Off-Line PWM Controllers with Integrated Power MOSFET
STR-W6000S Series
General Descriptions
Package
The STR-W6000S series are power ICs for switching
power supplies, incorporating a MOSFET and a current
mode PWM controller IC.
The low standby power is accomplished by the
automatic switching between the PWM operation in
normal operation and the burst-oscillation under light
load conditions. The product achieves high
cost-performance power supply systems with few
external components.
ns
TO220F-6L
Current Mode Type PWM Control
Brown-In and Brown-Out function
Auto Standby Function
es
ig
Features
Lineup
Electrical Characteristics
ew
fOSC(AVG) = 67 kHz
rN
Products
VDSS
(min.)
RDS(ON)
(max.)
3.95 Ω
650 V
2.8 Ω
STR-W6051S
STR-W6052S
fo
No Load Power Consumption < 30 mW
Operation Mode
Normal Operation ----------------------------- PWM Mode
Standby ---------------------------- Burst Oscillation Mode
Random Switching Function
Slope Compensation Function
Leading Edge Blanking Function
Bias Assist Function
Audible Noise Suppression function during Standby
mode
Protections
・Overcurrent Protection (OCP); Pulse-by-Pulse,
built-in compensation circuit to minimize OCP point
variation on AC input voltage
・Overload Protection (OLP); auto-restart
・Overvoltage Protection (OVP); auto-restart
・Thermal Shutdown Protection (TSD); auto-restart
D
Not to Scale
1.9 Ω
STR-W6053S
800 V
3.6 Ω
m
m
en
de
d
STR-W6072S
ec
o
C6
PC1
D2
STR-W6000S
C2
D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
1
ROCP
U51
R2
45 W
30 W
STR-W6052S
60 W
40 W
STR-W6053S
90 W
60 W
C53
White goods
Office automation equipment
Industrial equipment
R56
VOUT(-)
D
RA
RB
3 4 5 6 7
C4
C3
C5
R52
C52 R53
U1
STR-W6051S
Applications
R54
R51
R55
C51
S
AC85~265V
VOUT(+)
R1
D1
AC230V
L51
D51
P
N
C1
T1
POUT (Open frame)
50 °C ambient. The peak output power can be 120 to 140 % of the
value stated here. Core size, ON Duty, and thermal design affect
the output power. It may be less than the value stated here.
R
ot
BR1
Products
STR-W6072S
50 W
32 W
* The output power is actual continues power that is measured at
Typical Application Circuit
VAC
Output Power, POUT*
RC
PC1
CY
TC_STR-W6000S_1_R1
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
http://www.sanken-ele.co.jp/en/
1
STR-W6000S Series
CONTENTS
General Descriptions ----------------------------------------------------------------------- 1
1. Absolute Maximum Ratings --------------------------------------------------------- 3
2. Electrical Characteristics ------------------------------------------------------------ 4
ns
3. Performance Curves ------------------------------------------------------------------ 5
3.1
Derating Curves --------------------------------------------------------------- 5
3.2
Ambient Temperature versus Power Dissipation Curves ------------ 6
3.3
MOSFET Safe Operating Area Curves ---------------------------------- 7
3.4
Transient Thermal Resistance Curves ----------------------------------- 8
es
ig
4. Functional Block Diagram ----------------------------------------------------------- 9
5. Pin Configuration Definitions ------------------------------------------------------- 9
D
6. Typical Application Circuit -------------------------------------------------------- 10
ew
7. Package Outline ----------------------------------------------------------------------- 11
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8. Marking Diagram -------------------------------------------------------------------- 11
ec
o
m
m
en
de
d
fo
9. Operational Description ------------------------------------------------------------- 12
9.1
Startup Operation ----------------------------------------------------------- 12
Undervoltage Lockout (UVLO) ------------------------------------------- 13
9.2
9.3
Bias Assist Function --------------------------------------------------------- 13
9.4
Constant Output Voltage Control ---------------------------------------- 13
9.5
Leading Edge Blanking Function ---------------------------------------- 14
9.6
Random Switching Function ---------------------------------------------- 14
Automatic Standby Mode Function-------------------------------------- 14
9.7
9.8
Brown-In and Brown-Out Function ------------------------------------- 15
9.9
Overcurrent Protection Function (OCP) ------------------------------- 16
9.10 Overload Protection Function (OLP) ----------------------------------- 17
9.11 Overvoltage Protection (OVP) -------------------------------------------- 18
9.12 Thermal Shutdown Function (TSD) ------------------------------------- 18
ot
R
10. Design Notes --------------------------------------------------------------------------- 18
10.1 External Components ------------------------------------------------------- 18
10.2 PCB Trace Layout and Component Placement ----------------------- 20
N
11. Pattern Layout Example ------------------------------------------------------------ 22
12. Reference Design of Power Supply ----------------------------------------------- 23
OPERATING PRECAUTIONS -------------------------------------------------------- 25
IMPORTANT NOTES ------------------------------------------------------------------- 26
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
2
STR-W6000S Series
1.
Absolute Maximum Ratings
The polarity value for current specifies a sink as "+," and a source as "−," referencing the IC.
Unless otherwise specified TA = 25 °C
Parameter
Symbol
Test Conditions
Pins
Rating
Units
5.0
Maximum Switching
Current(2)
IDMAX
7.0
1–3
Single pulse
Single pulse
7.5
9.5
STR-W6053S
5.0
STR-W6051S
7.5
9.5
47
ILPEAK=2.3A
1–3
− 2 to 6
V
4–5
32
V
6–5
− 0.3 to 14
V
6–5
1.0
mA
7–5
− 0.3 to 7
V
7–5
1.0
mA
VCC Pin Voltage
VCC
FB/OLP Pin Voltage
VFB
fo
FB/OLP Pin Sink Current
IFB
BR Pin Voltage
VBR
BR Pin Sink Current
IBR
m
en
de
d
VOCP
m
ec
o
R
ot
N
Junction Temperature
STR-W6051S
3–5
S/OCP Pin Voltage
Control Part Power
Dissipation
Internal Frame Temperature
in Operation
Operating Ambient
Temperature
Storage Temperature
60
rN
ILPEAK=2.7A
PD1
STR-W6053S
mJ
ILPEAK=2.3A
MOSFET Power
Dissipation(5)
STR-W6072S
ew
EAS
STR-W6052S
A
D
ILPEAK=2.0A
Avalanche Energy(3)(4)
STR-W6072S
7.0
1–3
Ta= ‒20 to 125°C
STR-W6052S
A
ns
IDPEAK
STR-W6051S
es
ig
Drain Peak Current(1)
With infinite
heatsink
STR-W6052S
86
STR-W6053S
23.6
25.8
STR-W6051S
STR-W6052S
W
STR-W6072S
26.5
STR-W6053S
Without heatsink
1–3
1.3
W
VCC×ICC
4–5
0.13
W
TF
−
− 20 to 115
°C
TOP
−
− 20 to 115
°C
Tstg
−
− 40 to 125
°C
Tch
−
150
°C
PD2
STR-W6072S
62
22.3
1–3
Notes
(1)
Refer to 3.3 MOSFET Safe Operating Area Curves.
The maximum switching current is the drain current determined by the drive voltage of the IC and threshold voltage
(Vth) of the MOSFET.
(3)
Refer to Figure 3-2 Avalanche Energy Derating Coefficient Curve.
(4)
Single pulse, VDD = 99 V, L = 20 mH
(5)
Refer to 3.2 Ta-PD1curves.
(2)
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
3
STR-W6000S Series
2.
Electrical Characteristics
The polarity value for current specifies a sink as "+," and a source as "−," referencing the IC.
Unless otherwise specified, TA = 25 °C, VCC = 18 V
Parameter
Test
Conditions
Symbol
Pins
Min.
Typ.
Max.
Units
VCC(ON)
4–5
13.8
15.3
16.8
V
VCC(OFF)
4–5
7.3
8.1
8.9
V
4–5
−
−
2.5
mA
VST(ON)
4–5
−
40
−
V
ISTARTUP
VCC = 13.5 V 4 – 5
− 3.9
− 2.5
− 1.1
VCC(BIAS)
ICC
= − 100 µA
4–5
8.5
9.5
fOSC(AVG)
1–5
60
67
Δf
1–5
−
DMAX
1–5
tBW
Notes
5
−
kHz
63
71
79
%
−
−
390
−
ns
−
−
18
−
mV/μs
−
−
36
−
%
3–5
0.70
0.78
0.86
V
VCC = 32 V
3–5
0.79
0.88
0.97
V
VCC = 12 V
6–5
− 340
− 230
− 150
µA
6–5
− 30
− 15
−7
µA
VFB(STB)
6–5
0.85
0.95
1.05
V
VFB(OLP)
6–5
7.3
8.1
8.9
V
4–5
−
300
−
µA
tOLP
6–5
54
68
82
ms
VFB(CLAMP)
6–5
11
12.8
14
V
VCC = 32 V
7–5
5.2
5.6
6
V
VCC = 32 V
7–5
4.45
4.8
5.15
V
VCC = 32 V
7–5
6
6.4
7
V
VCC = 32 V
7–5
0.3
0.48
0.7
V
4–5
26
29
32
V
−
130
−
−
°C
fo
DDPC
en
VOCP(L)
de
DPC
m
VOCP(H)
IFB(MAX)
m
R
OLP Operation Current
ot
OLP Delay Time
N
FB/OLP Pin Clamp Voltage
IFB(MIN)
ICC(OLP)
Brown-In Threshold Voltage
VBR(IN)
Brown-Out Threshold
VBR(OUT)
Voltage
BR Pin Clamp Voltage
VBR(CLAMP)
BR Function Disabling
VBR(DIS)
Threshold
OVP Threshold Voltage
VCC(OVP)
Thermal Shutdown Operating
Tj(TSD)
Temperature
(1)
V
kHz
ec
o
Minimum Feedback Current
FB/OLP pin Oscillation Stop
Threshold Voltage
OLP Threshold Voltage
10.5
74
Protection Function
Leading Edge Blanking Time
OCP Compensation
Coefficient
OCP Compensation ON Duty
OCP Threshold Voltage at
Zero ON Duty
OCP Threshold Voltage at
36% ON Duty
Maximum Feedback Current
mA
es
ig
VCC = 12 V
D
ICC(ON)
ew
Circuit Current in Operation
Startup Circuit Operation
Voltage
Startup Current
Startup Current Biasing
Threshold Voltage
Normal Operation
Average Switching
Frequency
Switching Frequency
Modulation Deviation
Maximum ON Duty
rN
Operation Stop Voltage
(1)
d
Operation Start Voltage
ns
Power Supply Startup Operation
VCC = 12 V
VCC(BIAS) > VCC(OFF) always.
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
4
STR-W6000S Series
Parameter
Test
Conditions
Symbol
Pins
Min.
Typ.
Max.
650
−
−
800
−
−
−
−
300
−
−
3.95
−
−
3.6
−
−
2.8
−
−
1.9
−
−
250
−
−
−
−
−
−
Units
Notes
MOSFET
8–1
Drain Leakage Current
IDSS
8–1
On Resistance
8–1
RDS(ON)
Switching Time
8–1
tf
Channel to Frame Thermal
Resistance(2)
−
ew
θch-F
−
−
2.03
STR-W6072S
STR-W6051S
Ω
STR-W6072S
STR-W6052S
STR-W6053S
ns
°C/W
1.95
STR-W6051S
STR-W6052S
STR-W6072S
STR-W6053S
rN
The thermal resistance between the channels of the MOSFET and the internal frame.
fo
(2)
2.26
STR-W605×S
μA
2.63
D
Thermal Resistance
V
ns
VDSS
es
ig
Drain-to-Source Breakdown
Voltage
Derating Curves
en
m
m
ec
o
80
R
60
ot
40
N
Safe Operating Area
Temperature Derating Coefficient (%)
100
EAS Temperature Derating Coefficient (%)
3.1
d
Performance Curves
de
3.
20
100
80
60
40
20
0
0
0
25
50
75
100
125
25
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
75
100
125
150
Channel Temperature, Tch (°C)
Channel Temperature, Tch (°C)
Figure 3-1 SOA Temperature Derating Coefficient Curve
50
Figure 3-2 Avalanche Energy Derating Coefficient Curve
SANKEN ELECTRIC CO.,LTD.
5
STR-W6000S Series
Ambient Temperature versus Power Dissipation Curves
STR-W6052S
30
15
10
5
With infinite heatsink
20
15
ns
With infinite heatsink
20
PD1=23.6W
25
10
5
Without heatsink
Without heatsink
PD1=1.3W
PD1=1.3W
0
0
25
50
75
100
125
150
0
Ambient Temperature, TA (°C )
50
75
100
125
150
rN
Ambient Temperature, TA (°C )
STR-W6072S
PD1_STR-W6053S_R1
30
de
en
20
m
15
m
10
Without heatsink
ec
o
5
20
15
10
Without heatsink
5
PD1=1.3W
PD1=1.3W
R
0
25
50
75
With infinite heatsink
d
With infinite heatsink
PD1=25.8W
25
Power Dissipation, PD1 (W)
25
30
fo
PD1=26.5W
PD1_STR-W6072S_R1
STR-W6053S
0
25
ew
0
es
ig
PD1=22.3W
Power Dissipation, PD1 (W)
25
PD1_STR-W6051S_R1
Power Dissipation, PD1 (W)
30
Power Dissipation, PD1 (W)
PD1_STR-W6052S_R1
STR-W6051S
D
3.2
0
100
125
150
0
50
75
100
125
150
Ambient Temperature, TA (°C )
N
ot
Ambient Temperature, TA (°C )
25
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
6
STR-W6000S Series
3.3
MOSFET Safe Operating Area Curves
When the IC is used, the safe operating area curve should be multiplied by the temperature derating coefficient
derived from Figure 3-1.
The broken line in the safe operating area curve is the drain current curve limited by on-resistance.
Unless otherwise specified, TA = 25 °C, Single pulse
STR-W6052S
SOA_STR-W6052S_R1
1ms
0.1
0.01
0.01
10
100
Drain-to-Source Voltage (V)
10
100
1000
Drain-to-Source Voltage (V)
STR-W6072S
100
0.1ms
1ms
m
1
en
de
10
0.1ms
10
1
1ms
0.1
ec
o
m
0.1
Drain Current, ID (A)
d
fo
SOA_STR-W6053S_R1
100
SOA_STR-W6072S_R1
STR-W6053S
Drain Current, ID (A)
1
1000
rN
1
ew
D
0.1
1
ns
1ms
0.1ms
Drain Current, ID (A)
Drain Current, ID (A)
0.1ms
1
10
SOA_STR-W6051S_R1
10
es
ig
STR-W6051S
0.01
1
10
0.01
100
1000
1
100
1000
Drain-to-Source Voltage (V)
N
ot
R
Drain-to-Source Voltage (V)
10
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
7
STR-W6000S Series
3.4
Transient Thermal Resistance Curves
STR-W6051S
TR_STR-W6051S_R1
1
0.1
1µ
10µ
100µ
1m
STR-W6052S
10m
100m
ew
D
10
rN
1
0.1
1µ
10µ
100µ
1m
d
0.01
fo
Transient Thermal Resistance
θch-c (°C/W)
100m
10m
es
ig
Time (s)
TR_STR-W6052S_R1
0.01
ns
Transient Thermal Resistance
θch-c (°C/W)
10
de
Time (s)
STR-W6053S
TR_STR-W6053S_R1
en
m
m
1
ec
o
0.1
0.01
R
Transient Thermal Resistance
θch-c (°C/W)
10
10µ
100µ
ot
0.001
1µ
1m
10m
1m
10m
100m
Time (s)
N
STR-W6072S
TR_STR-W6072S_R1
Transient Thermal Resistance
θch-c (°C/W)
10
1
0.1
0.01
0.001
1µ
10µ
100µ
100m
Time (s)
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
8
STR-W6000S Series
4.
Functional Block Diagram
VCC
4
Startup
UVLO
BR
7
REG
VREG
OVP
D/ST
1
TSD
Brown-in
Brown-out
6.4V
DRV
PWM OSC
ns
S Q
OCP
VCC
Feedback
control
FB/OLP
6
12.8V
LEB
S/OCP
3
GND
5
BD_STR-W6000S_R1
de
Pin
Name
1
D/ST
2
−
3
S/OCP
4
VCC
5
GND
(LF2003)
6
FB /OLP
7
BR
3
S/OCP
4
VCC
5
6
GND
FB/OLP
7
BR
m
D/ST
Descriptions
MOSFET drain and startup current input
(Pin removed)
MOSFET source and overcurrent protection
(OCP) signal input
Power supply voltage input for control part and
overvoltage protection (OVP) signal input
Ground
Constant voltage control signal input and over
load protection (OLP) signal input
Brown-In and Brown-Out detection voltage input
N
R
ec
o
1
m
en
Pin Configuration Definitions
ot
5.
d
fo
rN
Slope
compensation
D
Drain peak current
compensation
OLP
ew
7V
es
ig
R
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
9
STR-W6000S Series
6.
Typical Application Circuit
The following drawings show circuits enabled and disabled the Brown-In/Brown-Out function.
The PCB traces D/ST pins should be as wide as possible, in order to enhance thermal dissipation.
In applications having a power supply specified such that D/ST pin has large transient surge voltages, a clamp
snubber circuit of a capacitor-resistor-diode (CRD) combination should be added on the primary winding P, or a
damper snubber circuit of a capacitor (C) or a resistor-capacitor (RC) combination should be added between the
D/ST pin and the S/OCP pin.
VAC
C6
L51
D51
T1
VOUT
(+)
R1
R54
PC1
C1
R51
R55
es
ig
P
ns
CRD clamp snubber
BR1
C51
D1
R52
S
C53
D
C52 R53
3 4 5 6 7
(-)
D2
R2
fo
1
ew
RB
R56
rN
STR-W6000S
RA
D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
U51
C5
D
PC1
C4
RC
de
C3
d
C2
ROCP
CY
TC_STR-W6000S_2_R1
en
C（CR）
damper snubber
BR1
CRD clamp snubber
ec
o
VAC
m
m
Figure 6-1 Typical application circuit (enabled Brown-In/Brown-Out function, DC line detection)
C6
L51
D51
T1
VOUT
(+)
R1
R54
PC1
C1
P
R55
R
C51
D1
ot
S
R51
R52
C53
N
C52 R53
U51
R56
(-)
D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
STR-W6000S
3 4 5 6 7
1
D2
C5
ROCP
C（RC）
damper snubber
C2
C3
R2
D
PC1
CY
TC_STR-W6000S_3_R1
Figure 6-2 Typical application circuit (disabled Brown-In/Brown-Out function)
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
10
STR-W6000S Series
7.
Package Outline
TO220F-6L
The pin 2 is removed to provide greater creepage and clearance isolation between the high voltage pin (pin 1:
D/ST) and the low voltage pin (pin 3: S/OCP).
10.0±0.2
4.2±0.2
Gate burr
D
es
ig
16.9±0.3
φ
3.2±0.2
ns
7.9±0.2
4±0.2
0.5
2.8±0.2
2.6±0.1
R-end
(2
rN
+0.2
fo
(5.4)
1)
-R
10.4±0.5
6-0.74±0.15
6-0.65 -0.1
ew
5.0±0.5
2.8
（Dimensions from root）
0.45 +0.2
-0.1
d
6×P1.27±0.15=7.62±0.15
m
en
de
（Dimensions from root）
5.08±0.6
(Dimensions between tips)
0.5
0.5
Front view
0.5
Side view
m
1 2 3 4 5 6 7
0.5
ot
R
ec
o
NOTES:
1) Dimension is in millimeters
2) Leadform: LF No.2003
3) Gate burr indicates protrusion of 0.3 mm (max).
4) Pb-free. Device composition compliant with the RoHS directive
N
8. Marking Diagram
STR
W60××S
Part Number
2
YMDDX
1
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
3
7
Lot Number
Y is the last digit of the year (0 to 9)
M is the month (1 to 9, O, N or D)
DD is a day (01 to 31)
X is the Sanken Control Symbol
SANKEN ELECTRIC CO.,LTD.
11
STR-W6000S Series
With Brown-In / Brown-Out function
When BR pin voltage is more than VBR(DIS) = 0.48 V
and less than VBR(IN) = 5.6 V, the Bias Assist Function
(refer to Section 9.3) is disabled. Thus, VCC pin
voltage repeats increasing to VCC(ON) and decreasing to
VCC(OFF) (shown in Figure 9-3). When BR pin voltage
becomes VBR(IN) or more, the IC starts switching
operation.
Operational Description
All of the parameter values used in these descriptions
are typical values, unless they are specified as
minimum or maximum.
With regard to current direction, "+" indicates sink
current (toward the IC) and "–" indicates source
current (from the IC).
BR1
Startup Operation
C1
U1
GND
m
ns
C2
R2
D
VD
5
rN
VCC pin
voltage
VCC(ON)
tSTART
Drain current,
ID
m
(1)
D2
Figure 9-1 VCC pin peripheral circuit
(Without Brown-In / Brown-Out)
VCC( BIAS) (max .) VCC VCC(OVP ) (min .)
⇒10.5 (V) VCC 26 (V)
4
ew
BR
7
de
en
VCC
P
es
ig
1
D/ST
d
Figure 9-1 shows the circuit around IC. Figure 9-2
shows the start up operation.
The IC incorporates the startup circuit. The circuit is
connected to D/ST pin. When D/ST pin voltage reaches
to Startup Circuit Operation Voltage VST(ON) = 40 V, the
startup circuit starts operation.
During the startup process, the constant current,
ISTARTUP = − 2.5 mA, charges C2 at VCC pin. When
VCC pin voltage increases to VCC(ON) = 15.3 V, the
control circuit starts operation.
During the IC operation, the voltage rectified the
auxiliary winding voltage, VD, of Figure 9-1 becomes a
power source to the VCC pin. After switching operation
begins, the startup circuit turns off automatically so that
its current consumption becomes zero.
The approximate value of auxiliary winding voltage is
about 15 V to 20 V, taking account of the winding turns
of D winding so that VCC pin voltage becomes
Equation (1) within the specification of input and output
voltage variation of power supply.
T1
VAC
fo
9.1
D
9.
ec
o
The oscillation start timing of IC depends on
Brown-In / Brown-Out function (refer to Section 9.8).
N
ot
R
Without Brown-In / Brown-Out function (BR pin
voltage is VBR(DIS) = 0.48 V or less)
When VCC pin voltage increases to VCC(ON), the IC
starts switching operation, As shown in Figure 9-2.
The startup time of IC is determined by C2 capacitor
value. The approximate startup time tSTART (shown in
Figure 9-2) is calculated as follows:
t START C2 ×
VCC( ON )－VCC( INT )
(2)
I STRATUP
where,
tSTART : Startup time of IC (s)
VCC(INT) : Initial voltage on VCC pin (V)
Figure 9-2 Startup operation
(Without Brown-In / Brown-Out)
VCC pin
voltage
tSTART
VCC(ON)
VCC(OFF)
BR pin
voltage
VBR(IN)
Drain current,
ID
Figure 9-3 Startup operation
(With Brown-In / Brown-Out)
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
12
STR-W6000S Series
biasing voltage, VCC(BIAS) = 9.5 V. While the Bias Assist
function is activated, any decrease of the VCC pin
voltage is counteracted by providing the startup current,
ISTARTUP, from the startup circuit. Thus, the VCC pin
voltage is kept almost constant.
By the Bias Assist function, the value of C2 is
allowed to be small and the startup time becomes shorter.
Also, because the increase of VCC pin voltage becomes
faster when the output runs with excess voltage, the
response time of the OVP function becomes shorter.
It is necessary to check and adjust the startup process
based on actual operation in the application, so that poor
starting conditions may be avoided.
Undervoltage Lockout (UVLO)
Figure 9-4 shows the relationship of VCC pin voltage
and circuit current ICC. When VCC pin voltage decreases
to VCC(OFF) = 8.1 V, the control circuit stops operation by
UVLO (Undervoltage Lockout) circuit, and reverts to
the state before startup.
Circuit current, ICC
Stop
ns
ICC（ON）
Start
9.4
rN
Figure 9-4 Relationship between
VCC pin voltage and ICC
Bias Assist Function
de
d
Figure 9-5 shows VCC pin voltage behavior during
the startup period.
After VCC pin voltage increases to VCC(ON) = 15.3 V
at startup, the IC starts the operation. Then circuit
current increases and VCC pin voltage decreases. At the
same time, the auxiliary winding voltage VD increases in
proportion to output voltage. These are all balanced to
produce VCC pin voltage.
fo
9.3
The IC achieves the constant voltage control of the
power supply output by using the current-mode control
method, which enhances the response speed and
provides the stable operation.
The FB/OLP pin voltage is internally added the slope
compensation at the feedback control (refer to Section 4
Functional Block Diagram), and the target voltage, V SC,
is generated. The IC compares the voltage, VROCP, of a
current detection resistor with the target voltage, VSC, by
the internal FB comparator, and controls the peak value
of VROCP so that it gets close to VSC, as shown in Figure
9-6 and Figure 9-7.
D
VCC（ON）
Constant Output Voltage Control
ew
VCC（OFF）
VCC pin
voltage
es
ig
9.2
en
U1
m
m
Target operating
voltage
Increase with rising of
output voltage
5
6
PC1
VROCP
ROCP
C3
IFB
Figure 9-6 FB/OLP pin peripheral circuit
Bias assist period
Target voltage including
Slope Compensation
Startup failure
N
ot
R
VCC(ON)
VCC(BIAS)
VCC(OFF)
3
GND FB/OLP
Startup success
IC starts operation
ec
o
VCC pin
voltage
S/OCP
Time
Figure 9-5 VCC pin voltage during startup period
The surge voltage is induced at output winding at
turning off a power MOSFET. When the output load is
light at startup, the surge voltage causes the unexpected
feedback control. This results the lowering of the output
power and VCC pin voltage. When the VCC pin voltage
decreases to VCC(OFF) = 8.1 V, the IC stops switching
operation and a startup failure occurs. In order to prevent
this, the Bias Assist function is activated when the VCC
pin voltage decreases to the startup current threshold
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
-
VSC
+
VROCP
FB Comparator
Voltage on both
sides of ROCP
Drain current,
ID
Figure 9-7 Drain current, ID, and FB comparator
operation in steady operation
SANKEN ELECTRIC CO.,LTD.
13
STR-W6000S Series
Light load conditions
When load conditions become lighter, the output
voltage, VOUT, increases. Thus, the feedback current
from the error amplifier on the secondary-side also
increases. The feedback current is sunk at the FB/OLP
pin, transferred through a photo-coupler, PC1, and the
FB/OLP pin voltage decreases. Thus, VSC decreases,
and the peak value of VROCP is controlled to be low,
and the peak drain current of I D decreases.
This control prevents the output voltage from
increasing.
Heavy load conditions
When load conditions become greater, the IC
performs the inverse operation to that described above.
Thus, VSC increases and the peak drain current of ID
increases.
This control prevents the output voltage from
decreasing.
Random Switching Function
Automatic Standby Mode Function
rN
9.7
ew
D
es
ig
The IC modulates its switching frequency randomly
by superposing the modulating frequency on fOSC(AVG) in
normal operation. This function reduces the conduction
noise compared to others without this function, and
simplifies noise filtering of the input lines of power
supply.
fo
Automatic standby mode is activated automatically
when the drain current, ID, reduces under light load
conditions, at which ID is less than 15 % to 20 % of the
maximum drain current (it is in the OCP state). The
operation mode becomes burst oscillation, as shown in
Figure 9-9. Burst oscillation mode reduces switching
losses and improves power supply efficiency because of
periodic non-switching intervals.
Output current,
IOUT
Burst oscillation
ec
o
m
m
en
de
d
In the current mode control method, when the drain
current waveform becomes trapezoidal in continuous
operating mode, even if the peak current level set by the
target voltage is constant, the on-time fluctuates based
on the initial value of the drain current.
This results in the on-time fluctuating in multiples of
the fundamental operating frequency as shown in Figure
9-8. This is called the subharmonics phenomenon.
In order to avoid this, the IC incorporates the Slope
Compensation function. Because the target voltage is
added a down-slope compensation signal, which reduces
the peak drain current as the on-duty gets wider relative
to the FB/OLP pin signal to compensate V SC, the
subharmonics phenomenon is suppressed.
Even if subharmonic oscillations occur when the IC
has some excess supply being out of feedback control,
such as during startup and load shorted, this does not
affect performance of normal operation.
9.6
ns
In peak-current-mode control method, there is a case
that the power MOSFET turns off due to unexpected
response of FB comparator or overcurrent protection
circuit (OCP) to the steep surge current in turning on a
power MOSFET.
In order to prevent this response to the surge voltage
in turning-on the power MOSFET, the Leading Edge
Blanking, tBW = 390 ns is built-in. During tBW, the OCP
threshold voltage becomes about 1.7 V which is higher
than the normal OCP threshold voltage (refer to Section
9.9).
Below several kHz
R
Target voltage
without Slope Compensation
Drain current,
ID
N
ot
Normal
operation
tON1
T
Normal
operation
Figure 9-9 Auto Standby mode timing
tON2
T
T
Figure 9-8 Drain current, ID, waveform
in subharmonic oscillation
9.5
Standby
operation
Leading Edge Blanking Function
The IC uses the peak-current-mode control method
for the constant voltage control of output.
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
Generally, to improve efficiency under light load
conditions, the frequency of the burst oscillation mode
becomes just a few kilohertz. Because the IC suppresses
the peak drain current well during burst oscillation mode,
audible noises can be reduced.
If the VCC pin voltage decreases to VCC(BIAS) = 9.5 V
during the transition to the burst oscillation mode, the
Bias Assist function is activated and stabilizes the
Standby mode operation, because ISTARTUP is provided to
the VCC pin so that the VCC pin voltage does not
decrease to VCC(OFF).
SANKEN ELECTRIC CO.,LTD.
14
STR-W6000S Series
There are two types of detection method as follows:
However, if the Bias Assist function is always
activated during steady-state operation including
standby mode, the power loss increases. Therefore, the
VCC pin voltage should be more than VCC(BIAS), for
example, by adjusting the turns ratio of the auxiliary
winding and secondary winding and/or reducing the
value of R2 in Figure 10-2 (refer to Section 10.1
Peripheral Components for a detail of R2).
Figure 9-11 shows BR pin peripheral circuit of DC
line detection. There is a ripple voltage on C1
occurring at a half period of AC cycle. In order to
detect each peak of the ripple voltage, the time
constant of RC and C4 should be shorter than a half
period of AC cycle.
Since the cycle of the ripple voltage is shorter than
tOLP, the switching operation does not stop when only
the bottom part of the ripple voltage becomes lower
than VBR(OUT).
Thus it minimizes the influence of load conditions
on the voltage detection.
Brown-In and Brown-Out Function
es
ig
BR1
ew
VAC
de
en
ec
o
m
m
In case the Brown-In and Brown-Out function is
unnecessary, connect the BR pin trace to the GND pin
trace so that the BR pin voltage is VBR(DIS) or less.
This function is disabled during switching operation
stop period in burst oscillation mode. When the BR pin
voltage falls to VBR(OUT) or less in burst oscillation mode
and the sum of switching operation period becomes
tOLP = 68 ms or more, the IC stops switching operation.
R
ot
N
VBR(IN)
VBR(OUT)
tOLP
Figure 9-10 BR pin voltage and drain current waveforms
7
RC
BR
C4
GND
5
Figure 9-11 DC line detection
The components around BR pin:
・ RA and RB are a few megohms. Because of high
voltage applied and high resistance, it is
recommended to select a resistor designed against
electromigration or use a combination of resistors
in series for that to reduce each applied voltage,
according to the requirement of the application.
・ RC is a few hundred kilohms
Neglecting the effect of both input resistance and
forward voltage of rectifier diode, the reference value
of C1 voltage when Brown-In and Brown-Out
function is activated is calculated as follows:
R RB
VDC ( OP ) VBR ( TH) 1 A
R C
where,
VDC(OP)
VBR(TH)
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
U1
RB
・ C4 is 470 pF to 2200 pF for high frequency noise
reduction
BR pin voltage
Drain current,
ID
RA
C1
fo
rN
VDC
d
Figure 9-10 shows waveforms of the BR pin voltage
and the drain currnet.
Even if the IC is in the operating state that the VCC
pin voltage is VCC(OFF) or more, when the AC input
voltage decreases from steady-state and the BR pin
voltage falls to VBR(OUT) = 4.8 V or less for the OLP
Delay Time, tOLP = 68 ms, the IC stops switching
operation.
When the AC input voltage increases and the BR pin
voltage reaches VBR(IN) = 5.6 V or more in the operating
state that the VCC pin voltage is VCC(OFF) or more, the IC
starts switching operation.
ns
This function stops switching operation when it
detects low input line voltage, and thus prevents
excessive input current and overheating.
This function turns on and off switching operation
according to the BR pin voltage detecting the AC input
voltage. When BR pin voltage becomes more than
VBR(DIS) = 0.48 V, this function is activated.
D
9.8
9.8.1 DC Line Detection
SANKEN ELECTRIC CO.,LTD.
(3)
: C1 voltage when Brown-In and
Brown-Out function is activated
: Any one of threshold voltage of BR pin
(see Table 9-1)
15
STR-W6000S Series
Table 9-1 BR pin threshold voltage
Parameter
VBR(IN)
Value
(Typ.)
5.6 V
VBR(OUT)
4.8 V
Symbol
Brown-In Threshold Voltage
Brown-Out Threshold Voltage
Neglecting the effect of input resistance is zero, the
reference effective value of AC input voltage when
Brown-In and Brown-Out function is activated is
calculated as follows:
VAC ( OP ) RMS
VDC(OP) can be expressed as the effective value of AC
input voltage using Equation (4).
1
2
VDC ( OP )
(5)
where,
VAC(OP)RMS :The effective value of AC input voltage
when Brown-In and Brown-Out function
is activated
VBR(TH)
:Any one of threshold voltage of BR pin
(see Table 9-1)
(4)
ns
VAC ( OP ) RMS
R RB
VBR ( TH) 1 A
R C
2
es
ig
RA, RB, RC and C4 should be selected based on actual
operation in the application.
D
RA, RB, RC and C4 should be selected based on
actual operation in the application.
9.8.2 AC Line Detection
Overcurrent Protection Function
(OCP)
ew
9.9
fo
rN
Overcurrent Protection Function (OCP) detects each
drain peak current level of a power MOSFET on
pulse-by-pulse basis, and limits the output power when
the current level reaches to OCP threshold voltage.
During Leading Edge Blanking Time (tBW), OCP is
disabled. When power MOSFET turns on, the surge
voltage width of S/OCP pin should be less than tBW, as
shown in Figure 9-13. In order to prevent surge voltage,
pay extra attention to ROCP trace layout (refer to Section
).
In addition, if a C (RC) damper snubber of Figure
9-14 is used, reduce the capacitor value of damper
snubber.
BR1
en
VAC
de
d
Figure 9-12 shows BR pin peripheral circuit of AC
line detection.
In order to detect the AC input voltage, the time
constant of RC and C4 should be longer than the
period of AC cycle. Thus the response of BR pin
detection becomes slow compared with the DC line
detection.
This method detects the AC input voltage, and thus
it minimizes the influence from load conditions.
4
VCC
m
RA
RS
m
RB
C1
7
ec
o
VDC
BR
C4
GND
5
tBW
VOCP’
R
RC
U1
ot
Figure 9-12 AC line detection
N
The components around BR pin:
・ RA and RB are a few megohms. Because of high
voltage applied and high resistance, it is
recommended to select a resistor designed against
electromigration or use a combination of resistors
in series for that to reduce each applied voltage,
according to the requirement of the application.
Surge pulse voltage width at turning on
Figure 9-13 S/OCP pin voltage
・ RC is a few hundred kilohms
・ RS must be adjusted so that the BR pin voltage is
more than VBR(DIS) = 0.48 V when the VCC pin
voltage is VCC(OFF) = 8.1 V
・ C4 is 0.22 μF to 1 μF for averaging AC input
voltage and high frequency noise reduction.
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
16
STR-W6000S Series
VOCP ' VOCP ( L) DPC ONTime
C（RC）
Damper snubber
T1
D51
C1
VOCP ( L ) DPC
C51
1
D/ST
U1
(6)
where,
VOCP(L): OCP Threshold Voltage at Zero ON Duty
DPC: OCP Compensation Coefficient
ONTime: On-time of power MOSFET
ONDuty: On duty of power MOSFET
fOSC(AVG): Average PWM Switching Frequency
C（RC）
Damper snubber
S/OCP
3
ONDuty
f OSC ( AVG )
es
ig
ns
ROCP
Figure 9-14 Damper snubber
9.10 Overload Protection Function (OLP)
ew
D
Figure 9-16 shows the FB/OLP pin peripheral circuit,
and Figure 9-17 shows each waveform for OLP
operation.
rN
U1
GND
FB/OLP
fo
3
6
VCC
4
D2 R2
PC1
d
< Input Compensation Function >
ICs with PWM control usually have some propagation
delay time. The steeper the slope of the actual drain
current at a high AC input voltage is, the larger the
detection voltage of actual drain peak current is,
compared to VOCP. Thus, the peak current has some
variation depending on the AC input voltage in OCP
state.
In order to reduce the variation of peak current in
OCP state, the IC incorporates a built-in Input
Compensation function.
The Input Compensation Function is the function of
correction of OCP threshold voltage depending with AC
input voltage, as shown in Figure 9-15.
When AC input voltage is low (ON Duty is broad),
the OCP threshold voltage is controlled to become high.
The difference of peak drain current become small
compared with the case where the AC input voltage is
high (ON Duty is narrow).
The compensation signal depends on ON Duty. The
relation between the ON Duty and the OCP threshold
voltage after compensation VOCP' is expressed as
Equation (6). When ON Duty is broader than 36 %, the
VOCP' becomes a constant value VOCP(H) = 0.88 V
C3
D
Figure 9-16 FB/OLP pin peripheral circuit
R
ec
o
m
m
en
de
C2
VCC(OFF)
FB/OLP pin voltage
1.0
tOLP
ot
VFB(OLP)
N
OCP Threshold Voltage after
compensation, VOCP'
Non-switching interval
VCC pin voltage
VCC(ON)
tOLP
VOCP(H)
Drain current,
ID
VOCP(L)
Figure 9-17 OLP operational waveforms
DDPC
0.5
0
50
DMAX
100
ON Duty (%)
Figure 9-15 Relationship between ON Duty and Drain
Current Limit after compensation
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
When the peak drain current of ID is limited by OCP
operation, the output voltage, VOUT, decreases and the
feedback current from the secondary photo-coupler
becomes zero. Thus, the feedback current, IFB, charges
C3 connected to the FB/OLP pin and the FB/OLP pin
voltage increases. When the FB/OLP pin voltage
SANKEN ELECTRIC CO.,LTD.
17
STR-W6000S Series
increases to VFB(OLP) = 8.1 V or more for the OLP delay
time, tOLP = 68 ms or more, the OLP function is
activated, the IC stops switching operation.
During OLP operation, Bias Assist Function is
disabled. Thus, VCC pin voltage decreases to VCC(OFF),
the control circuit stops operation. After that, the IC
reverts to the initial state by UVLO circuit, and the IC
starts operation when VCC pin voltage increases to
VCC(ON) by startup current. Thus the intermittent
operation by UVLO is repeated in OLP state.
This intermittent operation reduces the stress of parts
such as power MOSFET and secondary side rectifier
diode. In addition, this operation reduces power
consumption because the switching period in this
intermittent operation is short compared with oscillation
stop period. When the abnormal condition is removed,
the IC returns to normal operation automatically.
9.12 Thermal Shutdown Function (TSD)
es
ig
10. Design Notes
10.1 External Components
VCC( NORMAL )
(7)
ot
R
where,
VOUT(NORMAL): Output voltage in normal operation
VCC(NORMAL): VCC pin voltage in normal operation
N
VCC pin voltage
VCC(OVP)
VCC(ON)
VCC(OFF)
Drain current,
ID
Figure 9-18 OVP operational waveforms
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
C6
C1
T1
R1
P
D1
D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
fo
U1
1
de
en
m
m
29 (V)
ec
o
VOUT ( NORMAL )
CRD clamp snubber
BR1
rN
VAC
d
When a voltage between VCC pin and GND pin
increases to VCC(OVP) = 29 V or more, OVP function is
activated, the IC stops switching operation. During OVP
operation, the Bias Assist function is disabled, the
intermittent operation by UVLO is repeated (refer to
Section 9.10). When the fault condition is removed, the
IC returns to normal operation automatically (refer to
Figure 9-18).
In case the VCC pin voltage is provided by using
auxiliary winding of transformer, the overvoltage
conditions such as output voltage detection circuit open
can be detected because the VCC pin voltage is
proportional to output voltage. The approximate value of
output voltage VOUT(OVP) in OVP condition is calculated
by using Equation (7).
ew
D
Take care to use properly rated, including derating as
necessary and proper type of components.
9.11 Overvoltage Protection (OVP)
VOUT(OVP)
ns
When the temperature of control circuit increases to
Tj(TSD) = 130 °C or more, Thermal Shutdown function
(TSD) is activated, the IC stops switching operation.
During TSD operation, the Bias Assist function is
disabled, the intermittent operation by UVLO is repeated
(refer to Section 9.10). When the fault condition is
removed and the temperature decreases to less than
Tj(TSD), the IC returns to normal operation automatically.
RA
RB
3 4 5 6 7
D2
R2
C5
C2
C3
C4
ROCP
C(RC)
damper
snubber
D
RC
PC1
Figure 10-1 The IC peripheral circuit
Input and Output Electrolytic Capacitor
Apply proper derating to ripple current, voltage, and
temperature rise. Use of high ripple current and low
impedance types, designed for switch mode power
supplies, is recommended.
S/OCP Pin Peripheral Circuit
In Figure 10-1, ROCP is the resistor for the current
detection. A high frequency switching current flows
to ROCP, and may cause poor operation if a high
inductance resistor is used. Choose a low inductance
and high surge-tolerant type.
VCC Pin Peripheral Circuit
The value of C2 in Figure 10-1 is generally
recommended to be 10µ to 47μF (refer to Section 9.1
Startup Operation, because the startup time is
determined by the value of C2).
In actual power supply circuits, there are cases in
which the VCC pin voltage fluctuates in proportion to
the output current, IOUT (see Figure 10-2), and the
Overvoltage Protection function (OVP) on the VCC
SANKEN ELECTRIC CO.,LTD.
18
STR-W6000S Series
・ A damper snubber circuit of a capacitor (C) or a
resistor-capacitor (RC) combination should be
added between the D/ST pin and the S/OCP pin.
In case the damper snubber circuit is added, this
components should be connected near D/ST pin
and S/OCP pin.
pin may be activated. This happens because C2 is
charged to a peak voltage on the auxiliary winding D,
which is caused by the transient surge voltage coupled
from the primary winding when the power MOSFET
turns off.
For alleviating C2 peak charging, it is effective to add
some value R2, of several tenths of ohms to several
ohms, in series with D2 (see Figure 10-1). The
optimal value of R2 should be determined using a
transformer matching what will be used in the actual
application, because the variation of the auxiliary
winding voltage is affected by the transformer
structural design.
Without R2
VCC pin voltage
es
ig
ns
Peripheral circuit of secondary side shunt regulator
Figure 10-3 shows the secondary side detection circuit
with the standard shunt regulator IC (U51).
C52 and R53 are for phase compensation. The value
of C52 and R53 are recommended to be around
0.047μF to 0.47μF and 4.7 kΩ to 470 kΩ, respectively.
They should be selected based on actual operation in
the application.
L51
T1
D
D51
ew
With R2
PC1
rN
Output current, IOUT
S
fo
d
FB/OLP Pin Peripheral Circuit
C3 is for high frequency noise reduction and phase
compensation, and should be connected close to these
pins. The value of C3 is recommended to be about
2200 pF to 0.01µF, and should be selected based on
actual operation in the application.
ot
R
▫ Select a resistor designed against electromigration,
or
▫ Use a combination of resistors in series for that to
reduce each applied voltage
N
See the section 9.8 about the AC input voltage
detection function and the components around BR pin.
When the detection resistor (RA, RB, RC) value is
decreased and the C4 value is increased to prevent
unstable operation resulting from noise at the BR pin,
pay attention to the low efficiency and the slow
response of BR pin.
Snubber Circuit
In case the surge voltage of VDS is large, the circuit
should be added as follows (see Figure 10-1);
・ A clamp snubber circuit of a capacitor-resistordiode (CRD) combination should be added on the
primary winding P.
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
R52
C53
C52 R53
U51
de
en
m
ec
o
m
BR pin peripheral circuit
Because RA and RB (see Figure 10-1) are applied high
voltage and are high resistance, the following should be
considered according to the requirement of the
application:
R54
R51
R55
C51
Figure 10-2 Variation of VCC pin voltage and power
VOUT
(+)
R56
(-)
Figure 10-3 Peripheral circuit of secondary side shunt
regulator (U51)
Transformer
Apply proper design margin to core temperature rise
by core loss and copper loss.
Because the switching currents contain high
frequency currents, the skin effect may become a
consideration.
Choose a suitable wire gauge in consideration of the
RMS current and a current density of 4 to 6 A/mm2.
If measures to further reduce temperature are still
necessary, the following should be considered to
increase the total surface area of the wiring:
▫ Increase the number of wires in parallel.
▫ Use litz wires.
▫ Thicken the wire gauge.
In the following cases, the surge of VCC pin
voltage becomes high.
▫ The surge voltage of primary main winding, P, is
high (low output voltage and high output current
power supply designs)
▫ The winding structure of auxiliary winding, D, is
susceptible to the noise of winding P.
SANKEN ELECTRIC CO.,LTD.
19
STR-W6000S Series
10.2 PCB Trace Layout and Component
Placement
When the surge voltage of winding D is high, the
VCC pin voltage increases and the Overvoltage
Protection function (OVP) may be activated. In
transformer design, the following should be
considered;
▫ The coupling of the winding P and the secondary
output winding S should be maximized to reduce the
leakage inductance.
▫ The coupling of the winding D and the winding S
should be maximized.
▫ The coupling of the winding D and the winding P
should be minimized.
Since the PCB circuit trace design and the component
layout significantly affects operation, EMI noise, and
power dissipation, the high frequency PCB trace should
be low impedance with small loop and wide trace.
In addition, the ground traces affect radiated EMI noise,
and wide, short traces should be taken into account.
Figure 10-5 shows the circuit design example.
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(1) Main Circuit Trace Layout
This is the main trace containing switching currents,
and thus it should be as wide trace and small loop as
possible.
If C1 and the IC are distant from each other, placing
a capacitor such as film capacitor (about 0.1 μF and
with proper voltage rating) close to the transformer
or the IC is recommended to reduce impedance of
the high frequency current loop.
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(2) Control Ground Trace Layout
Since the operation of IC may be affected from the
large current of the main trace that flows in control
ground trace, the control ground trace should be
separated from main trace and connected at a single
point grounding of point A in Figure 10-5 as close to
the ROCP pin as possible.
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Figure 10-4 shows the winding structural examples
of two outputs.
Winding structural example (a):
S1 is sandwiched between P1 and P2 to
maximize the coupling of them for surge
reduction of P1 and P2.
D is placed far from P1 and P2 to minimize the
coupling to the primary for the surge reduction of
D.
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In the case of multi-output power supply, the
coupling of the secondary-side stabilized output
winding, S1, and the others (S2, S3…) should be
maximized to improve the line-regulation of those
outputs.
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Winding structural example (b)
P1 and P2 are placed close to S1 to maximize the
coupling of S1 for surge reduction of P1 and P2.
D and S2 are sandwiched by S1 to maximize the
coupling of D and S1, and that of S1 and S2.
This structure reduces the surge of D, and
improves the line-regulation of outputs.
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(4) ROCP Trace Layout
ROCP should be placed as close as possible to the
S/OCP pin. The connection between the power
ground of the main trace and the IC ground should
be at a single point ground (point A in Figure 10-5)
which is close to the base of ROCP.
R
P1 S1 P2 S2 D
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Bobbin
Margin tape
Margin tape
N
(5) Peripheral components of the IC
The components for control connected to the IC
should be placed as close as possible to the IC, and
should be connected as short as possible to the each
pin.
Winding structural example (a)
Bobbin
Margin tape
P1 S1
D S2 S1 P2
Margin tape
Winding structural example (b)
Figure 10-4 Winding structural examples
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
(3) VCC Trace Layout
This is the trace for supplying power to the IC, and
thus it should be as small loop as possible. If C2 and
the IC are distant from each other, placing a
capacitor such as film capacitor Cf (about 0.1 μF to
1.0 μF) close to the VCC pin and the GND pin is
recommended.
(6) Secondary Rectifier Smoothing Circuit Trace
Layout:
This is the trace of the rectifier smoothing loop,
carrying the switching current, and thus it should be
as wide trace and small loop as possible. If this trace
is thin and long, inductance resulting from the loop
may increase surge voltage at turning off the power
MOSFET. Proper rectifier smoothing trace layout
helps to increase margin against the power MOSFET
SANKEN ELECTRIC CO.,LTD.
20
STR-W6000S Series
breakdown voltage, and reduces stress on the clamp
snubber circuit and losses in it.
(7) Thermal Considerations
Because the power MOSFET has a positive thermal
coefficient of RDS(ON), consider it in thermal design.
Since the copper area under the IC and the D/ST pin
trace act as a heatsink, its traces should be as wide as
possible.
(1) Main trace should be wide
trace and small loop
(6) Main trace of secondary side should
be wide trace and small loop
C6
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T1
D51
R1
C1
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P
C51
D1
D
S
D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
RA
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(3) Loop of the power
supply should be small
RB
3 4 5 6 7
1
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U1
C5
(7)Trace of D/ST pin should be
wide for heat release
C3
C4
C2
R2
D
RC
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A
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(2) Control GND trace should be
connected at a single point as
close to the ROCP as possible
CY
(5)The components connected to the IC should
be as close to the IC as possible, and should
be connected as short as possible
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(4)ROCP should be as
close to S/OCP pin
as possible.
PC1
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ROCP
fo
D2
N
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Figure 10-5 Peripheral circuit example around the IC
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
21
STR-W6000S Series
11. Pattern Layout Example
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The following show the PCB pattern layout example and the schematic of the four outputs circuit using
STR-W6000S series without Brown-In and Brown-Out function.
The above circuit symbols correspond to these of Figure 11-1. Only the parts in the schematic are used. Other parts
in PCB are leaved open. C11 and D4 are shorted.
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Figure 11-1 PCB circuit trace layout example
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S4
JW1
C65
C64
L1
R66
4
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1
3 OUT4(+)
m
CN1
F1
CN51
D56
T1
JW54
D54
Z54
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C4
C1
D1
5 OUT3(+)
Z53
C2
TH1
S3 C60
JW3
C61
R63
JW56
C62
D55
R64
C63 R65
6
C3
C6
C5
R1
D52
R
3
8 OUT2(+)
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D53
JW61
S2 C56
C57
D2
R60
R61
C58
C59
R59
D51
R51
D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
R52
C52
2
OUT1(+)
1
OUT1(-)
R57
R54
PC1
S1
OUT2(-)
JW59
C51
C7
3 4 5 6 7
1
L51
R2
D
C8
7
R58
JW57
JW58
D4
D3
R62
JW53
Z1
STR-W6000S
OUT3(-)
L52
Z52
JW52
P1
TK1
N
JW55
OUT4(-)
JW51
L53
R55
C53
C55
C54
R53
C13
Z51
PC1
R5
C11
C10
R56
C12
TK2
Figure 11-2 Circuit schematic for PCB circuit trace layout
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
22
STR-W6000S Series
12. Reference Design of Power Supply
As an example, the following show the power supply specification, the circuit schematic, the bill of materials, and
the transformer specification.
Power supply specification
IC
Input voltage
Maximum output power
Output 1
Output 2
STR-W6053S
AC85 V to AC265 V
56 W (70.4 WPEAK)
8 V / 2.5 A
12 V / 3 A (4.2 APEAK)
Circuit schematic
F1
BR1
C2
VDC
C3
C4
D52
T1
S1
P1
R1
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L1
C1
C55
TH1
C56
P2
D1
C57
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R4
C51
R6
D2
C5
PC1
(2)
(2)
m
NTC thermistor
Short
General
Fast recovery
Fast recovery
Film, X2
Film, X2
Electrolytic
Ceramic
Ceramic
Electrolytic
Ceramic
Ceramic
Ceramic, Y1
Metal oxide
General
General
General
General
600 V, 6 A
1000 V, 0.5 A
200 V, 1 A
0.1 μF, 275 V
0.1 μF, 275 V
220 μF, 400 V
3300 pF, 2 kV
Open
22 μF, 50V
0.01 μF
1000 pF
2200 pF, 250 V
56 kΩ, 2 W
0.27 Ω, 1 W
5.6 Ω
2.2MΩ
2.2MΩ
N
(2)
R6
(2)
(2)
(3)
(3)
(3)
(3)
General
2.2MΩ
R55
R52
C54
C53
U51
R53
R56
OUT2(-)
C9
TC_STR-W6000S_4_R1
Symbol
PC1
U1
m
(2)
R51
C52
D
Recommended
Sanken Parts
AC 250 V, 6 A
2.2 mH
ot
BR1
D1
D2
C1
C2
C3
C4
C5
C6
C7
C8
C9
R1
R2
R3
R4
R5
Fuse
CM inductor
(2)
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TH1
Ratings(1)
Part type
R
F1
L1
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Bill of materials
C8
R7
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C7
R3
OUT2(+)
8V/2.5A
R54
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C6
R2
Symbol
S3
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3 4 5 6 7
1
PC1
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D/ST
2
S/OCP
VCC
GND
FB/OLP
BR
R5
OUT1(-)
L51
D51
U1
EG01C
AL01Z
OUT1(+)
12V/4.2A
R57
D
S2
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VAC
Part type
Ratings(1)
Photo-coupler
IC
PC123 or equiv
－
See
the specification
5 μH
100 V, 10 A
150 V, 10 A
470 pF, 1 kV
1000 μF, 16 V
0.15 μF, 50 V
1000 µF, 16 V
470 pF, 1 kV
1500 μF, 25 V
1500 μF, 25 V
1.5 kΩ
1 kΩ
33 kΩ
3.9 kΩ
22 kΩ
6.8 kΩ
Open
VREF = 2.5 V
TL431or equiv
T1
Transformer
L51
D51
D52
C51
C52
C53
C54
C55
C56
C57
R51
R52
R53
R54
R55
R56
R57
Inductor
Schottky
Fast recovery
Ceramic
Electrolytic
Ceramic
Electrolytic
Ceramic
Electrolytic
Electrolytic
General
General
General
General, 1%
General, 1%
General, 1%
General
U51
(2)
(2)
(2)
(2)
(2)
Shunt regulator
Recommended
Sanken Parts
STR-W6053S
FMEN-210A
FMEN-210B
(2)
R7
General
470kΩ
Unless otherwise specified, the voltage rating of capacitor is 50 V or less and the power rating of resistor is 1/8 W or less.
(2)
It is necessary to be adjusted based on actual operation in the application.
(3)
Resistors applied high DC voltage and of high resistance are recommended to select resistors designed against electromigration or use
combinations of resistors in series for that to reduce each applied voltage, according to the requirement of the application.
(1)
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
23
STR-W6000S Series
Transformer specification
▫ Primary inductance, LP
▫ Core size
▫ Al-value
▫ Winding specification
：LP：315 μH
：EER28L
：163 nH/N2 (Center gap of about 0.8 mm)
Symbol
Number of
turns (T)
Wire diameter
Primary winding 1
P1
26
TEX – φ 0.35 × 2
Primary winding 2
P2
18
TEX – φ 0.35 × 2
Auxiliary winding
D
10
TEX – φ 0.23 × 2
Output winding 1
S1
7
φ 0.4 × 4
Output winding 2
S2
7
φ 0.4 × 4
Output winding 3
S3
5
φ 0.4 × 4
Construction
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Two-layers,
solenoid winding
Single-layer,
solenoid winding
Single-layer,
space winding
Single-layer,
space winding
Single-layer,
space winding
Single-layer,
space winding
D
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(mm)
fo
VDC
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Winding
P1
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P2
D
D/ST
VCC
en
S3
m
S1
P2
OUT1(-)
d
P1
S2
S1
OUT1(+)
12V
m
Bobbin
D
OUT2(+)
8V
GND
S3
OUT2(-)
●: Start at this pin
N
ot
R
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Cross-section view
S2
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
24
STR-W6000S Series
OPERATING PRECAUTIONS
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In the case that you use Sanken products or design your products by using Sanken products, the reliability largely
depends on the degree of derating to be made to the rated values. Derating may be interpreted as a case that an operation
range is set by derating the load from each rated value or surge voltage or noise is considered for derating in order to
assure or improve the reliability. In general, derating factors include electric stresses such as electric voltage, electric
current, electric power etc., environmental stresses such as ambient temperature, humidity etc. and thermal stress caused
due to self-heating of semiconductor products. For these stresses, instantaneous values, maximum values and minimum
values must be taken into consideration. In addition, it should be noted that since power devices or IC’s including power
devices have large self-heating value, the degree of derating of junction temperature affects the reliability significantly.
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Because reliability can be affected adversely by improper storage environments and handling methods, please
observe the following cautions.
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D
Cautions for Storage
Ensure that storage conditions comply with the standard temperature (5 to 35°C) and the standard relative humidity
(around 40 to 75%); avoid storage locations that experience extreme changes in temperature or humidity.
Avoid locations where dust or harmful gases are present and avoid direct sunlight.
Reinspect for rust on leads and solderability of the products that have been stored for a long time.
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Cautions for Testing and Handling
When tests are carried out during inspection testing and other standard test periods, protect the products from power
surges from the testing device, shorts between the product pins, and wrong connections. Ensure all test parameters are
within the ratings specified by Sanken for the products.
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Remarks About Using Thermal Silicone Grease
When thermal silicone grease is used, it shall be applied evenly and thinly. If more silicone grease than required is
applied, it may produce excess stress.
The thermal silicone grease that has been stored for a long period of time may cause cracks of the greases, and it
cause low radiation performance. In addition, the old grease may cause cracks in the resin mold when screwing the
products to a heatsink.
Fully consider preventing foreign materials from entering into the thermal silicone grease. When foreign material
is immixed, radiation performance may be degraded or an insulation failure may occur due to a damaged insulating
plate.
The thermal silicone greases that are recommended for the resin molded semiconductor should be used.
Our recommended thermal silicone grease is the following, and equivalent of these.
Type
Suppliers
G746
Shin-Etsu Chemical Co., Ltd.
YG6260 Momentive Performance Materials Japan LLC
SC102
Dow Corning Toray Co., Ltd.
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Cautions for Mounting to a Heatsink
When the flatness around the screw hole is insufficient, such as when mounting the products to a heatsink that has
an extruded (burred) screw hole, the products can be damaged, even with a lower than recommended screw torque.
For mounting the products, the mounting surface flatness should be 0.05mm or less.
Please select suitable screws for the product shape. Do not use a flat-head machine screw because of the stress to
the products. Self-tapping screws are not recommended. When using self-tapping screws, the screw may enter the
hole diagonally, not vertically, depending on the conditions of hole before threading or the work situation. That
may stress the products and may cause failures.
Recommended screw torque: 0.588 to 0.785 N･m (6 to 8 kgf･cm).
For tightening screws, if a tightening tool (such as a driver) hits the products, the package may crack, and internal
stress fractures may occur, which shorten the lifetime of the electrical elements and can cause catastrophic failure.
Tightening with an air driver makes a substantial impact. In addition, a screw torque higher than the set torque can
be applied and the package may be damaged. Therefore, an electric driver is recommended.
When the package is tightened at two or more places, first pre-tighten with a lower torque at all places, then tighten
with the specified torque. When using a power driver, torque control is mandatory.
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
25
STR-W6000S Series
Soldering
When soldering the products, please be sure to minimize the working time, within the following limits:
• 260 ± 5 °C
10 ± 1 s (Flow, 2 times)
• 380 ± 10 °C 3.5 ± 0.5 s (Soldering iron, 1 time)
Soldering should be at a distance of at least 1.5 mm from the body of the products.
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IMPORTANT NOTES
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Electrostatic Discharge
When handling the products, the operator must be grounded. Grounded wrist straps worn should have at least 1MΩ
of resistance from the operator to ground to prevent shock hazard, and it should be placed near the operator.
Workbenches where the products are handled should be grounded and be provided with conductive table and floor
mats.
When using measuring equipment such as a curve tracer, the equipment should be grounded.
When soldering the products, the head of soldering irons or the solder bath must be grounded in order to prevent
leak voltages generated by them from being applied to the products.
The products should always be stored and transported in Sanken shipping containers or conductive containers, or
be wrapped in aluminum foil.
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The contents in this document are subject to changes, for improvement and other purposes, without notice. Make
sure that this is the latest revision of the document before use.
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Application examples, operation examples and recommended examples described in this document are quoted for
the sole purpose of reference for the use of the products herein and Sanken can assume no responsibility for any
infringement of industrial property rights, intellectual property rights, life, body, property or any other rights of
Sanken or any third party which may result from its use.
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Unless otherwise agreed in writing by Sanken, Sanken makes no warranties of any kind, whether express or
implied, as to the products, including product merchantability, and fitness for a particular purpose and special
environment, and the information, including its accuracy, usefulness, and reliability, included in this document.
m
m
Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and
defect of semiconductor products at a certain rate is inevitable. Users of Sanken products are requested to take, at
their own risk, preventative measures including safety design of the equipment or systems against any possible
injury, death, fires or damages to the society due to device failure or malfunction.
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Sanken products listed in this document are designed and intended for the use as components in general purpose
electronic equipment or apparatus (home appliances, office equipment, telecommunication equipment, measuring
equipment, etc.).
When considering the use of Sanken products in the applications where higher reliability is required (transportation
equipment and its control systems, traffic signal control systems or equipment, fire/crime alarm systems, various
safety devices, etc.), and whenever long life expectancy is required even in general purpose electronic equipment
or apparatus, please contact your nearest Sanken sales representative to discuss, prior to the use of the products
herein.
The use of Sanken products without the written consent of Sanken in the applications where extremely high
reliability is required (aerospace equipment, nuclear power control systems, life support systems, etc.) is strictly
prohibited.
When using the products specified herein by either (i) combining other products or materials therewith or (ii)
physically, chemically or otherwise processing or treating the products, please duly consider all possible risks that
may result from all such uses in advance and proceed therewith at your own responsibility.
Anti radioactive ray design is not considered for the products listed herein.
Sanken assumes no responsibility for any troubles, such as dropping products caused during transportation out of
Sanken’s distribution network.
The contents in this document must not be transcribed or copied without Sanken’s written consent.
STR-W6000S - DS Rev.2.0
Aug. 07, 2014
SANKEN ELECTRIC CO.,LTD.
26
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