H6-2000-0000-05-A-Y-U-F-B-X

HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Features and Benefits • • • • • • • • Magnetic technology offers robust performance. 100% Non-contacting design (no bearings or bushing) provides an extremely long life expectancy and is tolerant to harsh environments. Simple two piece design (target magnet + encoder) for easy alignment and installation. Bi-directional two channel incremental quadrature output. Option for differential RS422 compatible output. Mounting holes for a 2-bolt pattern 1.280 inch B.C. x 0.090 inch O.D. Target magnet for standard shaft sizes from 2 mm to 1/2 inch. Custom bore size available. Options for 20 to 2560 pulse per channel per revolution (increments of 20). Customizable lead wires, cables, and or connectors. Kit - Encoder with Target Magnet Shown with shaft pass through hole and single ended wiring Wire color order varies with part configuration Application Example Encoder Multi Pole Rotor Target Magnet This example is showing the optional shaft pass through hole to allow axial shaft extension. The enclosed cover option is also available. Example Motor Mounting Screws (not included) M2.0 metric or #2 English Table 1.1 Standard Wiring Color Code Flying Leads Single Ended Encoder Signal Differential High Strength Engineered Plastic Housing Cable Vcc Red Red Gnd Black Black Ch A Yellow Brown Ch B Blue Orange Ch A- Brown Yellow Ch B- Orange Green Other colors available upon request. Contact sales@phoenixamerica.com. Page 1 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Electrical Circuit Single Ended SIN SIN COS DIG Differential A+ CH A AB+ CH B B- Absolute Maximum Ratings Table 2.1 Characteristic Symbol Rating for 5V Rating for 6V to 25V Units Forward Supply Voltage VCC 6 30 V Reverse Supply Voltage VRCC -0.3 -20 V TS 150 150 ºC 2 2 kV Storage Temperature ESD (HMB, 100pF/1.5Kohm) Specifications - 5V Supply Table 2.2 Characteristic Symbol Test Conditions Min. Typ. Max. Supply Voltage VCC Operating, TJ < 165 ºC VCC = 12V Unit 4.75 5 5.5 V - 15 24 mA Supply Current ICC Operating Temperature TA -40 - 125 ºC Duty Cycle - 40 50 60 % - 70 90 110 ºe fout - - 300 kHz Phase Output Frequency Specifications - 24V Supply Table 2.3 Characteristic Symbol Test Conditions Min. Typ. Max. Unit Supply Voltage VCC Operating, TJ < 165 ºC 5.0 12 24 V Supply Current ICC VCC = 12V - 15 25 mA Operating Temperature TA -40 - 125 ºC Duty Cycle - 40 50 60 % - 70 90 110 ºe fout - - 300 kHz Phase Output Frequency Higher output frequencies available upon request. Contact sales@phoenixamerica.com. Page 2 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Output Waveforms Pulse Count (PPR) Single Ended 0 1 2 3 CH A Pulses ....... 18 (20) 0 19 1 Key: C - Count P - Pulse ф - Phase 1 PPR = 4 Counts 1 Pulse = 360°e A Leads B ф CH B Pulses C1 Pulse Count C2 C3 P C4 0 1 2 ....... 18 (20) 0 19 CH A Pulses CH B Pulses Pulse Count (PPR) B Leads A Differential 0 1 2 3 CH A+ Pulses ....... 18 (20) 0 19 1 Key: C - Count P - Pulse ф - Phase 1 PPR = 4 Counts 1 Pulse = 360°e A Leads B CH APulses ф CH B+ Pulses CH BPulses C1 Pulse Count C2 0 C3 P C4 1 2 ....... 18 19 (20) 0 CH A+ Pulses CH APulses CH B+ Pulses B Leads A CH BPulses Channel A leads Channel B for clockwise shaft rotation (shaft rotation is defined when looking at the branded face of the encoder). CW Page 3 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Encoder Physical Outline Table 4.1 Motor Shaft Diameter - Shaft Pass Through Hole Size (options/ recommendation) No Hole 2 mm 2.06 mm 0.081 in 3 mm 3.06 mm 0.120 in 1/8 in 3.26 mm 0.127 in 5/32 in 4.06 mm 0.160 in 4 mm 4.06 mm 0.160 in 3/16 in 4.83 mm 0.190 in 5 mm 5.06 mm 0.199 in 6 mm 6.06 mm 0.239 in 1/4 in 6.40 mm 0.252 in 7 mm 7.06 mm 0.278 in 5/16 in 8.05 mm 0.317 in 8 mm 8.05 mm 0.317 in 3/8 in 9.59 mm 0.378 in 10 mm 10.06 mm 0.396 in 12 mm 12.06 mm 0.475 in 1/2 in 12.76 mm 0.502 in Other shaft pass through hole sizes available upon request. Contact sales@phoenixamerica.com. Encoder Mounting Guidelines Concentricity of the encoder housing to the magnet rotor is critical for optimal encoder performance. Considering the following during the design phase will ensure concentricity and ease of assembly. • • • Tight molding tolerances allow for the outside diameter of the encoder to be used to locate the encoder housing concentric to the motor shaft and magnet rotor. A machined pocket on the motor endbell works well for alignment. Recommended pocket is 0.015” to 0.020” deep and 1.62” in diameter. Extending the shaft through the optional shaft pass through hole is an easy way to align the encoder housing to the motor shaft and magnet rotor. Simply position the encoder so that the shaft is centered concentrically in the shaft pass through hole. Page 4 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Target Rotor Physical Outline - Molded (Mounting Style A) Table 5.1 Bore Size (.inch) Motor Shaft OD Size (nominal) 079 118 NEMA Guide Shaft Tolerance Magnet Bore MIN. (inch) Magnet Bore MAX. (inch) 2 mm (.0787”) .0777 .0807 3 mm (.1181”) .1171 .1201 125 1/8 in (.1250”) .1240 .1270 156 5/32 in (.1563”) .1553 .1583 157 4 mm (.1575”) .1565 .1595 188 3/16 in (.1875”) .1865 .1895 197 5 mm (.1969”) .1959 .1989 236 6 mm (.2364”) 250 1/4 in (.2500”) +0.0000”/-0.0005” .2354 .2384 .2490 .2520 276 7 mm (.2758”) .2747 .2777 313 5/16 in (.3125”) .3115 .3145 315 8 mm (.3150”) .3140 .3170 375 3/8 in (.3750”) .3740 .3770 394 10 mm (.3940”) .3930 .3960 473 12 mm (.4728”) .4718 .4748 500 1/2 in (.5000”) .4990 .5020 Other bore sizes available upon request. Contact sales@phoenixamerica.com. Target Rotor Mounting Guidelines - Molded (Mounting Style A) For Slip Fit Application • • • • • • • Proper alignment of the target rotor to the encoder sensing element is critical for optimal encoder performance. Insure that the rotor is mounted to the specified height shown in the diagram below. A machined step on the motor shaft provides a quick and repeatable method for positioning the target rotor. Spacers or other fixturing should be used to properly position the rotor if no mechanical locating features are on the shaft. Various adhesives can be used to bond the target rotor to the motor shaft. Shaft alloys, operating environment, and shaft speed and acceleration should be taken into consideration when selecting an appropriate bonding agent. Loctite threadlockers and retaining compounds have proved effective in bonding the target rotor to the motor shaft. Loctite 263 and 2760 threadlockers and Loctite 638 and 680 retaining compounds are good candidates. These materials have been effective in past experience; testing under actual operating conditions should be used to qualify any bonding material. For best results, the motor shaft should be clean and free of any oils, lubricants, or solvents. Apply adhesive around the leading edge of the shaft and inside the hole in the rotor. Use a rotating motion when assembling the magnet to the shaft to insure good adhesive coverage. The use of primers and activators can be used to improve bond strength and cure rate. For non-critical applications or for fast bonding for evaluation, a cyanoacrylate adhesive (super glue) can be used. Loctite 401 and 410 have proven effective for quick bonding applications. .46 inch [11.43 mm] Option A Distance from encoder mounting surface to outward face of the target magnet. .25 inch [6.35 mm] Example Motor Recommended step in motor shaft to assist with target rotor positioning Option B Distance from encoder mounting surface to inward face of the target magnet. Page 5 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Target Rotor Physical Outline - Aluminum Hub (Mounting Style B) Table 6.1 Bore Size (.inch) Motor Shaft OD Size (nominal) 079 118 NEMA Guide Shaft Tolerance Magnet Bore MIN. (inch) Magnet Bore MAX. (inch) 2 mm (.0787”) .0794 .0803 3 mm (.1181”) .1188 .1197 125 1/8 in (.1250”) .1257 .1266 156 5/32 in (.1563”) .1570 .1579 157 4 mm (.1575”) .1582 .1591 188 3/16 in (.1875”) .1882 .1891 197 5 mm (.1969”) .1976 .1985 236 6 mm (.2364”) .2371 .2380 250 1/4 in (.2500”) .2507 .2516 +0.0000”/-0.0005” 276 7 mm (.2758”) .2767 .2778 313 5/16 in (.3125”) .3134 .3145 315 8 mm (.3150”) .3159 .3170 375 3/8 in (.3750”) .3759 .3770 394 10 mm (.3940”) .3949 .3960 473 12 mm (.4728”) .4737 .4748 500 1/2 in (.5000”) .5009 .5020 Other bore sizes available upon request. Contact sales@phoenixamerica.com. Target Rotor Mounting Guidelines • • • • - Aluminum Hub (Mounting Style B) Proper alignment of the target rotor to the encoder sensing element is critical for optimal encoder performance. Insure that the rotor is mounted to the specified height shown in the diagram below. A machined step on the motor shaft provides a quick and repeatable method for positioning the target rotor. Spacers or other fixturing should be used to properly position the rotor if no mechanical locating features are on the shaft. While the hub is held in the proper position, use a .50 inch hex wrench to tighten #4-40 set screw. For permanent applications, a threadlocker or retaining compound is advised in conjunction with the set screw. .45 inch [11.42 mm] Option A Distance from encoder mounting surface to outward face of the target magnet. .04 inch [1.02 mm] Example Motor Recommended step in motor shaft to assist with target rotor positioning Option B Distance from encoder mounting surface to inward face of the target magnet. Page 6 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Target Rotor Physical Outline - Engineered Polymer Hub (Mounting Style H) Table 7.1 Bore Size (.inch) Motor Shaft OD Size (nominal) 079 118 NEMA Guide Shaft Tolerance Magnet Bore MIN. (inch) Magnet Bore MAX. (inch) 2 mm (.0787”) .0727 .0757 3 mm (.1181”) .1121 .1151 125 1/8 in (.1250”) .1190 .1220 156 5/32 in (.1563”) .1503 .1533 157 4 mm (.1575”) .1515 .1545 188 3/16 in (.1875”) .1815 .1845 197 5 mm (.1969”) .1909 .1939 236 6 mm (.2364”) .2304 .2334 250 1/4 in (.2500”) .2440 .2470 +0.0000”/-0.0005” 276 7 mm (.2758”) .2698 .2728 313 5/16 in (.3125”) .3065 .3095 315 8 mm (.3150”) .3090 .3120 375 3/8 in (.3750”) .3690 .3720 394 10 mm (.3940”) .3880 .3910 473 12 mm (.4728”) .4668 .4698 500 1/2 in (.5000”) .4940 .4970 Other bore sizes available upon request. Contact sales@phoenixamerica.com. Target Rotor Mounting Guidelines • • • • • • • - Engineered Polymer Hub (Mounting Style H) For Press Fit Application Proper alignment of the target rotor to the encoder sensing element is critical for optimal encoder performance. Insure that the rotor is mounted to the specified height shown below. A machined step on the motor shaft provides a quick and repeatable method for positioning the target rotor. Spacers or other fixturing should be used if no mechanical locating features are on the shaft. A chamfered lead in on the shaft will aid in aligning the rotor. Prior to insertion, the motor shaft should be clean and free of any oils, lubricants, or solvents. Proper fixtures and support must be used to ensure the magnet is pressed on straight and aligned with the motor shaft. Opposite end of motor shaft should be supported to avoid undue stress on motor bearings during the pressing operation. In applications with high torque or environmental extremes, a retaining compound can be used to enhance the strength of the press fit. .46 inch [11.43 mm] Option A Distance from encoder mounting surface to outward face of the target magnet. .06 inch [1.52 mm] Example Motor Option B Distance from encoder mounting surface to inward face of the target magnet. Recommended Operating Region 0.0015 in. to 0.004 in. Page 7 Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017 HF Series Incremental Magnetic Encoder Decade Count High Resolution Kit Wiring (Single ended option depicted) Table 8.1 Single Ended Wiring • • • • • 24 AWG 7x32 Strands, Tinned Copper PVC Insulation UL Type 1430 Temperature Rating: 105ºC • • Cable Connector Pin-Out Ch A Yellow Brown 1 Ch B Blue Orange 2 Gnd Black Black 3 Vcc Red Red 4 Differential Wiring 24 (or 26) AWG 4 (or 6) Conductor with Foil Shield and Drain Stranded Tinned Copper PVC Insulation Grey PVC Jacket UL Style 2464, CSA Temperature Rating: 105ºC • • • • • Leads Leads Cable Connector Pin-Out Ch B Blue Orange 1 Ch B- Orange Green 2 Ch A Yellow Brown 3 Ch A- Brown Yellow 4 Gnd Black Black 5 Vcc Red Red 6 Custom lengths and insulation materials available. Contact sales@phoenixamerica.com. Connector Options (Single ended option depicted) Molex Mini-Fit Jr. (Male) Molex Mini-Fit Jr. (Female) TE AmpModu MTE (Male) TE AmpModu MTE (Female) Need a different connector? Contact sales@phoenixamerica.com. Part Number Description HF - 20 - 188 - 05 - N - S - N - A - F - B - X Series PPR Bore Size HF 20 40 60 . . . 2500 079 2 mm 118 3 mm 125 1/8 in 156 5/32 in 157 4 mm 188 3/16 in (default) 197 5 mm 236 6 mm 250 1/4 in 276 7 mm 313 5/16 in 315 8 mm 375 3/8 in 394 10 mm 473 12 mm 500 1/2 in Supply Voltage 05 5 V (default) 24 24 V Index N A,B Quadrature (default) Shaft Pass Through Hole Target Magnet Mounting S Single-Ended (default) N None (default) D Differential Y Hole size will match Table 4.1 Output Type Wiring Length (Meters) Connector A Molded (default) F Flying Leads (default) B Aluminum Hub C Cable A .5 (19.685”) B 0.914 (36”) (default) C 1 (39.370”) D 2 (78.740”) X None (default) A1 TE AmpModu MTE (Male) A2 TE AmpModu MTE (Female) M1 Molex Mini-Fit Jr. (Male) M2 Molex Mini-Fit Jr. (Female) H Engineered Polymer Hub Example: HF-20-188-05-N-S-N-A-F-B-X Phoenix America, INC 4717 Clubview Drive Fort Wayne, IN 46804 Tel: (888)-801-1422 Local: (260)-432-9664 Fax: (260)-432-9967 Page 8 www.phoenixamerica.com sales@phoenixamerica.com © Copyright PAI 2017 Rev. 8/1/2017