Round Water-resistant Connectors (M12 Smartclick)
XS5
CSM_XS5_DS_E_14_4
Round Water-resistive Smartclick
Connectors That Reduce Installation Work
• Conforms to IP67. A lock mechanism that is compatible with round
M12 connectors.
• Simply insert the Connectors, then turn them approximately 1/8 of a turn to lock.
• A positive click indicates locking.
• XS5-F series, connectors with cables are UL certified.
• Easy-to-wire thin robot cable with a diameter of 4 mm is available.
• Four types of assembly connectors are available, including IDC,
crimping, soldering and screw-on types.
Refer to Safety Precautions on page 25.
For the most recent information on models that have been
certified for safety standards, refer to your OMRON website.
Model Number Structure
Connectors with Cables Model Number Legend
Connector
Cable specifications
Fire-retardant, PVC robot
cable
Connectors on
both cable ends
Oil-resistant polyurethane
robot cable
Spatter-resistant Cable
Fire-retardant, PVC robot
cable
Connector on
one cable end
(Socket)
Oil-resistant polyurethane
robot cable
Spatter-resistant Cable
Connector on
one cable end
(Plug)
Fire-retardant, PVC robot
cable
Spatter-resistant Cable
XS5: One-touch Smartclick Connection
(compatible with M12 connectors)
Cable length (m)
Model
Reference page
0.5
XS5W-D421-B81-F
1
XS5W-D421-C81-F
2
XS5W-D421-D81-F
3
XS5W-D421-E81-F
4
XS5W-D421-F81-F
5
XS5W-D421-G81-F
10
XS5W-D421-J81-F
15
XS5W-D421-K81-F
4
20
XS5W-D421-L81-F
1
XS5W-D42B-C81-PR
2
XS5W-D42B-D81-PR
5
XS5W-D42B-G81-PR
10
XS5W-D42B-J81-PR
2
XS5W-D421-D81-SA
5
XS5W-D421-G81-SA
1
XS5F-D421-C80-F
2
XS5F-D421-D80-F
3
XS5F-D421-E80-F
5
XS5F-D421-G80-F
10
XS5F-D421-J80-F
15
XS5F-D421-K80-F
6
20
XS5F-D421-L80-F
2
XS5F-D42B-D80-PR
5
XS5F-D42B-G80-PR
10
XS5F-D42B-J80-PR
2
XS5F-D421-D80-SA
5
XS5F-D421-G80-SA
0.3
XS5H-D421-A80-F
0.5
XS5H-D421-B80-F
1
XS5H-D421-C80-F
2
XS5H-D421-D80-F
8
3
XS5H-D421-E80-F
5
XS5H-D421-G80-F
0.3
XS5H-D421-A80-SA
1
XS5H-D421-C80-SA
XS2: M12 Screw Connection*
Cable length (m)
0.5
1
2
3
4
5
10
15
20
1
2
5
10
2
5
1
2
3
5
10
15
20
2
5
10
2
5
0.3
0.5
1
2
3
5
0.3
1
Model
XS2W-D421-B81-F
XS2W-D421-C81-F
XS2W-D421-D81-F
XS2W-D421-E81-F
XS2W-D421-F81-F
XS2W-D421-G81-F
XS2W-D421-J81-F
XS2W-D421-K81-F
XS2W-D421-L81-F
—
—
—
—
XS2W-D421-D81-SA
XS2W-D421-G81-SA
XS2F-D421-C80-F
XS2F-D421-D80-F
XS2F-D421-E80-F
XS2F-D421-G80-F
XS2F-D421-J80-F
XS2F-D421-K80-F
XS2F-D421-L80-F
—
—
—
XS2F-D421-D80-SA
XS2F-D421-G80-SA
XS2H-D421-A80-F
XS2H-D421-B80-F
XS2H-D421-C80-F
XS2H-D421-D80-F
—
XS2H-D421-G80-F
XS2H-D421-A80-SA
XS2H-D421-C80-SA
*For details, refer to the data sheet of the XS2 Round Water-resistant Connectors (M12 Threads).
Note 1. Only DC, straight, and 4-core types are shown in this table. Refer to the relevant pages for other products.
2. Other than the M12 sizes introduced in this table, M8-sized (XS3) products and M8-M12 conversion cables are also available.
For details, refer to the data sheet of the XS3 Round Water-resistant Connectors (M8/S8).
XS5: One-touch Smartclick Connection (compatible with M12 screws)
XS2: M12 Screw Connection*
Note:Screw connections will be made if connecting with a screw type.
Socket side
Plug side
Socket side
Plug side
Turn approx. 1/8 of a turn to connect Connections can be checked using markings
*For details, refer to the data sheet of the XS2 Round Water-resistant Connectors (M12 Threads).
is a registered trademark of the OMRON Corporation.
1
XS5
Features
Featuring a Lock Mechanism that Connects and Disconnects with One-touch
It can be used easily by anyone, significantly reducing man-hours spent on wiring.
Connections are complete when
an audible click sound can be heard.
Turn approx. 1/8 of a turn to connect
Align the protrusions on the
cover and insert all the way
Connections can
be checked
visually using
markings
Clic
k!
Installation time
Click!
Shortens
installation
time by 1/3rd
12 sec.
4 sec.
1/8 of a turn
Screw connection
Smartclick
According to reference values
obtained by OMRON.
It does not become loose due to machine vibration, meaning periodic re-tightening is unnecessary.
Featuring a bayonet
locking mechanism
Enlarged view of bayonet locking mechanism
Compatibility with M12 Screws
Can also be connected to M12 screw sensors and actuators
XS5 Smartclick
Socket Connectors
M12 Screw
Socket Connectors
XS5 Smartclick
Plug Connectors
M12 Screw
Plug Connectors
One-touch connection
Screw connection
Screw connection
Screw connection
All types of combinations can be connected.
Screw connections will be made if connecting Smartclick with a screw type.
Ratings and Specifications
Item
Model
Rated current
Rated voltage
Contact resistance (connector)
Insulation resistance
Dielectric strength (connector)
Degree of protection
Insertion tolerance
Lock strength
Cable holding strength
Lock operating force
Ambient operating temperature range
Ambient humidity range
Number of pressure-weld repairs *1
XS5-F, XS5C/G, XS5P/M
XS5-S/PR
XS5-P/SA
4A
3A
3A
250 VDC
250 VDC
125 VDC
40 mΩ max. (20 mV max., 100 mA max.)
1,000 MΩ min. (at 500 VDC)
1,500 VAC for 1 min (leakage current: 1 mA max.)
IP67 (IEC60529)
50 times
Tensile: 100 N/15 s, Torsion: 1 N·m/15 s
Tensile: 100 N/15 s, Torsion: 1 N·m/15 s (for cable diameter of 6 mm) *2
0.1 to 0.25 N·m
−25 to 70°C *3
20% to 85%
10 times max. (Limited to the same external diameter and wire diameter.)
*1. Only XS5C/G (IDC models)
*2. Connectors with cables only. Refer to product specifications for details.
*3. Use the robot cable within a temperature range between 0°C and 70°C to prevent the wires inside the cable from being broken when bending it.
2
XS5
Materials and Finish
Model
XS5F/H/W
Item
XS5R
Contacts
Copper alloy/Nickel plated
Fixture
Nickel plated zinc alloy
Fixtures (Lock) *
Stainless
Pin block
PBT resin
O-ring
Rubber
Cover
PBT resin
Cable
XS5C/G
(Crimping, Soldering)
XS5M/P
—
Fire-retardant, PVC robot
cable
UL AWM2464 CL3, 6 mm dia.,
AWG20
Sheath color: light gray
Fire-retardant, thin PVC
robot cable
UL CL3, 4 mm dia.,
AWG20
Sheath color: black
XS5C/G
(Screw-on)
XS5C/G
(IDC)
PBT resin
—
—
4.7 mm dia.
Oil-resistant
AWG23
polyurethane robot cable
Sheath color: black
—
Oil-resistant
polyurethane cable
6 mm dia.
AWG20
Sheath color: dark
gray
—
Spatter-resistant Cable
6.6 mm dia.
AWG20
Sheath color: blue
—
*Only plug
Pin Arrangement (Engaged Side)
Item
No. of poles
4 poles
5 poles
1
Male (plug)
contacts
1
4
2
5
4
2
3
3
A-coding
(DC type)
2
2
Female (socket)
contacts
5
3
1
3
1
4
4
Connection
Smartclick Plug Connectors
OMRON model No.
XS5H, XS5G,
XS5W (plug side),
XS5R (plug side), XS5M
M12 Plug Connectors
XS2H, XS2G,
XS2W (plug side),
XS2R (plug side), XS2M
Smartclick Socket
Connectors
XS5F, XS5C,
XS5W (socket side),
XS5R (socket side),
XS5P
❍
M12 Socket Connectors
XS2F, XS2C,
XS2W (socket side),
XS2R (socket side),
XS2P
❍
❍
: Connected by twisting.
❍: Connected by screwing.
Note: The XS@M and XS@P cannot mate with each other.
3
XS5
XS5W
Connectors with Cables, Socket and Plug on Both Cable Ends
Model Number Structure
Model Number Legend
Use this model number legend to identify products
from their model number.
Use this model number legend to identify products
from their model number. When ordering, use a
model number from the table in Ordering Information.
XS5W-D42@-@81-@@
1
2
3 4
5
6
7 8
9
7. Connections (Numbers inside
5. Cable Connection Direction
1. Type
circles are terminal numbers)
W: Connectors with cables,
1: Straight (Socket)/straight (Plug)
8: ➀ Brown, ➁ White, ➂ Blue, ➃ Black
socket and plug on both
2: Right-angle (Socket)/right-angle (Plug)
cable ends
3: Straight (Socket)/right-angle (Plug)
8. Connectors on One Cable End/Both Ends
4: Right-angle (Socket)/straight (Plug)
1: Connectors on both cable ends
2. Mating Section Form
5: Straight (Socket)/straight (Plug) 4 dia.
D: A-coding (DC type)
B: Straight (Socket)/straight (Plug) 4.7 dia. 9. Cable Specifications
F: Fire-retardant, PVC robot cable
3. Connector Poles
6. Cable Length
S: Fire-retardant, thin PVC robot cable
4: 4 poles
A: 0.3 m B: 0.5 m
C: 1 m D: 2 m
PR: Oil-resistant polyurethane robot cable
4. Contact Plating
E: 3 m
F: 4 m
G: 5 m J: 10 m
P: Oil-resistant Polyurethane Cable
2: Gold plating
K: 15 m L: 20 m
SA: Spatter-resistant cable
Ordering Information
Cable specifications
Fire-retardant, PVC Robot
Cable
Fire-retardant, thin PVC
Robot Cable
Oil-resistant
polyurethane robot cable
Cable length L
(m)
Cable diameter
(mm)
Spatter-resistant Cable
Cable specifications
Fire-retardant, PVC Robot
Cable
Right-angle (Socket)/
Right-angle (Plug)
Model
0.5
XS5W-D421-B81-F
—
1
XS5W-D421-C81-F
—
2
XS5W-D421-D81-F
3
XS5W-D421-E81-F
—
XS5W-D421-F81-F
—
6 dia.
4
5
XS5W-D421-G81-F
XS5W-D421-J81-F
—
15
XS5W-D421-K81-F
—
20
XS5W-D421-L81-F
—
0.5
XS5W-D425-B81-S
—
XS5W-D422-G81-F
1
XS5W-D425-C81-S
—
2
XS5W-D425-D81-S
—
3
XS5W-D425-E81-S
—
4
XS5W-D425-F81-S
—
5
XS5W-D425-G81-S
—
10
XS5W-D425-J81-S
—
1
XS5W-D42B-C81-PR
—
XS5W-D42B-D81-PR
—
XS5W-D42B-G81-PR
—
XS5W-D42B-J81-PR
—
XS5W-D421-D81-P
—
XS5W-D421-G81-P
—
XS5W-D421-J81-P
—
XS5W-D421-D81-SA
—
XS5W-D421-G81-SA
—
2
5
4 dia.
4.7 dia.
2
5
6 dia.
10
2
5
6.6 dia.
Cable length L
(m)
Cable diameter
(mm)
2
5
6 dia.
Straight (Socket)/
Right-angle (Plug)
Model
XS5W-D423-D81-F
XS5W-D423-G81-F
UL
XS5W-D422-D81-F
10
10
Oil-resistant
polyurethane cable
Straight (Socket)/
Straight (Plug)
Model
UL2238 certified
(File no. E207683)
—
—
—
—
Right-angle (Socket)/
Straight (Plug)
UL
Model
XS5W-D424-D81-F
UL2238 certified
(File no. E207683)
XS5W-D424-G81-F
Note: Ask your OMRON representative about other cable lengths.
4
XS5
Dimensions
(Unit: mm)
Straight (Socket)/Straight (Plug)
Fire-retardant, PVC Robot Cable
XS5W-D421-@81-F
Fire-retardant, thin PVC Robot Cable
XS5W-D425-@81-S
Oil-resistant Polyurethane Cable
XS5W-D421-@81-P
Spatter-resistant Cable
XS5W-D421-@81-SA
M12×1
14.9 dia.
14.9 dia.
40.7
44.7
L (Cable length)
Right-angle (Socket)/Right-angle (Plug)
Fire-retardant, PVC Robot Cable
XS5W-D422-@81-F
L (Cable length)
25.3
25.3
28.3
Wiring Diagram for 4 Cores
32.3
Pin No.
M12×1
14.9 dia.
1
2
3
4
14.9 dia.
3
2
Cable color of
core sheath
1
Brown
2
White
3
Blue
4
Black
4
2
3
1
1
M12×1.0
4
Straight (Socket)/Right-angle (Plug)
Fire-retardant, PVC Robot Cable
XS5W-D423-@81-F
L (Cable length)
40.7
1
2
4
3
25.3
14.9 dia.
32.3
M12×1
M12×1
14.9 dia.
2
3
1
4
Right-angle (Socket)/Straight (Plug)
Fire-retardant, PVC Robot Cable
XS5W-D424-@81-F
25.3
L (Cable length)
44.7
4
3
14.9 dia.
1
28.3
2
M12×1
14.9 dia.
3
4
2
1
M12×1
Note: Oil-resistant polyurethane cables (XS5W-D42@-@81-P) and spatter-resistant cables (XS5W-D421-@81-SA) have black covers.
Fire-retardant, PVC robot cables (XS5W-D42@-@81-F), fire-retardant, thin PVC robot cables (XS5W-D425-@81-S), oil-resistant (polyurethane) robot cables
(XS5W-D42B-@81-PR) have warm gray covers.
5
XS5
XS5F
Connectors with Cables, Socket on One Cable End
Model Number Structure
Model Number Legend
Use this model number legend to identify products
from their model number.
Use this model number legend to identify products
from their model number. When ordering, use a
model number from the table in Ordering Information.
XS5F-D42@-@@0-@@
1
2
3 4
5
6
1. Type
F: Connectors with cables
Socket on one cable end
2. Mating Section Form
D: A-coding (DC type)
3. Connector Poles
4: 4 poles
4. Contact Plating
2: Gold plating
7
8
9
5. Cable Connection Direction
1: Straight
2: Right-angle
3: Straight (4 dia.)
B: Straight (4.7 dia.)
C: Right-angle (4.7 dia.)
6. Cable Length
A: 0.3 m
B: 0.5 m
D: 2 m
E: 3 m
H: 7 m
J: 10 m
L: 20 m
C: 1 m
G: 5 m
K: 15 m
7. Connections (Numbers inside circles
are terminal numbers)
8: ➀ Brown, ➁ White, ➂ Blue, ➃ Black
A: ➀ Brown, ➁ -, ➂ -, ➃ Blue (DC)
8. Connectors on One Cable End/
Both Ends
0: One cable end
9. Cable Specifications
F: Fire-retardant, PVC robot cable
S: Fire-retardant, thin PVC robot cable
PR: Oil-resistant polyurethane robot cable
P: Oil-resistant polyurethane cable
SA: Spatter-resistant cable
Ordering Information
Cable specifications
Fire-retardant, PVC Robot Cable
Cable length L
(m)
Cable diameter
(mm)
Oil-resistant polyurethane cable
XS5F-D421-C80-F
XS5F-D422-C80-F
XS5F-D421-D80-F
XS5F-D422-D80-F
3
XS5F-D421-E80-F
XS5F-D422-E80-F
5
XS5F-D421-G80-F
XS5F-D422-G80-F
XS5F-D421-J80-F
XS5F-D422-J80-F
6 dia.
15
XS5F-D421-K80-F
20
XS5F-D421-L80-F
1
XS5F-D423-C80-S
2
XS5F-D423-D80-S
3
4 dia.
XS5F-D423-E80-S
XS5F-D423-G80-S
—
—
—
—
—
—
—
10
XS5F-D423-J80-S
1
XS5F-D42B-C80-PR
XS5F-D42C-C80-PR
2
XS5F-D42B-D80-PR
XS5F-D42C-D80-PR
XS5F-D42B-G80-PR
XS5F-D42C-G80-PR
5
4.7 dia.
10
XS5F-D42B-J80-PR
XS5F-D42C-J80-PR
2
XS5F-D421-D80-P
XS5F-D422-D80-P
5
6 dia.
10
Spatter-resistant Cable
Model
2
5
Oil-resistant polyurethane robot cable
Right-angle Connectors
Model
1
10
Fire-retardant, thin PVC Robot Cable
Straight Connectors
2
5
6.6 dia.
XS5F-D421-G80-P
XS5F-D422-G80-P
XS5F-D421-J80-P
XS5F-D422-J80-P
XS5F-D421-D80-SA
XS5F-D421-G80-SA
—
—
UL
UL2238 certified
(File no. E207683)
—
—
—
—
Note: Ask your OMRON representative about other cable lengths, and about 2-core cables.
6
XS5
Dimensions
(Unit: mm)
Straight
Fire-retardant, PVC Robot Cable
XS5F-D421-@80-F
Fire-retardant, thin PVC Robot Cable
XS5F-D423-@80-S
Oil-resistant Polyurethane Robot Cable
XS5F-D42B-@80-PR
Oil-resistant Polyurethane Cable
XS5F-D421-@80-P
Spatter-resistant Cable
XS5F-D421-@80-SA
L (Cable length)
40.7
14.9 dia.
M12 × 1
30
5
50
Wiring Diagram for 4 Cores
Pin No.
1
2
3
4
Right-angle
Fire-retardant, PVC Robot Cable
XS5F-D422-@80-F
Oil-resistant Polyurethane Cable
XS5F-D422-@80-P
Oil-resistant Polyurethane Robot Cable
XS5F-D42C-@80-PR
Cable color of
core sheath
Brown
White
Blue
Black
L (Cable length)
25.3
28.3
30
5
50
14.9 dia.
M12×1
Note: Oil-resistant Polyurethane Cable(XS5F-D42@-@80-P),
Spatter-resistant cables (XS5F-D421-@80-SA) have black covers.
Fire-retardant, PVC robot cables (XS5F-D42@-@80-F), fire-retardant, thin PVC robot cables
(XS5F-D423-@80-S), oil-resistant (polyurethane) robot cables (XS5F-D42@-@80-PR) have
warm gray covers.
7
XS5
XS5H
Connectors with Cables, Plug on One Cable End
Model Number Structure
Model Number Legend
Use this model number legend to identify products
from their model number.
Use this model number legend to identify products
from their model number. When ordering, use a
model number from the table in Ordering Information.
XS5H-D42@-@80-@@
1
2
3 4
5
6
7 8
9
1. Type
H: Connectors with cables
Plug on one cable end
5. Cable Connection Direction
1: Straight
2: Right-angle
3. Straight (4 dia.)
2. Mating Section Form
D: A-coding (DC type)
6. Cable Length
A: 0.3 m
B: 0.5 m
D: 2 m
E: 3 m
3. Connector Poles
4: 4 poles
C: 1 m
G: 5 m
7. Connections (Numbers inside
circles are terminal numbers)
8: ➀ Brown, ➁ White, ➂ Blue,
➃ Black
4. Contact Plating
2: Gold plating
8. Connectors on One Cable End/
Both Ends
0: One cable end
9. Cable Specifications
F: Fire-retardant, PVC robot cable
S: Fire-retardant, thin PVC robot cable
P: Oil-resistant Polyurethane Cable
SA: Spatter-resistant cable
Ordering Information
Cable specifications
Fire-retardant, PVC Robot Cable
Fire-retardant, thin PVC robot cable
Cable length L (m)
Cable diameter (mm)
Model
XS5H-D421-A80-F
0.5
XS5H-D421-B80-F
1
XS5H-D421-C80-F
XS5H-D422-C80-F
XS5H-D421-D80-F
XS5H-D422-D80-F
2
6 dia.
3
XS5H-D421-E80-F
5
XS5H-D421-G80-F
0.3
XS5H-D423-A80-S
0.5
XS5H-D423-B80-S
1
4 dia.
XS5H-D423-C80-S
2
XS5H-D423-D80-S
5
XS5H-D423-G80-S
2
6 dia.
5
Spatter-resistant Cable
Right-angle Connectors
Model
0.3
0.3
Oil-resistant polyurethane cable
Straight Connectors
0.3
1
6.6 dia.
XS5H-D422-A80-F
—
—
—
—
—
—
—
XS5H-D421-A80-P
XS5H-D422-A80-P
XS5H-D422-D80-P
XS5H-D421-G80-P
XS5H-D422-G80-P
XS5H-D421-C80-SA
UL2238 certified
(File no. E207683)
XS5H-D422-G80-F
XS5H-D421-D80-P
XS5H-D421-A80-SA
UL
—
—
—
—
—
Note: Ask your OMRON representative about other cable lengths.
8
XS5
Dimensions
(Unit: mm)
Straight
Fire-retardant, PVC Robot Cable
XS5H-D421-@80-F
Fire-retardant, thin PVC Robot Cable
XS5H-D423-@80-S
Oil-resistant Polyurethane Cable
XS5H-D421-@80-P
Spatter-resistant Cable
XS5H-D421-@80-SA
L (Cable length)
44.7
Wiring Diagram for 4 Cores
14.9 dia.
30
M12×1
5
50
Pin No.
1
2
3
4
Right-angle
Fire-retardant, PVC Robot Cable
XS5H-D422-@80-F
Oil-resistant Polyurethane Cable
XS5H-D422-@80-P
Cable color of
core sheath
Brown
White
Blue
Black
L (Cable length)
25.3
32.3
30
5
50
M12×1
14.9 dia.
Note: Oil-resistant polyurethane cables (XS5H-D42@-@80-P) and spatter-resistant cables (XS5H-D421-@80-SA) have black covers.
Fire-retardant, PVC robot cables (XS5H-D42@-@80-F) have warm gray covers.
9
XS5
XS5@
Eight-pole Connectors with Cables
Ordering Information
Cable connection Number Cable length
direction
of cores
L (m)
2
6.3 mm dia.
Socket on one
AWG23 (0.25 mm2)
Straight
8
5
cable end
Structure: 0.08 mm/60 wires
10
Panel-mounting plug
—
—
—
—
Type
Applicable
wire gauge
Cable specifications
Model
UL
XS5F-D821-DH0-R
XS5F-D821-GH0-R
XS5F-D821-JH0-R
AWG22 to 28 XS5M-D827-4
—
—
Ratings and Specifications
Rated current
Rated voltage
1.5 A
36 VDC
40 mΩ max.
(at 20 mVDC max. and 100 mA max.)
1,000 MΩ min. (at 500 VDC)
1,000 VAC for 1 min
(leakage current: 1 mA max.)
IP67 (IEC60529)
50 times
Contact resistance
Insulation resistance
Dielectric strength
Degree of protection
Insertion tolerance
Ambient operating
temperature range
Ambient humidity range
−25 to 70°C
Materials and Finishn
Contacts
Fixture
Body
Nut
Fixtures (lock)
Pin block
Cover *1
Seal resin *2
O-ring *1
Brass, gold plating
Nickel plated zinc alloy *1
Nickel plated zinc alloy *2
Nickel plated brass *2
Stainless *2
PBT resin
Soft PBT resin
Rubber
*1. XS5F only.
*2. XS5M only.
20% to 85%
Pins and Cable Lead Colors
XS5F cable
lead colors
➀
➁
Pin No.
➃
➄
➂
White Brown Green Yellow
Gray
➅
➆
➇
Pink
Blue
Red
Dimensions
(Unit: mm)
Socket on one cable end
XS5F-D821-@H0-R
L (cable length)
1
2
40.7
3
7
14.9 dia.
4
6
(5)
(30)
8
5
(50)
M12×1
Front-locking, Panel-mounting Plug
XS5M-D827-4
Nut
3
5
3
(19)
M16×1
M12×1
Seal resin
(21.9)
Eight, 1 dia
17
Pin No.
8
2
2.8
20 dia.
Resin filling
22.8
Panel Cutout
14.1+0.1
0
16.1+0.1
0 dia.
16.1+0.1
0 dia.
Panel Cutout
Panel thickness (t): 1 to 4
10
XS5
XS5G
Assembly Connector Plugs
Ordering Information
No. of Connection
Core conductor size
Suitable cable (mm)
poles
method
(mm2)
IDC
Crimping
4
Soldering
Screw-on
5
Screw-on
3 to 8 dia.
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
Suitable sheath
material
0.14 to 0.75 *1
0.18 to 0.3
0.5 to 0.75 *2
0.5 max.
PVC, PE, PUR
0.18 to 0.75
Straight
Connectors
Model
XS5G-D418
XS5G-D4C1
XS5G-D4C3
XS5G-D4C5
XS5G-D421
XS5G-D423
XS5G-D425
XS5G-D4S1
XS5G-D4S3
XS5G-D4S5
XS5G-D4S7
XS5G-D4S9
XS5G-D5S1
XS5G-D5S3
XS5G-D5S5
XS5G-D5S7
XS5G-D5S9
Right-angle
Connectors
Model
—
—
—
—
XS5G-D422
XS5G-D424
XS5G-D426
XS5G-D4S2
XS5G-D4S4
XS5G-D4S6
—
—
—
—
—
—
—
UL
—
UL2238
certified
(File no.
E207683)
*1. Minimum wire diameter: 0.08 mm, External sheath diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE
*2. There are two types of contacts.
Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets/Plugs.
Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met.
Accessories (Order Separately)
Crimping Pin for XS5G
Suitable core size (mm2)
0.18 to 0.3
0.5 to 0.75
Model
XS5U-3121
XS5U-3122
11
XS5
Dimensions
(Unit: mm)
Straight Connectors
XS5G-D418 (IDC Model)
66
M12 × 1
58
17.5 dia. 14.9 dia.
Straight Connectors
XS5G-D4C@ (Crimping Model)
XS5G-D42@ (Soldering Model)
M12 × 1
14.9 dia.
14.2 dia.
49.3
Straight Connectors
XS5G-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 7 or 8 mm)
M12 × 1
58.7
20 dia. 14.9 dia.
16 dia.
Straight Connectors
XS5G-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 3, 4, or 6 mm)
M12 × 1
58.7
20 dia. 14.9 dia.
Right-angle Connectors
XS5G-D42@ (Soldering Model)
14 dia.
M12 × 1
37.7
14.9 dia.
23
Right-angle Connectors
XS5G-D@S@ (Screw-on Connectors)
M12 × 1
39.7
20 dia. 14.9 dia.
39.6
14 dia.
Crimping Pin for XS5G
XS5U-312@
* A special tool must be used for crimping. For details, refer to page 24.
Slit
Dimensions
1 dia.
2 dia. 2.3 dia.
C dia.
1.5
B
A
Model
Suitable core
size (mm2)
Dimension (mm)
A
B
C
No. of
slits
XS5U-3121
0.18 to 0.3
22.6
6.1
0.8
1
XS5U-3122
0.5 to 0.75
22.7
6.2
1.3
0
12
XS5
XS5C
Assembly Connector Sockets
Ordering Information
No. of Connection
Suitable cable (mm)
poles
method
IDC
Crimping
4
Soldering
Screw-on
5
Screw-on
3 to 8 dia.
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
Core conductor size
(mm2)
Suitable sheath
material
0.14 to 0.75 *1
0.18 to 0.3
0.5 to 0.75 *2
0.5 max.
PVC, PE, PUR
0.18 to 0.75
Straight
Connectors
Model
XS5C-D418
XS5C-D4C1
XS5C-D4C3
XS5C-D4C5
XS5C-D421
XS5C-D423
XS5C-D425
XS5C-D4S1
XS5C-D4S3
XS5C-D4S5
XS5C-D4S7
XS5C-D4S9
XS5C-D5S1
XS5C-D5S3
XS5C-D5S5
XS5C-D5S7
XS5C-D5S9
Right-angle
Connectors
Model
—
XS5C-D4C2
XS5C-D4C4
XS5C-D4C6
XS5C-D422
XS5C-D424
XS5C-D426
XS5C-D4S2
XS5C-D4S4
XS5C-D4S6
—
—
—
—
—
—
—
UL
—
UL2238
certified
(File no.
E207683)
*1. Minimum wire diameter: 0.08 mm, External sheath diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE
*2. There are two types of contacts.
Note: Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met.
Accessories (Order Separately)
Crimping Pin for XS5C
Suitable core size (mm2)
0.18 to 0.3
0.5 to 0.75
Model
XS5U-2221
XS5U-2222
13
XS5
Dimensions
(Unit: mm)
Straight Connectors
XS5C-D418 (IDC Model)
62.4
54.4
M12 × 1
17.5 dia. 14.9 dia.
Straight Connectors
XS5C-D4C@ (Crimping Model)
XS5C-D42@ (Soldering Model)
M12 × 1
14.9 dia.
14.2 dia.
43.4
Straight Connectors
XS5C-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 7 or 8 mm)
54.9
M12 × 1
20 dia. 14.9 dia.
16 dia.
Straight Connectors
XS5C-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 3, 4, or 6 mm)
M12 × 1
54.9
20 dia. 14.9 dia.
Right-angle Connectors
XS5C-D4C@ (Crimping Model)
XS5C-D42@ (Soldering Model)
14 dia.
31.8
M12 × 1
14.9 dia.
23
Right-angle Connectors
XS5C-D@S@ (Screw-on Connectors)
35.9
M12 × 1
20 dia. 14.9 dia.
39.6
14 dia.
* A special tool must be used for crimping. For details, refer to page 24.
Crimping Pin for XS5C
XS5U-222@
Slit
Dimensions
C dia. 2 dia. 2.3 dia.
1.5
B
A
Model
Suitable core
size (mm2)
Dimension (mm)
A
B
C
No. of
slits
XS5U-2221
0.18 to 0.3
16.7
6.1
0.8
1
XS5U-2222
0.5 to 0.75
16.8
6.2
1.3
0
14
XS5
XS5C/XS5G Safety Precautions
Assembly Procedure for XS5C/XS5G (IDC models) Connector Assemblies
(1) Preparations (Make sure they are all at hand.)
IDC cover
Pin block
(5) Wiring
• Confirm the terminal number indication*1 of a IDC
(Insulation Displacement Contact) cover, insert a core wire
in each wire guide according to the terminal number and
push in to the lowermost part of a core wire storage part.
*1. Terminal No.1: Brown
Terminal No.2: White
Terminal No.3: Blue
Terminal No.4: Black
Cap
Cap unit
Core wire storage part
(2) Dressing the cable end
• Peel covering of a cable.
Core wire
approx. 40 mm
External diameter of
applicable cable
3 to 8 mm
Wire guide part
Note: There is a difference in
a storing state
depending on core wire
diameter.
Cable
Core conductor size
(6) Processing the core wire end
• Cut the end part of each core wire with nippers. Cutting the
core wire end in the range of cut-area of figure.
0.14 to 0.75 mm2 / AWG26 to 18
Terminal number
indication surface
(3) Choose the waterproof bushing
• Choose the waterproof bushing type according to the cable
size.
External diameter of cable: In case of 3 to 5 mm
Use the cap unit in the delivery state.
Boss
Core wire
Cut-area
Note: Please be careful not to cut the boss.
External diameter of cable: In case of 5 to 8 mm
When using, pick tab both sides of the waterproof bushing
with a tab and pull it out in the direction of an arrow.
waterproof bushing with a tab
(7) Assembling the Pin block
• Insert the cap unit core wire end processing has completed
in a pin block.
• Use a
mark of a housing and an arrow of a IDC cover,
as a guideline of alignment. The location of the arrow is the
side of the terminal No.1.
(Not required.)
Note: When it isn't necessary to pull out bushing, do not pull a tab or pull out
waterproof bushing carelessly. Do not insert the pulled-out bushing again.
(4) Cable insertion
• Insert a cable in the cap unit.
Pink marking
Housing
*Insert fully until a cable doesn’t
enter any more.
*It's shown by a figure in case of
cable diameter 3 to 5 mm.
* Color: Housing/ IDC cover
XS5C: Gray
XS5G: White
Note: Confirm that the color of the housing and the IDC cover is same before
insertion.
15
XS5
(8) Tightening up the cap
• After inserting the cap unit and tightening a screw up lightly
by hand, screw up the cap by a tool of a spanner or wrench
(size 15 mm).*2
Repair work procedure
Cap unit removal
• When releasing wire connection, remove the cap unit in the
opposite procedure of assembly work. [from (8) to (7)]
Note 1. The core wire remain connected to the IDC connection part rarely. In
that case, remove core wire end part to the vertical direction by
tweezers etc.
Do not touch the IDC contact directly at that time.
2. When IDC cover was left on the housing side, remove it by pulling a
cable. In case IDC cover has been removed by holding strongly and
pulling, it may cause damage.
completion position
*2 When screwing up the cap by large size
tool, it may cause damage.
• When a gap between a mold cover of pin block and a cap
disappeared assembly and wire connection has completed.
Repair work
• When connecting the wire again, do assembly (repair work)
according to assembling procedure from (1) to (8).
Fixture
Mold cover
Cable removal
• When removing the cable from the cap unit,
pull the cable to the opposite direction of
assembly work procedure (4). When tip of
the core wire end has been pushed lightly
into the IDC cover by tweezers etc, cable
removal becomes easy.
completion position
Note 1. When the operation has completed,
mark of cap comes into the
square of the indicator formed into a mold cover (
), so also use
it as guideline to know to complete.
2. Avoid tightening a cap up beyond the completion position. It may cause
damage.
Note 1. In case of repair, use a cable of the same diameter and a core wire of
the same diameter.
The number of times of repair wire connection is maximum 10 times.
2. When doing a repair, work after enough removing the foreign substance
and moisture adhering to a connector.
Be careful so that the foreign substance and moisture do not enter the
wire connection part.
It may cause short-circuit etc.
(9) Final checking
• When the connector has been assembled, make sure the
line insulation is as specified.
16
XS5
Assembly Procedure for XS5C/XS5G (Crimping/Soldering/Screw-on models) Connector Assemblies
(1) Connector and Cable Diameters
• Connectors for 8, 7, 6, 4, and 3 mm diameter Cables (i.e.,
Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm in
diameter respectively) are available.
When assembling a Connector used with a cable, make sure
that the external diameter of the Connector is suited to that
of the cable.
• A waterproof bushing for 6/7 mm diameter Cable has no
stripe, that for 8/4 mm diameter Cable has a single stripe,
and that for 3 mm diameter Cable has two stripes.
(2) Component Insertion
Crimping/Soldering Connectors
Straight Connectors
Watertight Cable
bushing clamp
Cover
Cap
(3) Wiring (Dressing the Cable Ends)
Soldering Connectors
4
6
6±0.5 *A
• Strip 10mm of the Cable sheath and 4 mm of each core.
• Before soldering cores and solder cup pins together, soldercoat each of them.
• The following conditions are recommended for soldering
each solder cup pin.
Soldering temperature: 350±5°C
Soldering period: 3±1 s
• The length marked *A should be 6.5 mm max., otherwise
the proper degree of protection of the connector will not be
maintained.
Crimping Connectors
(Right-angle Model)
Crimping
4
Ring (Right-angle models only)*
Watertight
bushing
Cover
Cable clamp
• As shown in the above illustration, connect the above
components to the Cable with its end processed.
Screw-on Connectors
Confirm that you have all of the required parts.
Cable clamp
Cap
(
*2
)
Ring *1 Watertight bushing
Cover
0
−4
Cap
*A ring is not required for Screw-on Connectors.
Cover
Watertight
bushing
10
• Strip 14 mm of the Cable sheath and 4 mm of each core.
• Make sure that each core is not damaged and its end
strands are not spread out.
• Mount the XY2F-0003 Locator to XY2F-0002 Crimp Tool,
both of which are sold separately, and set the selector dial
of the Crimp Tool to 8.
• After mounting the crimping pins to the Locator, fully insert
the cores to the crimping pins.
• Squeeze the handle of the Crimp Tool to press-fit the cores
to the crimping pins.
(Squeeze the handle firmly until the handle automatically
returns to the release position.)
Wiring
Pin clamp
Press
Cable clamp
Cap
Insulation caps and insulation tubes are included
with 5-pole Connectors (XS5C-D5S@ and
XS5G-D5S@).
*1. Rings are not required with 7-mm and 8-mm cables.
*2. Insert the waterproof bushing for 7-mm and 8-mm cables in the
direction shown in the diagram.
1 to 1.5
• After press-fitting the cores to the pins, insert the pins into
the pin clamp as shown in the illustration. Then make sure
that the lead colors correspond to the pin clamp numbers
that are identical to the connector pin numbers.
Insertion
Pin Block
Pin Clamp
Key groove Key groove
Key
XS5C use XS5G use
6±0.5
• Tentatively insert the pins to the pin block holes so that the
key on the pin block will coincide with the key groove on the
pin clamp. Then insert the cable along with the pin clamp.
17
XS5
Connecting Shielded Cables to Five-pole Connectors
• Place the insulation tub on the drain line of the shield and
connect it to the terminal.
• Tighten the screw and then check visually to see if there is
insulation between the cores.
Screw-on Connectors
Dressing the Cable End
• Four-pole Connectors
8
12
Drain line
Insulation tube
12±0.5
• Loosen the screws on pins 1 to 4 and insert the cores
according to the pin numbers.
• Use the dedicated Screwdriver (XW4Z-00B)* and tighten
the screws securely so that the cores do not pull out. (0.15
to 0.2 N·m)
• Five-pole Connectors
• Strip the cable sheath for a total of 15 mm and strip the core
covering for 8 mm for the core to connect to pin 5.
8
12
Conductors for
pins 1 to 4
7
Conductors for
pin 5
*When tightening the screws, use the dedicated XW4Z-00B Screwdriver
that matches with the screw-slot dimensions.
Screwdriver
XW4Z-00B
(4) Inserting Pin Block
Pin block
(Soldering Model)
Lock spring
O-ring
Positioning key
(triangle mark)
Polarity key
8
Cover
(Straight Model)
(Crimping Model)
• Connect the core to pin 5 (in the center) first.
• Insert the core from the side of the hold with the tab and
tighten the screw securely (tightening torque: Pins 1 to 4:
0.15 to 0.2 N·m, Pin 5: 0.03 to 0.05 N·m), and then cut off
the excess wire with wire cutters.
Screw
Screw
Dedicated
screwdriver
Dedicated
screwdriver
Tab
• Bend the cable as shown below, attached the enclosed
insulation cap, and then strip the other cores.
Triangle mark
(Right-angle Model)
• Mount the cover to the pin block so that the triangle mark on
the pin block will coincide with the triangle mark on the
cover.
• If the cover is used for a Right-angle model, the relationship
between the position of the polarity key on the engaged side
and cable connection direction will be determined by the
direction in which the positioning key is inserted into the
cover, which can be rotated by 90°.
• Fully insert the positioning key until the positioning key is
hidden by the casing.
Pin block
(Screw-on Connectors)
Triangle mark
Cover
Insulation cap
• Connect the cores to pins 1 to 4.
Cover lock
Pin block
• Align the triangular marks on the pin block and cover and
insert the pin block into the cover.
• Press them together firmly until the pin block does not come
out of the cover. (0.39 to 0.49 N·m)
18
XS5
(5) Mounting Cap
• After mounting the cover to the pin block and the cover
snaps into place, tighten the cap securely by hand (0.39 to
0.49 N·m)
Note: If the cap is not tighten securely enough, the degree of protection (IP67)
may not be maintained or vibration may cause the cap to become loose.
Do not tighten the cap with pliers or similar tools; they may damage the
cap.
A
Cap
• After fully tightening the cap, length A should be
approximately one of the following according to the cable
external diameter and the Connector model. (Use these as
a guide.)
External diameter of
applicable cable
For 6-mm-dia. cable
For 4-mm-dia. cable
For 3-mm-dia. cable
Cable external diameter (mm)
6 mm
5 mm
4 mm
3 mm
1
0
—
—
—
2
1
—
—
—
2
1
Recommended Cables
When connecting a commercially available cable to a
connector assembly, use a cable with an outside diameter of
3 to 6 mm and core conductor sizes of 0.18 to 0.75 mm2 for
crimping connectors and 0.5 mm2 maximum for soldering
connectors.
Connector Arrangement
For safety, when constructing a connection system between a
Sensor and panel with a connector, make sure that the
connector plug is on the Sensor side and the connector socket
is on the panel side (i.e., the female pins are located on the
power-supply side).
Sensor Side
(Plug)
Panel Side
(Power-supply Side)
Connecting Cable
(Socket)
(Plug)
(Socket)
(6) After Assembly
• Confirm the insulation between cores after completing
assembly.
19
XS5
XS5R
Y-Joint Plug/Socket Connectors
Ordering Information
Cable
Connector
Cable length (m)
Model
0.5
XS5R-D426-B11-F
1
XS5R-D426-C11-F
2
3
XS5R-D426-D11-F UL2238 certified
XS5R-D426-E11-F (File no. E207683)
Connector on one
cable end
2
XS5R-D426-D10-F
5
XS5R-D426-G10-F
Connector
Cable length (m)
Connectors on
both cable ends
With cable
Cable
Connectors on
both cable ends
Without cable
Model
XS5R-D426-1
—
UL
XS5R-D426-5
UL
UL2238 certified
(File no. E207683)
Note 1. Ask your OMRON representative about other specifications.
2. XS2G/XS5G Assembled Connectors with screw-on connections cannot be connected to both CN1 and CN2 at the same time.
Dimensions
(Unit: mm)
Connectors on Both Cable Ends (Y-Joint Plug/Socket)
XS5R-D426-@11-F
15.0
M12 × 1
Wiring Diagram
45.5
Socket
4.6 dia.
CN2
Plug
1 2
4 3
35.0
1
2
3
4
CN2
4
1
18.0
1 2
4 3
CN1
Blue marking
8.5
M12 × 1
44.7
13.6
4
3
2
1
3
2
1
2
3
4
CN1
L
Connectors on One Cable End (Y-Joint Socket)
XS5R-D426-@10-F
15.0
M12 × 1
Wiring Diagram
45.5
Socket
1
2
3
4
CN2
4.6 dia.
CN2
1 2
4 3
Black
Blue
White
18.0
35.0
1 2
4 3
CN1
8.5
CN1
Blue marking
13.6
Connectors on Both Cable Ends (Y-Joint Plug/Socket)
XS5R-D426-@
1 2
4 3
(37)
Socket
7
Wiring Diagram
CN2
4
3
2
1
CN1
4
3
2
1
4.5 dia.
CN2
CN0
XS5R-D426-5
CN2
4
3
2
1
CN1
4
3
2
1
Plug 24.5
18
2
1
4 3
12.5
CN1
58.3
Brown
50
XS5R-D426-1
27
M12 × 1
5
30
L
15
1
2
3
4
4
3
2
1
CN0
4
3
2
1
CN0
M12 × 1
Blue marking
20
XS5
XS5P
Panel-mounting Sockets
Ordering Information
Type
No. of poles
With wire
4
Type
No. of poles
4
Solder cup pins
5
Lock
Rear lock
Front lock
Wire length (m)
Lock*
Rear lock
Front lock
Rear lock
Front lock
Applicable wires
Model
UL
XS5P-D426-5 UL2238 certified
XS5P-D427-5 (File no. E207683)
0.5
Model
XS5P-D426-4
XS5P-D427-4
XS5P-D526-4
XS5P-D527-4
AWG20 to AWG28
UL
—
*Install the rear lock type from the front of the panel and tighten the nut from the rear.
Install the front lock type from the rear of the panel and tighten the nut from the front.
Dimensions
(Unit: mm)
With wire
Rear lock
XS5P-D426-5
17
2.8
M12×1
23
18
Wiring
PG9
500
White
Blue
20
14.6 dia.
14
Pin No.
1
2
3
4
18
10
2.5
20
Brown
Black
11.9
Wire Specifications
22.1
Front lock
XS5P-D427-5
18
M12×1
2.8
PG9
17
500
Blue
3
UL1007
Nominal size
AWG20
Configuration
18
13.9 dia.
1
Specification
White
2
21
Color
Brown
White
Blue
Black
4
10
20
Brown
Black
Number of wires
21
Wire diameter
0.18
Standard outer
diameter
1.8
2.5
10.5
22.1
Solder cup pins
Rear lock
XS5P-D426-4
Rear lock
XS5P-D526-4
2.8
17
M12×1
18
Nut
PG9
3.5
18
4, 1.3 dia.
20
14.6 dia.
2.5
17
2.8
M12×1
18
5, 1.3 dia.
20
2.5
Resin filling
11.9
Resin filling
22.1
Front lock
XS5P-D427-4
Front lock
XS5P-D527-4
2.8
18
PG9 5.5
3.5
14.6 dia.
18
11.9
22.1
Nut
M12×1
20
PG9
17
3.5
Nut
13.9 dia.
4, 1.3 dia.
18
10.5
22.1
2.5
18
20
2.8
M12×1
Nut
PG9
5.5
3.5
13.9 dia.
Resin filling
17
5, 1.3 dia.
18
10.5
22.1
2.5
Resin filling
Panel Cutout
+0.1
0 dia.
15.3
Panel Cutout Dimension
Panel thickness = 1 to 4 mm
Note 1. The panel cutout dimension is the same for Front Locking and Rear Locking Sockets.
2. Rotational positioning is not possible for connector rotation.
21
XS5
XS5M
Panel-mounting Plugs
Ordering Information
Type
No. of poles
With wire
4
Type
No. of poles
4
Solder cup pins
5
Lock
Rear lock
Front lock
Wire length (m)
Model
UL
XS5M-D426-5 UL2238 certified
XS5M-D427-5 (File no. E207683)
Lock*
Rear lock
Front lock
Rear lock
Front lock
Applicable wires
0.5
AWG20 to AWG28
Model
XS5M-D426-4
XS5M-D427-4
XS5M-D526-4
XS5M-D527-4
UL
—
*Install the rear lock type from the front of the panel and tighten the nut from the rear.
Install the front lock type from the rear of the panel and tighten the nut from the front.
Dimensions
(Unit: mm)
With wire
Rear lock
XS5M-D426-5
Wiring
18
M12×1
2.8
18
PG9
Brown
500
White
1
4
17
20
2
3
20
10
2.8
Blue
Black
10
Pin No.
1
2
3
4
Wire Specifications
22.8
Front lock
XS5M-D427-5
18
M12×1
PG9
2.8
18
500
Brown
4
17
2
Specification
UL1007
Nominal size
AWG20
White
1
20
Color
Brown
White
Blue
Black
Configuration
3
20
10
Blue
Black
Number of wires
21
Wire diameter
0.18
Standard outer
diameter
1.8
2.8
8
22.8
Solder cup pins
Rear lock
XS5M-D426-4
Rear lock
XS5M-D526-4
Nut
M12×1
18
2.8
PG9
3.5
18
17
20
2.8
M12×1
Nut
5.5
3.5
18
5, 1.3 dia.
20
2.8
10
Resin filling
22.8
Resin filling
Front lock
XS5M-D427-4
PG9
17
10
22.8
Front lock
XS5M-D527-4
Nut
M12×1 PG9
18
2.8
18
4, 1.3 dia.
2.8
18
3.5
4, 1.3 dia.
17
8
2.8
PG9
M12×1
20
22.8
18
Nut
5.5
3.5
5, 1.3 dia.
17
20
2.8
Resin filling
18
8
22.8
2.8
Resin filling
Panel Cutout
+0.1
0 dia.
15.3
Panel Cutout Dimension
Panel thickness = 1 to 4 mm
Note 1. The panel cutout dimension is the same for Front Locking and Rear Locking Sockets.
2. Rotational positioning is not possible for connector rotation.
22
XS5
Common Accessories and Tools (Order Separately)
Ordering Information
Connector Covers
Waterproof Covers
XS2Z-11
XS2Z-11
Application Example: XS2Z-11
M12 male screw
M12 × 1
XS5Z-11
Model
Material
XS2Z-11
Brass/nickel plated
XS5Z-11
PBT
Dust Covers
XS2Z-13
The Waterproof Cover ensures IP67. When
mounting the Water-resistive Cover to a
Connector, be sure to apply a torque range
between 0.39 and 0.49 N·m to tighten the Waterresistive Cover.
XS5Z-11 is Smartclick mechanism. There’s no
need to keep track of locking torque.
M12 female screw
XS5Z-11
Suitable connector
Model
XS5G/XS5H/XS5M/XS5R/XS5W/XS2G/XS2H/
XS2M/XS2R/XS2W
XS5C/XS5F/XS5P/XS5R/XS5W/XW3D
XS2Z-13
XS2Z-15
XS2Z-14
M12 female screw
Pin block (female pins)
Model
Material
XS2Z-13
XS2Z-14
Rubber/black
XS2Z-15
Suitable connector
Model
XS5G/XS5H/XS5M/XS5R/XS5W/XS2G/XS2H/
XS2M/XS2R
XS5C/XS5F/XS5P/XS5R/XS5W/XS2C/XS2F/
XS2P/XS2R/XS2W/XW3B/XW3D
Sputter Protective Cover
XS2Z-31
M12 male screw
M12 female screw
Application Example: XS2Z-13
M12 male screw
XS2Z-15/XS2Z-14
Mounting portion
The Dust Cover is for dust prevention and does
not ensure IP67 degree of protection.
When mounting the Dust Cover to a Connector,
be sure to press the Dust Cover onto the
Connector until the Connector is fully inserted
into the Dust Cover.
Mounting portion
M12 male screw
Pin block
(female pins)
M12 female screw
Application Example: XS2Z-31
XS2Z-31
M12 female screw (thread bracket)
(Plug side)
Pin block (female contact)
Model
Material
XS2Z-31
Silicone rubber/black
(Socket side)
The Sputter Protective Cover protects the
connector from weld sputter.
Make sure it covers the entire connector.
Suitable connector
XS5F/XS5H/XS5W/XS2F/
XS2H/XS2W
23
XS5
Tools
Crimp Tool
XY2F-0002
Locator
XY2F-0003
Tool in open position
Tool in closed
position
3
1
R
TE
TA
IN
4
PUSH POS
TATE 90 I
°
RO
SE TO RO
AI
8
90° TO
7
L
AL
ST
Use the Crimp Tool to crimp a cable core to the XS5U or
XS2U Crimping Pin used with the XS@C or XS@G Crimping
Connector. Both the Crimp Tool and the optional Locator are
required for use.
SEL.
NO.
2
TE
TA
O
ER AND
ON INSTA R
LL
TI TO
6
5
Selector dial
(Set to 8.)
Locator guide
XY2F-0002
Crimp Tool
XY2F-0003 Locator
Mount with the screw, and insert the contacts from the opposite side.
• The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01).
• The XY2F-0003 Locator is a component for positioning
crimp terminals. Use the screw provided to mount the
Locator to the locator guide of the Crimp Tool.
Pin-block Extraction Tool
XY2F-0001
Use this tool to extract a Pin Block from the covers in order to
make wiring changes or corrections after the cover has been
mounted to the pin block for Connector Assemblies (XS@C/
XS@G, soldering/crimping).
Safety Precautions
Extraction Procedure
(1) Disconnecting Components
• Disconnect all components on the cap side from the cover.
• Make sure that the pin block is outside the Tool.
Tool
Pin block
Pin block
Cover
Rubber
bushing
Cable
clamp
Cap
Cover
Guide
Cover
• Press the Tool so that the guides of the Tool are in close
contact. Then pull the pin block straight.
(2) Extracting Pin Block
• Insert the claws of the Tool into the four holes of the cover.
Guide
Pin block
Holes
Extracting
direction
Claws
Precautions for Correct Use
• The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper degree of protection of
the pin block or Connector will not be maintained.
24
XS5
Safety Precautions
Definitions of Precautions
Precautions for
Safe Use
These refer to actions that should be
performed or refrained from in order to
ensure safe product usage.
Precautions for
Correct Use
These refer to actions that should be
performed or refrained from in order to
prevent product breakage,
malfunctioning, and negative effects to
performance and functionality.
Precautions for Safe Use
Degree of Protection
Do not use these products if their protective structures have
deteriorated, such as swelling or breakage of housing and
sealing components.
If products with deteriorated protective structures continue to
be used, breakage or fire damage, etc., may occur.
Connector Connection and Disconnection
• When connecting or disconnecting Connectors, be sure to
hold the Connectors by hand.
• Do not hold the cable when disconnecting Connectors.
Use after confirming the direction of the polarity key groove.
• Do not touch wiring with wet hands. Doing so may result in
malfunction or breakage when the device is turned on.
• When mating Connectors, be sure to insert the plug all the
way to the back of the socket before attempting to lock the
Connectors.
After operating the lock, always confirm that the Connector
is connected.
• Do not use tools of any sort to mate the Connectors. Always
use your hands.
Pliers or other tools may damage the Connectors.
• When replacing the Connector, confirm that no foreign
substances such as liquids or cutting oils are adhered to the
connection surface of the Connector before connecting.
• When mating the Connectors to XS2 or other M12
Connectors, tighten the thread bracket by hand to a torque
of 0.39 to 0.49 N·m.
Precautions for Correct Use
• Do not use the Connectors in an atmosphere or
environment that exceeds the specifications.
• Do not perform wiring while power is flowing. Doing so may
result in electrical shock or device breakage.
• Do not use the Connectors in an environment where
corrosive gases or high temperature/high humidity are
present. Doing so may result in malfunctions such as
connection/contact failures and corrosion.
• Do not pull excessively on the Connectors or cables.
• Do not step on or place any objects on the Connectors.
Doing so may damage the Connectors.
• Install the Connectors in a location where they will not be
stepped on, to prevent disconnection of the cables or
damage to the Connectors. If the Connectors or cables
must be installed where they might be stepped on, protect
them with covers.
• If sensors or switches are not attached during installation, or
if plug connectors are not connected, protect the mating
surface of the Connector with a XS5Z-11 or XS2Z-11
Waterproof Cover or XS2Z-13/14/15 Dust Cover.
Wiring
• Do not perform wiring in environments where the cable
ends may be exposed to liquids such as water or cutting
oils.
• Follow the wiring diagrams when wiring the cables.
When using Sensors or Limit Switches, confirm whether
connections are possible.
• Lay the cables so that external force is not applied to the
Connectors. Otherwise, the degree of protection may not be
achieved.
Degree of Protection (IP67)
• The degree of protection of Connectors (IP67) is not for a
fully watertight structure. Do not use the Connectors
underwater.
Setup
• Do not install the Connectors or cables in any way that
would place a load directly on the mating section or cable
connections.
Doing so can damage the Connectors or break the wires
inside the cables.
• Any bends made must have a minimum radius of 40 mm *.
*When using the XS5-S series (Fire-retardant, thin PVC robot cable with 4 dia.),
bending radius must have 30mm or longer.
Do not bend from the base.
Leave space for the wire
to straighten from the base.
Radius of
40 mm *
or more
25
XS5
Connector Connection Procedure
1. Connecting the XS5 Plug and Socket
• Align the projection on the plug cover with the polarity key
on the socket, then insert the plug all the way in.
Polarity key Protrusion on
cover aligns with
polarity key.
• Hold the knurled socket grip, then insert the projection on
the plug into the groove of the socket.
• Turn the knurled grips of the socket clockwise
approximately 45 degrees in respect to the plug.
A click will indicate that the Connectors are locked.
The locking condition can also be confirmed by the
alignment marks on the plug and socket.
Alignment marks
2. Connecting the XS5 and XS2
• Align the projection on the plug cover with the polarity key
on the socket, then insert the plug all the way in.
• In the same way as when connecting two XS2 Connectors,
screw the knurled grip in the clockwise direction.
• Use your fingers to tighten the Connectors sufficiently.
26
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2022.3
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2022 All Right Reserved.