PS21962-C

PS21962, PS21962-A, PS21962-C Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts R O A D N DD K P X K DETAIL "B" F EH J C L EE 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PS21962 / PS21962-A DD EE PS21962-C DETAIL "A" V G E M HEATSINK SIDE DD PS21962-C R O A D N P X K C L DETAIL "B" W Y DETAIL "B" 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 E FF B Q G E H J W DETAIL "A" GG 18 19 20 21 PS21962 PS21962-A 22 23 24 25 M HEATSINK SIDE Y PS21962 / PS21962-A R U P S Z P T W Y W AA (PS21962-A) BB (PS21962 / PS21962-C) HEATSINK SIDE CC 1 2 3 4 5 (VNC) 6 VUFB 7 VVFB 8 VWFB 9 UP 10 TERMINAL CODE VP WP VP1 VNC UN 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC VNO NC NC N 21 22 23 24 25 W V U P NC Y PS21962-C DETAIL "A" Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features:  Compact Packages  Single Power Supply  Integrated HVICs  Direct Connection to CPU  Reduced Rth Applications:  Refrigerators  Air Conditioners  Small Servo Motors  Small Motor Control Ordering Information: PS21962 is a 600V, 5 Ampere short pin DIP Intelligent Power Module. PS21962-A – long pin type PS21962-C – zigzag pin type Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N O P Q Inches 1.50±0.02 0.94±0.02 0.14 1.40 0.57±0.02 0.74±0.02 1.15±0.02 0.14 0.13 0.016 0.06±0.02 0.031 1.39±0.019 0.07±0.008 0.02 0.47 Millimeters 38.0±0.5 24.0±0.5 3.5 35.56 14.4±0.5 18.9±0.5 29.2±0.5 3.5 3.3 0.4 1.5±0.05 0.8 35.0±0.3 1.778±0.2 0.5 12.0 Dimensions R S T U V W X Y Z AA BB CC DD EE FF GG Inches 0.011 0.12 0.024 0.1±0.008 1.33±0.02 0.03 0.04 0.05 1.40 0.55±0.02 0.37±0.02 0.22±0.02 0 ~ 5° 0.06 MIN. 0.05 0.063 Rad. Millimeters 0.28 3.08 0.6 2.54±0.2 33.7±0.5 0.678 1.0 1.2 35.56 14.0±0.5 9.5±0.5 5.5±0.5 0 ~ 5° 1.5 Min. 1.2 1.6 Rad. 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (Note 1) Mounting Torque, M3 Mounting Screws Module Weight (Typical) Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tstg TC — — — VCC(prot.) VISO PS21962, PS21962-A PS21962-C -20 to 150 -40 to 125 -20 to 100 6 10 -50 to 100 400 1500 Units °C °C °C in-lb Grams µm Volts Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage Each Collector Current, ± (TC = 25°C) Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 5 10 450 500 21.3 Volts Amperes Amperes Volts Volts Watts Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VIN VFO IFO VSC 20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5 1 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts Note 1 – TC Measure Point CONTROL TERMINALS DIP-IPM Note 2 – Flatness Measurement Position MEASUREMENT POINT 11.6mm 3.0mm +– 4.6mm IGBT CHIP FWDi CHIP POWER TERMINALS TC POINT HEATSINK HEATSINK SIDE – + PLACE TO CONTACT A HEATSINK HEATSINK 2 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage Inductive Load Switching Times VCE(sat) VEC ton trr tC(on) toff tC(off) Collector Cutoff Current ICES VCE = VCES, Tj = 25°C VCE = VCES, Tj = 125°C VCC = 300V, VD = VDB = 15V, IC = 5A, Tj = 125°C, VIN = 0 ⇔ 5V, Inductive Load, VD = VDB = 15V, IC = 5A, VIN = 5V, Tj = 25°C VD = VDB = 15V, IC = 5A, VIN = 5V, Tj = 125°C -IC = 5A, VIN = 0V — — — 0.50 — — — — — — 1.70 1.80 1.70 1.00 0.30 0.30 1.40 0.50 — — 2.20 2.30 2.20 1.60 — 0.50 2.00 0.80 1.0 10 Volts Volts Volts µS µS µS µS µS mA mA Control Sector Circuit Current VD = VDB = 15V VIN = 0V Fault Output Voltage Input Current Short Circuit Trip Level* Supply Circuit Under-voltage VFOH VFOL IIN VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage OFF Threshold Voltage ON/OFF Threshold Hysteresis Voltage tFO Vth(on) Vth(off) Vth(hys) Applied between UP, VP, WP-VNC, UN, VN, WN-VNC ID VIN = 5V Total of VP1-VNC, VN1-VNC VUFB-U, VVFB-V, VWFB-W Total of VP1-VNC, VN1-VNC VUFB-U, VVFB-V, VWFB-W VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ VSC = 1V, IFO = 1mA VIN = 5V VD = 15V* Trip Level, Tj ≤ 125°C Reset Level, Tj ≤ 125°C Trip Level, Tj ≤ 125°C Reset Level, Tj ≤ 125°C — — — — 4.9 — 0.70 0.43 10.0 10.5 10.3 10.8 20 — 0.8 0.35 — — — — — — 1.00 0.48 — — — — — 2.1 1.3 0.65 2.80 0.55 2.80 0.55 — 0.95 1.50 0.53 12.0 12.5 12.5 13.0 — 2.6 — — mA mA mA mA Volts Volts mA Volts Volts Volts Volts Volts µs Volts Volts Volts * Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. **Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the UV condition exists or for 20µsec, whichever is longer. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Condition Inverter IGBT (Per 1/6 Module) Inverter FWDi (Per 1/6 Module) Min. — — Typ. — — Max. 4.7 5.4 Units °C/Watt °C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage VD VDB Control Supply Variation Arm Shoot-through Blocking Time Output r.m.s. Current* IO IO Allowable Minimum Input Pulse Width** VNC Voltage Variation dVD, dVDB tDEAD fPWM = 5kHZ fPWM = 15kHZ PWIN(on) PWIN(off) VNC Between VNC-N (Including Surge) For Each Input Signal, TC ≤ 100°C VCC = 300V, VD = VDB = 15V, P.F. = 0.8, Sinusoidal PWM, Tj ≤ 100°C, TC ≤ 100°C 0.5 0.5 -5.0 — — — — — 5.0 µs µs Volts Symbol VCC Condition Applied between P-N Terminals Applied between VP1-VNC, VN1-VNC Applied between VUFB-U, VVFB-V, VWFB-W -1 1.5 — — — — — — 1 — 2.5 1.5 V/µs µs Arms Arms Min. 0 13.5 13.0 Typ. 300 15.0 15.0 Value 400 16.5 18.5 Units Volts Volts Volts *The allowable r.m.s. current also depends on the actual application conditions. **DIP-IPM might not make response or work properly if the input signal plus width is less than the recommended minimum value. OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 12 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25°C 3.0 15 VD = 16.5V 2.0 1.8 1.6 IC = 3A IC = 5A Tj = 25°C Tj = 125°C 10 8 6 4 2 0 2.5 2.0 1.5 1.0 0.5 0 VD = VDB =15V Tj = 25°C Tj = 125°C 13.5 1.4 1.2 1.0 0.8 13 IC = 1A 0 0.5 1.0 1.5 2.0 2.5 0 2 4 6 8 10 12 14 15 16 17 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART N-SIDE) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART N-SIDE) 12 COLLECTOR CURRENT, -IC, (AMPERES) 101 8 6 4 2 0 VD = 15V Tj = 25°C Tj = 125°C REVERSE RECOVERY TIME, trr, (ns) 10 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 103 102 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 0 0.5 1.0 1.5 2.0 2.5 3.0 100 100 COLLECTOR CURRENT, IC, (AMPERES) 101 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART P-SIDE) REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART P-SIDE) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 101 102 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING LOSS, PSW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (ns) VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 103 100 10-1 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 100 COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 100 SWITCHING LOSS, PSW(off), (mJ/PULSE) SWITCHING LOSS, PSW(on), (mJ/PULSE) 100 SWITCHING LOSS, PSW(off), (mJ/PULSE) 100 10-1 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 104 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 104 104 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING TIME, ton, (ns) SWITCHING TIME, toff, (ns) 103 103 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING TIME, ton, (ns) 103 102 100 COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 102 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 100 COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 104 103 103 SWITCHING TIME, tc(on), (ns) 103 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING TIME, tc(off), (ns) SWITCHING TIME, toff, (ns) 102 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 100 101 COLLECTOR CURRENT, IC, (AMPERES) 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 103 103 SWITCHING TIME, tc(on), (ns) SWITCHING TIME, tc(off), (ns) 102 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 6