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2907161

2907161

  • 厂商:

    PHOENIX(菲尼克斯)

  • 封装:

  • 描述:

    UNINTERRUPTIBLE POWER SUPPLY

  • 数据手册
  • 价格&库存
2907161 数据手册
TRIO-UPS-2G/1AC/24DC/10 Uninterruptible power supply Data sheet 107432_en_02 1 © PHOENIX CONTACT 2018-04-19 Description The TRIO-UPS-2G uninterruptible power supply (UPS) with integrated power supply unit is used to ensure that secure DC power for critical electrical loads continues to be supplied in the event of disturbances in the power supply network, e.g. due to mains breakdown or failure. In the event of such a disturbance, the UPS switches to battery operation without interruption so that connected loads continue to be continuously supplied. In this operating mode, the output voltage is directly dependent on the battery voltage. When mains power is restored, the UPS automatically returns to normal operation. The connected loads are again supplied via the power supply network and the battery is charged at the same time. The TRIO-UPS-2G uninterruptible power supply (UPS) is designed specifically for supplying industrial PCs (IPCs). Features – – – – – – Power supply, loading unit and electronic switchover unit in a device Wide-range input AC Adjustable output voltage in mains operation USB interface for configuration and diagnostics Adjustable charging parameters for the use of different types of energy storage Comprehensive signaling Technical data (short form) Input voltage range 100 V AC ... 240 V AC 110 V DC ... 250 V DC Nominal output voltage (UN) 24 V DC Nominal output current (IN) 10 A Buffer period to 3 h Residual ripple < 20 mV MTBF (IEC 61709, SN 29500) > 2007013 h (230 V AC, at 25 °C) > 1210518 h (230 V AC, at 40 °C) > 575978 h (230 V AC, at 60 °C) Maximum power dissipation in noload condition < 3 W (for 230 V AC) Power loss nominal load max. < 32 W (for 230 V AC) Ambient temperature (operation) -25 °C ... 70 °C ( > 60 °C Derating: 2.5 %/K ) Ambient temperature (start-up type tested) -40 °C Dimensions W/H/D 68 mm / 130 mm / 160 mm Weight 1.34 kg Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. TRIO-UPS-2G/1AC/24DC/10 2 Table of contents 1 Description .............................................................................................................................. 1 2 Table of contents ..................................................................................................................... 2 3 Ordering data .......................................................................................................................... 3 4 Technical data ......................................................................................................................... 4 5 Safety and installation notes .................................................................................................. 10 6 Structure................................................................................................................................ 12 7 Mounting and removing ......................................................................................................... 14 8 Device connection ................................................................................................................. 16 9 Device operation ................................................................................................................... 20 10 Method of operation............................................................................................................... 25 11 Battery management ............................................................................................................. 25 12 Signaling................................................................................................................................ 26 13 Interface ................................................................................................................................ 29 14 Derating................................................................................................................................. 29 15 Parallel operation................................................................................................................... 30 107432_en_02 PHOENIX CONTACT 2 / 30 TRIO-UPS-2G/1AC/24DC/10 3 Ordering data Description Type Order No. Pcs./Pkt. Uninterruptible power supply with integrated power supply TRIO-UPS-2G/1AC/24DC/10 unit. For lead AGM energy storage with 1.3 Ah to 38 Ah nominal capacity. Input: 1-phase, output: 24 V DC/10 A. Push-in connection technology 2907161 1 Accessories Order No. Type Pcs./Pkt. Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/1.3AH 2320296 DC, 1.3 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/3.4AH 2320306 DC, 3.4 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/7.2AH 2320319 DC, 7.2 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/12AH DC, 12 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 2320322 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/38AH DC, 38 Ah, automatic detection, and communication with QUINT UPS-IQ 2320335 1 Used for communication between an industrial PC and Phoenix Contact devices with USB-Mini-B connection. 2908217 1 2901664 1 MINI-SCREW-USBDATACABLE 2-piece universal wall adapter for securely mounting the UWA 130 power supply in the event of strong vibrations. The profiles that are screwed onto the side of the power supply are screwed directly onto the mounting surface. The universal wall adapter is attached on the left/right. Our range of accessories is being continually extended, our current range can be found in the download area. 107432_en_02 PHOENIX CONTACT 3 / 30 TRIO-UPS-2G/1AC/24DC/10 4 Technical data Input data Input voltage range 100 V AC ... 240 V AC 110 V DC ... 250 V DC Derating < 90 V AC (2.5 %/V) Current consumption (for nominal values) typical 4.5 A (100 V AC) / 2 A (240 V AC) 4 A (110 V DC) / 1.8 A (250 V DC) Inrush surge current I2t < 9 A / < 0.2 A2s Input fuse slow-blow, internal 6.3 A Permissible backup fuse B10 Crest factor 1.5 Input connection data Connection method Push-in connection Conductor cross section, solid 0.2 mm² ... 4 mm² Conductor cross section, flexible 0.2 mm² ... 2.5 mm² Conductor cross section AWG/kcmil 24 ... 12 Stripping length 10 mm Output data Derating > 60 °C (2.5%/K of POut nom.) Switch-over time < 20 ms Output data (mains operation) Nominal output voltage (UN) 24 V DC Nominal output current (IN) 10 A Output data (battery operation) Nominal output voltage (UN) UBAT - 0.1 V DC Nominal output current (IN) 10 A Output connection data Connection method Push-in connection Conductor cross section, solid 0.2 mm² ... 4 mm² Conductor cross section, flexible 0.2 mm² ... 2.5 mm² Conductor cross section AWG/kcmil 24 ... 12 Stripping length 10 mm 107432_en_02 PHOENIX CONTACT 4 / 30 TRIO-UPS-2G/1AC/24DC/10 Charging process Battery technology VRLA Charge characteristic curve IU0U Nominal voltage 24 V DC Nominal capacity range 1.3 Ah ... 38 Ah Maximum capacity 140 Ah Charging voltage maximum 30 V DC Charge current typical 0.2 A ... 3 A ( -25 °C ... 60 °C ) 0 A ( 60 °C ... 70 °C ) Output connection battery Connection method Push-in connection Conductor cross section, solid 0.2 mm² ... 10 mm² Conductor cross section, flexible 0.2 mm² ... 6 mm² Conductor cross section AWG/kcmil 24 ... 6 Stripping length 15 mm Status and diagnostic indicators/signal outputs DC OK Switching output Transistor output, active Output voltage 24 V DC Continuous load current 20 mA Status display LED ( green ) Status and diagnostic indicators/signal outputs Alarm Switching output Transistor output, active Output voltage 24 V DC Continuous load current 20 mA Status display LED ( red ) Status and diagnostic indicators/signal outputs Battery Mode Switching output Transistor output, active Output voltage 24 V DC Continuous load current 20 mA Status display LED ( yellow ) Status and diagnostic indicators/signal outputs Ready Switching output Transistor output, active Output voltage 24 V DC Continuous load current 20 mA 107432_en_02 PHOENIX CONTACT 5 / 30 TRIO-UPS-2G/1AC/24DC/10 Signal connection data Connection method Push-in connection Conductor cross section, solid 0.2 mm² ... 1.5 mm² Conductor cross section, flexible 0.2 mm² ... 1.5 mm² Conductor cross section AWG/kcmil 24 ... 16 Stripping length 8 mm Remote control ( Remote ) Digital control input (configurable) Low signal High signal Connection to SGnd with < 2.7 kΩ Open (> 35 kΩ between remote and SGnd) Battery-operated start (bat. start) Digital control input low-active Low signal High signal Connection to SGnd with < 2.7 kΩ Open (> 200 kΩ between bat. start and SGnd) Interface USB classification MINI-USB type B Device combinations UPS connection in parallel yes, with diode module uncoupled UPS connection in series no Energy storage device connection in parallel yes, max. 5 Power consumption Maximum power dissipation in no-load condition 3W Power loss nominal load max. 32 W General data Overvoltage category EN 61010-1 Efficiency (for nominal values) II (ICHARGE = 0; IOUT = IN) 90 % ( 120 V AC ) (ICHARGE = 0; IOUT = IN) 91 % ( 230 V AC ) MTBF > 2007013 h (230 V AC, at 25 °C) Degree of protection IP20 Protection class I Side element version Aluminum Hood version PC Dimensions W/H/D (normal mounting position/delivered condition) 68 mm / 130 mm / 160 mm Weight 1.34 kg 107432_en_02 PHOENIX CONTACT 6 / 30 TRIO-UPS-2G/1AC/24DC/10 Ambient conditions Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C Derating: 2.5 %/K) Ambient temperature (start-up type tested) -40 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) ≤ 93 % (At +25°C, non-condensing) Installation height ≤ 4000 m (> 2000 m, observe derating) Degree of pollution 2 Vibration (operation) Pn 5 6 + 2.1 + 2.2 – 2.3 – 2.4 – 2.5 7 DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd Output DC 24V 10A tmax Custom (Default 0.5) 1 2 [min] 3 PC-Mode 5 Service 15 10 DC OK Bat.-Mode Bat.-Charge 24-28V Alarm P>Pn Input AC 100-240V L/+ 1.1 N/– 1.2 2 1.3 Input AC 100-240V L/+ 1.1 N/– 1.2 1 1.3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 130 3 DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd TRIO DC-UPS Ord. No.2907161 4 + 2.1 + 2.2 – 2.3 – 2.4 – 2.5 68 50 Function elements 115 6.1 Device dimensions and keep-out areas 230 Structure TRIO DC-UPS Ord. No.2907161 6 Battery 24V + 4.1 – 4.2 8 Battery 24V + 4.1 9 – 4.2 10 Figure 2 Keep-out areas 11 160 Figure 1 Function elements 157 5 6 7 8 9 10 11 107432_en_02 45 2 3 4 Designation Connection terminal blocks input voltage: input L/N/ Potentiometer, output voltage: 24 V DC ... 28 V DC LED signaling Connection terminal blocks output voltage: Output DC +/Connection terminal blocks: Digital input/output (24 V DC / 20 mA) Rotary selector switch Status and diagnostics indicators Universal DIN rail adapter (rear of housing) QR code web link Battery terminal blocks USB interface MINI type B 80 No. 1 130 Key 167 Figure 3 Device dimensions PHOENIX CONTACT 12 / 30 TRIO-UPS-2G/1AC/24DC/10 6.3 Block diagram L 1.1 Input N 1.2 PE 2.1 + 2.2 + 2.3 - Output 2.4 2.5 - Active PFC 1.3 = = + 4.1 External 4.2 Battery  Figure 4 C 3.1 3.2 3.3 3.4 3.5 3.6 3.7 DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd Block diagram Key Element Meaning Microprocessor μC LED J Temperature sensor Selector switch Fuse Decoupling Switch Electrically isolated signal transmission Regulation Transformer DC/DC converter with electrical isolation = = 107432_en_02 PHOENIX CONTACT 13 / 30 TRIO-UPS-2G/1AC/24DC/10 7 Mounting and removing 7.2 Normal mounting position The device can be snapped onto all DIN rails according to EN 60715 and should only be mounted in the normal mounting position. NOTE The device must be installed in a control cabinet that can be locked and only opened by specialist staff. 7.1 Convection NOTE: enable convection TRIO DC-UPS Depending on the ambient temperature and load on the uninterruptible power supply, the housing can become hot. In order to ensure sufficient convection, we recommend a minimum vertical distance of 50 mm to the other devices. + 2.1 + 2.2 2.3 2.4 2.5 O DC utpu 24 t V1 0A DC 24 OK -28 V In AC pu 10 t 0-2 4 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba 3.1 3.2 3.3 3.4 3.5 3.6 3.7 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od Ba Se e 5 t. rvic Ba -Mo e 1 10 t.-C de 5 ha rge Ala rm P> Pn 0V L /+ 1.1 N /1.2 Ba tte 1.3 ry 24 V + 4.1 TRIO DC-UPS 4.2 O DC utpu 24 t V1 0A DC OK 24 -28 V In AC pu 10 t 0-2 4 + 2.1 + 2.2 2.3 2.4 2.5 Figure 6 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba 3.1 3.2 3.3 3.4 3.5 3.6 3.7 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od Ba Se e 5 t. rvic Ba -Mo e 1 10 d t. 5 -Ch e arg e Ala rm P> Pn 0V L /+ 1.1 N /1.2 Ba 1.3 tte ry 24 V + 4.1 4.2 Figure 5 Convection 7.3 Normal mounting position Mounting the uninterruptible power supply Proceed as follows to mount the device: 1. In the normal mounting position the device is mounted on the DIN rail from above. Make sure that the universal DIN rail adapter is in the correct position behind the DIN rail (A). 2. Then press the device down until the universal DIN rail adapter audibly latches into place (B). 3. Check that the device is securely attached to the DIN rail. A Click Figure 7 107432_en_02 B Snapping onto the DIN rail PHOENIX CONTACT 14 / 30 TRIO-UPS-2G/1AC/24DC/10 7.4 Removing the uninterruptible power supply Proceed as follows to remove the device: 1. Take a suitable screwdriver and insert this into the lock hole on the universal DIN rail adapter (A). 2. Release the lock by lifting the screwdriver (B). 3. Carefully swivel the device forward (C) so that the lock slides back into the starting position. 4. Then separate the device from the DIN rail (D). D Figure 9 C A Figure 8 7.5 B Removing from the DIN rail 7.6 Mounting the universal DIN rail adapter Wall mounting The UWA 130 universal wall adapter (Order No. 2901664) is used to attach the uninterruptible power supply directly to the mounting surface. The use of the universal wall adapter is recommended under extreme ambient conditions, e.g., strong vibrations. Thanks to the tight screw connection between the uninterruptible power supply and the universal wall adapter or the actual mounting surface, an extremely high level of mechanical stability is ensured. Rotated mounting position (270° Y-axis) For rotated installation, use the existing universal DIN rail adapter and the Torx screws available. The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. To mount the uninterruptible power supply in a rotated position, fasten the universal DIN rail adapter to the left side of the housing as follows: 1. Remove the screws for the factory-installed universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Remove the universal DIN rail adapter from the rear of the uninterruptible power supply. 3. Position the universal DIN rail adapter so that the mounting holes match the hole pattern on the left side of the housing. 4. Insert the Torx screws into the appropriate hole pattern on the universal DIN rail adapter so that the necessary drill holes on the device can be accessed. 5. Screw the universal DIN rail adapter onto the device. 107432_en_02 The UWA 130 is attached to the uninterruptible power supply by means of the Torx screws of the universal wall adapter. The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. Make sure you use suitable mounting material when attaching to the mounting surface. PHOENIX CONTACT 15 / 30 TRIO-UPS-2G/1AC/24DC/10 7.6.1 Mounting the UWA 130 2-piece universal wall adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Remove the universal DIN rail adapter from the rear of the uninterruptible power supply. 3. Position the two-piece universal wall adapter on the right and left side of the housing. 4. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes of the device can be accessed. 5. Screw the universal wall adapter onto the device. 8 Device connection 8.1 Push-in connection technology The connection terminal blocks feature front-side Push-in connection technology. The device wiring is performed by plugging in, without tools. 8.1.1 Plug in connecting cable The wiring is carried out by simply plugging the connecting cable into the contact opening provided. Insert the connecting cable as far as it will go. A Figure 11 8.1.2 Insert connecting cable (push-in connection technology) Loosen the connecting cable To disconnect the wiring, take a suitable screwdriver and insert it into the opening for release. Then carefully pull the connecting cable out of the contact opening. Figure 10 B Mounting the UWA 130 universal wall adapter A Figure 12 8.2 Release connecting cable (push-in connection technology) Conductor cross sections L [mm] Input, Output [mm²] AWG 0,2-4 0,2-2,5 24-12 10 Battery 0,2-10 0,2-6 24-8 15 Signals 0,2-1,5 0,2-1,5 24-16 8 Figure 13 107432_en_02 [mm²] Conductor cross sections PHOENIX CONTACT 16 / 30 TRIO-UPS-2G/1AC/24DC/10 8.3 AC input The supply voltage is connected via "Input AC" connection terminal blocks. Input AC 100-240V L N PE TRIO DC-UPS Figure 15 O DC utpu 24 t V1 0A + 2.1 + 2.2 2.3 2.4 2.5 DC OK 24 -28 V In AC pu 10 t 0-2 4 8.3.2 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba 3.1 3.2 3.3 3.4 3.5 3.6 3.7 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od e Ba t.-M Servic 5 Ba e 1 10 od t. 5 -Ch e arg e Ala rm P> Pn L /+ 1.1 N /1.2 Ba 1.3 tte ry Schematic diagram, switching the input terminals The uninterruptible power supply can be operated on singlephase AC or DC power grids in accordance with the nominal input voltage. Connection is via the INPUT L+/N-/ connection terminal blocks. Input AC 100-240V TN-S TN-C N/– 1.2 24 L N PE V + 4.1 4.2 + - L/+ N/- + - Input voltage connection terminal blocks: input L/N/ TT Protection of the primary side iT L N If loads must not be supplied in the event of a mains voltage dip or failure, they must be connected directly to the input of the uninterruptible power supply as an unbuffered AC load. 8.3.1 L N PEN 1.3 L/+ N/- Figure 14 N/- Mains connection L1/+ 1.1 0V L/+ L/+ N/- Figure 16 + - L N L/+ N/- + - Network types It must be possible to switch the device off using a suitable disconnection device outside the power supply. For example, the primary-side line protection is suitable for this (see technical data). An internal, approved AC/DC fuse is available as device protection. Additional device protection is not required. If an internal fuse trips, this is due to a device fault. In this case, the device must be inspected in the factory. Opening the device or repairing it yourself is prohibited. 107432_en_02 PHOENIX CONTACT 17 / 30 TRIO-UPS-2G/1AC/24DC/10 8.4 DC output 8.5 Buffered output voltage is connected via "Output DC" connection terminal blocks. + + 2.2 – 2.3 – 2.4 – Battery 24V The battery module is connected to the uninterruptible power supply via the "Battery 24V" terminals. + 2.1 + O DC utpu 24 t V1 0A 2.2 2.3 2.4 2.5 DC OK 24 -28 V In AC pu 10 t 0-2 4 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba 3.1 3.2 3.3 3.4 3.5 3.6 3.7 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od e Ba t.-M Servic 5 Ba e 1 10 od t. 5 TRIO DC-UPS TRIO DC-UPS 2.1 2.4 2.5 O DC utpu 24 t V1 0A 2.5 DC Output DC 24V 10A 24 -Ch e arg e Ala rm P> Pn OK -28 V In AC pu 10 t 0-2 4 L /+ 1.1 N /1.2 L /+ 1.1 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] Ba tte 1.3 ry 24 V Battery 24V Ba V Output voltage connection terminal blocks: Output DC +/- The uninterruptible power supply is electronically shortcircuit-proof and idling-proof. In the event of an error, the output voltage is limited. It must be ensured that all output cables are dimensioned appropriately for the maximum output current or have separate protection. The connecting cables on the secondary side should have large cross sections to keep the voltage drops in the cables as low as possible. Output DC 24V 10A 4.1 – 4.2 Protection of the secondary side 107432_en_02 + 24 4.2 + 4.1 Figure 18 ry + 4.1 4.2 Figure 17 3.1 3.2 3.3 3.4 3.5 3.6 3.7 od Ba Se e 5 t. rvic Ba -Mo e 1 10 t.-C de 5 ha rge Ala rm P> Pn tte 1.3 8.4.1 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba 0V 0V N /1.2 + 2.1 + 2.2 2.3 + + R Load Figure 19 Connection terminal blocks Battery 24V NOTE: Risk of short circuit The fuse of the rechargeable battery module must be removed when installing or replacing the module. The batteries are sealed, maintenance-free lead-AGM batteries that are intended for ambient temperatures from 0°C ... 40°C. The service life is six to nine years at an ambient temperature of 20°C. To ensure immediate availability, all batteries are delivered fully charged. The batteries should be placed in service within no more than nine months at 20°C ... 30°C, or six months at 30°C ... 40°C. - Schematic diagram, switching the output terminals PHOENIX CONTACT 18 / 30 TRIO-UPS-2G/1AC/24DC/10 8.6 Connection terminal block signaling Example: The uninterruptible power supply has the signal outputs: – DC OK – Alarm (can be inverted via software) – Bat. Mode (can be inverted and parameterized via software) – Ready (can be inverted and parameterized via software) DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd Figure 21 8.7 Signal inputs activated Installation of individual components WARNING TRIO DC-UPS Provide a switch/circuit breaker close to the device at the AC input, DC output and at the battery terminals, which are labeled as the disconnecting device for this device. O DC utpu 24 t V1 0A + 2.1 + 2.2 2.3 2.4 2.5 DC OK 24 -28 V In AC pu 10 t 0-2 4 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od Ba Se e 5 t. rvic Ba -Mo e 1 10 d t. 5 -Ch e arg e Ala rm P> Pn 3.1 3.2 3.3 3.4 3.5 3.6 3.7 DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd 3.1 3.2 3.3 3.4 3.5 3.6 3.7 NOTE As so-called wear parts, batteries are not provided with a warranty. Deep discharge and storage beyond the permitted temperature range lead to irreversible damage to batteries. 0V L /+ 1.1 N /1.2 Ba 1.3 tte ry 24 Follow the documentation for the individual components during installation. V + 4.1 4.2 Figure 20 Signal inputs and outputs The signal outputs are non-isolated (DC output voltage) active outputs. The signal ground (SGnd) or ground connection for the output voltage serves as the reference potential. The uninterruptible power supply also features the signal inputs: – Remote (can be inverted via software) – Bat.-Start The signal inputs are activated as soon as they are connected to the signal ground. TRIO DC-UPS Input AC L N Output DC + - Energy storage Battery DC + - + - Buffered DC load Protective conductor Figure 22 Schematic design The image is a schematic representation of the design and does not contain all parts. Observe the installation instructions. 107432_en_02 PHOENIX CONTACT 19 / 30 TRIO-UPS-2G/1AC/24DC/10 9 Device operation UIN Basic settings for commissioning can be made directly via the rotary selection switch on the device. Advanced settings can be made via the UPS-CONF PC software. UOUT The latest software version is to be found in the product download area. t0 Use a suitable screwdriver to set the rotary selector switch. 1 tmax [min] 2 Custom 3 (Default 0.5) 5 PC-Mode Service Figure 23 10 15 Figure 24 t1: after the preset buffer time has expired, the output is switched off Refer to the following diagram for possible buffer times for varying discharge currents. 30 Rotary selector switch setting 1, 2, 3, 5, 10, 15 Custom (default 0.5)  (unlimited)  10  1 60 10  = 1,3Ah  = 3,4Ah  = 7,2Ah  = 12Ah  = 38Ah 1 1 0 2 Rotary selector switch Setting the buffer time   t0: mains power failure Time [h] You can set the following functions via the rotary selector switch on the front of the device: – Buffer period – PC mode – Service mode 9.1.1 t Setting the operating mode Time [min.] 9.1 t1    3 4 5 6 7 8 9 10 Current [A] Figure 25 Buffer time/discharge current diagram Meaning The UPS switches off after the set buffer time. The UPS switches off after the individual buffer time set via UPSCONF. If a buffer time is not set, the UPS shuts down after 30 seconds. Buffering with the total stored energy. An alarm is generated as soon as the voltage of the energy storage falls below 20.4 V (default). Refer to the following diagram for information on how the device behaves in buffer mode: 107432_en_02 PHOENIX CONTACT 20 / 30 TRIO-UPS-2G/1AC/24DC/10 9.1.2 4. PC idle time PC mode In PC mode, you can individually parameterize the chronological sequence of the UPS functions via the UPSCONF configuration software. To access the PC mode of the UPS, set the rotary selector switch to PC mode. The following components are required for the PC mode function: Data cable MINI-SCREW-USB-DATACABLE (Order No. 2908217) Only if the PC is shut down and the mains supply is restored in the meantime is the output voltage interrupted for the reset time and the PC then started automatically. 1+2 4 UOUT PC Configuration software UPS-CONF (Order No. 2320403) t0 In the event of a mains failure, one PC can continue to work, perform a controlled shutdown, and restart automatically. 3 UIN Figure 27 t2 t1 t3 t4 t   1. Delay time t0: mains power failure If the mains supply is not restored during the delay time, the PC is shut down. t1: delay time and program runtime have expired, PC will be shut down t2: mains restored while PC is shutting down 2. Program start t3: the PC has shut down and the output will be switched off, PC idle time starts After the delay time has expired, it is possible to start a program. t4: the PC idle time has expired, PC is starting back up 3. PC shutdown If the Remote contact is opened in PC mode, the preset delay time is skipped in the event of a mains failure. The time required for PC shutdown is set here. 1+2 3 UIN 9.1.3 Service mode UOUT When working in a system, it may be necessary to switch the uninterruptible power supply unit over to service mode. PC To access the Service mode of the UPS, set the rotary selector switch to Service. t0 Figure 26 t1 t2 t   t0: mains power failure t1: delay time and program runtime have expired, PC will be shut down t2: the PC has shut down, the output will be switched off 107432_en_02 You can enter the service mode only if input voltage is present. If the supply voltage fails while in service mode, the uninterruptible power supply switches to battery operation with unlimited buffer time. The signaling then corresponds to the signaling for battery operation. In this operating mode, DC battery connection terminal blocks are deactivated using software. The active signal output is always activated when the unit is switched over to service mode. PHOENIX CONTACT 21 / 30 TRIO-UPS-2G/1AC/24DC/10 Energy storage device replacement WARNING When connecting the batteries take note of the polarity. Do not short circuit the pole terminals. The batteries are maintenance free and may not be opened. NOTE When replacing batteries, always use new batteries from the same production batch. When storing the battery modules, observe the latest startup date and recharge, if necessary. The batteries may only be recharged in an uninterruptible power supply. The switch to energy storage is done according to the UPSBAT/VRLA/24DC/3.4AH example: 1. Set the rotary selector switch to Service. 2. Press the locking lugs on the housing top and open the front cover of the housing. 3. Remove the fuses (see figure: Removing fuse). 4. Remove the cabling of the battery blocks. 5. Remove the batteries. 6. Install the new batteries. 7. Connect the cabling of the battery blocks. 8. Install the fuses (see figure: Inserting fuse). 9. Close the front cover until the locking lugs snap into the top. 10. Secure the housing to prevent it from being opened. 11. Exit Service mode. 12. Set the buffer time or PC mode. Figure 28 107432_en_02 Figure 29 Insert fuse Notes on disposal Do not dispose of the UPS and battery modules in household waste! They should be disposed of according to the currently applicable national regulations. You can return used batteries and accumulators to Phoenix Contact or the manufacturer. Remove fuse PHOENIX CONTACT 22 / 30 TRIO-UPS-2G/1AC/24DC/10 9.2 Remote Remote UIN UOUT TRIO DC-UPS t0 O DC utpu 24 t V1 0A + 2.1 + 2.2 2.3 2.4 2.5 DC OK 24 -28 V In AC pu 10 t 0-2 4 DC O Ala K t.-M rm od Re e a Re dy m o Ba t.-S te tart SG nd Ba (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od Ba Se e 5 t. rvic Ba -Mo e 1 10 t.-C de 5 ha rge Ala rm P> Pn 3.1 3.2 3.3 3.4 3.5 3.6 3.7 DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd 3.1 3.2 3.3 3.4 3.5 3.6 3.7 0V L /+ 1.1 N /1.2 Ba 1.3 tte ry 24 V Figure 31 t1 t   t0: remote signal is set in mains operation t1: no input voltage, output will be switched off If the Remote signal is set in battery operation, battery operation is exited immediately. The UPS output is switched off. This procedure cannot be reversed. The UPS is only activated once the input voltage is applied. + 4.1 4.2 Remote UIN Figure 30 Signal inputs and outputs You can use the Remote signal terminal to: 1. Suppress and exit battery operation. 2. Perform controlled shutdown of the PC in battery operation. To perform these steps, you must connect the Remote signal terminal to the SGnd signal terminal. This sets the UPS internal Remote signal. 1. Remote deactivates battery operation You can deactivate battery operation using this function. This function is always active when a buffer time has been preset. UOUT t0 Figure 32 t1 t2 t   t0: no input voltage t1: remote signal is set in battery operation, output will be switched off t2: input voltage restored, output will be switched on This function is the default setting in PC mode. In mains operation, the Remote signal is indicated by the flashing green LED (see Signaling section). In the event of mains failure, battery operation is not started. 107432_en_02 PHOENIX CONTACT 23 / 30 TRIO-UPS-2G/1AC/24DC/10 If PC Mode operating mode is set, then in this case the PC shuts down immediately (see section Remote starts immediate PC shutdown). 2. Remote starts immediate PC shutdown only in battery operation You can perform immediate shutdown of the PC when battery operation is entered via the UPS-CONF configuration software. 9.4 This setting only applies in PC mode. The Remote signal is indicated by the flashing green LED (see Signaling section). If the Remote signal is set in mains operation, the PC is shut down when battery operation is entered. The delay time under Item 1 is skipped (see section PC mode). Remote UIN UOUT PC t0 Figure 33 t1 t2 t   t0: remote signal is set in mains operation t1: no input voltage, PC shutdown begins immediately t2: the PC has shut down, the output will be switched off Once the PC has shut down in battery operation, the uninterruptible power supply output is switched off. This procedure cannot be reversed. The uninterruptible power supply is not activated until the input voltage is applied. 9.3 Battery start (Bat.-Start) Software configuration You can request the current device status via the UPSCONF software. Furthermore, you can change the settings of certain parameters within a defined value range and reset them to the default settings. Please refer to the respective setting options in the following table: Parameter Field of application Connected nominal battery capacity Initial charging current Compensation endof-charge voltage Conservation end-ofcharge voltage Temperature compensation Signaling threshold of alarm - maximum charging time exceeded End-of-discharge voltage Signaling threshold of alarm - battery voltage Continuous signaling after battery discharge Continuous signaling after timeout Value range   1.3 ... 140 Ah Default setting / 7,2 Ah 0.2 ... 3 A 25 ... 30 V DC 2 A 28 V DC 25 ... 30 V DC 27.6 V DC -200 ... 0 mV/K -42 mV/K 4 ... 200 h 18 h 18 ... 24 V DC 19.2 V DC 18 ... 30 V 20.4 V DC 0 ... 600 min 10 min 0 ... 600 min 10 min In addition to parameter setting options, the software also features setting options for signaling, for communication parameters, and for the remote contact. You can use the Bat.-Start signal terminal to start the UPS without supply voltage on the input side and create an autonomous supply for the load. To do this, you must connect the Bat.-Start signal terminal to the SGnd signal terminal. The output voltage provided at the load matches the battery voltage. The maximum duration of the autonomous supply for the load depends on the charging state of the battery. The signaling corresponds to the signaling for battery operation (see Signaling section). To exit autonomous operation, you must disconnect the Bat.-Start signal terminal and the SGnd signal terminal. 107432_en_02 PHOENIX CONTACT 24 / 30 TRIO-UPS-2G/1AC/24DC/10 Method of operation 10.1 Output characteristic curve was prior to time point t1. If the request to supply the load still exists when the time intervals t2 to t3 have expired (at least 4 * tBoost), a new cyclical switching of the dynamic power reserve occurs, to a total of 70%. UOUT [V] The uninterruptible power supply works with a dynamic power reserve – the dynamic boost – in accordance with the U/I characteristic curve shown in the illustration. In the event of a secondary-side short circuit or overload, the output current is limited to 1.5 x IN. The device does not switch off, but instead continues to supply the output current. The secondary voltage is then reduced until the short circuit is eliminated. The U/I characteristic curve with the dynamic power reserve makes it possible to provide high switch-on currents of capacitive loads or inductive loads reliably. IOUT [A] 10 Idyn. Boost 100% 80% dyn. Boost t1 Figure 35 t ≥5 s UN 5s t2 20s t3 5s t4 20s ... t5 t [s] Schematic diagram of dynamic boost behavior U < 0,9 x UN The permanent output power PN is limited at an ambient temperature of 60 °C. Observe all the maximum output powers for the respective operating conditions. IN 1,5 x IN IOUT [A] Figure 34 – – – – – U/I characteristic curve with dynamic load reserve UN = 24 V IN = 10 A Idyn. BOOST = 15 A PN = 240 W Pdyn. BOOST = 360 W 10.2 Dynamic Boost The following example is used to explain how the uninterruptible power supply dynamic boost functions. Example: The uninterruptible power supply supplies a connected base load of 80% until time point t1 (see illustration, schematic diagram of the dynamic boost behavior). If an additional load is activated while the device is in operation, the dynamic boost is requested for the period of time t1 to t2. The uninterruptible power supply provides the maximum dynamic power reserve of an additional 70% (ΔPdyn. boost = 1.5 x IN x UN - P initial load). 11 Battery management The TRIO-UPS battery management is divided into two tests that are performed cyclically during normal operation. 11.1 Battery presence test The battery presence test is used to detect whether a correctly installed battery is present. If this is not the case, the test fails and the green and red LED control lamps come on and stay on. 11.2 Quality check of battery The battery quality test is a life cycle test. When the maximum charging time has been exceeded, conclusions can be drawn regarding the maximum service life of the battery, for example. If an event arises, the green and red LED control lamps come on and stay on. 11.3 Battery charging The device has a maximum charging current of 3 A. Refer to the following table for the times required to recharge a fully discharged battery. As such, the requested overall total power corresponds to 150% of the nominal power. This power can be accessed for at least 5 s in the event that the output voltage remains the same. On reaching time point t2, the dynamic boost is once more returned to the output value of the base load for thermal offloading of the uninterruptible power supply. In this case, the base load amounts to the same value of 80%, as it 107432_en_02 PHOENIX CONTACT 25 / 30 TRIO-UPS-2G/1AC/24DC/10 Battery 2320296 UPS-BAT/VRLA/ 24DC/ 1.3AH UPS-BAT/VRLA/ 24DC/3.4AH UPS-BAT/VRLA/ 24DC/7.2AH UPS-BAT/VRLA/ 24DC/12AH UPS-BAT/VRLA/ 24DC/38AH 2320319 2320322 2320335 Output DC + - 07:00 15:30 DC OK O DC utpu 24 t V1 0A + 2.1 + 2.2 2.3 2.4 2.5 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] DC OK 24 -28 V In AC pu 10 t 0-2 4 3.1 3.2 3.3 3.4 3.5 3.6 3.7 od Ba Se e 5 t. rvic Ba -Mo e 1 10 t.-C de 5 ha rge Ala rm P> Pn Bat.-Mode Bat.-Charge Alarm P>Pn 0V L /+ 1.1 N /1.2 Ba tte ry 1.3 24 V + 4.1 4.2 Figure 37 LED indicators PSU Energy storage Battery DC + - + - Output DC + - Input AC L N Buffered DC load Figure 36 Various LED indicators are available for visual function monitoring of uninterruptible power supplies. Moreover, active signal outputs can be used to forward this data to a higher-level control system. 05:30 You can support the main charging operation by connecting an additional power supply unit to the battery in parallel to the UPS. This can speed up the changing process by as much as 30%. If you use this procedure, note the following: – The output voltage of the additional power supply unit must be less than the minimum float charge end voltage. When using Phoenix Contact VRLA batteries, they should be set to 26.5 V (measured at the battery connection terminal block, without load) – The aggregate charging current may not exceed the maximum permissible charging current for the battery – To prevent any current from flowing back into the power supply unit, install a diode decoupling module Input AC L N Signaling 05:00 Note: The actual charging times may deviate from the information provided in the table, e.g. due to ambient temperature differences. TRIO DC-UPS 12 Schematic design - charging the battery with additional power supply unit TRIO DC-UPS 2320306 Recharging times [hr.], [TA = 25 °C, Icmax] 04:00 TRIO DC-UPS Order No. O DC utpu 24 t V1 0A + 2.1 + 2.2 2.3 2.4 2.5 DC OK 24 -28 V In AC pu 10 t 0-2 4 DC O Ala K t.-M rm od Re e a Re dy Ba mote t.-S tart SG nd Ba 3.1 3.2 3.3 3.4 3.5 3.6 3.7 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od Ba Se e 5 t. rvic Ba -Mo e 1 10 t.-C de 5 ha rge Ala rm P> Pn DC OK Alarm Bat.-Mode Ready Remote Bat.-Start SGnd 3.1 3.2 3.3 3.4 3.5 3.6 3.7 0V L /+ 1.1 N /1.2 1.3 Ba tte ry 24 V + 4.1 4.2 Figure 38 107432_en_02 Signal inputs and outputs PHOENIX CONTACT 26 / 30 TRIO-UPS-2G/1AC/24DC/10 12.1 LED indicators and signal outputs For UPS signaling and the corresponding states, please refer to the table below. Switching output Status LED Green Yellow Note Bat.-Mode Ready Alarm (active low) low low low Device off low or high low high Initialization, LED test (~2 sec.) / battery operation, battery failure low high high Mains operation, battery is fully charged low low or high high Mains operation, battery charging in process high low high Battery mode low low low Mains operation, battery failure low low low Mains operation, service mode for battery change low high high Mains operation, battery is fully charged, remote contact is shortet to SGnd high low high Mains operation, battery charging in process, remote contact is shortet to SGnd low low low Mains operation, battery failure, remote contact is shortet to SGnd D = 50% low low low Mains operation, service mode for battery change, remote contact is shortet to SGnd D = 90% low high high Overload in mains operation, battery is fully charged high low low Battery operation, battery failure low low high Overload in battery operation low high high Signaling time after cut off in battery mode Red D = 50% D = 50% D = 50% D = 90% D = 90% D = 10% D = 10% LED flashing LED on LED off D = 50% D = 90% 100% Figure 39 107432_en_02 t Signal states PHOENIX CONTACT 27 / 30 TRIO-UPS-2G/1AC/24DC/10 12.2 Signal outputs 12.3 Signal inputs DC OK Remote If the output voltage is in the valid range (>90% of the nominal output voltage), the signal output is active. You can activate and trigger various functions using the remote signal input. For additional information, please refer to the "Remote device operation" section. A digital transistor output is available as a signal contact. This signal is indicated visually by a green LED. The signal status can be inverted using the UPS-CONF configuration software. Alarm A change made to the remote function using the UPS-CONF configuration software is not applied until a corresponding status change of the remote signal input or device restart has been carried out. In the event of an alarm, the signal output is active (low level). The signal status can be inverted via the UPS-CONF configuration software. A digital transistor output is available as a signal contact. This signal is indicated visually by a red LED. Possible alarms include: – Overload – Battery fault – Service mode active Bat.-Mode Bat.-Start You can use the Bat.-Start signal terminal to start the UPS without supply voltage on the input side and create an autonomous supply for the load. For additional information, please refer to the section "Device operation, battery start". If the connected load is being supplied by the battery, the signal output is active. The signal status can be inverted via the UPS-CONF configuration software. A digital transistor output is available as a signal contact. This signal is indicated visually by a yellow LED. You can assign other additional information to this signal output using the UPS-CONF configuration software. Ready When the connected energy storage system is fully charged, the signal output is active. The signal status can be inverted via the UPS-CONF configuration software. A digital transistor output is available as a signal contact. You can assign other additional information to this signal output using the UPS-CONF configuration software. 107432_en_02 PHOENIX CONTACT 28 / 30 TRIO-UPS-2G/1AC/24DC/10 13 Interface 14 Derating 13.1 USB interface MINI type B 14.1 Ambient temperature The uninterruptible power supply is equipped with a USB Mini type B interface for data transmission. + 2.1 + 2.2 2.3 DC 24 OK -28 DC O A K Ba larm t.-M od Re e a Re dy Ba mote t.-S tart SG nd 2.4 2.5 O DC utpu 24 t V1 0A V In AC pu 10 t 0-2 4 IOUT [A] TRIO DC-UPS A data cable is required for communicating with a PC or a higher-level controller. The device provides both the IN nominal output current and the Idyn. BOOST dynamic output current at ambient temperatures up to +60 °C. For ambient temperatures above +60°C, the ambient power must be decreased by 2.5% per Kelvin increase in temperature. For ambient temperatures above +70°C or in the event of a thermal overload, the device does not switch off. The output power will be decreased by enough to allow device protection. Once the device has cooled down, the output power will be increased again. 1,5 x IN 3.1 3.2 3.3 3.4 3.5 3.6 dyn. Boost 3.7 (D Cu efa sto ult m 0.5 1 tm ) 2 [max PC in -M 3 ] od Ba Se e 5 t. rvic Ba -Mo e 1 10 t.-C de 5 t ≥5 s IN ha rge Ala rm P> Pn 0V L /+ 1.1 N /1.2 Ba tte 1.3 ry 24 V + 4.1 0 -25 4.2 Figure 42 14.2 USB interface MINI type B (bottom of device) 13.1.1 MINI-SCREW-USB-DATACABLE The uninterruptible power supply unit is connected to the USB PC connection with data cable MINI-SCREW-USBDATACABLE (Order No. 2908217) via USB interface mini type B. 2 3 40 60 Temperature-dependent derating Installation height 200 175 150 125 100 75 50 25 0   = PN 100 % 60 °C  = PDyn. 150 % 60 °C 0 1000 2000  3000 1 Figure 41 No. 1 2 3 MINI-SCREW-USB-DATACABLE [°C] The uninterruptible power supply can be operated at an installation height of up to 2000 m without any limitations. Different data applies for installation locations above 2000 m due to the differing air pressure and the reduced convection cooling associated with this. POut [%] Figure 40 20 4000 5000 H [m] Figure 43 Altitude-dependent derating Designation Mini type B USB connector with screw connection USB plug type A Cable length: 3 m 107432_en_02 PHOENIX CONTACT 29 / 30 TRIO-UPS-2G/1AC/24DC/10 15 15.2 Parallel operation Devices of the same type can be connected in parallel to increase both redundancy and power. No further adjustments to the default setting are necessary. To ensure symmetrical current distribution, we recommend that all cable connections from the power supply unit to the busbar are the same length, and have the same conductor cross-section. Depending on the system, a protective circuit should be installed at each individual device output (e.g. decoupling diode or DC fuse) for parallel connection of more than two devices. This prevents high return currents in the event of a secondary device fault. 15.1 Increasing power When two uninterruptible power supplies are connected in parallel, the output current is increased to 2 x IN. Parallel connection for increased power is used when extending existing systems. If the individual uninterruptible power supply does not cover the current consumption of the most powerful load, parallel connection of uninterruptible power supplies is recommended. To increase performance, it is imperative that both UPS devices be supplied from the same energy storage system. Redundant operation Redundant circuits are suitable for supplying systems which place particularly high demands on operational reliability. If a fault occurs in the primary circuit of the first uninterruptible power supply unit, the second device automatically takes over the complete power supply without interruption, and vice versa. For this purpose, the power supply units to be connected in parallel must be large enough to ensure that the total current requirements of all loads can be fully met by one power supply unit. External decoupling diodes or ORING modules are required for 100 % redundancy. + + - - IN + + - IN IN + – + Figure 46 IN + – – Σ = 2 x IN Performance increase with decoupling via diode module + + - IN IN + – Σ = IN + – Figure 44 Redundancy operation with decoupling via diode module + Figure 47 + + - - IN – Σ = 2 x IN Performance increase with decoupling via ORING module IN + – + – Figure 45 107432_en_02 Σ = IN Redundancy operation with decoupling via ORING module PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com 30 / 30
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