2908063

MACX MCR-IDS-I-I(-SP) Output signal conditioner, 1-channel Data sheet 109171_en_00 1 © PHOENIX CONTACT 2020-08-25 Description Output signal conditioners are used for controlling I/P converters, regulating valves, and displays. The device isolates and transmits 0/4...20 mA signals. For the purpose of operating HART actuators, the analog measured value can be overlaid with digital communication signals (HART) and transmitted bidirectionally in an electrically isolated manner. Features – – – Sockets are integrated into the COMBICON connectors for connecting HART (HHT) communicators. – – – – – You can switch the short-circuit detection on or off using the DIP switch. – The device enables open-circuit and short-circuit monitoring. An open or short-circuited field circuit causes a high input impedance on the controller side, thus enabling open-circuit and short-circuit monitoring via the control system. Readiness for operation is indicated via a green LED. The device is approved for safety-related applications up to SIL 2 (1oo1) / SIL 3 (1oo2). – – – – – 1-channel Input 0/4 mA ... 20 mA (0.2/4 mA ... 20 mA with shortcircuit monitoring switched on) Output 0/4 mA ... 20 mA (0.2/4 mA ... 20 mA with shortcircuit monitoring switched on) Output load up to 700  Bidirectional HART signal transmission Short-circuit monitoring can be switched on/off Line break monitoring Up to SIL 2 (1oo1) / SIL 3 (1oo2) in accordance with IEC/EN 61508 Safe electrical isolation between input, output, and supply Power supply possible via DIN rail connector Installation in Ex zone 2 permitted Plug-in connection terminal blocks, either screw or spring-cage connection technology (Push-in technology) Housing width of 12.5 mm High transmission accuracy WARNING: Explosion hazard The EPL Gc (ATEX category 3) device is designed for installation in zone 2 potentially explosive areas. It satisfies the requirements of the following standards. Comprehensive details are to be found in the EU Declaration of Conformity, which is enclosed and also available on our website in the latest version: IEC/EN 60079-0, IEC/EN 60079-7 When installing and operating the device, the applicable safety directives (including national safety directives), accident prevention regulations, as well as general technical regulations must be observed. Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. This document is valid for the products listed in the “Ordering data”. MACX MCR-IDS-I-I(-SP) 2 Table of contents 2 Table of contents ..................................................................................................................... 2 1 3 4 5 6 7 Description .............................................................................................................................. 1 Ordering data .......................................................................................................................... 3 Technical data ......................................................................................................................... 5 Safety regulations and installation notes.................................................................................. 9 Installation notes ................................................................................................................. 9 Installation in Zone 2............................................................................................................. 9 Potentially dust-explosive areas .............................................................................................. 9 UL note ............................................................................................................................. 9 Safety-related applications (SIL) .............................................................................................. 9 5.1 5.2 5.3 5.4 5.5 Installation ............................................................................................................................. 10 Connection notes .............................................................................................................. 10 Electrostatic discharge ........................................................................................................ 10 Structure ......................................................................................................................... 10 Basic circuit diagram with connection terminal blocks ................................................................. 11 Input ............................................................................................................................... 11 Output ............................................................................................................................ 11 Power supply .................................................................................................................... 11 Dimensions ...................................................................................................................... 12 Mounting ......................................................................................................................... 12 Connecting the cables ........................................................................................................ 13 Short-circuit detection ......................................................................................................... 13 Startup ............................................................................................................................ 13 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 Safety-related applications .................................................................................................... 14 7.1 Safety function .................................................................................................................. 14 7.2 Diagnostic function via switches DIP 1 and DIP 2 ....................................................................... 14 7.3 Safety integrity requirements ................................................................................................ 14 7.4 Conditions ....................................................................................................................... 17 7.5 Installation and startup ........................................................................................................ 17 7.6 Notes on operation ............................................................................................................. 17 7.7 Recurring checks ............................................................................................................... 18 7.8 Repair ............................................................................................................................. 18 7.9 Standards ........................................................................................................................ 19 7.10 Abbreviations ................................................................................................................... 19 109171_en_00 PHOENIX CONTACT 2 / 19 MACX MCR-IDS-I-I(-SP) 3 Ordering data Description Type Order No. Pcs./Pkt. Output signal conditioner, HART. Isolates and transmits 0/ MACX MCR-IDS-I-I 4 ... 20 mA signals to a load in the safe zone. Galvanic 3way electrical isolation, line fault detection (can be switched off via DIP switch), SIL 2 (SC3) in accordance with IEC 61508, screw connection. 2908063 Output signal conditioner, HART. Isolates and transmits 0/ MACX MCR-IDS-I-I-SP 4 ... 20 mA signals to a load in the safe zone. Galvanic 3way electrical isolation, line fault detection (can be switched off via DIP switch), SIL 2 (SC3) in accordance with IEC 61508, Push-in connection. 2908064 1 Accessories Order No. Pcs./Pkt. 2865625 1 Type DIN rail connector (TBUS), 5-pos., for bridging the supply ME 6,2 TBUS-2 1,5/5-ST-3,81 2695439 voltage, can be snapped onto NS 35/... DIN rails GY according to EN 60715 Power and fault signaling module with screw connection, MACX MCR-PTB including corresponding ME 17,5 TBUS 1,5/ 5-ST-3,81 GY DIN rail connector 1 10 Power and fault signaling module with Push-in connection, including corresponding ME 17,5 TBUS 1,5/ 5-ST-3,81 GY DIN rail connector MACX MCR-PTB-SP 2924184 1 TC-D37SUB-ADIO16-EX-PUNI 2924854 1 Universal termination carrier for connecting 16 MACX Analog Ex i signal conditioners to digital or analog I/O cards, via D-SUB connector, 37-pos. (1:1 connection), with HART multiplexer connection TC-D37SUB-AIO16-EX-PSUNI 2902932 1 0819291 10 Plastic label, can be ordered: by sheet, white, labeled according to customer specifications, mounting type: adhesive, lettering field size: 11 x 9 mm UC-EMLP (11X9) CUS 0824547 1 UC-EMLP (11X9) YE 0822602 10 Plastic label, can be ordered: by sheet, yellow, labeled according to customer specifications, mounting type: adhesive, lettering field size: 11 x 9 mm UC-EMLP (11X9) YE CUS 0824548 1 Universal termination carrier for connecting 16 MACX Analog Ex i signal conditioners to digital or analog I/O cards, via D-SUB connector, 37-pos. (1:1 connection) Plastic label, Sheet, white, unlabeled, can be labeled with: UC-EMLP (11X9) BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 10 Plastic label, Sheet, yellow, unlabeled, can be labeled with: BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 10 109171_en_00 PHOENIX CONTACT 3 / 19 MACX MCR-IDS-I-I(-SP) Accessories Type Order No. Pcs./Pkt. Plastic label, can be ordered: by sheet, silver, labeled according to customer specifications, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 10 UC-EMLP (11X9) SR CUS 0828098 1 US-EMLP (11X9) 0828789 10 Plastic label, Card, yellow, unlabeled, can be labeled with: BLUEMARK ID COLOR, BLUEMARK ID, THERMOMARK PRIME, THERMOMARK CARD 2.0, THERMOMARK CARD, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 135 US-EMLP (11X9) YE 0828871 10 US-EMLP (11X9) SR 0828872 10 LS-EMLP (11X9) WH Device marker, Sheet, white, unlabeled, can be labeled with: TOPMARK NEO, TOPMARK LASER, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 255 0831678 10 0831732 10 LS-EMLP (11X9) SR Device marker, Sheet, silver, unlabeled, can be labeled with: TOPMARK NEO, TOPMARK LASER, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 255 0831705 10 0201744 10 Insulating sleeve, color: black MPS-IH BK 0201731 10 Insulating sleeve, color: green MPS-IH GN 0201702 10 Insulating sleeve, color: blue MPS-IH BU 0201689 Insulating sleeve, color: white MPS-IH WH 0201663 Plastic label, Sheet, silver, unlabeled, can be labeled with: UC-EMLP (11X9) SR BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 10 Plastic label, Card, white, unlabeled, can be labeled with: BLUEMARK ID COLOR, BLUEMARK ID, THERMOMARK PRIME, THERMOMARK CARD 2.0, THERMOMARK CARD, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 135 Plastic label, Card, silver, unlabeled, can be labeled with: BLUEMARK ID COLOR, BLUEMARK ID, THERMOMARK PRIME, THERMOMARK CARD 2.0, THERMOMARK CARD, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 135 Device marker, Sheet, yellow, unlabeled, can be labeled LS-EMLP (11X9) YE with: TOPMARK NEO, TOPMARK LASER, mounting type: adhesive, lettering field size: 11 x 9 mm, Number of individual labels: 255 Test plugs, with solder connection up to 1 mm² conductor MPS-MT cross section, color: gray Insulating sleeve, color: gray Insulating sleeve, color: yellow Insulating sleeve, color: red 109171_en_00 MPS-IH GY MPS-IH YE MPS-IH RD 0828094 0201728 0201692 0201676 10 10 10 10 10 10 PHOENIX CONTACT 4 / 19 MACX MCR-IDS-I-I(-SP) 4 Technical data Input data Current input signal 0 mA ... 20 mA (Function (short-circuit detection off)) 0.2 mA ... 20 mA (Function (short-circuit detection on)) 4 mA ... 20 mA (Safety) 0 mA ... 24 mA (Underload/overload range) Input current ≤ 30 mA Line fault detection Response threshold of input current >0.2 mA Input impedance in the event of a line fault at the output Voltage drop Output Output description Current output signal Transmission Behavior Load Output ripple Non-load voltage Open-circuit detection Short-circuit detection General data Nominal supply voltage > 1 MΩ (If there is a line fault) < 2.4 V (at 20 mA) Current output 0 mA ... 20 mA (Function (short-circuit detection off)) 0.2 mA ... 20 mA (Function (short-circuit detection on)) 4 mA ... 20 mA (Safety) 0 mA ... 24 mA (Underload/overload range) 1:1 to input signal 100 Ω ... 700 Ω (20 mA (short-circuit detection on)) 100 Ω ... 650 Ω (20.5 mA (short-circuit detection on)) 100 Ω ... 500 Ω (24 mA (short-circuit detection on)) 0 Ω ... 700 Ω (20 mA (short-circuit detection off)) 0 Ω ... 650 Ω (20.5 mA (short-circuit detection off)) 0 Ω ... 500 Ω (24 mA (short-circuit detection off)) < 20 mVrms ≤ 27 V Load >10 kΩ Load  30 V DC, usable in DC circuits, slow-blow) in the installation. To protect the device against mechanical or electrical damage, install it in suitable housing with an appropriate degree of protection according to IEC/EN  60529. During maintenance work, disconnect the device from all effective power sources. If the device is not used as described in the documentation, the intended protection can be negatively affected. Thanks to its housing, the device has basic insulation to the neighboring devices, for 300 Veff. If several devices are installed next to each other, this has to be taken into account, and additional insulation has to be installed if necessary! If the neighboring device is equipped with basic insulation, no additional insulation is necessary. The voltages applied at the input, output, and power supply are extra-low voltages (ELV). Depending on the application, it can be the case that a voltage that is dangerous to the touch (>30 V AC / >60 V DC) against the ground could be present on the device. In this case, a safe galvanic isolation exists between the input side and the output side. 109171_en_00 6.3 Structure 1 1.1 1.2 1.1 PH FlacOENI 32 hsmX CO 82 ar NT 5 Bl kts AC om tr. 8 T Gm be rg, bH Ge & Co rm .KG an y 5 Iso lati on ww 3.1 PH FlacOENI 32 hsmX CO 82 ar NT 5 Bl kts AC om tr. 8 T Gm be rg, bH Ge & Co rm .KG an y Iso lati on w.ph Dri oenixcont ve act.com r / Au s ga 4 3.2 3.1 ww tärk er 1.1 3.1 1.2 3.2 w.ph Dri oenixcont ve act.com r / Au s ga ng str en nve rs 1.2 ng str en nve rs tärk er 3.2 3.1 R 4.1 Figure 1 1 2 3 4 5 1.2 3.2 2 3 R PW 1 2 1.1 PW 1 2 I II 4.2 4.1 I II 4.2 Structure COMBICON plug-in, screw, or push-in connection terminal with integrated test socket Green “PWR” LED, power supply DIP switch Snap-on foot for DIN rail mounting Connection for DIN rail connector PHOENIX CONTACT 10 / 19 MACX MCR-IDS-I-I(-SP) 6.4 Basic circuit diagram with connection terminal blocks OUT Sensor / Field - P + + IN 3.2 - 3.2 4.2 - 4.2 4.1 + 4.1 3.1 + + 3.1 The supply voltage can be supplied via terminal points 1.1 and 1.2 or via the DIN rail connector. NOTE Never connect the supply voltage directly to the DIN rail connector. It is not permitted to draw power from the DIN rail connector or from individual modules. Supply via the MACX Analog module 4.1 4.2 +24V 4.1 1.2 1.1 Power GND +24V Zone 2 Div. 2 Figure 2 + - active Power supply 4.2 GND - PLC / DCS 6.7 Basic circuit diagram 6.5 Input 6.6 Output Terminals 3.1 (+) and 3.2 (-) Terminals 4.1 (+) and 4.2 (-) Where the total current consumption of the aligned modules does not exceed 400 mA, the power can be supplied directly at the connection terminal blocks of the module. Up to 16 modules can be supplied depending on the current consumption of the modules. We recommend connecting a 630 mA fuse (normal-blow or slow-blow) upstream. Supply via power and error message module The MACX MCR-PTB (Order No. 2865625) or the MACX MCR-PTB-SP (Order No. 2924184) supply and error message module is used to provide the supply voltage to the DIN rail connector. Simple or redundant diode-decoupled power supply is possible. Depending on the current consumption of the modules, up to 150 individual modules can be supplied by a supply that is protected by a fuse. The module has integrated error evaluation. An auxiliary supply failure or fuse fault is indicated at a relay contact and displayed via a flashing LED. 109171_en_00 PHOENIX CONTACT 11 / 19 MACX MCR-IDS-I-I(-SP) 6.8 Dimensions 6.9 A 116 (SP) 112,5 12,5 7 C B 114,5 99 Mounting Figure 3 Dimensions Figure 4 • • • • 109171_en_00 Mounting and removing Mount the device on a 35 mm DIN rail according to EN 60715. When using the DIN rail connector, first insert it in the 35 mm DIN rail according to EN 60715 (A - C). DIN rails with a height of 7.5 mm or more can be used. The DIN rail connector is used to bridge the power supply and communication. The snap-in direction of the device and DIN rail connector must be observed: snap-on foot on the bottom and plug on the left. Install the module in a suitable housing to meet the requirements for the protection class. PHOENIX CONTACT 12 / 19 MACX MCR-IDS-I-I(-SP) 6.10 Connecting the cables Screw Connection AWG 24-14 2 0,2-2,5 mm MACX MCR-... A 6.11 You can switch the short-circuit detection on or off using the DIP switch. DIP Figure 5 • • • Disable short-circuit detection for signal transmission from 0 mA ... 20 mA (not permitted for safety-related applications). Otherwise, the signal range is only useable starting at the short-circuit detection response threshold of >0.2 mA. 0,5-0,6 Nm 5-7 lb In Screw connection Strip the wire by approximately 7 mm and crimp ferrules to the end of the wires. Insert the wire into the corresponding connection terminal block. Use a screwdriver to tighten the screw in the opening above the connection terminal block. Tightening torque: 0.6 Nm Short-circuit detection Off On I II I II 1 2 7 mm B Short-circuit detection 6.12 • Startup Before startup, check that the device is operating and wired correctly Push-in connection: Figure 6 • • • Push-in connection Strip the wire by approximately 8 mm and crimp ferrules to the end of the wires. Insert the wire into the corresponding connection terminal block. Push in the pushbutton with a screwdriver to release. 109171_en_00 PHOENIX CONTACT 13 / 19 MACX MCR-IDS-I-I(-SP) 7 Safety-related applications The following notes apply for the devices: Designation MACX MCR-IDS-I-I MACX MCR-IDS-I-I-SP MACX MCR-EX-IDS-I-I MACX MCR-EX-IDS-I-I-SP Order No. 2908063 2908064 2908060 2908062 The safety devices listed above are certified in compliance with DIN EN 61508-1:2011, DIN EN 61508-2:2011, and DIN EN 62061:2016. Certificate: ZP/C002/20 7.1 Safety function The device performs the safety function of galvanic electrically isolated forwarding an input current signal in a proportional (1:1) output signal of 4 mA ... 20 mA with a maximum error of 2%. 7.2 Diagnostic function via switches DIP 1 and DIP 2 For safety-related applications, you must enable shortcircuit detection, i.e., switches DIP 1 and DIP 2 are in position “II”. WARNING: Switch position “DIP 1 and DIP 2 = I” is not permitted for safety-related applications. In the event of a short circuit or high-impedance output, the input is switched to high impedance and can be detected on the input side. 7.3 Safety integrity requirements 7.3.1 Error rates The specified safety characteristics only relate to the device and do not include the connected actuators. The process safety time is