2701290

VL BPC 100… Valueline configurable box PC Data sheet 3063_en_E 1 © PHOENIX CONTACT 2013-07-16 Description The VL BPC 1000 is a configurable box PC that can be mounted either directly on a wall or on a DIN rail. The VL BPC 1000 utilizes the Intel® Atom™ N455 1.66 GHz CPU, chosen for its balance of processing power and energy efficiency. The small footprint, fanless design and rich I/O capability make the VL BPC 1000 a product that can be used in a wide variety of applications. The three built-in COM ports enable connections to legacy RS-232 devices. One of the COM ports can also be configured for RS-422 or RS-485 protocols. 2 – – – – – – Features Energy-efficient Intel Atom processors Fanless design DIN rail- and wall-mounting options CompactFlash (CF) support Embedded operating system support Three COM ports The VL BPC 1001 is built on the exact same platform as the VL BPC 1000. While the VL BPC 1000 is configurable, the VL BPC 1001 has a fixed configuration that does not include a CompactFlash® card or operating system. NOTE: Protective earth ground and circuit ground (return) are connected. Make sure you always use the latest documentation. It can be downloaded at phoenixcontact.net/products. This data sheet is valid for all products listed on the following page: VL BPC 100… 3 Ordering data Products Description Type Order No. Pcs. / Pkt. Industrial PC, configurable VL BPC 1000 2701291 1 Industrial PC, preconfigured for wall mounting with 2 GB RAM, does not include operating system or CompactFlash card VL BPC 1001 2701290 1 Accessories Description Type Order No. Pcs. / Pkt. Adapter, DIN rail UTA 107/30 2320089 1 CompactFlash card, 1 GB VL 1 GB CF 2913155 1 CompactFlash card, 2 GB VL 2 GB CF 2913156 1 CompactFlash card, 4 GB VL 4 GB CF 2913157 1 CompactFlash card, 8 GB VL 8 GB CF 2913158 1 CompactFlash card, 16 GB VL 16 GB CF 2701668 1 CompactFlash card, 32 GB VL 32 GB CF 2701669 1 Replacement parts Description Type Order No. Pcs. / Pkt. Connector, printed circuit board for power input MSTB 2,5/ 3-STF 1786844 50 4 Technical data General data Dimensions (width x height x depth) 155 x 145 x 49 mm Ambient temperature (operating) 0 … 50°C Ambient temperature (storage/transport) -40 … 70°C Permissible humidity (relative) 5 … 95% Weight 1.4 kg Degree of protection IP20 Mounting Wall or NS 35 DIN rail (EN 60715) LED indicators Power, CF, Run, Error Electrical data Power supply, nominal 24 V DC Power supply, range 19.2 … 28.8 V DC Power consumption, typical1 12.5 W @ 24 V Power consumption, maximum2 23.8 W @ 19.2 V Recommended power supply size 2.5 A or greater Type of connection Removable Combicon screw-type Conductor size 0.2 … 2.5 mm² (24 … 12 AWG) Torque 0.5 … 0.6 Nm RTC battery, typical life 5 years 1 Windows® XP OS, 8 GB CF card, loopback plugs in all COM and LAN ports, running burn-in test at 20% 2 Windows XP OS, 8 GB CF card, loopback plugs in all COM and LAN ports, USB ports fully loaded, running burn-in test at 100% Computer data Operating system (configurable option) Windows® Embedded Standard 2009 Processor 1.66 GHz Intel® Atom™ N455 processor Data storage (configurable option) CompactFlash® (bootable) Windows Embedded Standard 7 3063_en_E PHOENIX CONTACT 2 VL BPC 100… Processor data Processor Intel Atom N455 Clock speed 1.66 GHz Cache 512 kB L2 cache Number of cores 1 Number of threads 2 Maximum TDP 6.5 W Maximum RAM 2 GB RAM type DDR3 SODIMM Number of memory channels 1 Interfaces USB 4x Type A, USB 1.1/2.0 Serial connection 2x 9-pos. D-Sub (male) for RS-232 1x 9-pos. D-Sub (male), jumper selectable for RS-232/422/485 Super I/O chipset ITE IT8781F Video VGA (DB-15, female) Video chipset Integrated Number of Ethernet connectors 2 Ethernet connection 10/100/1000 Mbps LAN chipset Realtek® 8111D PCI-E Mechanical tests Shock test according to IEC 60068-2-27 15g with 11 ms impulse Vibration resistance according to EN 60068-2-6 1g Conformance Conformance for EMC directives UL 3063_en_E UL 508 PHOENIX CONTACT 3 VL BPC 100… 5 6.1 Dimensions To install on DIN rail: 1. Angle the VL BPC 100… so the top edge of the mounting plate hangs on the top edge of the DIN rail. 2. Rotate the bottom of the VL BPC 100… down against the lower edge of the DIN rail. Press in until the latch snaps closed. 3. Secure with clamps. 171 mm (6.76 in) 91 mm (3.58 in.) 145 mm (5.71 in.) DIN rail mounting A B 155 mm (6.10 in) Figure 1 6 Dimensions Installation The VL BPC 100… can be mounted on an NS 35 DIN rail or attached to a flat mounting surface such as a wall (mounting method must be selected when ordered). Be sure sufficient clearance exists for routing cables to the connectors. When installing the VL BPC 100… in a cabinet, follow these general rules: – Verify clearances within the cabinet. Typically, leave at least 5 cm (2 in.) on each side. Depending on cable routing, additional space may be required. – Drill all holes and make all cuts before beginning installation. Be sure to protect already installed components from shavings. – Supporting panels must be at least 14 gauge to provide proper support. – Make sure that there is adequate space around the heat sink (on the back of the VL BPC 100…) and air inlets and outlets to provide sufficient cooling. B A Figure 2 To remove from DIN rail: 1. Remove rail clamps and cables, as necessary. 2. Use a screwdriver to release the latch. 3. Rotate the bottom of the VL BPC 100… away from the rail and then lift it off the rail. 6.2 1. 2. 3. 3063_en_E DIN rail installation and removal Wall mounting Mark mounting holes in the mounting surface (wall) as indicated in Figure 2. Alternatively, hold the VL BPC 100… in position and mark the holes on the wall. Drill holes in the wall as required. Mounting hardware (not included) will depend on the type of mounting surface. Secure the VL BPC 100… to the wall using appropriate hardware. PHOENIX CONTACT 4 VL BPC 100… 7 Interfaces After mounting the VL BPC 100…, make any necessary cable connections. RS-232/422/485 ERROR RUN VGA 1 2 6 3 7 4 8 PWR Power X9: COM 5 X10: COM X1: PWR 24VDC X11: COM 1 10 6 15 11 X8: VGA X6: USB X7: USB X4: USB X5: USB USB Figure 3 CF 5 9 X3: ETH X2: ETH Ethernet Connectors The connections available are: – Ethernet (ETH): Two RJ45 connectors allow the computer to communicate on a 10/100/1000 Base-T Ethernet network. – Serial (COM): Three 9-pos. D-Sub ports allow connection of serial devices. Two ports operate on the RS-232 layer; one port can be configured to communicate on the RS-232, RS-422 or RS-485 physical layer (see “Serial communication” on page 7 for jumper settings). – USB (USB): USB devices connect using Type A connectors. The VL BPC 100… has four USB ports. – VGA (VGA): This port connects the VL BPC 1000 to an external analog display with a corresponding VGA connector. 7.1 Service panel NOTE: Electrostatic discharge! The device contains components that can be damaged or destroyed by electrostatic discharge. When handling the device, observe the necessary safety precautions against electrostatic discharge (ESD), in accordance with EN 61340-5-1 and EN 61340-5-2. Jumpers on the circuit board provide the ability to configure the VL BPC 100… for specific applications. To access the jumpers: 1. Turn off the VL BPC 100… and disconnect the power supply. 2. Remove the VL BPC 100… to an ESD safe location. External display External analog displays can be connected to the VGA port of the VL BPC 100… (see Figure 3). An Extended Display Identification Data (EDID) display will download its capabilities to the display driver while non-EDID displays will not. In either case, additional settings can be applied through the Intel® Graphics Media Accelerator. 3063_en_E PHOENIX CONTACT 5 VL BPC 100… 3. Remove the four screws securing the access plate and remove the plate. X9: To move a jumper, it may be gently grasped using a small needle-nose pliers or large tweezers. Pull it straight out until it is clear of the pins. Reposition it over the desired pins and insert it straight on to the pins. CO M 7.2 X8: VG Power connection X10 :C OM A X6: X7: USB US B X11 ER :C X4: X5: USB US B X3: OM RO R RU N X1: ETH X2: CF PW R P ETH A 3-position, screw-type Combicon connector (MSTB 2,5/ 3-STF) is provided for connecting a power source to the VL BPC 100…. E OR RR N RU X1 X2 X3 SB :U X6: USB X7 Figure 4 T :E :E :P WR CF 24 VD R PW C TH H SB :U X4: USB X5 Service panel removal Figure 6 Power connector There are two blocks of jumpers. Serial port voltage jumpers (JPA1/JPB1/JPC1) Connect power source to the included power connector. This connector supports wire sizes from 0.2 to 2.5 mm² (24 to 12 AWG). Torque the wire retaining screws in the connector to 0.5 Nm (4.4 lbf-in.) torque. Secure the connector to the VL BPC 1000 chassis. PIN NO. 6 (FE) – + DESCRIPTION Chassis Ground 0 V DC +19.2…28.8 V DC NOTE: The 6 of the VL BPC 1000 must be connected to a functional ground. X9: COM physical layer jumper (JPA2) Figure 5 3063_en_E Jumper block locations PHOENIX CONTACT 6 VL BPC 100… 7.3 Serial communication Port X9: COM can be configured to communicate on the RS-232, RS-422 or RS-485 physical layer. This is set using jumpers on the motherboard. Pin 9 in the COM port (DB-9) connector can be configured to provide different voltages using the appropriate jumper setting. JPA1/JPB1/JPC1 Function Jumper position NOTE: The COM port cable must be less than 30 m when the port is configured for RS-422/RS-485. Longer cable lengths can be achieved by using an external surge suppression device. 5 3 1 +12 V output 6 4 2 5 3 1 RI Input (default) JPA2 Function 6 4 2 Jumper position 21 19 17 15 13 11 9 7 5 3 1 RS-232 (default) 5 3 1 +5 V output 22 20 18 16 14 12 10 8 6 4 2 21 19 17 15 13 11 9 7 5 3 1 6 4 2 Ports X10 and X11 are limited to RS-232 only. RS-422 22 20 18 16 14 12 10 8 6 4 2 21 19 17 15 13 11 9 7 5 3 1 RS-485 22 20 18 16 14 12 10 8 6 4 2 The function of the pins in the D-Sub connector varies with the different configuration settings. DB-9 Pin 1 2 3 4 5 6 7 8 9 3063_en_E RS-232 RS-422 RS-485 DCD RXD TXD DTR GND DSR RTS CTS Function setup by JPA1 TXDTXD+ RXD+ RXDGND Do not use Do not use Do not use Function setup by JPA1 TXDTXD+ Do not use Do not use GND Do not use Do not use Do not use Function setup by JPA1 PHOENIX CONTACT 7 VL BPC 100… 8 Operation 8.1 LED operation Four LEDs are located on the bottom of the VL BPC 100…. These LEDs provide operating information. LEDs ERROR RUN COM CF PWR X1: PWR 24VDC X2: ETH Figure 7 LED layout LED Indication Description ERROR Orange Red RUN Indicates reduced performance due to processor temperature Indicates an over-temperature condition has caused the processor to shut down Reserved for future use CF Flashes green Indicates CompactFlash activity PWR Green When 24 V DC is applied and the power switch is turned on 3063_en_E PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany www.phoenixcontact.com 8