2908662

MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Loop-powered dual-channel temperature transmitter Data sheet 108133_en_00 1 © PHOENIX CONTACT 2017-09-21 Description The device is a temperature transmitter with two input channels and HART® communication for conversion of different input signals in a scalable analog 4 mA ... 20 mA output signal. The device contains two measuring inputs for – Resistance thermometers (RTD) – Thermocouples (TC) – Resistance-type sensors (Ω) – Voltage sensors (mV) Features – – – – – – Safe operation in the Ex area because of international approvals SIL certification according to IEC 61508:2010 Reliable measurement operation through sensor monitoring and device hardware error recognition Diagnostic information according to NAMUR NE107 Diverse mounting variants and sensor connection combinations Write protection for device parameters The device can be snapped onto all 35 mm DIN rails according to EN 60715. The device can be universally programmed via the USB interface of a PC prior to installation or during measurement operation. Make sure you always use the latest documentation. It can be downloaded at phoenixcontact.net/products. This document is valid for all products listed in Section "Ordering data" on page 4. MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Table of contents 1 Description.................................................................................................................................. 1 2 Ordering data.............................................................................................................................. 4 3 Technical data ............................................................................................................................ 5 3.1 3.2 4 Safety data MACX MCR-EX-TS-I-OLP(-SP)(-C) (Order No.: 2908660/2908661/1012248) ........................... 7 Input measuring ranges .................................................................................................................................. 8 Safety notes...............................................................................................................................14 4.1 4.2 4.3 4.4 4.5 MACX MCR-TS-I-OLP(-SP)(-C) (Order No.: 2908662/2908664/1012249) .................................................. 14 4.1.1 Installation notes ............................................................................................................................... 14 4.1.2 Installation in the potentially explosive area (Zone 2) ........................................................................ 14 MACX MCR-EX-TS-I-OLP(-SP)(-C) (Order No.: 2908660/2908661/1012248) ............................................ 15 4.2.1 Installation notes ............................................................................................................................... 15 4.2.2 Installation in the potentially explosive area ...................................................................................... 15 Occupational safety...................................................................................................................................... 16 Operational reliability.................................................................................................................................... 16 Product safety .............................................................................................................................................. 16 5 Scope of supply .........................................................................................................................16 6 Installation .............................................................................................................................................................. 16 6.1 6.2 6.3 6.4 6.5 6.6 6.7 7 Configuration .............................................................................................................................20 7.1 7.2 7.3 7.4 8 Transport and storage .................................................................................................................................. 16 Installation conditions ................................................................................................................................... 16 Installation dimensions ................................................................................................................................. 16 Mounting location ......................................................................................................................................... 16 Installation .................................................................................................................................................... 17 Installation check.......................................................................................................................................... 17 Electrical connection .................................................................................................................................... 17 6.7.1 Connecting the cables ...................................................................................................................... 18 6.7.2 Connection sensor cables................................................................................................................. 19 6.7.3 Connection signal line (supply) ......................................................................................................... 19 6.7.4 Connection inspection ...................................................................................................................... 19 Standard configuration ................................................................................................................................. 20 Configuration via software ............................................................................................................................ 20 HART® communication interface................................................................................................................. 21 Device status display.................................................................................................................................... 21 Startup .......................................................................................................................................22 8.1 8.2 8.3 8.4 8.5 108133_en_00 Installation check and switching on the device ............................................................................................. 22 General information on device configuration ................................................................................................ 22 Overview of operating possibilities ............................................................................................................... 22 Integrate transmitter via HART® protocol .................................................................................................... 22 8.4.1 HART® device variables and measured values ............................................................................... 22 8.4.2 Device variables and measured values............................................................................................. 23 8.4.3 Supported HART® commands ......................................................................................................... 23 Operating menu and parameter description ................................................................................................. 25 8.5.1 "Setup" menu .................................................................................................................................... 31 8.5.2 "Diagnostics" menu........................................................................................................................... 42 8.5.3 "Expert" menu ................................................................................................................................... 46 PHOENIX CONTACT 2 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 9 Maintenance ..............................................................................................................................56 10 Troubleshooting ................................................................................................................................................... 56 10.1 10.2 Diagnostics results ....................................................................................................................................... 56 Overview of diagnostic events...................................................................................................................... 57 11 Disposal.....................................................................................................................................59 12 Safety function ...........................................................................................................................60 12.1 12.2 12.3 12.4 12.5 Definition of the safety function..................................................................................................................... 60 12.1.1 Safety-related output signal .............................................................................................................. 60 12.1.2 Dangerous undetected error in this analysis ..................................................................................... 60 12.1.3 Limit value monitoring ....................................................................................................................... 61 12.1.4 Safe measurement............................................................................................................................ 62 Restrictions for use in safety-related operation............................................................................................. 63 Safety measurement deviation ..................................................................................................................... 65 Restrictions of the device specification in safe operation ............................................................................. 67 Parameters and default settings for the increased parameter safety and expert mode ................................ 67 13 Use in safety equipment ............................................................................................................71 13.1 13.2 13.3 13.4 Device behavior in operation and in the event of a malfunction .................................................................... 71 13.1.1 Device behavior during power on...................................................................................................... 71 13.1.2 Device behavior during normal operation (SIL measuring mode)...................................................... 71 13.1.3 Device behavior in the case of demand of the safety function........................................................... 71 13.1.4 Safe states ........................................................................................................................................ 71 13.1.5 Device behavior in the event of alarms and warnings ....................................................................... 72 Device parameterization for safety-related applications ............................................................................... 72 13.2.1 Configuration of the measuring point ................................................................................................ 72 13.2.2 Increased parameterization safety mode, safe parameterization (SiPA) ........................................... 73 13.2.3 Expert mode, SIL mode activation (SiMA) ........................................................................................ 75 13.2.4 Deactivating SIL mode ...................................................................................................................... 76 Startup and repeat test ................................................................................................................................. 77 13.3.1 Repeat test of the safety function ...................................................................................................... 77 Startup or repeat test of the transmitter ........................................................................................................ 78 13.4.1 Test sequence A ............................................................................................................................... 79 13.4.2 Testing procedure C ......................................................................................................................... 80 14 Lifecycle ....................................................................................................................................81 14.1 14.2 14.3 14.4 14.5 14.6 14.7 Personnel requirements ............................................................................................................................... 81 Installation .................................................................................................................................................... 81 Startup.......................................................................................................................................................... 81 Operation ..................................................................................................................................................... 81 Maintenance................................................................................................................................................. 81 Repair........................................................................................................................................................... 81 Modification.................................................................................................................................................. 81 15 Measuring function .............................................................................................................................................. 82 15.1 15.2 Dual-channel functions................................................................................................................................. 82 Homogenous redundant SIL 3 configuration ................................................................................................ 82 16 Safety characteristics.................................................................................................................83 108133_en_00 PHOENIX CONTACT 3 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 2 Ordering data Products Description Type Order No. Pcs./Pkt. The output-loop-powered temperature transmitter transmits up to two sensor signals from RTD and TC sensors as well as from resistance-type sensors and voltage sensors via the HART® communication or 4...20mA, configurable, SIL2/3, screw connection MACX MCR-TS-I-OLP 2908662 1 The output-loop-powered temperature transmitter transmits up to two sensor signals from RTD and TC sensors as well as from resistance-type sensors and voltage sensors via the HART® communication or 4...20mA, configurable, SIL2/3, Push-in connection MACX MCR-TS-I-OLP-SP 2908664 1 Output loop-powered temperature transducer, two universal inputs for therMACX MCR-TS-I-OLP-C mocouples, resistance and voltage sensor, HART® communication, freely configurable, installable in Zone 1, SIL 2/3, screw connection, ordering configuration 1012249 1 The output-loop-powered temperature transmitter transmits up to two sensor signals from RTD and TC sensors as well as from resistance-type sensors and voltage sensors via the HART® communication or 4...20mA, configurable, SIL2/3, with intrinsic safety and screw connection MACX MCR-EX-TS-I-OLP 2908660 1 The output-loop-powered temperature transmitter transmits up to two sensor signals from RTD and TC sensors as well as from resistance-type sensors and voltage sensors via the HART® communication or 4...20mA, configurable, SIL2/3, with intrinsic safety and Push-in connection MACX MCR-EX-TS-I-OLP-SP 2908661 1 1012248 1 Type Order No. Pcs./Pkt. MCR PAC-T-USB 2309000 1 Documentation Description Type Order No. Pcs./Pkt. Packing slip MACX MCR-TS-I-OLP(-SP)(-C) 9076237 1 Packing slip MACX MCR-EX-TS-I-OLP(-SP)(-C) 9076236 1 Output loop-powered temperature transducer, two universal inputs for therMACX MCR-EX-TS-I-OLP-C mocouples, resistance and voltage sensor, HART® communication, freely configurable, installable in Zone 1, SIL 2/3, with intrinsic safety and screw connection, ordering configuration Accessories Description Programming adapter with USB and T port interface, 2.4 m for programming FA MCR-..., MCR-...-LP-..., and MCR-...-HT-... modules 108133_en_00 PHOENIX CONTACT 4 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 3 Technical data Input data (see "Input measuring ranges" on page 8) Resistance thermometers Pt, Ni, Cu sensors: 2-, 3-, 4-wire Thermocouple sensors A, B, C, D, E, J, K, L, N, R, S, T, U Linear resistance range 10 Ω ... 2000 Ω (minimum measurement range: 10 Ω) Input voltage range -20 mV ... 100 mV Temperature measuring range Range depending on the sensor type -250 °C ... 2500 °C Pt 100 -200 °C ... 850 °C Measuring range span Resistance thermometers >10 K Thermocouples >50 K Resistance > 10 Ω Voltage sensors (mV) >5 mV Output data Output signal HART® 4 mA ... 20 mA 20 mA ... 4 mA Output signal maximum current 23 mA HART® coding FSK ±0.5 mA HART® version 7 Transmission speed 1200 baud Mains frequency filter 50/60 Hz Load RB (Ub max. -11 V) / 0.023 A (current output) Load (Ω) 1348 1098 250 0 11 V 16.75 V 36.25 V 42 V Ub Supply voltage (V DC) Communication resistance ≥250 Ω Switch-on delay HART® approx. 10 s Measured value approx. 28 s Residual ripple Permanent residual ripple Uss ≤3 V for Ub ≥13.5 V, fmax. = 1 kHz Connection data Screw connection Push-in connection Conductor cross section, solid/stranded/AWG 0.2 mm² ... 2.5 mm²/ 0.2 mm² ... 2.5 mm²/24 ... 14 0.2 mm² ... 1.5 mm²/ 0.2 mm² ... 1.5 mm²/24 ... 16 Stripping length 7 mm 8 mm Tightening torque 0.5 ... 06 Nm - Screw thread M3 - 108133_en_00 PHOENIX CONTACT 5 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Failure information according to NAMUR NE43 Failure information is created when the measuring information is invalid or missing. A complete list of all of errors occurring in the measuring equipment is issued. Measuring value underrange Linear drop of 4.0 mA ... 3.8 mA Measuring value overrange Linear increase from 20.0 mA ... 20.5 mA Failure, e.g. sensor break, sensor short circuit ≤3.6 mA ("low") or ≥21 mA ("high") can be selected The alarm setting "high" can be set between 21.5 mA and 23 mA, in this way providing the necessary flexibility in order to fulfil the requirements of different control systems. Only the alarm setting "low" is possible in SIL mode. General data Supply voltage range Standard 12 V ... 42 V SIL active 12 V ... 32 V Ex 12 V ... 30 V Maximum current consumption ≤23 mA Step response (0 – 99 %) Thermocouples 0.8 s Resistance thermometers 0.9 s ... 1.3 s Ambient temperature range Operation -40 °C to 85 °C Operation (SIL active) -40 °C ... 70 °C Storage/Transport -40 °C ... 100 °C Humidity, non-condensing permitted 5 % ... 95 % Maximum altitude for use above sea level ≤4000 m Climatic class B2 Degree of protection IP20 Pollution degree 2 Overvoltage category II Electrical isolation of input/output 2 kV AC Dimensions W / H / D 12.5 mm / 99 mm / 114.5 mm Conformance / Approvals CE compliant ATEX  II 3G Ex nA IIC T6...T4 Gc (Order No.: 2908662/2908664/1012249)  II 2 (1) G Ex ib [ia Ga] IIC T6...T4 Gb (Order No.: 2908660/2908661/ 1012248) UL, USA/Canada UL 61010 Recognized CSA See Control Drawing in the packing slip FM See Control Drawing in the packing slip 108133_en_00 PHOENIX CONTACT 6 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 3.1 Safety data MACX MCR-EX-TS-I-OLP(-SP)(-C) (Order No.: 2908660/2908661/1012248) Technical data intrinsic safety Supply circuit Terminals 2.1, 2.2 Ui = 30 VDC Ii = 130 mA Pi = 770 mW Ci = negligible Li = negligible UO = 9 VDC IO = 13 mA PO = 29.3 mW Sensor circuit Terminals 4.1, 4.2, 5.1, 5.2, 6.1, 6.2 Max. connection values Ex ia IIC Ex ia IIB Ex ia IIA CO = 0.93 μF CO = 3.8 μF CO = 4.8 μF LO = 5 mH LO = 20 mH LO = 50 mH T6 = -40 °C ... +46 °C T5 = -40 °C ... +61 °C T4 = -40 °C ... +85 °C Temperature classes Electrical connection values X Ex ib [ia Ga] IIC T6…T4 Gb Ub = 12 VDC ... 30 VDC OUT = 4 mA ... 20 mA Current consumption = ≤23 mA Type of proctection (IEC) Ex ib [ia Ga] IIC T6…T4 Gb Hazardous location Zone 0, 1, 2 EPL Ga, Gb, Gc Zone 1, 2 EPL Gb, Gc Nonhazardous location Approved associated apparatus 2.1 2.2 Associated intrinsically safe device with max. connection values according to table e. g. RTD or TC sensor (Simple Apparatus) remote mounted optional 2 channels 108133_en_00 MACX MCR-EX-TS-I-OLP PWR ERR 4.1 4.2 5.1 5.2 6.1 6.2 PHOENIX CONTACT 7 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 3.2 Input measuring ranges Table 1 Resistance thermometers and resistances Standard IEC 60751:2008 Designation Measuring range thresholds Pt 100 (1) –200 … +850 °C Pt 200 (2) (–328 … +1562 °F) –200 … +850 C Pt 500 (3) Measurement deviation (±) Repeatability (±) Digital 1 D/A 2 Digital 1 ≤0.14 K (0.25 °F) 0.03 % ≤0.05 K (0.09 °F) (4.8 μA) ≤0.86 K (1.55 °F) ≤0.13 K (0.23 °F) (–328 … +1562 °F) –200 … +500 °C ≤0.30 K (0.54 °F) ≤0.08 K (0.14 °F) Pt 1000 (4) (–328 … +932 °F) –200 … +250 °C ≤0.14 K (0.25 °F) ≤0.05 K (0.09 °F) JIS C1604:1984 Pt 100 (5) (–328 … +482 °F) –200 … +510 °C ≤0.12 K (0.22 °F) ≤0.04 K (0.07 °F) DIN 43760 IPTS-68 Ni 100 (6) (–328 … +950 °F) –60 … +250 °C ≤0.09 K (0.16 °F) ≤0.03 K (0.05 °F) Ni 120 (7) (–76 … +482 °F) –60 … +250 °C ≤0.07 K (0.13 °F) ≤0.03 K (0.05 °F) Pt 50 (8) (–76 … +482 °F) –185 … +1100 °C ≤0.30 K (0.54 °F) ≤0.11 K (0.20 °F) Pt 100 (9) (–301 … +2012 °F) –200 … +850 °C ≤0.14 K (0.25 °F) ≤0.05 K (0.09 °F) Cu 50 (10) (–328 … +1562 °F) –180 … +200 °C ≤0.19 K (0.34 °F) ≤0.07 K (0.13 °F) Cu 100 (11) (–292 … +392 °F) –180 … +200 °C ≤0.09 K (0.16 °F) ≤0.04 K (0.07 °F) Ni 100 (12) (–292 … +392 °F) –60 … +180 °C ≤0.09 K (0.16 °F) ≤0.03 K (0.05 °F) Ni 120 (13) (–76 … +356 °F) –60 … +180 °C ≤0.09 K (0.16 °F) ≤0.03 K (0.05 °F) OIML R84: 2003, GOST 6651-94 Cu 50 (14) (–76 … +356 °F) –50 … +200 °C ≤0.19 K (0.34 °F) ≤0.07 K (0.13 °F) Resistance-type sensor Resistance Ω (–58 … +392 °F) 10 ... 400 Ω 10 ...2000 Ω 40 mΩ 500 mΩ 15 mΩ ≤200 mΩ GOST 6651-94 OIML R84: 2003, GOST 6651-2009 – – 1 Measured value transmitted with HART® 2 Percent values with regard to the configured measurement range of the analog output signal 3 Percent values with regard to the voltage range of the analog output signal Connection method: 2-, 3-, or 4-wire termination, sensor voltage: ≤0.3 mA Possible for 2-wire conductor compensation of the cable resistance (0 Ω … 30 Ω) 108133_en_00 – D/A 3 0.013 % (2 μA) For 3-, and 4-wire termination, sensor cable resistance up to max. 50 Ω per cable PHOENIX CONTACT 8 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Table 2 Standard IEC 60584-1 Thermocouple and voltage sensor Designation Type A (W5ReW20Re) (30) Type B (PtRh30PtRh6) (31) Measuring range thresholds 0 … +2500 °C Recommended temperature range 0 … +2500 °C (+32 … +4532 °F) +40 … +1820 °C (+32 … +4532 °F) +100 … +1500 °C Measurement deviation (±) Digital 1 D/A 2 Repeatability (±) ≤1.62 K 0.03 % (2.92 °F) (4.8 μA) ≤2.02 K (3.64 °F) ≤0.52 K 0.013 % (0.94 °F) (2 μA) ≤0.67 K (1.21 °F) (+104 … +3308 °F) (+212 … +2732 °F) –270 … +1000 °C 0 … +750 °C ≤0.21 K (0.38 °F) (–454 … +1832 °F) (+32 … +1382 °F) Type J (Fe-CuNi) –210 … +1200 °C +20 … +700 °C ≤0.26 K (35) (0.47 °F) (–346 … +2192 °F) (+68 … +1292 °F) Type K (NiCr-Ni) –270 … +1372 °C 0 … +1100 °C ≤0.32 K (36) (0.58 °F) (–454 … +2501 °F) (+32 … +2012 °F) Type N (NiCrSi–270 … +1300 °C 0 … +1100 °C ≤0.43 K NiSi) (37) (0.77 °F) (–454 … +2372 °F) (+32 … +2012 °F) Type R (PtRh13- –50 … +1768 °C 0 … +1400 °C ≤1.92 K Pt) (38) (3.46 °F) (–58 … +3214 °F) (+32 … +2552 °F) Type S (PtRh10- –50 … +1768 °C 0 … +1400 °C ≤1.9 K Pt) (39) (3.42 °F) (–58 … +3214 °F) (+32 … +2552 °F) Type T (Cu-CuNi) –260 … +400 °C –185 … +350 °C ≤0.32 K (40) (0.58 °F) (–436 … +752 °F) (–301 … +662 °F) IEC 60584-1; Type C (W5Re0 … +2315 °C 0 … +2000 °C ≤0.86 K ASTM E988-96 W26Re) (32) (1.55 °F) (+32 … +4199 °F) (+32 … +3632 °F) 0 … +2000 °C ≤1.05 K ASTM E988-96 Type D (W3Re0 … +2315 °C W25Re) (33) (1.89 °F) (+32 … +4199 °F) (+32 … +3632 °F) 0 … +750 °C ≤0.26 K DIN 43710 Type L (Fe-CuNi) –200 … +900 °C (41) (0.47 °F) (–328 … +1652 °F) (+32 … +1382 °F) Type U (Cu-CuNi) –200 … +600 °C –185 … +400 °C ≤0.24 K (42) (0.43 °F) (–328 … +1112 °F) (–301 … +752 °F) GOST R8.8585- Type L (NiCr–200 … +800 °C 0 … +750 °C ≤2.27 K 20 01 CuNi) (43) (4.09 °F) (–328 … +1472 °F) (+32 … +1382 °F) Voltage sensors (mV) –20 … 100 mV 10 μV Type E (NiCrCuNi) (34) – – 1 Measured value transmitted with HART® 2 Percent values with regard to the configured measurement range of the analog output signal 3 Percent values with regard to the voltage range of the analog output signal 4 .. 20 mA => 16 mA Cold junction internal (Pt 100) Cold junction external: Adjustable value –40 °C … +85 °C (–40 °F … +185 °F) 108133_en_00 – Digital 1 D/A 3 ≤0.07 K (0.13 °F) ≤0.08 K (0.14 °F) 0.11 K (0.20 °F) ≤0.16 K (0.29 °F) ≤0.76 K (1.37 °F) ≤0.74 K (1.33 °F) ≤0.11 K (0.20 °F) ≤0.33 K (0.59 °F) ≤0.41 K (0.74 °F) ≤0.07 K (0.13 °F) ≤0.10 K (0.18 °F) ≤0.15 K (0.27 °F) 4 μV Maximum sensor cable resistance 10 kΩ (SIL mode: 1 kΩ) If the sensor cable resistance is greater than 10 kΩ, an error message is issued according to NAMUR NE89. PHOENIX CONTACT 9 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Sample calculation with Pt 100, measuring range 0 °C … +200 °C (+32 °F … +392 °F), ambient temperature 25 °C (77 °F), supply voltage 24 V Measurement deviation digital Repeatability digital Measurement deviation D/A = 0.03 % of 200 K (360 °F) Repeatability D/A = 0.013 % of 200 K (360 °F) Measurement deviation of digital value (HART®): 0.14 K (0.25 °F) 0.05 K (0.09 °F) 0.06 K (0.108 °F) 0.03 K (0.05 °F) 0.15 K (0.27 °F) √(Measurement deviation digital² + repeatability digital²) Measurement deviation of analog value (voltage output): 0.16 K (0.29 °F) √(Measurement deviation digital² + repeatability digital² + measurement deviation D/A² + repeatability D/A²) In SIL mode, other measurement deviations apply (see "Safety measurement deviation" on page 65). 108133_en_00 PHOENIX CONTACT 10 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Operational influences The information on the measurement deviation correspond to an extended measuring insecurity of ±2 s (Gaussian normal distribution). Information under reference conditions. Total measurement deviation of the transmitter at the voltage output = measurement deviation digital + measurement deviation D/A. Operational influences taken into account: – Long-term drift – Influence of the ambient temperature – Influence of the supply voltage Table 3 Resistance thermometers and resistances Resistance Designathermometer tion (RTD) according to standard 2-, 3-, 4-wire RTD IEC 60751:2008 Pt 100 (1) Pt 200 (2) Pt 500 (3) Pt 1000 (4) JIS C1604:1984 Pt 100 (5) DIN 43760 IPTS- Ni 100 (6) 68 Ni 120 (7) GOST 6651-94 Pt 50 (8) Pt 100 (9) OIML R84: 2003, Cu 50 (10) GOST 6651Cu 100 (11) 2009 Ni 100 (12) Ni 120 (13) OIML R84: 2003, Cu 50 (14) GOST 6651-94 Resistance-type Resistance sensor Ω Ambient temperature: Supply voltage: Effect (±) Effect (±) per 1 °C (1.8 °F) per V change change Long-term drift: Effect (±) per year Digital 1 D/A 2 ≤0.02 K (0.04 °F) 0.001 % ≤0.03 K (0.05 °F) ≤0.01 K (0.02 °F) Digital1 ≤0.02 K (0.04 °F) ≤0.03 K (0.05 °F) ≤0.01 K (0.02 °F) Digital 1 ≤0.16 K (0.29 °F) ≤0.5 K (0.9 °F) ≤0.2 K (0.36 °F) ≤0.1 K (0.18 °F) ≤0.14 K (0.25 °F) ≤0.1 K (0.18 °F) ≤0.03 K (0.05 °F) ≤0.02 K (0.04 °F) ≤0.01 K (0.02 °F) ≤0.03 K (0.05 °F) ≤0.02 K (0.04 °F) ≤0.01 K (0.02 °F) ≤0.4 K (0.72 °F) ≤0.16 K (0.29 °F) ≤0.23 K (0.41 °F) ≤0.12 K (0.22 °F) ≤0.12 K (0.22 °F) ≤0.09 K (0.16 °F) ≤0.23 K (0.41 °F) ≤6 mΩ ≤30 mΩ ≤6 mΩ ≤30 mΩ 48 mΩ 290 mΩ 1 Measured value transmitted with HART® 2 Percent values with regard to the configured measurement range of the analog output signal 108133_en_00 D/A 2 0.001 % D/A 2 0.017 % PHOENIX CONTACT 11 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Table 4 Thermocouple and voltage sensor Thermocouples according to standard Designation IEC 60584-1 Type A (W5ReW20Re) (30) Type B (PtRh30PtRh6) (31) Type E (NiCrCuNi) (34) Type J (Fe-CuNi) (35) Type K (NiCr-Ni) (36) Type N (NiCrSiNiSi) (37) Type R (PtRh13Pt) (38) Type S (PtRh10Pt) (39) Type T (Cu-CuNi) (40) IEC 60584-1; Type C (W5ReASTM E988-96 W26Re) (32) ASTM E988-96 Type D (W3ReW25Re) (33) DIN 43710 Type L (Fe-CuNi) (41) Type U (Cu-CuNi) (42) GOST R8.8585- Type L (NiCr20 01 CuNi) (43) Voltage sensors (mV) Ambient temperature: Effect (±) per 1 °C (1.8 °F) change Digital 1 D/A 2 ≤0.13 K (0.23 °F) 0.001 % Supply voltage: Effect (±) Long-term drift: Effect (±) per V change per year ≤0.01 K (0.02 °F) ≤0.01 K (0.02 °F) ≤1.7 K (3.06 °F) ≤0.03 K (0.05 °F) ≤0.03 K (0.05 °F) ≤0.2 K (0.36 °F) ≤0.04 K (0.07 °F) ≤0.04 K (0.07 °F) ≤0.04 K (0.07 °F) ≤0.04 K (0.07 °F) Digital1 D/A 2 Digital 1 D/A 2 ≤0.13 K (0.23 °F) 0.001 % ≤1.3 K (2.34 °F) 0.017 % ≤0.4 K (0.72 °F) ≤0.05 K (0.09 °F) ≤0.05 K (0.09 °F) ≤1.9 K (3.42 °F) ≤0.01 K (0.02 °F) ≤0.01 K (0.02 °F) ≤0.3 K (0.54 °F) ≤0.08 K (0.14 °F) ≤0.08 K (0.14 °F) ≤0.8 K (1.44 °F) ≤1 K (1.8 °F) ≤0.03 K (0.05 °F) ≤0.03 K (0.05 °F) ≤0.2 K (0.36 °F) ≤0.02 K (0.04 °F) ≤0.02 K (0.04 °F) ≤0.3 K (0.54 °F) ≤0.03 K (0.05 °F) ≤0.03 K (0.05 °F) ≤0.4 K (0.72 °F) ≤3 μV ≤3 μV ≤10 μV 1 Measured value transmitted with HART® 2 Percent values with regard to the configured measurement range of the analog output signal 108133_en_00 ≤0.3 K (0.54 °F) PHOENIX CONTACT 12 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Sample calculation with Pt 100, measuring range 0 °C … +200 °C (+32 °F … +392 °F), ambient temperature 35 °C (95 °F), supply voltage 30 V Measurement deviation digital Repeatability digital Measurement deviation D/A = 0.03 % of 200 K (360 °F) Repeatability D/A = 0.013 % of 200 K (360 °F) Influence of the ambient temperature (digital), 0.02 °C/K: 0.14 K (0.25 °F) 0.05 K (0.09 °F) 0.06 K (0.108 °F) 0.03 K (0.05 °F) 0.2 K (0.36 °F) (35 °C -25 °C) x 0.02 °C/K Influence of the ambient temperature (D/A), 0.001 %/K: 0.02 K (0.036 °F) (35 °C -25 °C) x (0.001 % of 200 °C) Influence of the supply voltage (digital), 0.02 K/V: 0.12 K (0.216 °F) (30 V -24 V) x 0.02 K/V Influence of the supply voltage (D/A), 0.001 %/V: 0.012 K (0.0216 °F) (30 V -24 V) x (0.001 % of 200 °C) Measurement deviation of digital value (HART®): 0.28 K (0.50 °F) √(Measurement deviation digital² + repeatability digital² + influence ambient temperature (digital)² + influence supply voltage (digital)²) Measurement deviation of analog value (voltage output): 0.29 K (0.52 °F) √(Measurement deviation digital² + repeatability digital² + measurement deviation D/A² + repeatability D/A² + influence ambient temperature (digital)² + influence ambient temperature (D/A)² + influence supply voltage (digital)²) + influence supply voltage (D/A)²) 108133_en_00 PHOENIX CONTACT 13 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 4 Safety notes 4.1.2 4.1 MACX MCR-TS-I-OLP(-SP)(-C) (Order No.: 2908662/2908664/1012249) • 4.1.1 Installation notes • • • • • • • • • • • • The category 3 device is designed for installation in Zone 2 potentially explosive areas. It meets the requirements of EN 60079-0:2012 and EN 60079-15:2010. Only qualified specialist personnel may install, start up, and operate the device. Follow the installation instructions as described. Install the device according to the manufacturer's information and the valid standards and regulations (e.g. EN/IEC 60079-14). When installing and operating the device, the applicable regulations and safety directives (including national safety directives), as well as the general codes of practice, must be observed. The technical data is provided in this packing slip and on the certificates (conformity assessment, additional approvals where applicable). Do not open or make changes to the device. Make sure when installing the device that IP20 protection for housing in accordance with EN/IEC 60529 is observed. Do not repair the device yourself; replace it with an equivalent device instead. Repairs may only be carried out by the manufacturer. The manufacturer is not liable for damage resulting from noncompliance. The device complies with the EMC regulations for industrial areas (EMC class B). When used in residential areas, the device may cause radio interference. Operate the device only under the approved ambient conditions. Operate the device only in a faultless and operationally reliable state. Do not use the programming interface for configuration in a potentially explosive area. 108133_en_00 • • • • • • • • Installation in the potentially explosive area (Zone 2) Observe the specified conditions for use in potentially explosive areas! Install the device in a suitable, approved housing that meets the requirements of IEC/ EN 60079-15 and has at least IP54 protection. Also observe the requirements of IEC/EN 60079-14. Only devices that are designed for operation in Ex zone 2 and are suitable for the conditions at the installation location may be connected to the circuits in Zone 2. In potentially explosive areas, only connect and disconnect cables when the power is disconnected. The device has to be stopped and immediately removed from the Ex area if it is damaged, was subjected to an impermissible load, stored incorrectly, or if it malfunctions. Use suitable cables for the operation of the field transmitter housing at an ambient temperature below –20 °C and approved cable entries for this application. Connect the housing to the equipotential bonding line. During installation ensure that the used housing and cable glands correspond to the requirements of the IEC/ EN 60079-0 for category 3 or group III housing. At ambient temperatures above +70 °C, use suitable heat-resistant cables, cable entries, and seals whose operating temperature is Ta +5 K above the ambient temperature. Set up the device in such a way that even in infrequent cases an ignition source through impact or friction between metal/steel and the housing is eliminated. PHOENIX CONTACT 14 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 4.2 MACX MCR-EX-TS-I-OLP(-SP)(-C) (Order No.: 2908660/2908661/1012248) 4.2.1 4.2.2 • Installation notes • • • • • • • • • • • • • The category 3 device is designed for installation in Zone 2 potentially explosive areas. It meets the requirements of EN 60079-0:2012 and EN 60079-15:2010. Only qualified specialist personnel may install, start up, and operate the device. Follow the installation instructions as described. Install the device according to the manufacturer's information and the valid standards and regulations (e.g. EN/IEC 60079-14). When installing and operating the device, the applicable regulations and safety directives (including national safety directives), as well as the general codes of practice, must be observed. The technical data is provided in this packing slip and on the certificates (conformity assessment, additional approvals where applicable). Do not open or make changes to the device. Make sure when installing the device that IP20 protection for housing in accordance with EN/IEC 60529 is observed. Do not repair the device yourself; replace it with an equivalent device instead. Repairs may only be carried out by the manufacturer. The manufacturer is not liable for damage resulting from noncompliance. The device complies with the EMC regulations for industrial areas (EMC class B). When used in residential areas, the device may cause radio interference. Operate the device only under the approved ambient conditions. Operate the device only in a faultless and operationally reliable state. Do not use the programming interface for configuration in a potentially explosive area. • • • • In potentially explosive areas, only connect and disconnect cables when the power is disconnected. The device has to be stopped and immediately removed from the Ex area if it is damaged, was subjected to an impermissible load, stored incorrectly, or if it malfunctions. During installation make sure that the safety distance between the intrinsic safety and the non-intrinsically safe circuits amounts to 50 mm. When interconnecting the measuring device with certified intrinsically safe circuits of the category "ib" with the explosion protection group IIC or IIB, the type of protection changes: Ex ib IIC or Ex ib IIB. Do not use the programming interface for configuration in a potentially explosive area. Connect the device (connection head) to the potential equalization conductor. Safety notes for zone 1 and zone 2 • • • • • • 108133_en_00 Installation in the potentially explosive area The device is approved for intrinsically safe (Ex i) circuits up to Zone 0 (gas) in the Ex area. Observe the safety values for intrinsically safe equipment and the connecting cables during connection (IEC/EN 6007914); the values specified in these installation notes and the EC-type examination certificate must be observed. Install the device in such a way that it meets at least protection class IP20. When carrying out measurements on the intrinsically safe side, observe the relevant regulations regarding the connection of intrinsically safe equipment. In intrinsically safe circuits, only use measuring devices that are approved for these circuits. If the device has been used in non-intrinsically safe circuits, it must not be used again in intrinsically safe circuits. The device must be clearly marked as nonintrinsically safe. The device may be used in accordance with the manufacturer's information in Zone 1 (category 2) GB or Zone 2 (category 3) GC. The safe sensor circuit may be inserted into Zone 0 (category 1) GA. PHOENIX CONTACT 15 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 4.3 Occupational safety When working on and with the device, wear the required personal safety equipment as stipulated by national regulations. 4.4 Operational reliability Risk of injury – Only operate the device when it has no errors and is in an operationally reliable condition. – The operator is responsible for error-free operation of the device. 4.5 Product safety This measuring device has been built and tested for operational reliability in line with the latest technology and good engineering practice. The device left the factory in safe and error-free condition. The device fulfils general safety and legal requirements. 6 Installation 6.1 Transport and storage Please note the following points: • Pack the device for storage and transport so that it is protected against impact. The original packing provides optimal protection for this. • The permissible storage temperature is -40 °C … +100 °C (-40 °F … +212 °F). 6.2 Installation conditions Operating temperature range: – -40 °C … +85 °C (–40 °F … 185 °F) – SIL operation: –40 °C … 70 °C (-40 °F … 158 °F) 6.3 Installation dimensions The device complies with the EC directives that are listed in the device-specific EC declaration of conformity. By affixing the CE mark, Phoenix Contact confirms this situation. 99 12,5 7 Scope of supply The scope of supply of the device consists of: – Temperature transmitter – Packing slip with installation and safety notes and initial commissioning 114,5 5 116 (SP) 112,5 Figure 1 6.4 Dimensions Mounting location The device can be snapped onto all 35 mm DIN rails according to EN 60715. 108133_en_00 PHOENIX CONTACT 16 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 6.5 Installation Sensor IN NOTE: Electrostatic discharge 2 Interface / PLC / DCS OUT 1 4.1 4.1 Take protective measures against electrostatic discharge before opening the front cover! 5.1 5.1 6.1 6.1 2.2 - 2.1 + 4.2 4.2 5.2 5.2 6.2 6.2 Figure 2 Terminal connection assignment MACX MCRTS-I-OLP(-SP)(-C) (Order No.: 2908662/ 2908664/1012249) Sensor IN An ME 6,2 TBUS-2 DIN rail connector (Order No.: 2869728) is used to supply active devices. A DIN rail connector is not required to operate this passive device. 2 1 5.1 5.1 6.1 6.1 6.7 2.2 - 4.2 4.2 2.1 + 5.2 5.2 6.2 6.2 • • Interface / PLC / DCS OUT 4.1 4.1 This device can be snapped onto a DIN rail connector – an electrically conductive connection is not established. This means that you do not need to disconnect an existing DIN rail connector element connection. 6.6 HHT HHT Installation check Is the device undamaged (visual inspection)? Do the ambient conditions correspond to the device specification? Electrical connection WARNING: Risk of electric shock Zone 1,2 Figure 3 Zone 1,2 Terminal connection assignment MACX MCREX-TS-I-OLP(-SP)(-C) (Order No.: 2908660/ 2908661/1012248) A minimum load of 250 Ω is required in the signal circuit for device operation via the HART® protocol (terminals 1 and 2). Keep the device off the power supply when making electrical connections. NOTE: Damage to the device by high-energy transients NOTE: Damage to the electronics Provide suitable upstream surge protection. Assign the programming interface only with the programming adapter. Violation can lead to the destruction of the electronics. 108133_en_00 PHOENIX CONTACT 17 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 6.7.1 Connecting the cables Screw connection AWG 24-14 2 0,2-2,5 mm MACX MCR-... A 7 mm B Figure 4 • • • 0,5-0,6 Nm 5-7 lb In Screw connection Strip the conductor by 7 mm and crimp with ferrules. Insert the conductor into the corresponding connection terminal block. Use a screwdriver to tighten the screw in the opening above the connection terminal block. Tightening torque: 0.6 Nm Push-in connection Figure 5 • • • Push-in connection Strip the conductor by 8 mm and crimp with ferrules. Insert the conductor into the corresponding connection terminal block. Push in the pushbutton with a screwdriver to release. 108133_en_00 PHOENIX CONTACT 18 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 6.7.2 Connection sensor cables NOTE: Invalid measured values Make sure that while connecting the two sensors there is no direct connection between the sensors (e.g. through the grounding of both sensors). The resulting compensating currents lead to considerable distortions of the measurement. If you cannot ensure this, then you must use two measuring transducers. The following assignments are possible: Sensor input 1 RTD or resistance- RTD or resistance- RTD or resistance- Thermocouple type sensor, 2-wire type sensor, 3-wire type sensor, 4-wire (TC), voltage transmitter Sensor input 2 RTD or resistance- Yes Yes No Yes type sensor, 2-wire RTD or resistance- Yes Yes No Yes type sensor, 3-wire RTD or resistance- No No No No type sensor, 4-wire Thermocouple Yes Yes Yes Yes (TC), voltage transmitter 6.7.3 Connection signal line (supply) Without HART® communication, a normal installation cable is sufficient. With HART® communication, we recommend a shielded cable. The signal line connectors (2.1 + and 2.2 -) are protected against polarity reversal. 6.7.4 • • • • • • • 108133_en_00 Connection inspection Is there any damage to the device or cables? Does the supply voltage comply with the specifications on the rating plate? Are the cables installed strain-free? Are the auxiliary energy and signal cables correctly connected? Are all the screw terminal blocks securely tightened and the connections of the spring clamps checked? Are all the cable entries mounted, securely tightened and sealed? Are all the housing covers mounted and securely tightened? PHOENIX CONTACT 19 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 7 7.1 Configuration Setting the communication connection When you create a new project in your FDT/DTM program, you have to select once the communication connection in the configuration window. Standard configuration To change the configuration data via PC, use the programming adapter MCR-PACT-T-USB (Order. No.: 2309000) and the FDT/DTM solution, which is available free of charge at phoenixcontact.net/products. The device is supplied with the following standard configuration: To do this, proceed as follows: • Load the DTM for the programming adapter MCR-PACT-USB in your project. • Right-click on the MCR-PAC-T-USB. Select "Configuration". Sensor input 1 active , Pt 100 3-wire, -200 °C ...850 °C, sensor input 2 inactive 7.2 Configuration via software CAUTION: Undefined behavior of output and relays during parameterization possible Do not parameterize the device while a process is running. The "Configuration" window opens. Use the MCR-PAC-T-USB programming adapter (Order No.: 2309000) for connecting with the device, or one of the possibilities from Section "Overview of operating possibilities" on page 22. PC software configuration interface To configure the device using the software solution, connect the device to your PC. This requires the MCR-PAC-T-USB programming adapter (Order No.: 2309000) and the FDT / DTM software packages, which already contain the driver for the programming adapter. The software solution can be downloaded free of charge from the following address: phoenixcontact.net/products. Be sure to download and install both the FDT framework application and the DTM package. 108133_en_00 • • • In the field "Selected COM port", select the entry "USB Serial Port (COM xxx)". Confirm your selection with "Enter". Load the DTM of the display into your project. Communication is established. PHOENIX CONTACT 20 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 7.3 HART® communication interface The configuration of HART® functions as well as devicespecific parameters is via the HART® communication or the service interface of the device. For this, there are special configuration tools on offer from different manufacturers. For further information, contact the Phoenix Contact sales employee assigned to you. 7.4 Device status display The device has the following operating and indication elements. 1 PH OEN Flac 32 hsmIX C O 82 5 Blarkt NTA om str. CT be 8 Gm rg, bH Ger &C man o. KG y 12 PH OEN Flac 32 hsmIX C O 82 5 Blarkt NTA om str. CT be 8 Gm rg, bH Ger &C man o. KG y 19 2.2 2.1 2.1 2.2 L L MA MA Su OO Su OO C C pp P P pp P P Ord X M Ord X M ow ow ,2 ly ... ly .-N CR .-N CR Cla 30V Volt ere Ou ... 30VVolt ere ss D ag d T www o.: -EXtpu DC age d T www o.: 2 -EX-T 2 ci C T 0/4 29 e: T em .ph em .ph 9 : rc pe oenix 086 S-I-O HA ... 20 t 1/2 pe oenix 086 S-I-O Ou-40 °.. uit o ra ratu co mA 6 61 R co r P PL .+ 0 ture nta LU T on 4 ... tpu 85 SELV -S re ntact ly = °C P Tra ct.co Tra .co 25 o n Inp20 mtA T / - circu m OU 40 ns ns m it -2 3V ° ... du du RT ut / 20 In 0°...+ AC, 1 T 1 ... D, +1 ce ce 4m TC 85 r H 0/4put 60°C/-25V D rH ,m A °F 4°+ C AR ... AR V, R 14 20 T T Ma m A 0°F x. V 2.2 alu 2.1 4.1 e 4.2 Zon s am b m am b IN 5.2 4.2 6.1 5.1 4.1 ST PAR AL AT LE E W D IN H EN ZO NE ENER 2 GIZ PW ED R ER ED 1 2 3 4 5 + PW 5.2 4.2 6.1 5.1 R R ER 4.1 IN IN 4.2 4.1 5.2 5.1 6.2 6.1 Figure 6 6.2 2.2 2.2 R MACX MCR-EX-TS-I-OLP + 6.2 2.1 2.1 OUT se e DO man ua AN NO l D INT SE ST PA AL RAT LE E D IN W H ZO EN NE EN 2 ERG IZ PWR G 1.1 + - NIN OUT WAR :U eD O , iv. V O oc = 25 5.2 PO , SC ,2 :U V P 2.2 i , O V = 58 li 7 , max se lma = 30 mW WAR em x = V an DO NIN u a 150 N G mA l AN OT SE D - 5.1 MACX MCR-EX-TS-I-OLP-SP HHT PWR 2.1 OUT HHT OUT 5 2 3 4 4.2 4.1 5.2 5.1 6.2 6.1 Operating and indication elements COMBICON pluggable screw or Push-in connection terminal block Service interface Green "PWR" LED for power supply Red "ERR" LED as error display Snap-on foot for DIN rail mounting LED PWR ERR Color / status Green On Red Flashing On Description Supply voltage Supply voltage is present Diagnostics Diagnostic message from category C, S or M Diagnostic message from category F A description of the categories can be found in "Status signals" on page 56. 108133_en_00 PHOENIX CONTACT 21 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 8 8.1 Startup 8.4 Installation check and switching on the device For HART® communication, measured values are transmitted from the transmitter via the HART® protocol to a connected control system where they are processed further. Perform all final checks before starting up the device. – Checklist "Installation check" on page 17 – Checklist "Connection inspection" on page 19 Table 1 Integrate transmitter via HART® protocol Version data of the device Firmware version 01.01.zz On rating plate During initial startup of the device, program the setup according to the description in the following sections. 8.2 General information on device configuration You can start up and parameterize your device as follows: – Via the HART® protocol – Via the MCR PAC-T-USB adapter per PC 8.3 Overview of operating possibilities 1 4 3 2 5 Firmware version parameters Manufacturer ID 0xB0 Diagnostics, Device information, Firmware version Manufacturer ID parameters Device type ID Diagnosis, device info, manufacturer ID Device type parameters MACX MCRDiagnosis, device info, device (EX)-TStype I-OLP(SP)(-C) HART® protocol 7.0 --revision Device revision 2 On transmitter rating plate 6 Device revision parameters Diagnosis, device info, device revision PHOEN Flachs IX 32825 markts CONTA Blomb 2.2 Flachs 32825 markts 2.1 tr. CT erg,8 GmbH Blomb tr. erg,8 LOO Germa & MAC Germa Sup Sup Co. KG ny 19,2 ply ply P Pow ny Ord X MCR ... ... .-No Class30V Volt ered Outp 30VVolt TS www. DC age age Tem phoen.: 2908 -I2 circui T 0/4 ut DC : : ... -40 pera ixcon 662OPL HART 20mA1/2 Outp t or °.. ture tact.c 4 ... ut .+ 85 SELV U only = °C 20 Tran om 253V on Inpu T / - circui mA 40 -20°.. AC,OUT sduc ° ... t t / 20 ... Inpu .+60°C 125V1 +1 4 mA er TC, 85 0/4 t °F HAR mV, /-4°+1DC ... R T 20mA 40°F Max . Valu 4.1 es 4.2: Zone 8.4.1 12 amb m amb RTD, + , O 4.2 6.1 mA PWR ATE LED WHEN IN ZONE ENERG 2 5.1 4.1 IZED IZED ERR IN 4.2 4.1 5.2 5.1 6.2 6.1 7 Figure 7 1 2 3 4 5 6 7 The device variables are assigned the following measured values by default. Overview of operating possibilities PLC (Programmable logic controller) Measuring transducer supply device, e.g. MACX MCREX-SL-RPSSI-I-SP (Order No.: 2924016) (with communication resistance) Handheld, e.g. from Fisher Rosemount PC with operating tool (e.g. M&M Container or IFS Conf) HART® modem Programming adapter MCR-PAC-T-USB (Order No.: 2309000) Temperature transmitter 108133_en_00 HART® device variables and measured values 1.1 + 150 SEPAR INSTAL 5.2 - al 6.2 ENERG 2 2.2 oc = 25,2 5.2: PO , SC V U P i , O V = 587 li , max = 30 mW V WARN see lmax manu = DO ING NOT AND LEDATE IN WHEN ZONE 2.1 Div. V OUT PWR O 2.2 ING see DO manua ANDNOT l SEPAR INSTAL MACX MCR-TS-I-OLP HHT OUT U - 5.1 2.1 WARN Device variable PV SV TV QV Measured value Sensor 1 Device temperature Sensor 1 Sensor 1 The assignment of the device variables to the process variable can be changed in the following menu: Expert, Communication, HART output PHOENIX CONTACT 22 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 8.4.2 Device variables and measured values The individual device variables are assigned the following measured values: Device variable 0 1 2 3 4 5 6 7 Measured values Sensor 1 Sensor 2 Device temperature Mean value from sensor 1 and sensor 2 Difference from sensor 1 and sensor 2 Sensor 1 (backup sensor 2) Sensor 1 with switchover to sensor 2 if a limit value is exceeded Mean value from sensor 1 and sensor 2 with backup The device variables can be retrieved from a HART® master via HART® command 9 or 33. 8.4.3 Supported HART® commands The HART® protocol makes possible transmission of measured and device data between HART® master and the corresponding field device for configuration and diagnosis purposes. HART® masters, e.g., the hand-held operator panel or PC-based operating programmed (e.g. M&M Container) require device description files (DD = Device Descriptions, DTM) that help enable access to all information in a HART® device. Transmission of such information is solely via "commands". Universal commands: Universal commands are supported and used by all HART® devices. Connected functions include the following: – Detection of HART® devices – Reading digital measured values Common practice commands: The common practice commands provide functions that can be supported or executed by many but not all field devices. Device-specific commands: This commands allow access to device-specific functions that are not standardized for HART®. These commands access individual field device information. 108133_en_00 Command no. Designation Universal commands 0, Cmd0 Read unique identifier 1, Cmd001 Read primary variable 2, Cmd002 Read loop current and percent of range 3, Cmd003 Read dynamic variables and loop current 6, Cmd006 Write polling address 7, Cmd007 Read loop configuration 8, Cmd008 Read dynamic variable classifications 9, Cmd009 Read device variables with status 11, Cmd011 Read unique identifier associated with TAG 12, Cmd012 Read message 13, Cmd013 Read TAG, descriptor, date 14, Cmd014 Read primary variable transducer information 15, Cmd015 Read device information 16, Cmd016 Read final assembly number 17, Cmd017 Write message 18, Cmd018 Write TAG, descriptor, date 19, Cmd019 Write final assembly number 20, Cmd020 Read long TAG (32-byte TAG) 21, Cmd021 Read unique identifier associated with long TAG 22, Cmd022 Write long TAG (32-byte TAG) 38, Cmd038 Reset configuration changed flag 48, Cmd048 Read additional device status Common practice commands 33, Cmd033 Read device variables 34, Cmd034 Write primary variable damping value 35, Cmd035 Write primary variable range values 36, Cmd036 Set primary variable upper range value 37, Cmd037 Set primary variable lower range value 40, Cmd040 Enter/Exit fixed current mode 42, Cmd042 Perform device reset 44, Cmd044 Write primary variable units 45, Cmd045 Trim loop current zero 46, Cmd046 Trim loop current gain 50, Cmd050 Read dynamic variable assignments 51, Cmd051 Write dynamic variable assignments 54, Cmd054 Read device variable information 59, Cmd059 Write number of response preambles 103, Cmd103 Write burst period 104, Cmd104 Write burst trigger 105, Cmd105 Read burst mode configuration PHOENIX CONTACT 23 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Command no. 107, Cmd107 108, Cmd108 109, Cmd109 108133_en_00 Designation Write burst device variables Write burst mode command number Burst mode control PHOENIX CONTACT 24 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 8.5 Operating menu and parameter description The following table lists all parameters that contain the operating menus "Setup", "Diagnosis", and "Expert". The page numbers refer to the description of the corresponding parameter. Not all submenus and parameters are available in every device depending on the parameterization. Details of this are given with the description of the parameters under the "Prerequisite" category. The parameter groups for the expert setup contain all parameters of the operating menu "Setup", "Diagnosis", as well as additional parameters that are exclusively reserved for the experts. The parameterization in SIL mode is different from standard mode and is described in "Use in safety equipment" on page 71. Setup, Setup, Advanced. Setup, Setup, Advanced. Setup, 108133_en_00 Sensors, Measuring point designation Unit Sensor type 1 Connection method 1 2-wire compensation 1 Cold junction 1 Cold junction preset value 1 Sensor type 2 Connection method 2 2-wire compensation 2 Cold junction 2 Cold junction preset value 2 Current output assignment (PV) Start of measuring range End of measuring range on page 31 on page 31 on page 31 on page 31 on page 31 on page 32 on page 32 on page 31 on page 31 on page 31 on page 32 on page 32 on page 32 on page 33 on page 33 Enter release code Operating software access rights Interlock status Device temperature alarm on page 34 on page 34 on page 34 on page 34 Sensor offset 1 Sensor offset 2 Corrosion detection Drift/Difference monitoring Drift/Difference alarm category Drift/Difference alarm delay Drift/Difference limit value Sensor switchover limit value on page 35 on page 35 on page 35 on page 35 on page 35 on page 36 on page 36 on page 36 PHOENIX CONTACT 25 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Setup, Advanced. Setup, Current output, Output current Measuring mode Out of range category Error handling Residual current Voltage trim 4 mA Voltage trim 20 mA on page 36 on page 37 on page 37 on page 37 on page 37 on page 37 on page 37 Setup, Advanced. Setup, Display, Interval display Format display 1st display value 1st decimal places 2nd display value 2nd decimal places 3rd display value 3rd decimal places on page 38 on page 38 on page 38 on page 38 on page 39 on page 39 on page 39 on page 39 Setup, Advanced. Setup, SIL, SIL option Operating state Enter SIL checksum Time stamp SIL parameterization SIL startup mode SIL HART mode Force safe state on page 40 on page 40 on page 40 on page 40 on page 40 on page 41 on page 41 Setup, Advanced. Setup, Administration, Reset device Define write-protect code on page 41 on page 41 Diagnostics, Current diagnostics Troubleshooting measure Last diagnostics 1 Operating time on page 42 on page 42 on page 42 on page 42 Diagnostics, Diagnostic list, Number of current diagnostic messages Current diagnostics Current diagnostics channel on page 43 on page 43 on page 43 Diagnostics, Event log, Last diagnostics n Last diagnostics channel n on page 43 on page 43 Diagnostics, Measuring point designation Serial number Firmware version Device name Configuration counter 108133_en_00 Device information, on page 44 on page 44 on page 44 on page 44 on page 44 PHOENIX CONTACT 26 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Diagnostics, Measured values, Value sensor 1 Value sensor 2 Device temperature on page 44 on page 44 on page 44 Diagnostics, Measured values, Min./Max. values, Sensor n min. value Sensor n max. value Reset min./max. values sensor Device temperature min. Device temperature max. Reset device temperature max./min. on page 45 on page 45 on page 45 on page 45 on page 45 on page 45 Diagnostics, Simulation, Simulation current output Current output value on page 46 on page 46 Expert, Enter release code Operating software access rights Interlock status on page 34 on page 34 on page 34 Unit Attenuation Alarm delay Mains frequency filter Device temperature alarm on page 31 on page 46 on page 46 on page 46 on page 46 Expert, System, Expert, System, Display, Interval display Format display 1st display value 1st decimal places 2nd display value 2nd decimal places 3rd display value 3rd decimal places on page 38 on page 38 on page 38 on page 38 on page 39 on page 39 on page 39 on page 39 Expert, System, Administration, Reset device Define write-protect code on page 41 on page 41 Expert, Sensor n 1, Sensor type n Connection method n 2-wire compensation n Cold junction n Cold junction preset value Sensor offset n Lower sensor limit n Upper sensor limit n Serial number sensor on page 31 on page 31 on page 31 on page 32 on page 32 on page 35 on page 47 on page 47 on page 47 1 Sensors, n = number of sensor inputs (1 and 2) 108133_en_00 PHOENIX CONTACT 27 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Expert, 1 Sensor trim Sensor trim initial value Sensor trim final value Sensor trim min. range on page 47 on page 48 on page 48 on page 48 Lower sensor limit n Upper sensor limit n Call.-V. Dusen coeff. R0, A,B, C Polynomial coeff. R0, A, B on page 48 on page 48 on page 49 on page 49 Corrosion detection Drift/Difference monitoring Drift/Difference alarm category Drift/Difference alarm delay Drift/Difference limit value Sensor switchover limit value Calibration counter start Calibration counter alarm category Calibration counter start value Countdown calibration on page 35 on page 35 on page 35 on page 36 on page 36 on page 36 on page 49 on page 49 on page 49 on page 50 Output current Measuring mode Start of measuring range End of measuring range Out of range category Error handling Residual current Voltage trim 4 mA Voltage trim 20 mA on page 36 on page 37 on page 33 on page 33 on page 37 on page 37 on page 37 on page 37 on page 37 Measuring point designation HART short description HART address Preamble number Configuration changed Configuration changed, reset flag on page 44 on page 50 on page 50 on page 50 on page 50 on page 51 n = number of sensor inputs (1 and 2) Expert, 1 Sensor n, 1 Sensor trim, Sensors, Sensor n 1, Linearization, Sensors, n = number of sensor inputs (1 and 2) Expert, Sensors, Expert, Output, Expert, Communication, 108133_en_00 Diagnostics settings, HART configuration, PHOENIX CONTACT 28 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Expert, Communication, HART info, Device type Device revision HART revision HART description HART message Hardware revision SWRev HART date on page 51 on page 51 on page 51 on page 51 on page 52 on page 52 on page 52 on page 52 Expert, Communication, Current output assignment (PV) PV Assignment SV SV Assignment TV TV Assignment QV QV on page 32 on page 52 on page 52 on page 53 on page 53 on page 53 on page 53 on page 53 Expert, Communication, Burst configuration, Burst mode Burst command Burst variables 0...3 Burst trigger mode Burst trigger value Burst min. time period Burst max. time period on page 53 on page 53 on page 54 on page 54 on page 54 on page 55 on page 55 Expert, Diagnostics, Current diagnostics Troubleshooting measure Last diagnostics 1 Operating time on page 42 on page 42 on page 42 on page 42 Expert, Diagnostics, Diagnostic list, Number of current diagnostic messages Current diagnostics Current diagnostics channel on page 43 on page 43 on page 43 Expert, Diagnostics, Event log, Last diagnostics n Last diagnostics channel on page 43 on page 43 108133_en_00 HART output, PHOENIX CONTACT 29 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Expert, Diagnostics, Device information, Measuring point designation Serial number Firmware version Device name ENP version Device revision Manufacturer ID Manufacturer Hardware revision Configuration counter on page 31 on page 44 on page 44 on page 44 on page 55 on page 55 on page 55 on page 55 on page 55 on page 44 Expert, Diagnostics, Measured values, Value sensor n Sensor n raw value Device temperature on page 44 on page 56 on page 44 Expert, Diagnostics, Measured values, Expert, Diagnostics, 108133_en_00 Simulation, Min./Max. values, Sensor n min. value Sensor n max. value Reset min./max. values sensor Device temperature min. Device temperature max. Reset device temperature max./min. Simulation current output Current output value on page 45 on page 45 on page 45 on page 45 on page 45 on page 45 on page 46 on page 46 PHOENIX CONTACT 30 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 8.5.1 "Setup" menu All parameters used for basic device settings are available here. You can start up the transmitter with this limited parameter record. Sensor type n Navigation Setup, Sensor type n Description n = place-holder for number of sensor inputs (1 and 2) Measuring point designation Navigation Setup, Measuring point designation Description Input Default settings Unit Navigation Description Diagnostics, Device information, Measuring point designation Selection Expert, Diagnostics, Device information, Measuring point designation Entry of a clear designation for the measuring point in order to be able to quickly identify it within the system. It is indicated in the header of the plug-in display (on page 21). Max. 32 characters such as letters, numerals, or special characters (e.g. @, %, /) -none- Default settings Setup, Unit Expert, System, Unit Selection of the measuring unit for all measured values Selection – °C – °F – K – °R – ohm – mV Default set- °C tings 108133_en_00 Expert, Sensors, Sensor n, Sensor type n Selection of the sensor type for the respective sensor input – Sensor type 1: settings for sensor input 1 – Sensor type 2: Settings for sensor input 2 Observe the terminal assignment when connecting the individual sensors (on page 17). In the case of 2-channel operation, also observe the possible connection combinations. You can find a list of all possible sensor types in "Technical data" on page 5. – Sensor type 1: Pt 100 IEC751 – Sensor type 2: no sensor Connection method n Navigation Setup, Connection method n Requirements Description Selection Expert, Sensors, Sensor n, Connection method n An RTD sensor has to be specified as sensor type. Selection of connection method of the sensor – – Default settings – – Sensor 1 (connection method 1): 2-wire, 3-wire, 4-wire Sensor 2 (connection method 2): 2-wire, 3-wire Sensor 1 (connection method 1): 4-wire Sensor 2 (connection method 2): 2-wire 2-wire compensation n Navigation Setup, 2-wire compensation n Expert, Sensors, Sensor n, 2-wire compensation n RequireAn RTD sensor has to be specified as sensor ments type with 2-wire connection method. Description Determination of resistance value for two-wire compensation in the case of RTDs Input 0 ... 30 ohm Default set- 0 tings PHOENIX CONTACT 31 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Cold junction n Navigation Setup, Cold junction n Expert, Sensors, Sensor n, Cold junction n RequireA thermocouple (TC) sensor has to be sements lected as sensor type. Description Selection of cold junction measurement for temperature compensation of thermocouples (TC) – In the case of the "preset value", the compensation value is specified via the Cold junction preset value parameter. – A temperature measurement for channel 2 has to be configured for the "Measured value sensor 2" selection Selection – No compensation: no temperature compensation is used. – Internal measurement: internal cold junction temperature is used. – Preset value: fixed preset value is used. – Measured value sensor 2: measured value of sensor 2 is used. The measured value sensor 2 selection is not possible for the cold junction 2 parameter. Default set- Internal measurement tings Current output assignment (PV) Navigation Setup, Current output assignment (PV) Description Selection Cold junction preset value n Navigation Setup, Cold junction preset value Requirements Description Input Default settings 108133_en_00 Expert, Sensors, Sensor n, Cold junction, Preset value The preset value parameter has to be set for the cold junction n selection. Determination of the fixed preset value for temperature compensation –50 … +85 °C 0.00 Default settings Expert, Communication, HART output, Assignment, Current output (PV) Assignment of a measured variable for the first HART® value (PV) – Sensor 1 (measured value) – Sensor 2 (measured value) – Mean value of the two measured values: 0.5 x (SV1+SV2) – Difference between Sensor 1 and Sensor 2: SV1-SV2 – Sensor 1 (backup Sensor 2): If Sensor 1 fails, the value of Sensor 2 automatically becomes the first HART® value (PV): Sensor 1 (OR Sensor 2) – Sensor switchover: If the set threshold value T is exceeded for Sensor 1, the measured value of Sensor 2 becomes the first HART® value (PV). Sensor is switched back to when the measured value of Sensor 1 is at least 2 K below T: Sensor 1 (Sensor 2, if Sensor 1 > T) – Mean value: 0.5 x (SV1+SV2) with backup (measured value of Sensor 1 or Sensor 2 in the case of sensor errors of the other sensor) The threshold value can be set with the Sensor switchover limit value parameter (on page 36). 2 sensors can be combined through the temperature-dependent switchover, which have their advantages in different temperature ranges. Sensor 1 PHOENIX CONTACT 32 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Advanced setup" submenu Start of measuring range Navigation Setup, Start of measuring range Description Input Default settings Expert, Output, Start of measuring range Assignment of a measured value to the current value 4 mA The adjustable limit value depends on the sensor type used in the Sensor type parameter (on page 31), and the assigned measured variable in the Current output assignment (PV) parameter. Depending on the sensor type and the current output assignment (PV) 0 End of measuring range Navigation Setup, End of measuring range Description Input Default settings Expert, Output, End of measuring range Assignment of a measured value to the current value 20 mA The adjustable limit value depends on the sensor type used in the Sensor type parameter (on page 31), and the assigned measured variable in the Current output assignment (PV) parameter. Depending on the sensor type and the current output assignment (PV) 100 Corrosion monitoring The corrosion of sensor connection lines can lead to a falsification of the measured value. The device thus offers you the possibility of recognizing the corrosion before a measured value falsification occurs. The corrosion monitoring is only possible for a RTD with 4-wire termination and thermocouples. Drift/Difference monitoring A signal status is generated as diagnostic event when the measured values differ by a specified value in the case of two connected sensors. The correctness of the measured values can be verified with the drift/difference monitoring, and a mutual monitoring of the connected sensors performed. The drift/difference monitoring is activated with the Drift/Difference monitoring parameter. A distinction is made between two different modes. A status message is issued for underrange selection (ISV1-SV2I < Drift/Difference limit value) if the limit value is not reached, or, for Overrange (Drift) selection (ISV1-SV2I > Drift/ Difference limit value), if the limit value is exceeded. Configuration procedure of drift/difference monitoring 1. 2. 3. For drift/difference monitoring, select Overrange for drift detection, Underrange for difference monitoring. Set alarm category for drift/difference monitoring to Does not conform to the specification (S), Maintenance required (M) or Failure (F) according to your needs. Set limit value for drift/difference monitoring to desired value. A B D D L+ L+ 0 0 L- Lx Figure 8 A B D L+, Lt x 108133_en_00 t x t Drift/Difference monitoring Below limit value Above limit value Drift Upper (+) or lower (-) limit value Time Diagnostic event, status signal is created PHOENIX CONTACT 33 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Enter release code Navigation Enter Setup, Advanced setup, Release code Enter Expert, Release code Description Release of service parameters via operation tool. If an incorrect release code is entered, the user keeps his current access rights. If an entered value is not equal to the release code, the parameter is automatically set to 0. The service parameters should only be changed by the service organization. Additional The software device write-protection is also information switched on and off via this parameter. Software device write-protection linked to the download from an off-line capable operating tool – A download where the device has no defined write-protect code is carried out normally. – Download with defined write-protect code: the device is not locked. – Enter release code parameter (offline) contains the correct write-protect code: The download is performed; the device is not locked after the download. The write-protect code in the enter release code parameter is set to 0. – Enter release code parameter (offline) does not contain the correct write-protect code: The download is performed; the device is locked after the download. The write-protect code in the Enter release code parameter is reset to 0. – Download with defined write-protect code: the device is locked. – Enter release code parameter (offline) contains the correct write-protect code: The download is performed; the device is locked after the download. The writeprotect code in the Enter release code parameter is reset to 0. – Enter release code parameter (offline) does not contain the correct write-protect code: The download is not performed. No values in the device are changed. The value of the Enter release code parameter (offline) is not changed either. Input 0 ... 9 999 Default set- 0 tings 108133_en_00 Operating software access rights Navigation Setup, Advanced setup, Operating software access rights Expert, Operating software access rights Description Display of access rights on the parameters Additional in- If an additional write-protect is active, this formation further limits the current access rights. The write-protect can be displayed via the Interlock status parameter. Selection – Operator – Service Default set- Operator tings Interlock status Navigation Setup, Advanced setup, Interlock status Description Expert, Interlock status Display of status of device interlock The DIP switch for the hardware interlock is mounted on the optional display module (only head transmitter). Device temperature alarm Navigation Setup, Advanced setup, Device temperature alarm Description Selection of category (status signal) of how the device reacts in the case of exceeding or falling below the electronic temperature of the transmitter +85 °C (+185 °F) Selection – Off – Does not conform to the specification (S) – Failure (F) Default set- Does not conform to the specification (S) tings PHOENIX CONTACT 34 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Sensors" submenu Sensor offset n n = place-holder for number of sensor inputs (1 and 2) Navigation Setup, Advanced setup, Sensors, Sensor offset n Expert, Sensors, Sensor n, Sensor offset n Description Setting the zero point correction (offset) of the sensor measured value. The specified value is added to the measured value. Input -10.0 ... +10.0 Default set- 0.0 tings Corrosion detection Navigation Setup, Advanced setup, Sensors, Corrosion detection Expert, Sensors, Diagnostic settings, Corrosion detection Description Selection of category (status signal) with which the sensor connection lines are displayed for corrosion detection Only possible for RTD sensors with 4-wire termination and thermocouples (TC). Selection – Maintenance required (M) – Failure (F) Default set- Maintenance required (M) tings 108133_en_00 Drift/Difference monitoring Navigation Setup, Advanced setup, Sensors, Drift/Difference monitoring Expert, Sensors, Diagnostic settings, Drift/ Difference monitoring Description Selection of whether the device reacts to the drift/difference limit value being exceeded or fallen below Can only be selected for 2-channel operation Additional – A status signal is displayed for the Overinformation range (Drift) selection when the absolute sum of the difference value exceeds the drift/difference limit value – A status signal is displayed for the Underrange selection when the absolute sum of the difference value falls below the drift/difference limit value. Selection – Off – Overrange (Drift) – Underrange Default set- Off tings Drift/Difference alarm category Navigation Setup, Advanced setup, Sensors, Drift/Difference alarm category Expert, Sensors, Diagnostic settings, Drift/ Difference alarm category RequireThe Drift/Difference monitoring parameter ments must be activated with the Overrange (Drift) or Underrange selection. Description Selection of the category (status signal) of how the device reacts between Sensor 1 and Sensor 2 in the case of drift/difference detection Selection – Does not conform to the specification (S) – Maintenance required (M) – Failure (F) Default set- Maintenance required (M) tings PHOENIX CONTACT 35 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Current output" submenu Drift/Difference alarm delay Navigation Setup, Advanced setup, Sensors, Drift/Difference alarm delay Requirements Description Input Default settings Expert, Sensors, Diagnostic settings, Drift/ Difference alarm delay The Drift/Difference monitoring parameter must be activated with the Overrange (Drift) or Underrange selection (on page 35). Alarm delay of drift detection monitoring Adjustment of analog output (4 mA and 20 mA voltage trim) The voltage trim is for the compensation of the analog output (D/A conversion). The output current of the transmitter can be adapted so that it matches the expected value at the higher-level system. The voltage trim has no influence on the digital HART® value. This can lead to the displayed measured value on the plugged-in display (only head transmitter) differing minimally from the display value in the higher-level system. Helpful, e.g., in the case of different thermal masses of sensors in conjunction with a high temperature gradient in the process 0 … 255 s 0s The adaption of the digital measured values can be performed with the Sensor trim parameter in the "Expert, Sensors, Sensor trim" menu. Drift/Difference limit value Navigation Setup, Advanced setup, Sensors, Drift/Difference limit value Procedure Expert, Sensors, Diagnostic settings, Drift/ Difference limit value RequireThe Drift/Difference monitoring parameter ments has to be activated with the Overrange (Drift) or Underrange selection. Description Setting of maximum permitted measured value deviation between Sensor 1 and Sensor 2 that leads to a drift/difference detection. Selection 0.1 ...9 99.0 K (0.18 ... 1798.2 °F) Default set- 999.0 tings 2. Sensor switchover limit value Navigation Setup, Advanced setup, Sensors, Sensor switchover, Limit value 1. 3. 4. 5. 6. Install exact ampere meter (higher precision than transmitter) in the current loop. Switch on simulation of the current output and set the simulation value to 4 mA. Measure loop current with the ampere meter and take a note of it. Set the simulation value to 20 mA. Measure loop current with the ampere meter and take a note of it. Enter determined current values as comparison values in the voltage trim parameter 4 mA or 20 mA Output current Navigation Setup, Advanced setup, Current output, Output current Description Expert, Sensors, Diagnostic settings, Sensor switchover, Limit value Description Setting of the threshold value of the sensor switchover (on page 32) Additional The threshold value is relevant if a HART® information variable (PV, SV, TV, QV) is assigned to the sensor switchover function. Selection Depending on the selected sensor types Default set- 850 °C tings 108133_en_00 Expert, Output, Output current Display of the calculated output current in mA. PHOENIX CONTACT 36 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Measuring mode Navigation Setup, Advanced setup, Current output, Measuring mode Residual current Navigation Setup, Advanced setup, Current output, Residual current Expert, Output, Measuring mode Description Enables the inversion of the output signal Additional – Standard information The output current rises when the temperature increases – Inverted The output current lowers when the temperature increases Selection – Standard – Inverted Default set- Standard tings Expert, Output, Residual current RequireThe Max. selection is activated in the Error ments handling parameter. Description Setting the current value that the current output issues in the event of a malfunction Input 21.5 ... 23.0 mA Default set- 22.5 tings Out of range category Navigation Setup, Advanced setup, Current output, Out of range category Description Expert, Output, Out of range category Description Selection of the category (status signal), how the device reacts when leaving the set measuring range. Selection – Does not conform to the specification (S) – Maintenance required (M) – Failure (F) Default set- Maintenance required (M) tings Error handling Navigation Setup, Advanced setup, Current output, Error handling Expert, Output, Error handling Description Selection of the failure signal level that the current output issues in the case of an error Additional For the max. selection, the failure signal level information is specified via the Residual current parameter. Selection – Min. – Max. Default set- Max. tings 108133_en_00 Voltage trim 4 mA Navigation Setup, Advanced setup, Current output, Voltage trim 4 mA Expert, Output, Voltage trim 4 mA Setting the correction value for the current output at measuring range start 4 mA (on page 36) Input 3.85 ... 4.15 mA Default set- 4 mA tings Voltage trim 20 mA Navigation Setup, Advanced setup, Current output, Voltage trim 20 mA Description Input Default settings Expert, Output, Voltage trim 20 mA Setting the correction value for the current output at measuring range end 20 mA (on page 36) 19.850 ... 20.15 mA 20.000 mA PHOENIX CONTACT 37 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Display" submenu The settings for the measured value representation on the optional plug-in display (only for head transmitters) are performed in the "Display" menu. These settings have no influence on the output values of the transmitter. They are only used for the form of presentation on the display. Interval display Navigation Setup, Advanced setup, Display, Interval display Expert, System, Display, Interval display Description Setting the display duration of measured values on the on-site display when these are displayed alternatingly. Such a change is only automatically created if more measured values are specified. – The parameter 1st display value ...3 is used to define which measured values are displayed on the on-site display. Display value specified (on page 38). – The form of presentation of the displayed measured values is specified via the Format display parameter. Input 4 … 20 s Default set- 4 s tings Format display Navigation Setup, Advanced setup, Display, Format display Expert, System, Display, Format display Description Selection of the measured value representation on the on-site display. The Measured value or Measured value with bar graph form of presentation can be set. Selection – Value – Value + bar graph Default set- Value tings 108133_en_00 1st display value Navigation Setup, Advanced setup, Display, 1st display value Expert, System, Display, 1st display value Description Selection of one of the measured values displayed on the on-site display. The Format display parameter (on page 38) is used to define how the measured values are presented. Selection – Process value – Sensor 1 – Sensor 2 – Output current – % measurement range – Device temperature Default set- Process value tings 1st decimal places Navigation Setup, Advanced setup, Display, 1st decimal places Expert, System, Display, 1st decimal places RequireA measured value is specified in the 1st disments play value parameter (on page 38). Description Selection of the number of decimal places for the display value This setting does not influence the measuring or calculation precision of the device. The maximum possible number of decimal places is always displayed on the display for the Automatic selection. Selection – x – x.x – x.xx – x.xxx – x.xxxx – Automatic Default set- Automatic tings PHOENIX CONTACT 38 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 2nd display value Navigation Setup, Advanced setup, Display, 2nd display value 3rd display value Navigation Setup, Advanced setup, Display, 3rd display value Expert, System, Display, 2nd display value Description Selection of one of the measured values displayed on the on-site display Expert, System, Display, 3rd display value Description Selection of one of the measured values displayed on the on-site display The Format display parameter is used to define how the measured values are presented. Selection – Off – Process value – Sensor 1 – Sensor 2 – Output current – % measurement range – Device temperature Default set- Off tings The Format display parameter is used to define how the measured values are presented. Selection – Off – Process value – Sensor 1 – Sensor 2 – Output current – % measurement range – Device temperature Default set- Off tings 2nd decimal places Navigation Setup, Advanced setup, Display, 2nd decimal places Expert, System, Display, 2nd decimal places RequireA measured value is specified in the 2nd disments play value parameter. Description Selection of the number of decimal places for the display value This setting does not influence the measuring or calculation precision of the device. The maximum possible number of decimal places is always displayed on the display for the Automatic selection. Selection – x – x.x – x.xx – x.xxx – x.xxxx – Automatic Default set- Automatic tings 108133_en_00 3rd decimal places Navigation Setup, Advanced setup, Display, 3rd decimal places Expert, System, Display, 3rd decimal places RequireA measured value is specified in the 3rd disments play value parameter. Description Selection of the number of decimal places for the display value This setting does not influence the measuring or calculation precision of the device. The maximum possible number of decimal places is always displayed on the display for the Automatic selection. Selection – x – x.x – x.xx – x.xxx – x.xxxx – Automatic Default set- Automatic tings PHOENIX CONTACT 39 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "SIL" submenu The SIL option parameter displays whether the device can be operation in SIL mode. In order to activate SIL mode for the device, the menu-guided operation, Activate SIL, has to be performed (see "Use in safety equipment" on page 71). SIL option Navigation Setup, Advanced setup, SIL, SIL option Description Display of the SIL option Selection – No – Yes Default set- Yes tings Operating state Navigation Setup, Advanced setup, SIL, Operating state Description Display of the device operating state in SIL mode Display – Check SIL option – Startup in normal operation – Waiting for checksum – Self-diagnostics – Normal operation – Download active – SIL mode active – Start safe parameterization – Safe parameterization active – Save parameter values – Parameter test – Reboot pending – Rest checksum – Safe state - Active – Check download – Upload active – Safe state - Passive – Safe state - Panic In the case of a device restart with the setting "SIL startup mode, not active", the display "Waiting for checksum" appears in this parameter. The SIL checksum has to be manually entered here. Default set- Normal operation tings 108133_en_00 Enter SIL checksum Navigation Enter Setup, Advanced setup, SIL, SIL checksum Description Enter the SIL checksum during the safe parameterization and startup in connection with the parameter setting "SIL startup mode, not active". Entering the value "0" in connection with the parameter setting "SIL startup mode, active" terminates automatic startup and discards the SIL settings. Input 0 ... 65535 Default set- 0 tings Time stamp SIL parameterization Navigation Setup, Advanced setup, SIL, Time stamp SIL parameterization Description Entry of date and time at which the safe parameterization concludes or the SIL checksum was calculated Input Default settings This is not automatically created by the device. The data and time must be entered manually. DD.MM.YYYY hh:mm 0 SIL startup mode Navigation Setup, Advanced setup, SIL, SIL startup mode Description Setting the repeat automatic startup of the device in SIL mode, e.g. after a "power cycle" The "not active" setting requires the manual entry of the SIL checksum in order to be able to start the device again in SIL mode. Selection – Not active – Active Default set- Active tings PHOENIX CONTACT 40 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Administration" submenu SIL HART mode Navigation Setup, Advanced setup, SIL, SIL HART mode Description Setting HART® communication during SIL mode The setting "HART not active" deactivates HART® communication in SIL mode (only 4 mA … 20 mA communication is active). Selection – HART not active – HART active Default set- HART active tings Force safe state Navigation Setup, Advanced setup, SIL, Force safe state RequireThe Operating state parameter displays SIL ments mode active. Description During the SIL repeat test, the error detection and the safe state of the device are tested with this parameter. Selection Default settings Please see "Startup or repeat test of the transmitter" on page 78 for a detailed description of the SIL repeat test. – On – Off Off Resetting the device Navigation Setup, Advanced setup, Administration, Reset device Expert, System, Reset device Reset the entire device configuration or part of it to a defined state. Selection – Not active The parameter is exited without action. – To default setting All parameters are reset to default settings. – To delivery state All parameters are reset to the delivery state. The delivery state can differ from the default setting if customer-specific parameter values are specified when ordering. – Restart device The device restarts with unchanged device configuration. Default set- Not active tings Description Define write-protect code Navigation Setup, Advanced setup, Administration, Define write-protect code Expert, System, Define write-protect code Description Setting a device write-protect code Input 108133_en_00 If the code is saved in the device firmware, this code is saved in the device and the operating tool displayed the value 0, so that that defined write-protect code cannot be displayed in a way that can be freely read. 0 ... 9 999 PHOENIX CONTACT 41 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Define write-protect code Default set- 0 tings The device write protection is not active if delivered with this default setting. Additional – Activate the device write protection: For information this, enter a value in the Enter release code parameter that does not correspond with the write-protect code defined here. – Deactivate the device write protection: Enter the defined write protect code in the Enter release code parameter if there is active device write protection. – After resetting the device to default or configured delivery state, the defined write-protect code is no longer valid. The code takes on the default setting (= 0). – The hardware write protection (DIP switch) is active: – The hardware write protection has a higher priority than the software write protection described here. – No value can be entered in the Enter release code parameter. The parameter can now be read. – The device write-protect via software can first be defined and activated if the hardware write protection is deactivated via the DIP switch ("Device status display" on page 21). If the write-protect code was forgotten, it can be deleted or over-written by the service organization. 8.5.2 "Diagnostics" menu All the information that describes the device status and the process conditions are found in this group. Current diagnostics 1 Navigation Diagnostics, Current diagnostics Expert, Diagnostics, Current diagnostics 1 Description Display of the currently pending diagnostic message. If multiple messages occur simultaneously, the highest priority message will be displayed first. Display Symbol for event behavior and diagnostic event Additional in- Example of display format: formation F261 electronics modules Troubleshooting measure Navigation Diagnostics, Troubleshooting measure Description Expert, Diagnostics, Troubleshooting measure Display of the troubleshooting measures for current diagnostic message Last diagnostics 1 Navigation Diagnostics, Last diagnostics 1 Expert, Diagnostics, Last diagnostics 1 Description Display of the last pending diagnostic message with the highest priority Display Symbol for event behavior and diagnostic event Additional in- Example of display format: formation F261 electronics modules Operating time Navigation Diagnostics, Operating time Description Display 108133_en_00 Expert, Diagnostics, Operating time Display of time that the device is in operation up to the present time Hours (h) PHOENIX CONTACT 42 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Diagnostic list" submenu In this submenu, up to 3 currently pending diagnostic messages are displayed. If more than 3 messages are pending, those with the highest priority are displayed. Information on the diagnostic measures of the device and all diagnostic messages at a glance (see "Troubleshooting" on page 56). Number of current diagnostic messages Navigation Diagnostics, Diagnostic list, Number of current diagnostic messages Description Expert, Diagnostics, Diagnostic list, Number of current diagnostic messages Display of number of diagnostic messages currently in the device Current diagnostics Navigation Diagnostics, Diagnostic list, Current diagnostics Description Display Additional information Expert, Diagnostics, Diagnostic list, Current diagnostics Display of the currently pending diagnostic messages with the highest to third-highest priority Symbol for event behavior and diagnostic event Example of display format: "Event log" submenu Last diagnostics n n = number of diagnostic messages (n = 1 ... 5) Navigation Diagnostics, Diagnostic list, Last diagnostics n Expert, Diagnostics, Diagnostic list, Last diagnostics n Description Display of the diagnostic messages occurring in the past. The last 5 messages are listed chronologically. Display Symbol for event behavior and diagnostic event Additional Example of display format: information F261 electronics modules Last diagnostics channel Navigation Diagnostics, Diagnostic list, Last diagnostics channel Description Display Expert, Diagnostics, Diagnostic list, Last diagnostics channel Display of the possible sensor input which the diagnostic message refers to – Sensor 1 – Sensor 2 – ------ F261 electronics modules Current diagnostics channel Navigation Diagnostics, Diagnostic list, Current diagnostics, Channel Description Display 108133_en_00 Expert, Diagnostics, Diagnostic list, Current diagnostics, Channel Display of the sensor input to which the diagnostic message refers – Sensor 1 – Sensor 2 – ------ PHOENIX CONTACT 43 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Device information" submenu Measuring point designation Navigation Setup, Measuring point designation Configuration counter Navigation Diagnostics, Device information, Configuration counter Diagnostics, Device information, Measuring point designation Description Expert, Diagnostics, Device information, Measuring point designation Description Entry of a clear designation for the measuring point in order to be able to quickly identify it within the system. It is indicated in the header of the plug-in display (head transmitter). Input Max. 32 characters such as letters, numerals, or special characters (e.g. @, %, /) Default set- -nonetings Static parameters whose value changes during optimization or configuration cause the incrementing of this parameter by 1. This supports the parameter version management. The counter can display a higher value if several parameters are changed, e.g., by loading parameters of M&M Container, etc. in the device. The counter can never be reset and even after a device reset is not reset to a default value. If the counter overruns (16 bit), it begins again at 1. Serial number Navigation Diagnostics, Device information, Serial number Description Display Expert, Diagnostics, Device information, Serial number Display of the serial number of the device. It is also found on the rating plate. Max. 11-digit string of letters and numerals "Measured values" submenu Value sensor n n = place-holder for number of sensor inputs (1 and 2) Navigation Diagnostics, Measured value, Value sensor n Firmware version Navigation Diagnostics, Device information, Firmware version Description Description Display Expert, Diagnostics, Device information, Firmware version Display of the installed device firmware version Firmware changes of the back two positions zz have no influence on the behavior of the device. Max. 6-digit string in xx.yy.zz format Description 108133_en_00 Expert, Diagnostics, Measured values, Value sensor n Display of the current measured value at the respective sensor input Device temperature Navigation Diagnostics, Measured values, Device temperature Description Device name Navigation Diagnostics, Device information, Device name Expert, Diagnostics, Device information, Configuration counter Display of the counter state for changes of device parameters Expert, Diagnostics, Measured values, Device temperature Display of the current electronic temperature Expert, Diagnostics, Device information, Device name Display of the device name. It is also found on the rating plate. PHOENIX CONTACT 44 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Min./Max. values" submenu Sensor n min. value n = place-holder for number of sensor inputs (1 and 2) Navigation Diagnostics, Measured values, Min./Max. values, Sensor n min. value Description Expert, Diagnostics, Measured values, Min./Max. values, Sensor n min. value Display of minimum temperature measured in the past at sensor input 1 or 2 (drag pointer). Sensor n max. value n = place-holder for number of sensor inputs (1 and 2) Navigation Diagnostics, Measured values, Min./Max. values, Sensor n max. value Description Expert, Diagnostics, Measured values, Min./Max. values, Sensor n max. value Display of maximum temperature measured in the past at sensor input 1 or 2 (drag pointer). Device temperature max. Navigation Diagnostics, Measured values, Min./Max. values, Device temperature max. Expert, Diagnostics, Measured values, Min./ Max. values, Device temperature max. Description Display of maximum electronics temperature measured in the past (drag pointer). Reset device temperature max./min. Navigation Diagnostics, Measured values, Min./Max values, Reset device temp. max./min. Description Selection Default settings Expert, Diagnostics, Measured values, Min./ Max values, Reset device temp. max./min. Resets the drag pointer of the minimum and maximum measured electronic temperature – No – Yes No Reset min./max. values sensor Navigation Diagnostics, Measured values, Min./Max. values, Reset sensor Min./Max. values Description Selection Default settings Diagnostics, Measured values, Min./Max. values, Reset sensor min./max. values Resets the drag pointer of the minimum and maximum measured temperature at the sensor inputs – No – Yes No Device temperature min. Navigation Diagnostics, Measured values, Min./Max. values, Device temperature min. Description 108133_en_00 Expert, Diagnostics, Measured values, Min./Max. values, Device temperature min. Display of minimum electronics temperature measured in the past (drag pointer). PHOENIX CONTACT 45 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) “Simulation” submenu Simulation current output Navigation Diagnostics, Simulation, Simulation current output Expert, Diagnostics, Simulation, Simulation current output Description Switching on and off the simulation of the current output. If the simulation is active, a diagnostic message of the function control (C) category is displayed in the change to the measured value display. Display Measured value display ↔ C491 (Simulation current output) Selection – Off – On Default set- Off tings Additional The desired simulation value is specified in information the Current output value parameter. Current output value Navigation Diagnostics, Simulation, Current output value Expert, Diagnostics, Simulation, Current output value Additional The Simulation current output parameter has information to be set with the On selection. Description Setting a current value for the simulation. In this way, the correct adjustment of the current output and the correct function of downstream evaluation devices can be checked. Input 3.59 ... 23.0 mA Default set- 3.59 mA tings 8.5.3 "Expert" menu The parameter groups for the expert setup contain all parameters of the operating menu "Setup" and "Diagnosis", as well as additional parameters that are exclusively reserved for the experts. This section contains the descriptions of the additional parameters. All basic parameter settings for commissioning and diagnostic evaluation of the device are described in ""Setup" menu" on page 31 and ""Diagnostics" menu" on page 42. "System" submenu Attenuation Navigation Expert, System, Attenuation Description Setting the time constants for attenuation of the power output. Input 0 ... 120 s Default set- 0.00 s tings Additional Measured value fluctuations take effect at the information power output with an exponential delay whose time constant is specified through these parameters. In the case of a low time constant, the power output follows the measured value quickly. If there is a high time constant, however, following is delayed. Alarm delay Navigation Expert, System, Alarm delay Description Setting the delay time by which a diagnostics signal is suppressed before it is issued. Input 0 ... 5 s Default set- 2 s tings Mains frequency filter Navigation Expert, System, Mains frequency filter Description Selection of the mains filter for A/D conversion Selection – 50 Hz – 60 Hz Default set- 50 Hz tings Device temperature alarm (on page 34) Navigation Expert, System, Device temperature alarm 108133_en_00 PHOENIX CONTACT 46 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Display" submenu For a detailed description, see on page 38. "Administration" submenu For a detailed description, see on page 41. "Sensors" submenu "Sensor 1/2" submenu n = place-holder for number of sensor inputs (1 and 2) "Sensor trim" submenu Adjustment of sensor error (sensor trim) The sensor trim is for adapting the actual sensor signal to the linearization of the selected sensor type saved in the transmitter. In contrast to sensor transmitter matching, the sensor trim is only performed at the start and end value, and so does not achieve the same high precision. The sensor trim is not for adapting the measuring range, rather for adapting the sensor signal to the linearization saved in the transmitter. Procedure 1. Lower sensor limit n Navigation Expert, Sensors, Sensor n, Lower sensor limit n Description Display of minimum physical measuring range final value 2. 3. Upper sensor limit n Navigation Expert, Sensors, Sensor n, Upper sensor limit n Description Display of maximum physical measuring range final value 4. Serial number sensor Navigation Expert, Sensors, Sensor n, Serial number, Sensor Description Entry of serial number of the connected sensor Input Number and text entry up to 12 positions Default set- " " (no text) tings 5. Set Sensor trim parameter to the customer-specific selection. Bring the sensor connected to the transmitter to a known and stable temperature with water/oil bath or oven. We recommend a temperature near the set measuring range start. Enter reference temperature for the value at the measuring range start at the Sensor trim initial value parameter. The transmitter calculates internally a correction factor from the difference between the specified reference temperature and the actual measured temperature at the input. This is now used for the linearization of the input signal. Bring the sensor connected to the transmitter to a known and stable temperature close to the set measuring area end with water/oil bath or oven. Enter reference temperature for the value at the measuring range end at the Sensor trim initial value parameter. Sensor trim Navigation Expert, Sensors, Sensor n, Sensor trim, Sensor trim Description Selection of which linearization method is used for the connected sensor. The original linearization can be reestablished by resetting this parameter to the Default setting selection. Selection – Default settings – Customer-specific Default set- Default settings tings 108133_en_00 PHOENIX CONTACT 47 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Linearization" submenu Sensor trim initial value Navigation Expert, Sensors, Sensor n, Sensor trim, Sensor trim initial value RequireThe Customer-specific selection is activated ments in the Sensor trim parameter (on page 47). Description The lower point for linear characteristic curve adjustment (offset and gradient are influenced by this) Input Depending on the selected sensor type and the current output assignment (PV) Default set- -200 °C tings Sensor trim final value Navigation Expert, Sensors, Sensor n, Sensor trim, Sensor trim final value RequireThe Customer-specific selection is activated ments in the Sensor trim parameter. Description The upper point for linear characteristic curve adjustment (offset and gradient are influenced by this) Input Depending on the selected sensor type and the current output assignment (PV) Default set- 850 °C tings Sensor trim min. range Navigation Expert, Sensors, Sensor n, Sensor trim, Sensor trim min. range RequireThe Customer-specific selection is activated ments in the Sensor trim parameter. Description Display of minimum possible range between sensor trim start and final value 108133_en_00 Procedure for setting a linearization while using the Callender-Van Dusen coefficients from a calibration certificate Procedure 1. 2. 3. 4. 5. 6. 7. Set current output assignment (PV) = sensor 1 (measured value). Select unit (°C). Select sensor type (linearization type) "RTD platinum (Callendar-Van Dusen)". Select connection method e.g. 3-wire. Set lower and upper sensor limits. Enter the 4 coefficients A, B, C and R0. If a special linearization is also used for the second sensor, repeat steps 1 to 6. Lower sensor limit n Navigation Expert, Sensors, Sensor n, Linearization, Lower sensor limit n RequireThe selection RTD platinum, RTD poly nickel ments or RTD polynomial copper is activated in the Sensor type parameter Description Setting of lower calculation limit for the special sensor linearization Input Depends on the selected sensor type Default set- -200 °C tings Upper sensor limit n Navigation Expert, Sensors, Sensor n, Linearization, Upper sensor limit n RequireThe selection RTD platinum, RTD poly nickel ments or RTD polynomial copper is activated in the Sensor type parameter Description Setting of upper calculation limit for the special sensor linearization Input Depends on the selected sensor type Default set- 850 °C tings PHOENIX CONTACT 48 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Diagnostics settings" submenu Call.-V. Dusen coeff. R0 Navigation Expert, Sensors, Sensor n, Linearization, Call.-V. Dusen coeff. R0 RequireThe selection RTD platinum (Callendar-Van ments Dusen) is activated in the Sensor type parameter Description Setting the R0 value for the linearization with the Callendar-Van Dusen polynomial Input 40.000 ... 1 050.000 Default set- 100.000 ohm tings Call.-V. Dusen coeff. A, B, and C Navigation Expert, Sensors, Sensor n, Linearization, Call.-V. Dusen coeff. A, B, C RequireThe selection RTD platinum (Callendar-Van ments Dusen) is activated in the Sensor type parameter Description Setting the coefficients for the sensor linearization according to the Callendar-Van Dusen method Default set- – A: 3,910000e-003 tings – B: -5,780000e-007 – C: -4,180000e-012 Polynomial coeff. R0 Navigation Expert, Sensors, Sensor n, Linearization, Polynomial coeff. R0 RequireThe selection RTD poly nickel or RTD polyments nomial copper is activated in the Sensor type parameter Description Setting the R0 value for the linearization of nickel/copper sensors Input 40.000 ... 1 050.000 ohm Default set- 100.00 ohm tings Polynomial coeff. A, B Navigation Expert, Sensors, Sensor n, Linearization, Polynomial coeff. A, B RequireThe selection RTD poly nickel or RTD polyments nomial copper is activated in the Sensor type parameter Description Setting the coefficients for the sensor linearization of copper/nickel resistance thermometer Default set- – Polynomial coeff. A = 5.49630e-003 tings – Polynomial coeff. B = 6.75560e-006 108133_en_00 Calibration counter start Navigation Expert, Sensors, Diagnostic settings, Calibration counter start Description Selection in order to control the calibration counter – The duration (in days) of the countdown is specified with the Calibration counter start value parameter. – The status signal for reaching the limit value is specified with the Calibration counter alarm category parameter. Selection – Off: stopping the calibration counter – On: starting the calibration counter – Reset + starting: resetting to the set start value and starting the calibration counter Default set- Off tings Calibration counter alarm category Navigation Expert, Sensors, Diagnostic settings, Calibration counter alarm category Description Selection of the category (status signal) of how the device reacts at elapse of the set calibration countdown. Selection – Maintenance required (M) – Failure (F) Default set- Maintenance required (M) tings Calibration counter start value Navigation Expert, Sensors, Diagnostic settings, Calibration counter start value Description Setting the start value for the calibration counter Input 0 ... 365 d (days) Default set- 365 tings PHOENIX CONTACT 49 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Communication" submenu Countdown calibration Navigation Expert, Sensors, Diagnostic settings, Countdown calibration Description Display of remaining time until the next calibration The countdown of the calibration counter only runs when the device is active. Example: If the calibration counter was set to 365 days on 1.1.2011 and the device is disconnected for 100 days, the alarm for calibration appears on 10 April 2012. "Output" submenu Measuring mode Navigation Expert, Output, Measuring mode Description Enables the inversion of the output signal Additional – Standard information The output current rises when the temperature increases – Inverted The output current lowers when the temperature increases Selection – Standard – Inverted Default set- Standard tings "HART configuration" submenu Measuring point designation (on page 31) Navigation Diagnostics, Device information, Measuring point designation Expert, Communication, HART configuration, Measuring point designation HART short description Navigation Expert, Communication, HART configuration, HART short description Description Definition of a short description for the measuring point Input Up to 8 alphanumeric characters (letters, numbers, special characters) Default set- SHORTTAG tings HART address Navigation Expert, Communication, HART configuration, HART address Description Definition of HART® address of the device Input 0 ... 63 Default set- 0 tings Additional in- Only for the address "0" is a measured value formation transfer possible via the current value. With all other addresses, the current is fixed to 4.0 mA (multi-drop mode). Preamble number Navigation Expert, Communication, HART configuration, Preamble number Description Specification of the preamble number in the HART® telegram Input 2 ... 20 Default set- 5 tings Configuration changed Navigation Expert, Communication, HART configuration, Configuration changed Description Display of whether the configuration of the device was changed by a master (primary or secondary) 108133_en_00 PHOENIX CONTACT 50 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "HART Info" submenu Configuration changed, reset flag Navigation Expert, Communication, HART configuration, Configuration changed, Reset flag Description Resetting the information Configuration changed by a master (primary or secondary) Device type Navigation Expert, Communication, HART info, Device type Description Display of device type with which the device is registered at the HART® Communication Foundation. The device type is specified by the manufacturer. It is required in order to assign the matching device description file (DD) to the device. Display 2-digit hexadecimal number Default set- 0xB005 tings Device revision Navigation Expert, Communication, HART info, Device revision Description Display of device revision with which the device is registered at the HART® Communication Foundation. It is required in order to assign the matching device description file (DD) to the device. Default set- 2 tings HART revision Navigation Expert, Communication, HART info, HART revision Description Display of the HART® revision of the device HART description Navigation Expert, Communication, HART info, HART description Description Definition of a description for the measuring point Input Up to 32 alphanumeric characters (letters, numbers, special characters) Default set- The respective device name tings 108133_en_00 PHOENIX CONTACT 51 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "HART output" submenu HART message Navigation Expert, Communication, HART info, HART message Description Definition of a HART® message that is sent on request from the master via the HART® protocol. Input Up to 32 alphanumeric characters (letters, numbers, special characters) Default set- The respective device name tings Hardware revision Navigation Expert, Diagnostics, Device information, Hardware revision Expert, Communication, HART info, Hardware revision Description Display of the hardware revision of the device SWRev Navigation Description HART date Navigation Description Input Default settings Expert, Communication, HART info, SWRev Display of the software revision of the device Expert, Communication, HART info, HART date Definition of date information for individual use Date in format year-month-day (YYYY-MMDD) 2010-01-01 Current output assignment (PV) Navigation Expert, Communication, HART output, Assignment, Current output (PV) Description Assignment of a measured variable for the first HART® value (PV) Selection – Sensor 1 (measured value) – Sensor 2 (measured value) – Device temperature – Mean value of the two measured values: 0.5 x (SV1+SV2) – Difference between Sensor 1 and Sensor 2: SV1-SV2 – Sensor 1 (backup Sensor 2): If Sensor 1 fails, the value of Sensor 2 automatically becomes the first HART® value (PV): Sensor 1 (OR Sensor 2) – Sensor switchover: If the set threshold value T is exceeded for Sensor 1, the measured value of Sensor 2 becomes the first HART® value (PV). Switching back to Sensor 1 is when the measured value of Sensor 1 is at least 2 K below T: Sensor 1 (Sensor 2, if Sensor 1 > T) – Mean value: 0.5 x (SV1+SV2) with backup (measured value of Sensor 1 or Sensor 2 in the case of sensor errors of the other sensor) The threshold value can be set with the sensor switchover limit value parameter. 2 sensors can be combined through the temperature-dependent switchover, which have their advantages in different temperature ranges. Default set- Sensor 1 tings PV Navigation Description Expert, Communication, HART output, PV Display of the first HART value Assignment SV Navigation Expert, Communication, HART output, Assignment SV Description Assignment of a measured variable for the second HART® value (PV) Selection See Current output assignment (PV) parameter (on page 52) Default set- Device temperature tings 108133_en_00 PHOENIX CONTACT 52 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) SV Navigation Description Expert, Communication, HART output, SV Display of the second HART® value Assignment TV Navigation Expert, Communication, HART output, Assignment TV Description Assignment of a measured variable for the third HART® value (TV) Selection See Current output assignment (PV) parameter (on page 52) Default set- Sensor 1 tings TV Navigation Description Expert, Communication, HART output, TV Display of the third HART® value Assignment QV Navigation Expert, Communication, HART output, Assignment QV Description Assignment of a measured variable for the fourth HART® value (QV) Selection See Current output assignment (PV) parameter (on page 52) Default setSensor 1 tings QV Navigation Description Expert, Communication, HART output, QV Display of the fourth HART® value "Burst configuration" submenu Up to 3 burst modes can be configured. Burst mode Navigation Expert, Communication, Burst configuration, Burst mode Burst mode Description Activation of the HART® burst mode for the burst message X. Message 1 has the highest priority, message 2 the second highest, etc. Selection – Off The device only sends data to the bus on request of a HART® master. – On The device regularly sends data to the bus without being requested. Default set- Off tings Burst command Navigation Expert, Communication, Burst configuration, Burst command RequireThis parameter can only be selected if the ments Burst mode selection is activated. Description Selection of the command whose response is sent in activated burst mode to the HART® master. Selection – Command 1 Reading out the primary variable – Command 2 Reading out the current and the main measured value in percent – Command 3 Reading out the dynamic HART® variables and the current – Command 9 Reading out the dynamic HART® variables including the corresponding status – Command 33 Reading out the dynamic HART® variables including the corresponding unit Default set- Command 2 tings Additional Command 1, 2, 3, and 9 are universal information HART® commands. Command 33 is a "Common Practice" HART® command. Details on this are given in the HART® specifications. 108133_en_00 PHOENIX CONTACT 53 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Burst variable n n = number of burst variables 0 ... 3 Navigation Expert, Communication, Burst configuration, Burst variable n RequireThis parameter can only be selected if the ments Burst mode selection is activated. Description Assignment of a measured variable for slot 0 to 3 Selection This assignment is only relevant for burst mode. The measured variables are assigned to the 4 HART® variables (PV, SV, TV, QV) in ""HART output" submenu" on page 52. – Sensor 1 (measured value) – Sensor 2 (measured value) – Device temperature – Mean value of the two measured values: 0.5 x (SV1+SV2) – Difference between Sensor 1 and Sensor 2: SV1-SV2 – Sensor 1 (backup Sensor 2): If Sensor 1 fails, the value of Sensor 2 automatically becomes the first HART® value (PV): Sensor 1 (OR Sensor 2) – Sensor switchover: If the set threshold value T is exceeded for Sensor 1, the measured value of Sensor 2 becomes the first HART® value (PV). Switching back to Sensor 1 is done when the measured value of Sensor 1 is at least 2 K below T: Sensor 1 (Sensor 2, if Sensor 1 > T) The threshold value can be set with the sensor switchover limit value parameter. 2 sensors can be combined through the temperature-dependent switchover, which have their advantages in different temperature ranges. Mean value: 0.5 x (SV1+SV2) with backup (measured value of Sensor 1 or Sensor 2 in the case of sensor errors of the other sensor) Default set- – Burst variable 0: Sensor 1 tings – Burst variable 1: Device temperature – Burst variable 2: Sensor 1 – Burst variable 3: Sensor 1 108133_en_00 Burst trigger mode Navigation Expert, Communication, Burst configuration, Burst trigger mode RequireThis parameter can only be selected if the ments Burst mode selection is activated. Description Selection of the event that triggers the burst message X – Continuously: The message is triggered time-controlled: at least at the interval of the time span specified in Burst min time period X. – Interval: The message is triggered when the specified measured value has changed by the value in the Burst trigger value X parameter. – Increasing: The message is triggered when the specified measured value exceeds the value in the Burst trigger value X parameter. – Falling: The message is triggered when the specified measured value falls below the value in the Burst trigger value X parameter. – If changed: The message is triggered when any desired measured value has changed the message. Selection – Continuous – Interval – Increasing – Falling – If changed Default set- Continuous tings Burst trigger value Navigation Expert, Communication, Burst configuration, Burst trigger value RequireThis parameter can only be selected if the ments Burst mode selection is activated. Description Entry of the value that determines the time of the burst message 1 together with the trigger mode. This value determines the time of the message. Input -1.0e+20 ... +1.0e+20 Default set- -1.0e+20 tings PHOENIX CONTACT 54 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Device information" submenu Burst min. time period Navigation Expert, Communication, Burst configuration, Burst min. time period RequireThis parameter can only be selected if the ments Burst mode selection is activated. Description Entry of the minimum time period between two burst commands of burst message X. Entry is made in the unit 1/32 milliseconds. Input 500 ... [entered value of the maximum time period in the Burst max. time period parameter] in whole numbers Default set- 1000 tings Burst max. time period Navigation Expert, Communication, Burst configuration, Burst max time period RequireThis parameter can only be selected if the ments Burst mode selection is activated. Description Entry of the maximum time period between two burst commands of burst message X. Entry is made in the unit 1/32 milliseconds. Input [Entered value of the minimum time period in the Burst min. time period parameter] ... 3600000 in whole numbers Default set- 2000 tings "Diagnostics" submenu "Diagnostic list" submenu For a detailed description, see on page 55. "Event log" submenu ENP version Navigation Expert, Diagnostics, Device information, ENP version Description Display of the version of the electronic rating plate (Electronic Name Plate) Display 6-digit number in xx.yy.zz format Device revision Navigation Expert, Diagnosis, Device info, Device revision Description Display Expert, Communication, HART info, Device revision Display of device revision with which the device is registered at the HART® Communication Foundation. It is required in order to assign the matching device description file (DD) to the device. 2-digit hexadecimal number Manufacturer ID Navigation Expert, Diagnostics, Device information, Manufacturer ID Description Display of manufacturer ID with which the device is registered at the HART® Communication Foundation. Display 2-digit hexadecimal number Default set- 176 tings Manufacturer Navigation Expert, Diagnostics, Device information, Manufacturer Description Display of the manufacturer's name For a detailed description, see on page 43. Hardware revision Navigation Expert, Diagnostics, Device information, Hardware revision Description 108133_en_00 Expert, Communication, HART info, Hardware revision Display of the hardware revision of the device PHOENIX CONTACT 55 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) "Measured values" submenu Sensor n raw value n = place-holder for number of sensor inputs (1 and 2) Navigation Expert, Diagnostics, Measured values, Sensor n raw value Description Display of the non-linearized mV/ohm value at the respective sensor input 10 Troubleshooting 10.1 Diagnostics results Table 1 Icon F "Min./Max. values" submenu For a detailed description, see on page 45. “Simulation” submenu C S For a detailed description, see on page 46. 9 Maintenance M The device requires no special service or maintenance work. Table 2 Alarm Warning Status signals Event category Operational error Meaning An operational error has occurred. The measured value is no longer valid. Service mode The device is in service mode, for example, during a simulation. Does not con- The device is being operated form to the outside of its technical specificaspecification tions, for example, during startup or cleaning. Maintenance Maintenance is required. The required measured value is still valid. Diagnostic behavior The measurement is interrupted. The signal outputs take on the defined alarm status. A diagnostic message is generated (status signal F). The device continues measuring. A diagnostic message is generated (status signals M, C, or S). Diagnostic event and event text The malfunction can be identified using the diagnostic event. The event text helps by supplying information on the malfunction. Example Status signal ↓ F Diagnostic event Event number ↓ 042 Event text ↓ Sensor corrosion 3-digit number If multiple diagnostic events occur simultaneously, only the diagnostic message with the highest priority will be displayed. Further pending diagnostic messages are displayed in the "Diagnostic list" submenu (see on page 55). Past diagnostic messages that are no longer pending are displayed in the "Event logbook" submenu (on page 43). 108133_en_00 PHOENIX CONTACT 56 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 10.2 Overview of diagnostic events Every diagnostic event is assigned to a certain event behavior by default. The users can change this assignment for certain diagnostic events. The sensor input relevant for these diagnostic events can be identified with the Current diagnostics channel parameter (see on page 43). Diagnostic number Short text Diagnostic for sensor 001 Device fault Remedy measure Default staDefault diagtus signal nostic behavior Can be changed into 1. 2. 3. 4. 1. 2. 3. F Alarm M Warning F Alarm M F F Warning 1 006 Redundancy active 041 Sensor failure 1. 2. 3. 042 Sensor corrosion 043 Short circuit 044 Sensor drift 045 Operating range 062 Sensor connection 1. 2. 1. 2. 1. 2. 1. 2. 1. 2. 3. 101 102 108133_en_00 4. Drop below operating 1. range 2. 3. Operating range ex- 1. ceeded 2. 3. Restart device Check electronic connection of sensor 1. Check/Replace sensor 1. Replace electronics. Check electronic wiring. Replace sensor. Check configuration of the connection method. Check electronic wiring. Replace sensor. Check configuration of the connection method. Check electronic wiring of sensor. Replace sensor. Check electronic wiring. Replace sensor. Check sensors. Check process temperatures. Check ambient temperature. Check external reference measuring point. Check electronic wiring. Replace sensor. Check configuration of the connection method. Contact service. Check process temperatures. Check sensor. Check sensor type. Check process temperatures. Check sensor. Check sensor type. Alarm Warning 1 M F, S F Alarm F Alarm S F Warning S F Warning PHOENIX CONTACT 57 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Diagnostic number Short text Remedy measure 104 Backup active 1. 2. 3. 105 Calibration interval 1. 106 2. Backup not available 1. 2. 3. Check electronic wiring of Sensor 1. Replace Sensor 1. Check configuration of the connection method. Carry out calibration and reset calibration interval. Switch off calibration counter. Check electronic wiring of Sensor 2. Replace Sensor 2. Check configuration of the connection method. Diagnostics for electronics 201 Device fault Replace electronics. 221 Reference measure- Replace electronics. ment 241 Software 1. Restart device. 2. Execute device reset. 3. Replace device. 242 Software incompati- Contact service. ble 261 Electronics module Replace electronics. 262 Module connection 1. Check seat of the display module on the head short circuit transmitter. 2. Test display module with other, suitable head transmitter. 3. Display module defective? Replace module. 282 Data storage Replace device. 283 Storage contents Replace electronics. 301 Supply voltage 1. Increase supply voltage. 2. Check connection wires for corrosion. Diagnostics for configuration 401 Factory reset Please wait until the reset process ends. 402 Initialization Please wait until the start process is completed. 410 Data transmission Check HART® communication. 411 Download active Please wait until the up-/download is complete. 431 Factory calibration3 Replace electronics. 435 Linearization 1. Check the configuration of the sensor parameters. 2. Check the configuration of the special sensor linearization. 3. Contact service. 4. Replace electronics. 108133_en_00 Default status signal Can be changed into M Default diagnostic behavior Warning M F Warning1 M Warning F F Alarm Alarm F Alarm F Alarm F M Alarm Warning F F F Alarm Alarm Alarm C C F F, M or C 2 F F Warning Warning Alarm Alarm Alarm PHOENIX CONTACT 58 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Diagnostic number Short text 437 Configuration 438 451 483 485 Remedy measure Default status signal Can be changed into 1. Check the configuration of the sensor param- F eters. 2. Check the configuration of the special sensor linearization. 3. Check the configuration of the transmitter settings. 4. Contact service. Perform new safe parameterization. F Please wait until the data processing is complete. C Switch off simulation. C Data record Data processing Simulation input Simulation measured value 491 Simulation current output 501 PC connection Remove programming connector. 525 HART® communica- 1. Check communication path. tion 2. Check HART® master. 3. Is energy supply sufficient? 4. Check HART® communication settings. 5. Contact service. Diagnostics for process 803 Loop current 1. Check cabling. 2. Replace electronics. 842 Process limit value Check scaling of analog output. 925 11 Device temperature Diagnostic behavior is changeable: "Alarm" or "Warning" 2 The status signal depends on the communication system used and cannot be changed. 3 With this diagnostic event, the device always emits the alarm state "low" (output current ≤3.6 mA). Alarm Alarm Warning Warning C F Warning Alarm F Alarm M F, S Maintain ambient temperature according to speci- S fication. F 1 Default diagnostic behavior Warning 1 Warning Disposal The device contains electronic components. It must therefore be disposed of as electronic waste. Observe local disposal regulations. 108133_en_00 PHOENIX CONTACT 59 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 12 Safety function 12.1 Definition of the safety function Permitted safety functions of the device are: • "Limit value monitoring" on page 61 • "Safe measurement" on page 62 12.1.1 Safety-related output signal The safety-related signal of the device is the analog output signal 4 mA … 20 mA according to NAMUR NE43. All safety measures are exclusively related to this signal. The safety-related output signal is conveyed to a downstream logic unit, e.g., a programmable logic controller or a limit switch, and is monitored there. – Exceeding and/or falling below a specified limit value – Occurrence of a malfunction, e.g., residual current (≤3.6 mA, ≥21 mA, interruption or short circuit of the signal line). The current output cannot be parameterized to an inverse display in SIL mode. 12.1.2 Dangerous undetected error in this analysis An incorrect output signal is viewed as a "dangerous undetected error", which deviates from the value specified in this document, while the output signal remains in the range of 4 mA … 20 mA. 108133_en_00 PHOENIX CONTACT 60 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 12.1.3 Limit value monitoring The safety function is for monitoring the measured value. In SIL mode, in the case of measurement outside a user-defined measuring range (Xmin … Xmax), a residual current is emitted depending on the setting of the "Area infringement category" parameter (F, S, M). Example in the illustration: I4 mA = -100 °C, I20 mA = +400 °C Sensor-limit or recommended limit (TC) I [mA] F101 x842 X=F F101 -201°C -200°C Sensor-limit or recommended limit (TC) Current output SIL x842 X=F Good=0 400°C -100°C 1 Out Of Range Category =Failure (F) F102 850°C F102 851°C „Measured value“ 20.0 mA „Error current“ (3.58 mA) „Error current“ (3.58 mA) 4.0 mA 2 Out Of Range Category= Out of specification (S) or maintenance required (M) I [mA] F101 F101 x842 X = M, S Good=0 x842 X = M, S F102 J [°C] F102 415.625 °C -106.25 °C „Measured value“ 20.5 mA 20.0 mA „Error current“ 3.8 mA „Error current“ (3.58 mA) 4.0 mA 6.25 °C = (400 °C-(-100 °C)/16 mA) x 0.2 mA J [°C] 15.625 °C = (400 °C-(-100 °C)/16 mA) x 0.5 mA Figure 9 1 2 Limit value monitoring Out of range category curve = Status signal failure (F) Out of range category curve = Status signal failure outside the specification (S) or maintenance required (M) 108133_en_00 PHOENIX CONTACT 61 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 12.1.4 Safe measurement The safety function of the transmitter consists in the emission of a current at the output that is proportional to the current, resistance, or temperature value. In order to be able to use the safety functions, the device must be safely parameterized using an operating tool and changed into SIL mode ("Increased parameterization safety mode, safe parameterization (SiPA)" on page 73 or "Expert mode, SIL mode activation (SiMA)" on page 75). Ensure that only the measured value of a sensor or the value of a function (mean value/difference of both measured values) can always be emitted at the current output. A limit value monitoring can be set separately for both inputs. 108133_en_00 PHOENIX CONTACT 62 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 12.2 • • • • Restrictions for use in safety-related operation Use the measuring system for the specified purpose and in consideration of the medium's properties and ambient conditions. Observe the information on critical process situations and installation behavior. The application-specific limits are to be maintained. Information on the safety-related signal (see on page 60) The specifications in this document must not be exceeded (see "Dokumentation" ). The following restriction also applies for safety-related use: The tolerance range (safety measurement deviation) is sensor specific and is defined by default according to FMEDA (Failure Modes, Effects and Diagnostic Analysis). All the influencing factors described in the associated documentation are already included: non-linearity, non-repeatability, hysteresis, zero point deviation, temperature drift, EMC influence. The safety technology errors are divided into different categories according to IEC / EN 61508 (see following table). The table shows the effects on the safety-related output signal and the measuring insecurity. Safety technology error No device error λSD λSU λDD λDU 108133_en_00 Explanation Effect on the safety-related output signal (position, see following illustration) Safe: no error occurred 1: Is within the specification Safe detected: safe and detected error 3: Device goes to failure signal ("Device behavior in operation and in the event of a malfunction" on page 71) Safe undetected: safe but undetected 2: Is within the specified tolerance range ("Safety error measurement deviation" on page 65) Dangerous detected: dangerous but de- 3: Device goes to failure signal ("Device behavior in tected error (diagnostics in the device) operation and in the event of a malfunction" on page 71) Dangerous undetected: Dangerous and 4: Can be outside the specified tolerance range undetected error ("Safety measurement deviation" on page 65) PHOENIX CONTACT 63 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 2 1 I [mA] 3 A 4 B 3 C t A B C High alarm ≥21 mA Tolerance range ("Safety measurement deviation" on page 65) Low alarm ≤3.6 mA 108133_en_00 PHOENIX CONTACT 64 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 12.3 Safety measurement deviation Table 1 Thermocouples Standard Designation Min. measurement range IEC 60584-1 Type A (W5Re- 50 K (90 °F) W20Re) (30) Type B (PtRh30- 50 K (90 °F) PtRh6) (31) Limited safety measurement area 0 … +2500 °C Measurement deviation (+A/D), -40 ... +70 °C (-40 ... +158 °F) 12 K (21.6 °F) Measure- Long-term ment devi- drift in °C/ ation year1 (D/A) (+32 … +4532 °F) +500 … +1820 °C 5.1 K (9.2 °F) 2.01 0.5 %2 1.42 Type E (NiCrCuNi) (34) 50 K (90 °F) (+932 … +3308 °F) –150 … +1000 °C 4.9 K (8.8 °F) 0.43 Type J (FeCuNi) (35) 50 K (90 °F) (–238 … +1 832 °F) –150 … +1200 °C 4.9 K (8.8 °F) 0.46 (–238 … +2192 °F) –150 … +1200 °C 5.1 K (9.2 °F) 0.56 (–238 … +2192 °F) –150 … +1300 °C 5.5 K (9.9 °F) 073 (–238 … +2372 °F) +50 … +1768 °C 5.6 K (10.1 °F) 1.58 (+122 … +3214 °F) +50 … +1768 °C 5.6 K (10.1 °F) 1.59 (+122 … +3214 °F) –150 … +400 °C 5.2 K (9.4 °F) 0.52 (–238 … +752 °F) 0 … +2000 °C 7.6 K (13.7 °F) 0.94 (+32 … +3632 °F) 0 … +2000 °C 7.1 K (12.8 °F) 1.14 Type K (NiCr-Ni) 50 K (90 °F) (36) Type N (NiCrSi- 50 K (90 °F) NiSi) (37) Type R 50 K (90 °F) (PtRh13-Pt) (38) Type S (PtRh10- 50 K (90 °F) Pt) (39) Type T (CuCuNi) (40) 50 K (90 °F) IEC 60584-1; ASTM E988-96 Type C (W5Re- 50 K (90 °F) W26Re) (32) ASTM E988-96 Type D (W3Re- 50 K (90 °F) W25Re) (33) DIN 43710 Type L (FeCuNi) (41) 50 K (90 °F) (+32 … +3632 °F) –150 … +900 °C 4.2 K (7.6 °F) 0.42 Type U (CuCuNi) (42) 50 K (90 °F) (–238 … +1652 °F) –150 … +600 °C 5.0 K (9 °F) 0.52 GOST R8.8585-20 01 Type L (NiCrCuNi) (43) 50 K (90 °F) (–238 … +1112 °F) –200 … +800 °C 8.4 K (15.1 °F) 0.53 Voltage sensors (mV) 5 mV (–328 … +1472 °F) –20 … 100 mV 200 μV 1 Entries for 25 °C: values must be calculated for other temperatures, if necessary. 2 With regard to the measurement range 108133_en_00 27.39 μV/a PHOENIX CONTACT 65 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Table 2 Resistance temperature detectors Standard Designation Min. measurement range IEC 60751:2008 Pt 100 (1) 10 K (18 °F) –200 … +600 C Measurement deviation (+A/D), -40 °C ... +70 °C (-40 °F ... +158 °F) 1.1 K (2.0 °F) Pt 200 (2) (–328 … +1112 °F) 10 K (18 °F) –200 … +600 C 1.6 K (2.9 °F) 0.92 Pt 500 (3) (–328 … +1112 °F) 10 K (18 °F) –200 … +500 °C 0.9 K (1.6 °F) 0.38 Pt 1000 (4) (–328 … +932 °F) 10 K (18 °F) –200 … +250 °C 0.6 K (1.1°F) 0.19 JIS C1604:1984 Pt 100 (5) (–328 … +482 °F) 10 K (18 °F) –200 … +510 °C 1.0 K (1.8 °F) 0.32 DIN 43760 IPTS-68 Ni 100 (6) (–328 … +950 °F) 10 K (18 °F) –60 … +250 °C 0.4 K (0.7 °F) 0.22 Ni 120 (7) (–76 … +482 °F) 10 K (18 °F) –60 … +250 °C 0.3 K (0.54 °F) 0.18 Pt 50 (8) (–76 … +482 °F) 10 K (18 °F) –180 … +600 °C 1.3 K (2.34 °F) 0.61 Pt 100 (9) (–292 … +1112 °F) 10 K (18 °F) –200 … +600 °C 1.2 K (2.16 °F) 0.34 Cu 50 (10) (–328 … +1112 °F) 10 K (18 °F) –180 … +200 °C 0.7 K (1.26 °F) 0.46 Cu 100 (11) (–292 … +392 °F) 10 K (18 °F) –180 … +200 °C 0.5 K (0.9 °F) 0.23 Ni 100 (12) (–292 … +392 °F) 10 K (18 °F) –60 … +180 °C 0.4 K (0.7 °F) 0.21 Ni 120 (13) (–76 … +356 °F) 10 K (18 °F) –60 … +180 °C 0.3 K (0.54 °F) 0.18 OIML R84: 2003, GOST 6651-94 Cu 50 (14) (–76 … +356 °F) 10 K (18 °F) –50 … +200 °C 0.7 K (1.26 °F) 0.45 Resistance-type sensor Ω 400 Ω 2000 Ω 10 Ω 100 Ω 0.5 Ω 2.1 Ω 0.096 Ω 0.51 Ω GOST 6651-94 OIML R84: 2003, GOST 6651-2009 Limited safety measurement area (–58 … +392 °F) 10 ... 400 Ω 10 ...2000 Ω 1 Entries for 25 °C: values must be calculated for other temperatures, if necessary. 2 With regard to the measurement range Measurement deviation (D/A), 0.5 %2 Long-term drift in °C/ year or Ω/ year1 0.23 No deviations because of the influence of EMC are considered in these specifications. In the case of EMC malfunctions that are not negligible, add an additional deviation of 0.5 % of the measurement range to the above values. 108133_en_00 PHOENIX CONTACT 66 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Validity of the specifications on safety measurement deviation: – Total permitted temperature range of the transmitter in SIL mode – Defined range of supply voltage – Limited safety measurement area of the sensor element – Precision includes all linearization and rounding errors – Observe the minimum measurement range of each sensor – Housing design of DIN rail and head transmitter – Specifications are 2σ values, i.e., 95.4 % of all measured values are within the specifications 12.4 – – – – – – – – – 12.5 Parameters and default settings for the increased parameter safety and expert mode Parameters Firmware version Display of max. 6-digit string in xx.yy.zz format. Serial number Refer to the rating plate or the associated documentation for the currently valid firmware version. Display of the serial number of the device Enter release code It is also found on the rating plate. Max. 11-digit string from letters and numbers. Release of service parameters via operating tool Restrictions of the device specification in safe operation Comply with the ambient conditions according to IEC 61326-3-2 Appendix B. Permitted voltage range in SIL mode: Vcc = 12 V … 32 V The power supply has to be short-circuit-proof, and be able to drive the upper residual current at any time. Use a shielded cable for the DIN rail variant from a sensor cable length of 30 m (98.4 ft). The use of shielded sensor cables is generally recommended. Permissible storage temperature: –40 °C … +100 °C (–40 °F … +212 °F) Permissible ambient temperature –40 °C … +70 °C (–40 °F … +158 °F) The use of the programming adapter MCR PAC-T-USB (Order No.: 2309000) is not possible for safe parameterization (only with HART® communication). Set correct mains frequency filter (50 Hz/60 Hz). Maximum permitted sensor cable resistance for voltage measurement: 1000 Ω HART® communication The transmitter also carries out the communication via HART® in SIL mode. This includes all the supported HART® features with additional device information. The HART® communication is not part of the safety function. Reset device Hardware revision Simulation current output Default setting: 0 Reset the entire device configuration or part of it to a defined state. Default setting: Not active Display of the hardware revision of the device Switching on and off the simulation of the current output If the simulation is active, a diagnostic message of the function control (C) category is displayed in the change to the measured value display. Default setting: Off (cannot be changed in the safe parameterization) Simulation cur- Setting a current value for the simulation rent output In this way, the correct adjustment of the value current output and the correct function of downstream evaluation devices can be checked. Voltage trim 20 mA NOTE: Use shielded supply lines. Default settings Display of the installed device firmware version Voltage trim 4 mA Default setting: 3.58 mA (cannot be changed in the safe parameterization) Setting the correction value for the current output at measuring range end 20 mA Default setting: 20.000 mA (cannot be changed in the safe parameterization) Setting the correction value for the current output at measuring range start at 4 mA Default setting: 4 mA (cannot be changed in the safe parameterization) 108133_en_00 PHOENIX CONTACT 67 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Parameters Default settings Start of measur- Assignment of a measured value to the ing range current value 4 mA Parameters Measuring mode Default setting: 0 End of measur- Assignment of a measured value to the ing range current value 20 mA Residual current Default setting: 100 Setting the current value that the current output issues in the event of a malfunction Error handling SIL mode: 3.58 mA (cannot be changed in the safe parameterization) Selection of the failure signal level that the current output issues in the case of an error Out of range category Default setting: Min. (cannot be changed in the safe parameterization) Selection of the category (status signal), how the device reacts when leaving the set measuring range. Default setting: Maintenance requirement (M) Minimum mea- A measurement range is the difference surement range between the temperature at 4 mA and at 20 mA. The minimum measurement range is the minimum permitted setting or sensible setting for a sensor type of this difference in the transmitter. HART® adDefinition of HART® address of the dedress vice Default setting: 0 (cannot be changed in the safe parameterization) Minimum mea- A measurement range is the difference surement range between the temperature at 4 mA and at 20 mA. The minimum measurement range is the minimum permitted setting or sensible setting for a sensor type of this difference in the transmitter. HART® adDefinition of HART® address of the dedress vice Default setting: 0 (cannot be changed in the safe parameterization) Device revision Display of device revision with which the device is registered at the HART® Communication Foundation. It is required in order to assign the matching device description file (DD) to the device. Sensor type n Default settings Possibility of the inversion of the output signal. Selection: Standard (4 mA … 20 mA) or inverted (20 mA … 4 mA) Default setting: Standard (cannot be changed in the safe parameterization) Selection of the sensor type for the respective sensor input n: – Sensor type 1: Settings for sensor input 1 – Sensor type 2: Settings for sensor input 2 Upper sensor limit n Default setting: – Sensor type 1: Pt 100 IEC751 – Sensor type 2: No sensor Display of maximum physical measuring range final value Lower sensor limit n Default setting: – For sensor type 1 = Pt 100 IEC751: +850 °C (+1 562 °F) – Sensor type 2 = No sensor Display of minimum physical measuring range final value Default setting: – For sensor type 1 = Pt 100 IEC751: –200 °C (–328 °F) – Sensor type 2 = No sensor Sensor offset n Setting the zero point correction (offset) of the sensor measured value. The specified value is added to the measured value. Connection method n Cold junction n Default setting: 0.0 Selection of connection method of the sensor Default setting: – Sensor 1 (connection method 1): 4-wire – Sensor 2 (connection method 2): 2-wire Selection of cold junction measurement for temperature compensation of thermocouples (TC) Default setting: Internal measurement Default setting: 2 (fixed value) 108133_en_00 PHOENIX CONTACT 68 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Parameters Cold junction preset value n Default settings Determination of the fixed preset value for temperature compensation. The Preset value parameter has to be set for the Cold junction n selection. Default setting: 0.00 Call.-V. Dusen Setting the coefficients for the sensor lincoeff. A, B, and earization according to the CallendarC Van Dusen method Prerequisite: The selection RTD platinum (Callendar-Van Dusen) is activated in the Sensor type parameter. Call.-V. Dusen coeff. R0 Default setting: – Coefficient A: 3.910000e-003 – Coefficient B: -5.780000e-007 – Coefficient C: -4.180000e-012 Setting the R0 value for the linearization with the Callendar-Van Dusen polynomial Prerequisite: The selection RTD platinum (Callendar-Van Dusen) is activated in the Sensor type parameter. Polynomial coeff. A, B Default setting: – Polynomial coeff. A = 5.49630e-003 – Polynomial coeff. B = 6.75560e-006 Setting the R0 value for the linearization of nickel/copper sensors Prerequisite: The selection RTD poly nickel or RTD polynomial copper is activated in the Sensor type parameter. Sensor trim Unit Default setting: 100 Ω Selection of which linearization method is used for the connected sensor Default settings Selection of the mains filter for A/D conversion Default setting: 50 Hz Drift/Difference Selection of whether the device reacts to monitoring the drift/difference limit value being exceeded or fallen below. Can only be selected for 2-channel operation. Default setting: Off Drift/Difference Selection of the category (status signal) alarm category of how the device reacts between Sensor 1 and Sensor 2 in the case of drift/difference detection. Requirement: The Drift/Difference monitoring parameter must be activated with the Overrange (Drift) or Underrange selection. Default setting: Maintenance requirement (M) Drift/Difference Setting of maximum permitted measured limit value value deviation between Sensor 1 and Sensor 2 that leads to a drift/difference detection. Default setting: 100 Ω Setting the coefficients for the sensor linearization of copper/nickel resistance thermometer Prerequisite: The selection RTD poly nickel or RTD polynomial copper is activated in the Sensor type parameter. Polynomial coeff. R0 Parameters Mains frequency filter Requirement: The Drift/Difference monitoring parameter must be activated with the Overrange (Drift) or Underrange selection. Default setting: 999.0 Drift/Difference Alarm delay of drift detection monitoring alarm delay Requirement: The Drift/Difference monitoring parameter must be activated with the Overrange (Drift) or Underrange selection. Device temperature alarm Default setting: 0 s (cannot be changed in the safe parameterization) Selection of category (status signal) of how the device reacts in the case of exceeding or falling below the electronic temperature of the transmitter < –40 °C (–40 °F) or >+82 °C (+180 °F) Default setting: Error (F) (cannot be changed in the safe parameterization) Default setting: FactoryTrim (cannot be changed in the safe parameterization) Selection of the measuring unit for all measured values Default settings: °C 108133_en_00 PHOENIX CONTACT 69 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) Parameters SIL HART mode SIL startup mode Default settings Setting of HART® communication during SIL mode. The setting HART not active in SIL mode deactivates HART® communication in SIL mode (only 4 mA … 20 mA communication is active). Default settings: HART activated in SIL mode Setting the repeat automatic startup of the device in SIL mode, e.g., after a "power cycle" Default settings: Activated Force safe state During startup or repeat test, the error detection and the safe state of the device are tested with this parameter. Requirement: The Operating state parameter displays SIL mode active. Current output assignment (PV) Default setting: Off Assignment of a measured variable for the first HART® value (PV) Default setting: Sensor 1 Assignment SV Assignment of a measured variable for the second HART® value (PV) Default setting: Device temperature Assignment TV Assignment of a measured variable for the third HART® value (TV) Default setting: Sensor 1 Assignment QV Assignment of a measured variable for the fourth HART® value (QV) Attenuation Default setting: Sensor 1 Setting the time constants for attenuation of the power output Burst mode Default setting: 0.00 s (cannot be changed in the safe parameterization) Activation of the HART® burst mode for the burst message X. Message 1 has the highest priority, message 2 the second highest, etc. Default setting: Off (cannot be changed in the safe parameterization) 108133_en_00 PHOENIX CONTACT 70 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13 Use in safety equipment 13.1 Device behavior in operation and in the event of a malfunction 13.1.1 Device behavior during power on After switching on, the device goes through a diagnostics phase. During this time, the power output is at fault current (low alarm). No communication is possible via the programming interface or via HART® during the diagnostics phase. Table 3 Device behavior during power on depending on the parameterization SIL HART mode parameter ON OFF SIL startup mode parameter ON Approx. 30 s start time, SIL measuring mode Approx. 120 s start time, SIL measuring mode OFF Waiting for SIL checksum entry Waiting for SIL checksum entry Within this time period, a termination of the SIL mode is possible by entering a SIL checksum = 0. 13.1.2 Device behavior during normal operation (SIL measuring mode) The device issues a current value that corresponds to the monitoring measured value. This must be monitored and further processed in a connected automation system. 13.1.3 Device behavior in the case of demand of the safety function In the case of demand, the power is ≤3.6 mA (low-alarm safe state). 13.1.4 Safe states Safe state Active safe state Output residual current, ≤3.6 mA (= low alarm) Passive safe state Output residual current, ≤3.6 mA (= low alarm) In the active safe state, communication with the transmitter can continue via HART®; the current output, however, permanently outputs a residual current. This state is maintained until the transmitter is restarted. All parameters can be read and parameters not relevant to safety can be be changed. System reset is initiated automatically. In the passive safe state, communication with the transmitter is not possible via HART®. The system stops immediately and restarts after 0.5 seconds at the latest. The device does not issue any more error messages. Parameters cannot be changed any more. Depending on the recognized error, the system takes on one of the two states. The system only continues in the active safe state, without a restart being triggered by itself. 108133_en_00 PHOENIX CONTACT 71 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.1.5 Device behavior in the event of alarms and warnings The output current in the case of an alarm ≤3.6 mA. In some cases (e.g. short circuit of supply line), output currents are ≥21 mA independently of the defined residual current. For alarm monitoring, the downstream logic unit has to be able to recognize high alarms (≥21 mA) and low alarms (≤3.6 mA). Alarm and warning messages The alarm and warning messages in the form of diagnostic events and corresponding event texts issued on the on-site display or in the operating tool are additional information. For an overview of the diagnostic events, refer to Section 10.2 on page 57. The following diagnostic events that are configurable in normal mode lead to the active safe state in SIL mode, and thus to a residual current being emitted. – Permitted device ambient temperature exceeded/not reached (diagnostic message F925) – Sensor corrosion (diagnostics F042) During transfer of the device into SIL mode, additional diagnostics are activated (e.g. a comparison of the read-back output current to the set point). If one to these diagnostics causes an error message (e.g. F041 sensor break), a residual current is emitted. After the error is rectified, it is necessary to restart the device. • For this, briefly disconnect the device from the power supply, or • send a corresponding command via HART®, or execute a comparable function in the operating tool. During the subsequent restart of the device, a self-test takes place, and the error message is reset, if necessary. 13.2 To activate SIL mode, an operating sequence has to be gone through, whereby operation can be in the Asset Management Tool, (e.g. M&M Container, AMS, PDM, Field Communicator 375/475) for which the device driver files (DD or DTM) are available. Two methods for device parameterization are available. Their essential difference lies in the confirmation concept: Increased parameterization safety mode (safe parameterization = SiPA, on page 73) At the start of the increased parameterization safety mode – all safety-relevant parameters are set to defined values, and – the transmitters configured with a guided safe parameterization. A limited parameter record is available for this. Expert mode (SIL mode activation = SiMA, on page 75) The current settings of the transmitter for SIL mode are taken on here (for restrictions, see "Parameters and default settings for the increased parameter safety and expert mode" on page 67). In this way, defined or pre-configured settings can be used for the suitable application. Figure 10 Methods for device parameterization: increased parameterization safety mode and expert mode Device parameterization for safety-related applications 13.2.1 Configuration of the measuring point When using the devices in PLT safety equipment, the device parameterization must fulfil two requirements: – Confirmation concept Proven independent test of entered safety-relevant parameters. – Interlock concept Interlock of the device after conclusion of parameterization (according to IEC 61511-1 Section 11.6.4) 108133_en_00 PHOENIX CONTACT 72 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.2.2 Increased parameterization safety mode, safe parameterization (SiPA) The user interface may deviate from the illustrations shown here depending on the operating tool used and the selected language. Performance of the safe parameterization has to be documented. Enter the configured parameters in the documentation. The date, time, and the subsequently displayed SIL checksum have to be noted. It generally has to be ensured that burst and multidrop mode are deactivated. During the safe parameterization process, the transmitter emits a residual current ≤3.6 mA (low alarm). If an error occurs during the safe parameterization, or if a parameter check is negative, the safe parameterization has been unsuccessful and needs to be repeated. 5. 6. 7. Check the input parameters in the subsequent window. In the case of agreement, select YES in the "confirm" selection and confirm with the "Enter" key. Continue with the "Next" button. Safe parameterization procedure 1. The safe parameterization can only be performed during online operation. Start safe parameterization in the "Setup, Advanced setup, SIL" submenu using the "Increased parameterization safety mode" wizard. The "Release code" window opens If for Callendar-Van Dusen or polynomial copper/ nickel sensors, the units Fahrenheit (°F) or Rankine (°R) are selected, it may occur during the parameter test, that the saved parameter value deviates by 0.01 °F or °R from the entered parameter value. This deviation can occur with the following parameters: Start of measuring range (4 mA), End of measuring range (20 mA), Sensor offset, Drift/Difference monitoring, Upper sensor limit, and Lower sensor limit. An overview of all non-changeable standard values follows the entering of all safety relevant parameters. After confirmation, all the entered safety-relevant parameters are displayed to be checked again. 2. 3. 4. Enter the number code "7452" in the "Enter release code" input window. Confirm by pressing "Enter". Then continue with the "Next" button. The safety-relevant parameters are reset to the default settings ("Parameters and default settings for the increased parameter safety and expert mode" on page 67). The input windows for the device settings then open in a specified sequence, starting with the unit of measured variables. 108133_en_00 PHOENIX CONTACT 73 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 8. 9. If all the settings are correct, select YES in the "confirm" selection and confirm with the "Enter" key. Continue with the "Next" button. This value in the SIL checksum display is required in order to activate the SIL mode when the SIL startup mode is set to DEACTIVATED. Always note the value in the SIL checksum display for this measuring point in the documentation. 10. Enter the displayed SIL checksum in the field "Enter SIL checksum", and fill the current date and time into the "Time stamp SIL parameterization" field. 11. Confirm the entry by pressing "Enter". 12. Continue with the "Next" button. The safe parameterization is completed. After actuation of the "Next" button, the device independently restarts in SIL mode ("Device behavior in operation and in the event of a malfunction" on page 71). 13. Check the operating state of the transmitter (SIL mode active) before use in safety equipment. Figure 11 Operating state display 14. Carry out a startup test in SIL mode before commissioning the transmitter (on page 77). 108133_en_00 PHOENIX CONTACT 74 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.2.3 Expert mode, SIL mode activation (SiMA) The parameters that are relevant for the safety of the device and that may not be changed in SIL mode are reset to default setting (see "Parameters and default settings for the increased parameter safety and expert mode" on page 67). All other safety-relevant parameters are taken on by the device and protected against manipulation. The user interface may deviate from the illustrations shown here depending on the operating tool used and the selected language. During the SIL mode activation process in expert mode, the transmitter emits a residual current ≤3.6 mA (low-alarm). If an error occurs during the SIL mode activation in expert mode, or if this is terminated, the SIL mode activation has not been successful and has to be repeated. 8. SIL mode activation procedure If the transmitter is not in the original delivery state, do the following: 1. Select "TO DEFAULT SETTINGS" in the "Setup, Advanced setup, Administration" menu in the "Reset Device" selection. 2. 3. 4. 5. 6. 7. Confirm with the "Enter" key. Set all the parameters that are required for use in the safety equipment. All tools that the device supports can be used for this. SIL mode activation can only be carried out in online operation via the HART® communication. Start the "Expert mode" wizard in the "Setup, Advanced setup, SIL" submenu. The "Expert mode" wizard opens. After actuation of the "Next" button, the device independently restarts in SIL mode. SIL mode activation in expert mode is completed. 9. The Time stamp SIL parameterization parameter can be set to the most current value in SIL mode. 10. Note the SIL checksum. This can be used to verify the setting of several devices. 11. Check the operating state of the transmitter (SIL mode active) before use in safety equipment. 12. Carry out a startup test in SIL mode before commissioning the transmitter (on page 77). Enter the number code 7452 in the "Enter release code" input window. Confirm by pressing "Enter". Continue with the "Next" button. 108133_en_00 PHOENIX CONTACT 75 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.2.4 Deactivating SIL mode You can check the current setting of the transmitter in SIL mode, e.g., using the hand-held operator panel FC475. Parameters to be tested Operating state (SIL mode active) Start of measuring range (4 mA) End of measuring range (20 mA) PV Sensor type 1 Sensor type 2 Connection method 1 Connection method 2 Sensor offset 1 Sensor offset 2 Unit Mains frequency filter There are two possibilities (A or B) of deactivating SIL mode. Switch off the hardware write-protect of the transmitter, if necessary. 1. Use of the function key sequence on the FC475 (HART7) 3, 3 3, 6, 3 3, 6, 4 3, 7, 3, 1 1, 3 1, 7 1, 4 1, 8 3, 5, 1, 5 3, 5, 2, 5 1, 2 3, 4, 4 A) Enter the number 0 in the "SIL checksum" field. 2. 3. Confirm with the "Enter" key. Restart device: Execute the "Restart device" function or by interrupting the supply voltage for the transmitter. After restarting, the device is in non-secure mode (normal mode). In order, in turn, to change to SIL mode, another safe parameterization (SiPA, on page 73) or SIL mode activation (SiMA, on page 75) must be started at this point. B) Start the "Deactivate SIL" function in the submenu: Setup, Advanced setup, SIL 4. 108133_en_00 Activate the "Deactivate SIL" field again. After automatic restart, the device is in non-secure mode (normal mode). PHOENIX CONTACT 76 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.3 Diagnostics are deactivated by ending SIL mode. The device can no longer perform the safety function. Therefore it has to be ensured through appropriate measures that no hazard can occur during the time in which SIL mode is deactivated. – In the event that HART® communication is switched off in SIL mode (SIL HART mode parameter = deactivated), restart the device. Deactivation methods A and B are available for 90 s in the start phase of the transmitter. (HART® is active during this time). In order to change back to SIL mode, another safe parameterization has to be started (see "Increased parameterization safety mode, safe parameterization (SiPA)" on page 73). Startup and repeat test Test the function of the transmitter in SIL mode during commissioning and at appropriate time intervals. NOTE: The safety function is not guaranteed during a startup or repeat test. Process safety has to be guaranteed during the test by suitable measures. – The safety-related output signal 4 mA … 20 mA must not be used for the safety equipment during the test. – Document a test that has been carried out. 13.3.1 Repeat test of the safety function 1. 2. Test the safety function at appropriate intervals for its function. The operator specifies the testing interval and this has to be considered when determining the probability of failure PFDavg of the sensor system. In the case of single-channel system architecture, the mean probability of failure PFDavg of the measurement sensor results approximately from the testing interval Ti of the failure rate of the dangerous non-recognizable error λdu, the test depth PTC, and the assumed duration of use: PFDavg ≈ λdu × (PTC/2 × Ti + (1 - PTC) / 2 × MT) MT PTC Ti 3. Duration of use Proof Test Coverage Test interval The operator also specifies the procedure for the repeat test. NOTE: According to IEC 61511, an independent repeat test of the subsystems, e.g., the transmitter, is permitted as an alternative to testing the safety function of the entire system. Mean probability of failure and duration of use PFDavg for a single-channel system (without performing repeat tests). 108133_en_00 PHOENIX CONTACT 77 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.4 If no operator-specific information for the repeat test is available, the following alternative possibility for testing the transmitter dependent on the measured variable used for the safety function. The respective coverage levels (PTC = proof test coverage) are specified for the following test sequences that can be used for calculation. 1,75E-03 1,58E-03 1,40E-03 1,23E-03 1,05E-03 8,75E-04 7,00E-04 5,25E-04 3,50E-04 1,75E-04 0,00E+00 0 MT PFDavg 1oo1 Startup or repeat test of the transmitter 1oo1 PFDavg 1 2 3 4 5 6 7 8 9 10 MT Duration of use in years Mean probability of failure of a hazardous failure on demand Single-channel architecture 108133_en_00 The device can be tested as follows: – Test sequence A: complete test with HART® operation – Test sequence C: simplified test with or without HART® operation Observe in the case of test sequences: – Test sequence C is not permitted for a startup test. – The test of the transmitter without sensor can be done with a corresponding sensor simulator (resistance decade, reference voltage source, etc.) The transmitter goes into the safe state because of the sensor error triggered by reclamping, and has to be restarted. – The precision of the measuring device used must suffice for the specification of the transmitter. – If both input channels of the transmitter are used, repeat the test for the second sensor accordingly. – When a customer-specific linearization is used (e.g. with CvD coefficients), perform a three-point calibration. PHOENIX CONTACT 78 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.4.1 Test sequence A NOTE: For test sequences A, C: The influence of systematic errors on the safety function is not completely covered by the test. Systematic errors can be caused, for example, by measuring material properties, operating conditions, buildup, or corrosion. – Take measures for reducing systematic errors. – If one of the test criteria of the described test sequences is not fulfilled, the transmitter may no longer be used as part of safety equipment. Observe the following in the case of a startup test in addition to test sequence A: – If both input channels of the transmitter are used, the dual-channel functions like sensor drift or backup (channel assignment at the power output) also have to be tested. – When using thermocouples, check the setting of the Cold junction selection and its preset value. – The function of the out of range category has to be tested at its limits, 3.8 mA or 20.5 mA. – The operating state of the transmitter has to be tested (SIL mode active). 1. 2. Two-point calibration Test the power output by applying the reference temperature to the sensor or a corresponding reference signal (resistance, current) at two points. For the measurement start: 4 mA to +20 % of the range and for the measurement end: select 20 mA to –20 % of the range. The measurement results have to be within the specified safety measurement deviation, otherwise the test is not passed. Test of the safe state (low alarm) Force the safe state of the transmitter by provoking a sensor error (e.g. by cable break or short circuit of the sensor lines). Check if the power emitted at the power output corresponds to low alarm (≤3.6 mA). 3. Triggering of a device restart with the corresponding function in the operating tool used or with HART® command 42. 96 % of the dangerous undetected failures are detected by this test (diagnostics coverage level of the repeat test, PTC = 0.96). During the test procedure, the power output of the device typically behaves as shown in "Current flow during repeat test A" on page 80. 108133_en_00 PHOENIX CONTACT 79 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 13.4.2 Testing procedure C I [mA] 1. 3 A 1 6 2. 2 B C 4 5 t 3. Figure 12 A B C 1 2 3 4 5 6 Current flow during repeat test A 20 mA 4 mA ≤3.6 mA Measuring mode Adjustment of measurement start (two-point calibration) Adjustment of measurement end (two-point calibration) Low alarm test Restart of the transmitter (via HART® or plug-in display) Measuring mode Test current measuring signal for plausibility. The measured value needs to be evaluated based on values experienced while operating the plant. This is the operator's responsibility. Triggering of a device restart with the corresponding function in the operating tool used, or with HART® command 42. Check if the power emitted at the power output corresponds to the low alarm (≤3.6 mA). See the following diagram. 58 % of the dangerous undetected failures are detected by this test (diagnostics coverage level of the repeat test, PTC = 0.58). Test sequence C is not permitted for a startup test. I [mA] A 1 2 B C 3 Figure 13 A B C 1 2 3 4 108133_en_00 4 Current flow during repeat test C 20 mA 4 mA ≤3.6 mA Measuring mode Restart of the transmitter (via HART®) Low alarm test Measuring mode PHOENIX CONTACT 80 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 14 Lifecycle 14.6 14.1 Personnel requirements The following components may be exchanged by the customer's specialist personnel if original spare parts are used, and the respective assembly instructions observed: Personnel for installation, startup, diagnostics, and maintenance must meet the following requirements: – Trained personnel, qualified for this function and activity – Authorized by the plant operator – Familiar with the national regulations – Before beginning work: read and understand instructions in manual and additional documentation, as well as certificates (depending on use) – Follow instructions and general conditions The operating personnel must meet the following requirements: – Instructed and authorized by the plant operator according to the task requirements – Follow instructions in this manual 14.2 Installation Assembly and wiring of the device, as well as the permitted mounting position, are described in the corresponding packing slip (see "Dokumentation" ). Repair Component Housing cover Connection terminal blocks and fixing slide Device test after repair Visual check if all parts are present and mounted properly, and if the device is in its proper state. The exchanged components must be submitted to the manufacturer for error analysis if the device was operated in safety equipment, and a device fault cannot be excluded. 14.7 Modification Modifications are changes to already delivered or installed SIL devices. Normally, modifications of SIL devices are carried out at the manufacturer's plant. Modifications to SIL devices on-site at the user's are possible after release by the manufacturer. In this case, the modifications must be undertaken and documented by a service technician from the manufacturer's. NOTE: 14.3 Startup The startup of the device is described in "Startup" on page 22. Modifications of SIL devices by the user are not allowed. Perform a startup test before operation in safety equipment. 14.4 Operation Operation of the device is described in "Startup" on page 22. → ? 9 14.5 Maintenance Maintenance instructions can be found in "Maintenance" on page 56. Undertake alternative monitoring measures to guarantee process safety during parameterization, the repeat test, and maintenance work at the device. 108133_en_00 PHOENIX CONTACT 81 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 15 Measuring function NOTE: Electrical isolation Ensure electrical isolation of the sensors when connecting two sensors to the transmitter. 15.1 Dual-channel functions Two sensors can be connected to the transmitter and the following, safe functions, operated: – Two independent measurements: Here, two possibly different sensors, e.g., TC and 3wire RTD, are connected to the transmitter. Both measuring channels can be used for safety-relevant functions. In order to evaluate the measured values of both sensors, the safe proprietary HART® protocol extension must be used here. – Function mean value: The measured values M1, M2 of the two sensors are emitted as arithmetical mean (M1+M2)/2. – Function difference: The measured values M1, M2 of the two sensors are emitted as difference M1-M2. – Function backup: If a sensor fails, the other measurement channel is automatically switched to. Here, the sensor types must be identical, e.g. two x 3-wire RTD Pt 100. The backup function is for increasing the availability or improving the diagnostics capabilities. The following sensor types are thus permitted in SIL mode: – 2x thermocouple (TC) – 2x RTD, 2/3-wire – Sensor drift function: When redundant sensors are used, the long-term drift of a sensor can be recognized, for example. This is a diagnostics measure as the signal of the second sensor is used exclusively for this diagnosis. If identical sensors are used, the backup function can additionally be used. The set drift difference limit value should correspond to at least 2x the value of the safety precision. 15.2 Homogenous redundant SIL 3 configuration Two temperature transmitters, each with one sensor, are required for a SIL 3 measuring point. The measured values of the two transmitters are evaluated in a logic unit with the aid of a secure voter. 108133_en_00 PHOENIX CONTACT 82 / 85 MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 16 Safety characteristics General Device designation and permitted versions FA MCR(-EX)-HT-TS-I-OLP-PT Safety-related output signals Residual current Evaluated measured variable / Function Safety function(s) Device type according to IEC 61508-2 Operating mode Valid hardware version MACX MCR(-EX)-TS-I-OLP(-SP)(-C) 4 mA … 20 mA 3.58 mA Temperature / Voltage / Resistance Min., Max., Range Type B Low Demand Mode, High Demand Head transmitter: 01.00.07 or higher Valid firmware version Safety manual DIN rail connector transmitter: 01.00.06 or higher 01.01.12 or later (dev. rev.: 2 or later) Head transmitter: 108101_en_00 Type of evaluation Test documents SIL Integrity Systematic safety integrity Hardware safety integrity DIN rail connector transmitter: 108133_en_00 Complete HW/SW evaluation accompanying development, including FMEDA and modification process according to IEC 61508-2, 3 Development documents, test reports, data sheets SIL 3 capable Single-channel use (HFT = 0) SIL 2 capable Multi-channel use (HFT ≥ 1) SIL 3 capable FMEDA Head transducer DIN rail connector transmitter Safety function(s) Min., Max., Range Min., Max., Range 40 FIT 41 FIT λDU 1, 2 258 FIT 258 FIT λDD 1, 2 127 FIT 123 FIT λSU 1, 2 3 FIT 3 FIT λSD 1, 2 SFF - Safe Failure Fraction 91 % 90 % 1.79 * 10-4 PFDavg for T1 = 1 year 2 (single-channel architecture) 1.75 * 10-4 2 -4 PFDavg for T1 = 5 years (single-channel architec- 8.76 * 10 8.98 * 10-4 ture) PFH 4.0 * 10-8 * 1/h 4.1 * 10-8 * 1/h 3 96 % 96 % PTC 156 years 156 years MTBF 4 32 min 32 min Diagnostic test interval 5