PS11035

PS11035 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Application Specific IPM 20 Amperes/600 Volts A D E F G U W 1 2 34 56 7 8 9 10 12 14 16 11 13 15 X C (S) BJKL AA M 21 22 23 24 25 26 27 28 29 30 T BB S V Tc N Q (R) P CC U Y Z X DD FF EE DD TERMINAL CODE 1 CBU+ 2 CBU3 CBV+ 4 CBV5 CBW+ 6 CBW7 VD 8 UP 9 VP 10 WP 11 UN 12 VN 13 WN 14 FO 15 VAMP 16 GND 21 P1 22 R 23 S 24 T 25 N1 26 P2 27 U 28 V 29 W 30 N2 Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: □ Compact Packages □ 3 Phase Converter Bridge Built-in □ Integrated HVICs □ Direct Connection to DSP/CPU Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q Inches 2.91± 0.04 2.48± 0.04 0.34± 0.02 2.36 1.42 0.16 0.02 0.08 0.98 0.59 0.35 0.18 0.20 0.05 1.80 Millimeters 74.0± 1.0 63.0± 1.0 8.5± 0.5 60.0 36.0 4.0 0.6 2.0 25.0 15.0 9.0 4.5 5.08 1.2 45.72 Dimensions R S T U V W X Y Z AA BB CC DD EE FF Inches 2.72 1.01 2.00± 0.03 0.16 1.58 0.02 0.65± 0.02 0.02 0.12± 0.02 0.18 Rad. 0.09 Rad. 0.12 Rad. 0.8 2.19 0.114 Millimeters 69.0 25.7 50.7± 0.8 4.0 40.0 0.4 16.5± 0.5 0.6 3.0± 0.5 4.5 Rad. 2.25 Rad. 3.0 Rad. 2.0 55.5 3.5 Applications: □ Small Motor Control □ Small Servo Motors □ General Purpose Inverters □ Pump and HVAC Motor Control Ordering Information: PS11035 is a 600V, 20 Ampere Application Specific Intelligent Power Module. 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11035 Intellimod™ Module Application Specific IPM 20 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (See TC Measure Point Illustration) Mounting Torque, M4 Mounting Screws Module Weight (Typical) Isolation Voltage** Symbol Tj Tstg TC — — VISO PS11035 -20 to 125 -40 to 125 -20 to 100 13 70 2500 Units °C °C °C in-lb Grams Volts *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P2 - N2) Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) Each IGBT Collector-Emitter Switching Voltage (Applied between P2-U.V.W, U.V.W-N2 (Pulse)) Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value ± IC(± ICP) ± 20 (± 40) Amperes VCC VCC(surge) VP or VN VP(S) or VN(S) 450 500 600 600 Volts Volts Volts Volts Converter Sector Repetitive Peak Reverse Voltage Recommended AC Input Voltage DC Output Current (3-phase Rectifying Circuit) Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) I2t for Fusing (Value for One Cycle of Surge Current) VRRM Ea IDC IFSM I2t 800 220 20 196 165 Volts Vrms A A A2s Control Sector Supply Voltage Input Signal Voltage Fault Output Supply Voltage Fault Output Current DC-Link IGBT Current Signal Amp Output Current VD, VDB VCIN VFO IFO IAMP -0.5 ~ 20 -0.5 ~ 7.5 -0.5 ~ 7.5 15 1 Volts Volts Volts mA mA 2 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11035 Intellimod™ Module Application Specific IPM 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) VEC VFR IRRM ton tC(on) toff tC(off) FWDi Reverse Recovery Time Short Circuit Endurance (Output, Arm, and Load Short-Circuit Modes) trr IC = 20A, Tj = 25°C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage Converter Diode Voltage Converter Diode Reverse Current Switching Times Tj = 25°C, -IC = 20A Tj = 25°C, IFR = 10A VR = VRRM, Tj = 125°C 1/2 Bridge Inductive, Input = 5V ↔ 0V, VCC = 300V, IC = 20A, Tj = 125°C, VD = 15V, VDB = 15V Note: ton, toff include delay time of the internal control circuit. @VCC ≤ 400V, Input = 5V → 0V (One-shot), -20°C ≤ Tj(start) ≤ 125°C, 13.5V ≤ VD = VDB ≤ 16.5V Switching SOA @VCC ≤ 400V, Input = 5V → 0V, Tj ≤ 125°C, IC < OC Trip Level, 13.5V ≤ VD = VDB ≤ 16.5V • No Destruction • No Protecting Operation • No FO Output — — — 0.3 — — — — — — — 0.6 0.5 1.6 0.5 0.12 2.9 1.5 8 1.5 1.0 2.5 1.3 — Volts Volts mA µS µS µS µS µS — — 2.9 Volts • No Destruction • FO Output by Protection Operation TC Measure Point TC TC 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11035 Intellimod™ Module Application Specific IPM 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) ID IDB Input ON Threshold Voltage Input OFF Threshold Voltage Input Pull-up Resistor Vth(on) Vth(off) Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency Arm Shoot-through Blocking Time* fPWM tDEAD tint Vamp 100% Vamp 200% Vamp 250% Vamp 0% OC tOC SC tSC UVD UVDr UVDB UVDBr tdV tFO IFo(H) IFo(L) Tj = 25°C Open Collector Output TC = Tj = 25°C Tj = 25°C TC ≤ 100°C, Tj ≤ 125°C Relates to Corresponding Inputs TC = -20°C ~ 100°C Input Interlock Sensing Inverter DC-link IGBT Current Sense Voltage Output Signal** Inverter DC-link IGBT Current Sense Voltage Output Limit** Over-Current Trip Level Over-Current Delay Time Short-Circuit Trip Level Short-Circuit Delay Time Trip Level Supply Circuit Under-Voltage Protection Reset Level Trip Level Reset Level Delay Time Fault Output Pulse Width*** Fault Output Current*** Relates to Corresponding Input IC = IOP(100%), VD = 15V, Tj = 25°C IC = IOP(200%), VD = 15V, Tj = 25°C IC = IOP(250%), VD = 15V IC = IOP(0%), VD = 15V — 1.5 3.0 5.0 — 19.8 — — — 11.0 11.5 10.1 10.6 — 1.0 — — 100 2.0 4.0 — 50 24.7 10 40 2 12.0 12.5 10.8 11.3 10 1.8 — — — 2.5 5.0 — 100 35.0 — — — 13.0 13.5 11.6 12.1 — — 1 15 ns Volts Volts Volts mV Amperes µS Amperes µs Volts Volts Volts Volts µS mS µA mA 1 2.2 — — 15 — kHz µS Tj = 25°C, VD = 15V, VIN = 5V Tj = 25°C, VD = VDB = 15V, VIN = 5V — — 0.8 2.5 — — — 1.4 3.0 50 50 5 2.0 4.0 — mA mA Volts Volts kΩ * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer ro the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained thrpughout the duration of the under-voltage condition. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11035 Intellimod™ Module Application Specific IPM 20 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Rth(j-c)DR Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each Converter Case to Fin Per Module. Thermal Grease Applied Min. — — — — Typ. — — — — Max. 2.3 3.1 4.8 0.074 Units °C/Watt °C/Watt °C/Watt °C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply dv/dt Input ON Voltage Input OFF Voltage Module Case Operating Temperature PWM Input Frequency Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time dVD/dt, dVDB/dt VCIN(on) VCIN(off) TC fPWM tXX tDEAD Relate to Corresponding Inputs TC ≤ 100°C, Tj ≤ 125°C Applied between UP, VP, WP, UN, VN, WN-GND Condition Applied across P2-N2 Terminals Applied between VD-GND Applied between CBU+ & CBU-, CBV+ & CBV-, CBW+ & CBW-1 0 4.0 — — 1 2.2 — — — — — — — 1 0.8 5.0 100 15 — — V/µs Volts Volts °C kHz µS µS Min. — 13.5 13.5 Typ. 300 15.0 15.0 Value 400 16.5 16.5 Units Volts Volts Volts INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 5 VD = 15V Tj = 25°C OUTPUT SIGNAL,VAMP, (VOLTS) CURRENTSENSE VOLTAGE 4 200% 3 2 100% 1 0 0 100 200 300 2) ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11035 Intellimod™ Module Application Specific IPM 20 Amperes/600 Volts Functional Block Diagram CBU+ VD HVASIC LEVEL SHIFT UP VP WP UN VN WN INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK) CBU– CBV+ CBV– CBW+ CBW– GATE DRIVE UV LOCK-OUT U LEVEL SHIFT GATE DRIVE UV LOCK-OUT V LEVEL SHIFT GATE DRIVE UV LOCK-OUT W P2 GATE DRIVE UV LOCK-OUT FO FAULT LOGIC OC/SC DETECT AMP P1 R S T N1 Vamp GND N2 6