminal arrangement, 292 used in CompoBus/S System, 7 wiring, 292 shielded connectors wiring and assembly, 284 Slave Analog Terminals, 13 Slave Units allowable current, 36 characteristics, 7 errors, 383 I/O response times, 42, 46 I/O status at startup, 46, 50 in CompoBus/S System, 8, 9 local power supply, 16, 32 models, 14 mounting, 54 multiple power supplies, 16, 32 network power supply, 16, 32 solderless connector installation, 66 special flat cable, 24, 34 allowable current, 35 used for Slave Unit power supply, 34 specifications, 24 Analog Output Terminals, 319 Branch Connector, 19 communications, 24 Connector Terminals transistor input, 225 transistor input and output, 246 transistor input or output, 194 transistor output, 213, 236 Connector Terminator, 19 CPM2C-S Series, 140 Extension Connector, 19 I/O Link Units, 327, 331 Master Units C200HX, C200HG, C200HE, and C200HS, 74 with built-in CPU, 12 with communications functions, 10 Remote I/O Modules, 260 Remote Terminals relay/power MOS FET, 185 transistor input, 147, 157 transistor input and output, 179, 180 transistor output, 163, 173 Sensor Amplifier Terminals, 336 Sensor Terminals, 287, 295 SRM1 Master Control Units, 12, 136 Terminal-block Terminator, 20 Water-resistant Terminals, 268, 272, 277, 281 SRM1 Master Control Units dimensions, 138 indicators, 139 models, 387 setting the communications mode, 140 setting usable node numbers, 140 specifications, 12, 136 status flags, 84, 97, 119, 358, 366 system configuration, 6 T T-branch method, 27 terminal arrangement I/O Link Units, 330, 333 Remote I/O Modules, 264 Remote Terminals transistor input, 153, 161 transistor input and output, 184 transistor output, 169 Sensor Amplifier Terminals, 339 Sensor Terminals, 292 Terminal Block Connector, 28 399 Index Terminal-block Terminator specifications, 20 terminators, 31 in CompoBus/S System, 9, 10 T-joints allowable current, 36 used for CompoBus/S connections, 28 troubleshooting Master Units, 360, 373 V VCTF cable, 24, 27, 33 allowable current, 35 limitations, 35 used for Slave Unit power supply, 34 used in CompoBus/S System, 9, 10, 26 W Water-resistant Terminals, 3 components, 270, 278, 303 dimensions, 274, 283 DIP switch, 270, 279 indicators, 270, 279, 304 internal circuitry, 271, 280 models, 15, 390 specifications, 268, 277 switch settings, 270, 279 used in CompoBus/S System, 7 wiring, 272, 281 wiring example, 41 wiring Analog Input Terminals, 313 Analog Output Terminals, 323 Connector Terminals, 202 transistor input, 230 transistor input and output, 251 transistor output, 220, 241 I/O Link Units, 330, 333 Remote I/O Modules, 264 Remote Terminals transistor input, 153 transistor input and output, 184 transistor output, 169 Sensor Amplifier Terminals, 339 Sensor Terminals, 292 400 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. W266-E1-09 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code 01 Date August 1996 Revised content 02 June 1997 03 June 1998 04 June 1999 Overall revision accompanying Master Unit version upgrade (supporting longdistance communications), Slave version upgrade (supporting long-distance communications), and the addition of Slave models (Remote Terminals, 3-tier Terminal Blocks, Connector Terminals, Analog Terminals, CPM1A/CPM2A I/O Link Unit). 05 February 2001 Overall revision based on the following changes. Special Flat Cable for long-distance communications. Use of 4-conductor VCTF cable. CPM2C-S Master Unit added. Slaves added, including 32-point Connector Terminals, Water-resistant Terminals, and CPM2C I/O Link Units. 06 November 2001 Overall revision based on restructuring the manual and the following changes. CJ1W-SRM21 Master Unit added supporting new functions (Slave registration function and communications stop mode). Slaves added, including Fiber Amplifier Communications Units and Position Drivers. Original production Major revision mainly based on the addition of Slave Units (16-point Remote Terminals, Sensor Amplifier Terminals, Remote I/O Modules), changes in indication of the number of connectable Slaves (node number indication), etc. Pages xiii, xiv: Precautions added. 6 Conformance to EC Directives added. Page 6: 1-2-2 System Configuration added. Pages 6, 8, 60: Note 2 added. Page 7: Information on the new SRM1 Master Control Unit added. CQM1CPU41-E/42-E/43-E/44-E changed to CQM1-CPU41-EV1/42-EV1/43-EV1/44EV1 respectively. Page 10: Usable node number information added to the table. Page 12: Models added to the table. Pages 16 to 21, 32, 33: Node number information added. Page 31: Caution on EC Directives added. Page 32: Cautions added. Pages 35 to 44: Changes to the specifications made. Page 52: Remote I/O Module and Sensor Amplifier Terminal specifications added. Page 66: Table added to C200HX, C200HG, C200HE, and C200HS Master Unit Installation. Page 79: Remote I/O Module and Sensor Amplifier Terminal connection information added. Page 101: Models lists updated. Communications Cable added. Pages 9, 14, 36, 39, 40, 42, 45, 47, 125: Information on PNP-type Remote Terminals added. 401 Revision History Revision code 07 Date October 2003 08 October 2005 09 August 2007 402 Revised content Additions and changes were made on the following pages: Page xvii: Note added under table. Page 2: Diagram changed to remove one of the terminators. Page 3: Corrected “CIO 2000” to “CIO 2002” in third row of table for OUT data. Page 6: Changed “CIO Area” to “I/O Area” in master characteristics. Page 31: Moved diagram to preceding subheading. Page 37: Changed order of symbol definitions for equations. Page 53: Added information and diagram on mounting direction Page 160: Swapped “V” and “G” terminals in specification for residual voltage, and removed information on leakage current for specific models. Page 172: Changed notes on COM terminals. Pages 173, 174: Corrected dimension from “50” to “51” in diagram. Page 193: Corrected “14” to “20.4” for I/O power supply voltage. Page 215: Changed diagram for horizontal panel mounting. Pages 254, 263, 264: Corrected dimension from “20” to “10” in diagram. "PC" was globally changed to "PLC" in the sense of "Programmable Controller." Page xiv: Precaution added toward bottom of page. Page xv: Precaution added toward top of page and precaution changed in middle of page. Page xvi: First indented bulleted text changed. Page 138 and 160: Input currents changed in table. Page 157: New note 2 added. Added information on the CS1W-SRM21 Master Unit for CS-series PLCs to relevant sections throughout the manual. Deleted information on Bit Chain Terminals due to discontinuation of manufacturing. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: SRS2-1
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