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L4984D

L4984D

  • 厂商:

    STMICROELECTRONICS(意法半导体)

  • 封装:

    SOP10_150MIL

  • 描述:

    IC CCM PFC CONTROLLER 10SSOP

  • 数据手册
  • 价格&库存
L4984D 数据手册
L4984D CCM PFC controller Datasheet - production data Table 1. Device summary Order code L4984D L4984DTR Package SSOP10 Packaging Tube Tape and reel SSOP10 Features • Line-modulated fixed-off-time (LM-FOT) control of CCM-operated PFC pre-regulators • Proprietary LM-FOT modulator for nearly fixedfrequency operation • Proprietary multiplier design for minimum THD of AC input current • Fast “bi-directional” input voltage feedforward (1/V2 correction) • Accurate adjustable output overvoltage protection • Protection against feedback loop failure (latched shutdown) • Inductor saturation protection • AC brownout detection • Digital leading-edge blanking on current sense • Soft-start • 1% (at Tj = 25 °C) internal reference voltage • - 600 / + 800 mA totem pole gate driver with active pull-down during UVLO and voltage clamp • SSOP10 package Applications • PFC pre-regulators for: – IEC61000-3-2 and JEIDA-MITI compliant SMPS in excess of 1 KW – Desktop PC, server, web server April 2013 This is information on a product in full production. DocID024474 Rev 1 1/35 www.st.com 35 Contents L4984D Contents 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4 Typical electrical performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.1 Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6 Overvoltage protection (OVP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7 Feedback failure detection (FFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8 Voltage feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 9 Soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 10 Inductor saturation detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 11 THD optimizer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 12 Power management and housekeeping functions . . . . . . . . . . . . . . . . 30 13 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 14 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 2/35 DocID024474 Rev 1 L4984D List of figures List of figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. Figure 22. Figure 23. Figure 24. Figure 25. Figure 26. Figure 27. Figure 28. Figure 29. Figure 30. Figure 31. Figure 32. Figure 33. Figure 34. Figure 35. Figure 36. Figure 37. Figure 38. Electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin connection (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 IC consumption vs. VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IC consumption vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VCC Zener voltage vs. Tj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Startup & UVLO vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Feedback reference vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 E/A output clamp levels vs. Tj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 UVLO saturation vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 OVP levels vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inductor saturation threshold vs. Tj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Vcs clamp vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Timer pin charging current vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Brownout threshold (on VFF) vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 RFF discharge vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Line drop detection threshold vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 VMULTpk - VVFF dropout vs. Tj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PFC_OK enable threshold vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FFD threshold vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Multiplier characteristics at VFF=1 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Multiplier characteristics at VFF=3 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Multiplier gain vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Gate drive clamp vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Gate drive output saturation vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Delay to output vs. Tj . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Line-modulated fixed-off-time modulator: a) internal block diagram; b) key waveforms. . . 17 Typical frequency change along a line half-cycle in a boost PFC operated in LM-FOT (left) and TM (right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Line-modulated fixed-off-time-controlled boost PFC: current waveforms . . . . . . . . . . . . . . 19 Line-modulated fixed-off-time-controlled boost PFC: input current harmonic contents . . . 20 Output voltage setting, OVP and FFD functions: internal block diagram . . . . . . . . . . . . . . 21 Voltage feedforward: squarer-divider (1/V2) block diagram and transfer characteristic . . . 23 RFF·CFF as a function of 3rd harmonic distortion introduced in the input current . . . . . . . . 25 Startup mechanisms and activations of the soft-start function . . . . . . . . . . . . . . . . . . . . . . 26 Effect of boost inductor saturation on MOSFET current and detection method . . . . . . . . . 27 THD optimizer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HD optimization: standard PFC controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Interface circuits that let DC-DC converter controller IC disable the L4984D . . . . . . . . . . . 30 SSO10 package dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 DocID024474 Rev 1 3/35 Description 1 L4984D Description The L4984D is a current-mode PFC controller operating with line-modulated fixed-off-time (LM-FOT) control. A proprietary LM-FOT modulator allows fixed-frequency operation for boost PFC converters as long as they are operated in CCM (continuous conduction mode). The chip comes in a 10-pin SO package and offers a low-cost solution for CCM-operated boost PFC pre-regulators in EN61000-3-2 and JEIDA-MITI compliant applications, in a power range that spans from few hundred W to 1 KW and above. The highly linear multiplier includes a special circuit, able to reduce the crossover distortion of the AC input current, that allows wide-range-mains operation with a reasonably low THD, even over a large load range. The output voltage is controlled by means of a voltage-mode error amplifier and an accurate (1% at Tj = 25 °C) internal voltage reference. Loop stability is optimized by the voltage feedforward function (1/V2 correction), which in this IC uses a proprietary technique that also significantly improves line transient response in the case of mains drops and surges (“bi-directional”). The device features low consumption and includes a disable function suitable for IC remote on/off. These features allow use in applications which also comply with the latest energy saving requirements (Blue Angel, ENERGY STAR®, Energy 2000, etc.). In addition to overvoltage protection able to keep the output voltage under control during transient conditions, the IC is also provided with protection against feedback loop failures or erroneous settings. Other onboard protection functions allow that brownout conditions and boost inductor saturation can be safely handled. Soft-start limits peak current and extends off-time to prevent flux runaway in the initial cycles. The totem pole output stage, capable of 600 mA source and 800 mA sink current, is suitable for big MOSFETs or IGBT drive. 4/35 DocID024474 Rev 1 DocID024474 Rev 1 MULT INV COMP 3 1 2 6 Brownout 2.5 V 1.66 V 2.5 V 2.4 V - + + - - + + - + - L_OVP + 0.8 V 0.88 V 5 VFF Ideal rectifier Error Amplifier OVP Disable 1/V2 Stop MAINS DROP DETECTOR MULTIPLIER Q1 LM-FOT MODULATOR - + 0.88 V LEB Internal Supply Bus Voltage references R S … PFC_OK 0.23 V 0.27 V 7 1.7 V - + OVP Brownout Disable Q1 VOLTAGE REGULATOR 300 us Q DRIVER & CLAMP Monostable DISABLE UVLO UVLO Stop R S UVLO L_OVP 10 Vcc 4 8 9 CS GND GD 2 TIMER L4984D Block diagram Block diagram Figure 1. Electrical diagram AM13217v1 5/35 Block diagram L4984D Table 2. Absolute maximum ratings Symbol Pin Parameter VCC 10 - 1, 3, 6 - 2, 4, 5, 7 VFF pin 5 Other pins 1 to 4 6 to 10 Value Unit IC supply voltage (Icc = 20 mA) Self-limited V Max. pin voltage (Ipin = 1 mA) Self-limited V -0.3 to 8 V +/- 1500 V +/- 2000 V Analog inputs & outputs Maximum withstanding voltage range test condition: ANSI/ESDA/JEDEC JS001 Figure 2. Pin connection (top view) INV 1 10 Vcc COMP 2 9 GD MULT 3 8 GND CS 4 7 TIMER VFF 5 6 PFC_OK AM13218v1 Table 3. Thermal data Symbol Parameter Rth j-amb Ptot Tj Tstg Value Unit Max. thermal resistance, junction-to-ambient 120 °C/W Power dissipation at Tamb = 50 °C 0.75 W Junction temperature operating range -40 to 150 °C Storage temperature -55 to 150 °C Table 4. Pin functions N. Name Function 1 INV Inverting input of the error amplifier. The information on the output voltage of the PFC pre-regulator is fed into the pin through a resistor divider. The pin normally features high impedance. COMP Output of the error amplifier. A compensation network is placed between this pin and INV (pin 1) to achieve stability of the voltage control loop and ensure high power factor and low THD. To avoid uncontrolled rise of the output voltage at zero load, when the voltage on the pin falls below 2.4 V the gate driver output is inhibited (burst-mode operation). 2 6/35 DocID024474 Rev 1 L4984D Block diagram Table 4. Pin functions (continued) N. 3 4 5 6 7 8 Name Function MULT Main input to the multiplier. This pin is connected to the rectified mains voltage via a resistor divider and provides the sinusoidal reference to the current loop. The voltage on this pin is used also to derive the information on the RMS mains voltage. At startup this pin is used also to perform soft-start. This pin can also be used as a remote ON-OFF control input by means of the internal brownout comparator. In this case the IC performs the soft-start function when the pin is released. CS Input to the PWM comparator. The current flowing in the MOSFET is sensed through a resistor; the resulting voltage is applied to this pin and compared to an internal sinusoidal-shaped reference, generated by the multiplier, to determine the turn-off instant of the external Power MOSFET. The pin is equipped with about 220 ns digital leading-edge blanking for improved noise immunity. A second comparison level set at 1.7 V detects abnormal currents (e.g. due to boost inductor saturation) and, on this occurrence, activates a safety procedure that temporarily stops the converter and limits the stress of the power components. VFF Second input to the multiplier for 1/V2 function. A capacitor and a parallel resistor must be connected from the pin to GND. They complete the internal peak-holding circuit that derives the information on the RMS mains voltage. The resistor should range from 100 kΩ (minimum) to 2 MΩ (maximum). The voltage on this pin, a DC level equal to the peak voltage on pin MULT (3), compensates the control loop gain dependence on the mains voltage. This pin is also internally connected to a comparator in order to provide brownout (AC mains undervoltage) protection. A voltage below 0.8 V shuts down (not latched) the IC and brings its consumption to a considerably lower level. The IC restarts as the voltage at the pin goes above 0.88 V. Never connect the pin directly to GND. PFC_OK PFC pre-regulator output voltage monitoring/disable function. This pin senses the output voltage of the PFC pre-regulator through a resistor divider and is used for protection purposes. If the voltage on the pin exceeds 2.5 V, the IC stops switching and restarts as the voltage falls below 2.4 V. However, if at the same time the voltage on the INV pin falls below 1.66 V, a feedback failure is assumed. In this case the device is latched off. Normal operation can be resumed only by cycling VCC. If the voltage on this pin is brought below 0.23 V, the IC is shut down. To restart the IC the voltage on the pin must go above 0.27 V. This pin can also be used as a burst-mode control input to synchronize the burst-mode of the IC to the one of a D2D converter controller. Do not use this pin as remote ON/OFF control input because the soft-start function is performed only at the startup by PFC_OK but not on the following releases. TIMER LM-FOT modulator setting. A capacitor connected between this pin and ground is charged by an accurate internal generator during the off-time of the external Power MOSFET (i.e. while pin GD is low), therefore generating a voltage ramp. As the voltage ramp equals the voltage on the MULT pin, the off-time of the Power MOSFET is terminated, the GD pin is driven high and the ramp is reset at zero. GND Ground. Current return for both the signal part of the IC and the gate driver. Keep the PCB trace that goes from this pin to the “cold” end of the sense resistor separate from the trace that collects the grounding of the bias components (output voltage sensing divider, multiplier bias divider and LMFOT modulator setting). DocID024474 Rev 1 7/35 Block diagram L4984D Table 4. Pin functions (continued) N. 9 10 8/35 Name Function GD Gate driver output. The totem pole output stage is able to drive Power MOSFETs and IGBTs. It is capable of 600 mA source current and 800 mA sink current (minimum values). The high-level voltage of this pin is clamped at about 12 V to avoid excessive gate voltages in case the pin is supplied with a high VCC. VCC Supply voltage of both the signal part of the IC and the gate driver. Sometimes a small bypass capacitor (0.1 µF typ.) to GND may be useful in order to get a clean bias voltage for the signal part of the IC. The voltage on the pin is internally clamped at 22.5 V min. to protect the internal circuits from excessive supply voltages. DocID024474 Rev 1 L4984D 3 Electrical characteristics Electrical characteristics (Tj = -25 to 125 °C, VCC = 12 V,(a) CTIMER = 470 pF, Co = 1 nF between pin GD and GND, CFF = 1 µF and RFF = 1 MΩ between pin VFF and GND; unless otherwise specified.) Table 5. Electrical characteristics Symbol Parameter Test condition Min Typ Max Unit 22.5 V Supply voltage VCC VCCOn VCCOff VCCrestart Operating range After turn-on Turn-on threshold (1) 11 12 13 V Turn-off threshold (1) 8.7 9.5 10.3 V VCC for resuming from latch OVP latched 5 6 7 V 2.7 V 25 28 V Hys Hysteresis VZ Zener voltage 10.3 2.3 Icc = 20 mA 22.5 Supply current Istart-up Iq ICC Iqdis Iq Startup current Before turn-on, VCC = 10 V 65 150 µA Quiescent current After turn-on, VMULT = 1 V 4 5 mA Operating supply current At 70 kHz 5 6.0 mA VPFC_OK > VPFC_OK_S and VINV < VINVD 200 280 µA VPFC_OK < VPFC_OK_D 1.5 2.2 mA VPFC_OK > VPFC_OK_S or VCOMP < 2.3 V 2.2 3 mA VMULT = 0 to 3 V -0.2 -1 µA Idle state quiescent current Quiescent current Multiplier input IMULT Input bias current VMULT Linear operation range 0 to 3 VCLAMP Internal clamp level IMULT = 1 mA ΔV CS --------------------ΔV MULT Output max. slope Gain(2) KM V 9 9.5 V VMULT = 0 to 0.4 V VVFF = 0.915 V VCOMP = upper clamp 0.935 1.34 V/V VMULT = VCOMP = 0.915 V VCOMP =4V 0.248 0.304 0.360 V Tj = 25 °C 2.475 2.5 2.525 V 10.3 V < VCC < 22.5 V (1) 2.455 Error amplifier VINV Voltage feedback input threshold 2.545 a. Adjust VCC above VCCOn before setting at 12 V. DocID024474 Rev 1 9/35 Electrical characteristics L4984D Table 5. Electrical characteristics (continued) Symbol Parameter Test condition Min Typ Max Unit 2 5 mV -0.2 -1 µA Line regulation VCC = 10.3 V to 22.5 V Input bias current VINV = 0 to 4 V Internal clamp level IINV = 1 mA 8 9 V Gv Voltage gain Open loop 60 80 dB GB Gain-bandwidth product 1 MHz IINV VINVCLAMP ICOMP VCOMP Source current VCOMP = 4 V, VINV = 2.4 V 2 4 mA Sink current VCOMP = 4 V, VINV = 2.6 V 2.5 4.5 mA Upper clamp voltage ISOURCE = 0.5 mA 5.7 6.2 6.7 Burst-mode threshold (1) 2.3 2.4 2.5 2.1 2.25 2.4 Lower clamp voltage ISINK = 0.5 mA (3) V Current sense comparator ICS Input bias current tLEB Leading edge blanking 145 Delay to output td(H-L) VCSclamp Current sense reference clamp Vcsofst Current sense offset (2) VCS = 0 1 µA 220 400 ns 100 200 300 ns 0.84 0.88 0.93 V VMULT = 0, VVFF = 3 V 35 47 mV VMULT = 3 V, VVFF = 3 V 10 VCOMP = upper clamp VMULT = VVFF = 0.915 V (1) Boost inductor saturation detector VCS_th IINV tSTART Threshold on current sense (1) E/A input pull-up current VCS > VCS_th, before restart 1.6 1.7 1.8 V 5 10 13 µA Restart delay 300 µs Pfc_ok functions IPFC_OK Input bias current VPFC_OK = 0 to 2.6 V Clamp voltage IPFC_OK = 1 mA VPFC_OK_S OVP threshold (1) VPFC_OK_R Restart threshold after OVP VPFC_OK_C VPFC_OK_D VPFC_OK_E -0.1 -1 µA 9 9.5 V Voltage rising 2.435 2.5 2.565 V (1) Voltage falling 2.34 2.4 2.46 V Disable threshold (1) Voltage falling 0.12 0.23 0.35 V Enable threshold (1) Voltage rising 0.15 0.27 0.38 V 1.61 1.66 1.71 V 3 V Feedback failure detection VINVD Feedback failure detection threshold (on VINV) (1) Voltage falling, VPFC_OK = VPFC_OK_S Voltage feedforward VVFF 10/35 Linear operation range 1 DocID024474 Rev 1 L4984D Electrical characteristics Table 5. Electrical characteristics (continued) Symbol ΔV Parameter Test condition Dropout VMULTpk-VVFF Min Typ Max Unit Before turn-on 800 mV After turn-on 20 ΔVVFF Line drop detection threshold Below peak value 25 60 100 mV ΔVVFF Line drop detection threshold Below peak value Tj = 0 to 100 °C 40 70 100 mV RDISCH Internal discharge resistor 5 10 20 kΩ VDIS Disable threshold (1) VEN Enable threshold (1) Voltage falling 0.745 0.8 0.855 V Voltage rising 0.845 0.88 0.915 V Fixed-off-time modulator ITIMER Programming current VMULT = 1 V 142 153 163 µA TOFF Programmed off-time VMULT = 1 V 2.88 3.09 3.30 µs RDIS Discharge resistance 35 60 120 W CTIMER Timing capacitor range 0.1 2.2 nF TOFF_pk Programming range 1.45 50 µs On the peak of VMULT Soft-start TSS Activation time VMULTx Pull-up voltage VOL 300 µs 10 kΩ from MULT to GND 4.1 V Output low voltage Isink = 100 mA 0.6 VOH Output high voltage Isource = 5 mA Isrcpk Peak source current -0.6 A Isnkpk Peak sink current 0.8 A Gate driver 9.8 1.2 10.3 V V tf Voltage fall time 30 60 ns tr Voltage rise time 45 110 ns 12 15 V 1.1 V VOclamp Output clamp voltage Isource = 5 mA; Vcc = 20 V 10 UVLO saturation VCC = 0 to VCCon, Isink = 2 mA 1. Parameters tracking each other. 2. The multiplier output is given by: ( V ⋅ V − 2.5 COMP Vcs = VCS_O fst + K M ⋅ MULT 2 V VFF   DocID024474 Rev 1 ) 11/35 Typical electrical performance 4 L4984D Typical electrical performance Figure 3. IC consumption vs. VCC Figure 4. IC consumption vs. Tj 10 100 Operating 10 Quiescent Disabled or during OVP 1 Co=1nF f =70kHz Tj = 25 C Icc [mA] VCC=12V Co = 1nF f =70kHz Ic current (mA) 1 0.1 Latched off 0.1 Before Start up 0.01 VccOFF VccON 0.01 0.001 0 5 10 15 20 25 -50 30 Vcc [V] -25 0 25 50 75 100 125 150 175 Tj (C) AM13219v1 Figure 5. VCC Zener voltage vs. Tj AM13220v1 Figure 6. Startup & UVLO vs. Tj 28 13 27 12 VCC-ON 11 26 VCC-OFF V V 10 25 9 24 8 23 7 6 22 -50 -25 0 25 50 75 100 125 150 -50 175 Tj (C) -25 0 25 Figure 7. Feedback reference vs. Tj 50 75 100 125 150 Tj (C) AM13221v1 175 AM13222v1 Figure 8. E/A output clamp levels vs. Tj 2.6 7 Uper Clamp 6 VCC = 12V 2.55 5 VCOMP (V) pin INV (V) VCC = 12V 2.5 4 3 Lower Clamp 2 2.45 1 0 2.4 -50 -50 -25 0 25 50 75 Tj (C) 12/35 100 125 150 -25 0 25 50 75 100 125 150 175 175 AM13223v1 DocID024474 Rev 1 Tj (C) AM13224v1 L4984D Typical electrical performance Figure 9. UVLO saturation vs. Tj Figure 10. OVP levels vs. Tj 2.5 1 0.9 2.48 VCC = 0V 0.8 OVP Th 2.46 PFC_OK levels (V) 0.7 V 0.6 0.5 0.4 2.44 2.42 2.4 0.3 Restart Th 0.2 2.38 0.1 2.36 -50 0 -50 -25 0 25 50 75 Tj (C) 100 125 150 -25 0 25 50 175 75 100 125 150 175 Tj (C) AM13225v1 AM13226v1 Figure 11. Inductor saturation threshold vs. Tj Figure 12. Vcs clamp vs. Tj 0.9 1.9 VCC = V 1.8 0.89 VCOMP = Upper Clamp 1.7 0.88 Vcs clamp (V) CS pin (V) 1.6 1.5 1.4 0.87 1.3 0.86 1.2 1.1 -50 -25 0 25 50 75 100 125 150 175 0.85 -50 Tj (C) -25 0 25 50 AM13227v1 Figure 13. Timer pin charging current vs. Tj 75 100 125 150 175 AM13228v1 Tj (C) Figure 14. Brownout threshold (on VFF) vs. Tj 200 1 190 180 0.9 Enable 170 0.8 Disable 150 V I TMER (uA) 160 0.7 140 0.6 130 120 0.5 110 0.4 100 -50 -25 0 25 50 75 Tj (C) 100 125 150 175 AM13229v1 DocID024474 Rev 1 -50 -25 0 25 50 75 Tj (C) 100 125 150 175 AM13230v1 13/35 Typical electrical performance L4984D Figure 15. RFF discharge vs. Tj Figure 16. Line drop detection threshold vs. Tj 20 90 18 80 16 70 14 60 12 mV kOhm 50 10 40 8 30 6 20 4 10 2 0 0 -50 -25 0 25 50 75 100 125 150 -50 175 Tj (C) 25 50 2 0.4 1.5 0.35 1 0.3 0.5 0.25 0 75 100 125 150 175 AM13232v1 Figure 18. PFC_OK enable threshold vs. Tj ON 0.2 -0.5 0.15 -1 0.1 -1.5 0.05 -2 OFF 0 -50 -25 0 25 50 75 Tj (C) 100 125 150 175 -50 AM13233v1 Figure 19. FFD threshold vs. Tj 2 1.9 1.8 VINVD (V) 0 Tj (C) Th (V) D (mV) Figure 17. VMULTpk - VVFF dropout vs. Tj 1.7 1.6 1.5 1.4 -50 -25 0 25 50 Tj(C) 14/35 -25 AM13231v1 75 100 125 150 175 AM13235v1 DocID024474 Rev 1 -25 0 25 50 75 Tj (C) 100 125 150 175 AM13234v1 L4984D Typical electrical performance Figure 20. Multiplier characteristics at VFF=1 V Figure 21. Multiplier characteristics at VFF=3 V 500 1.2 VCOMP VCOMP 1.1 450 VFF = 3 V 1.0 400 Upper voltage clamp Upper voltage clamp 0.9 5.5 V 350 0.8 5.5 V 5.0 V 300 4.5 V 0.6 0.5 4.0 V VCS (mV) VCS (V) 0.7 5.0 V 250 4.5 V 200 0.4 3.5 V 4.0 V 150 0.3 3.5 V 100 0.2 3.0 V 3.0 V 50 0.1 2.6 V 2.6 V 0.0 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 1.1 0.5 1 1.5 Figure 22. Multiplier gain vs. Tj 2.5 3 3.5 VMULT (V) AM13236v1 VMULT (V) 2 AM13237v1 Figure 23. Gate drive clamp vs. Tj Multiplier Gain vs. Tj 12.9 0.5 VCC = 20V 12.85 0.4 Gain (1/V) 12.8 V VCC = 12V VCOMP = 4V VMULT = VFF = 1V 12.75 0.3 12.7 0.2 -50 -25 0 25 50 75 100 125 150 12.65 175 Tj (C) -50 -25 0 25 50 AM13238v1 Figure 24. Gate drive output saturation vs. Tj 75 Tj (C) 100 125 150 175 AM13239v1 Figure 25. Delay to output vs. Tj 12 300 High level 10 250 TD(H-L) (ns) V 8 6 200 VCC = 12V 150 4 100 Low level 2 50 0 -50 -25 0 25 50 75 Tj (C) 100 125 150 -50 175 AM13240v1 DocID024474 Rev 1 -25 0 25 50 75 Tj (C) 100 125 150 175 AM13241v1 15/35 Application information L4984D 5 Application information 5.1 Theory of operation The L4984D implements conventional “peak” current mode control, where the on-time TON of the external power switch is determined by the peak inductor current reaching the programmed value. The off-time TOFF, instead, is determined by a special fixed-off-time (FOT) modulator in such a way that the resulting switching period is constant as long as the boost converter is operated in CCM (i.e. the current in the boost inductor remains greater than zero in a switching cycle). To understand how TOFF needs to be modulated to achieve a fixed switching frequency independent of the instantaneous line voltage and the load, it is useful to consider the V·s balance equation for the boost inductor under the assumption of CCM operation: Equation 1 TON Vpk sinθ = TOFF ( Vout − Vpk sinθ ) where Vpk is the peak line voltage, Vout the regulated output voltage and θ the instantaneous phase angle of the line voltage. Solving for TON, we get: Equation 2 ⎛ Vout ⎞ TON = ⎜⎜ − 1⎟⎟ TOFF ⎝ Vpk sinθ ⎠ then, the switching period TSW is: Equation 3 ⎛ Vout ⎞ Vout − 1⎟⎟ TOFF + TOFF = Tsw = TON + TOFF = ⎜⎜ TOFF Vpk sin θ ⎝ Vpk sin θ ⎠ In the end, if TOFF is changed proportionally to the instantaneous line voltage, i.e. if: Equation 4 TOFF = K t Vpk sin θ then TSW is equal to Kt·Vout and, since Vout is regulated by the voltage loop, also TSW (and fSW = 1/TSW) is fixed. This result is based on the sole assumption that the instantaneous line voltage and the output load are such that the boost inductor operates in CCM. 16/35 DocID024474 Rev 1 L4984D Application information Figure 26. Line-modulated fixed-off-time modulator: a) internal block diagram; b) key waveforms MULT TIMER 0 COMP MULT TOFF CS + t t - Multiplier R - ITimer TON S PWM Comparator S + t Q Q GD TIMER Driver R t ON GD PWM Latch OFF CT Multiplier output CS t t a) b) AM13242v1 With reference to the schematic and the relevant key waveforms in Figure 26, an off-time proportional to the instantaneous line voltage is achieved by charging the capacitor CT with a constant current ITIMER, accurately fixed internally and temperature compensated, while the MOSFET is off and commanding MOSFET turn-on (and resetting CT at zero) as the voltage across CT equals that on the MULT pin. The voltage on this pin is: Equation 5 VMULT = K P Vpk sin θ where KP is the divider ratio of the resistors biasing the MULT pin. As a result: Equation 6 TOFF = CT ITIMER K P Vpk sinθ → Kt = CT ITIMER KP and the switching frequency is: Equation 7 fsw = ITIMER 1 1 = = Tsw K P C T Vout K t Vout The timing capacitor CT, therefore, is selected with the following design formula: Equation 8 CT = ITIMER K P Vout fsw Vout and fsw are design specifications, KP is chosen so that the voltage on the MULT pin is within the multiplier linearity range (0 to 3 V) and ITIMER is specified in Section 3: Electrical characteristics. DocID024474 Rev 1 17/35 Application information L4984D Along a line half-cycle, TOFF goes all the way from a minimum near the zero-crossing to a maximum on the sinusoid peak. It is important to check that the off-time occurring on the peak of the voltage sinusoid at minimum input voltage is greater then the minimum programmable value: Equation 9 TOFF min = CT ITIMER K P Vpk min > 1.45 μs This constraint limits the maximum programmable frequency at: Equation 10 fsw. max = 690 Vpk min [kHz] Vout As the line RMS voltage is increased and/or the output load is decreased, the boost inductor current tends to become discontinuous starting from the region around the zero-crossings. As a result, the switching frequency is no longer constant and tends to increase. However, the frequency rise is significantly lower as compared to that in a transition-mode (TM) operated boost PFC stage, as illustrated in Figure 25. The switching frequency can exceed fsw.max in the region where the inductor current is discontinuous. Figure 27. Typical frequency change along a line half-cycle in a boost PFC operated in LM-FOT (left) and TM (right) Transition -mode operated PFC LM -FOT operated PFC 1.6 9 Vin = 264 Vac Vin = 230 Vac 8 1.4 Normalized switching frequency Normalized switching frequency Vin = 230 Vac 1.2 1 Vin = 88 Vac 0.8 Vin = 115 Vac 0.6 7 6 5 4 Vin = 115 Vac 3 Vin = 88 Vac 2 1 Vin = 264 Vac 0.4 0 0.52 1.05 1.57 2.09 2.62 0 3.14 0 0.52 Line voltage phase angle (rad) 1.05 1.57 2.09 2.62 3.14 Line voltage phase angle (rad) AM13243v1 In this example the voltage ripple appearing across the output capacitor Cout has been neglected. This ripple at twice the line frequency fL has peak amplitude ΔVout proportional to the output current Iout: Equation 11 ΔVout = Iout 4 π fL Cout As a consequence, fsw is not exactly constant but is modulated at 2fL, which spreads the spectrum of the electrical noise injected back into the power line and facilitates the compliance with conducted EMI emission regulations. The relative frequency change due to the output voltage ripple is: 18/35 DocID024474 Rev 1 L4984D Application information Equation 12 Δfsw = fsw ΔVout Vout ΔVout 1+ Vout Figure 28. Line-modulated fixed-off-time-controlled boost PFC: current waveforms Vin = 88 Vac Line current Vin = 88 Vac Boost inductor current envelope Vin = 190 Vac Vin = 264 Vac Vin = 264 Vac Inductor current (A) Line current (A) Vin = 230 Vac Line voltage phase angle (rad) Line voltage phase angle (rad) AM13244v1 As a result of the operation of the circuit in Figure 26, the current that the boost PFC preregulator draws from the power line is not exactly sinusoidal but is affected by distortion that is lower as the current ripple in the boost inductor is smaller as compared to its peak value. Figure 28 shows some theoretical waveforms, relevant to full load condition, in a line cycle at different input voltages. In the diagram on the left-hand side the line (input) current waveform is shown for different line voltages, while on the right-hand side the envelope of the inductor current at minimum and maximum line voltage is shown. The input current waveform relevant to Vin = 88 Vac shows no visible sign of distortion; the operation of the boost inductor is CCM throughout the entire line cycle as testified by the inductor current envelope. The brown waveform is relevant to Vin = 190 Vac, which is the condition where CCM operation no longer occurs at zero-crossings (this voltage value, for a given power level, depends on the inductance value of the boost inductor); a certain degree of distortion is already visible. DocID024474 Rev 1 19/35 Application information L4984D % Harmonic amplitude (normalized to fundamental) Figure 29. Line-modulated fixed-off-time-controlled boost PFC: input current harmonic contents Vin = 264Vac THD = 17.7% Harmonic order (n) AM13245v1 The waveform relevant to Vin = 264 Vac shows the highest degree of distortion and the largest portion of the line cycle where boost inductor operates in discontinuous mode (DCM). However, its harmonic content, shown in Figure 29, is still so low that it is not an issue for EMC compliance. Almost all the distortion is concentrated in the third harmonic, whose amplitude is 17% of the fundamental one, while the THD is 17.7%. 20/35 DocID024474 Rev 1 L4984D 6 Overvoltage protection (OVP) Overvoltage protection (OVP) Normally, the voltage control loop keeps the output voltage Vout of the PFC pre-regulator close to its nominal value, set by the ratio of the resistors R1 and R2 of the output divider. A pin of the device (PFC_OK) has been dedicated to monitor the output voltage with a separate resistor divider (R3 high, R4 low, see Figure 30). This divider is selected so that the voltage at the pin reaches 2.5 V if the output voltage exceeds a preset value, usually larger than the maximum Vout that can be expected. Figure 30. Output voltage setting, OVP and FFD functions: internal block diagram Vout R3a R3 L4984D R3b 6 + Disable 2.5 V 2.4 V PFC_OK R1a 0.23 V 0.27 V - OVP L_OVP + R1 1.66 V R1b + - Frequency compensation COMP 2 1 R4 R2 INV 2.5 V + Error Amplifier AM13246v1 Note: Example: Vout = 400 V, Voutx = 434 V. Select: R3 = 8.8 M; then: R4 = 8.8 M ·2.5/(434-2.5) = 51 k. When this function is triggered, the gate drive activity is immediately stopped until the voltage on the pin PFC_OK drops below 2.4 V. Notice that R1, R2, R3 and R4 can be selected without any constraints. The unique criterion is that both dividers must sink a current from the output bus which needs to be significantly higher than the bias current of both pins INV and PFC_OK (< 1 μA). DocID024474 Rev 1 21/35 Feedback failure detection (FFD) 7 L4984D Feedback failure detection (FFD) The OVP function handles “normal” overvoltage conditions, i.e. those resulting from an abrupt load/line change or occurring at startup. If the overvoltage is generated by a feedback failure, for instance when the upper resistor of the output divider (R1) fails open, eventually the error amplifier output (COMP) saturates high and the voltage on its inverting input (INV) drops from its steady-sate value (2.5 V). An additional comparator monitors the voltage on the INV pin, comparing it against a reference located at 1.66 V. When the voltage on pin PFC_OK exceeds 2.5 V and, simultaneously, that on the INV pin falls below 1.66 V, the FFD function is triggered: the gate drive activity is immediately stopped, the device is shut down and its quiescent consumption reduced. This condition is latched and to restart the IC it is necessary to recycle the input power, so that the VCC voltage goes below 6 V. The pin PFC_OK doubles its function as a not-latched IC disable: a voltage below 0.23 V shuts down the IC, reducing its consumption below 2 mA. To restart, simply let the voltage on the pin go above 0.27 V. Note that these functions offer complete protection against not only feedback loop failures or erroneous settings, but also against a failure of the protection itself. Either resistor of the PFC_OK divider failing short or open or a pin PFC_OK floating results in shutting down the IC and stopping the pre-regulator. 22/35 DocID024474 Rev 1 L4984D 8 Voltage feedforward Voltage feedforward The power stage gain of PFC pre-regulators varies with the square of the RMS input voltage. So does the crossover frequency fc of the overall open-loop gain because the gain has a single pole characteristic. This leads to large trade-offs in the design. For example, setting the gain of the error amplifier to get fc = 20 Hz at 264 Vac means having fc = 4 Hz at 88 Vac, resulting in a sluggish control dynamics. Additionally, the slow control loop causes large transient current flow during rapid line or load changes that are limited by the dynamics of the multiplier output. This limit is considered when selecting the sense resistor to let the full load power pass under minimum line voltage conditions, with some margin. But a fixed current limit allows excessive power input at high line, whereas a fixed power limit requires the current limit to vary inversely with the line voltage. Input voltage feedforward compensates for the gain variation with the line voltage and allows all of the above-mentioned issues to be minimized. It consists of deriving a voltage proportional to the input RMS voltage, feeding this voltage into a squarer/divider circuit (1/V2 corrector) and providing the resulting signal to the multiplier that generates the current reference for the inner current control loop (see Figure 31). Figure 31. Voltage feedforward: squarer-divider (1/V2) block diagram and transfer characteristic Rectified mains E/A output (V COMP ) current reference (Vcsx) L4984D Vcsx 2 MULTIPLIER 1.5 V COMP=4V "ideal" diode 1/V - 2 Actual Ideal 3 1 + 9.5V MULT MAINS DROP DETECTOR 0.5 5 VFF C FF 0 0 R FF 0.8 1 2 3 4 V FF=V MULT AM13248v1 In this way, if the line voltage doubles the amplitude of the multiplier, output is halved and vice versa, so that the current reference is adapted to the new operating conditions with (ideally) no need to invoke the slow response of the error amplifier. Additionally, the loop gain is constant throughout the input voltage range, which improves significantly dynamic behavior at low line and simplifies loop design. Actually, deriving a voltage proportional to the RMS line voltage implies a form of integration, which has its own time constant. If it is too small, the voltage generated is affected by a considerable amount of ripple at twice the mains frequency that causes distortion of the current reference (resulting in high THD and poor PF); if it is too large there is a considerable delay in setting the right amount of feedforward, resulting in excessive overshoot and undershoot of the pre-regulator output voltage in response to large line voltage changes. Clearly, a trade-off is required. The L4984D realizes a new voltage feedforward that, using just two external parts, strongly minimizes this time constant trade-off issue whichever voltage change occurs on the mains, DocID024474 Rev 1 23/35 Voltage feedforward L4984D both surges and drops. A capacitor CFF and a resistor RFF, connected from the VFF pin to ground, complete an internal peak-holding circuit that provides a DC voltage equal to the peak of the voltage applied on the MULT pin. In this way, in case of sudden line voltage rise, CFF is rapidly charged through the low impedance of the internal diode; in case of line voltage drop, an internal “mains drop” detector enables a low impedance switch that suddenly discharges CFF, therefore reducing the settling time needed to reach the new voltage level. The discharge of CFF is stopped when either its voltage equals the voltage on the MULT pin or the voltage on the VFF pin falls below 0.88 V, to prevent the “brownout protection” function from being improperly activated (see Section 12: Power management and housekeeping functions). With this functionality, an acceptably low steady-state ripple of the VFF voltage (and, then, low current distortion) can be achieved with a limited undershoot or overshoot on the pre-regulator output during line transients. The twice-mains-frequency (2⋅ fL) ripple appearing across CFF is triangular with peak-topeak amplitude that, with good approximation, is given by: Equation 13 ΔVFF = 2 VMULTpk 1+ 4fLRFF CFF where fL is the line frequency. The amount of 3rd harmonic distortion introduced by this ripple, related to the amplitude of its 2⋅ fL component, is: Equation 14 D3 % = 100 2π fLRFF CFF Figure 32 shows a diagram that helps choose the time constant RFF·CFF based on the amount of maximum desired 3rd harmonic distortion. Note, however, that there is a minimum value for the time constant RFF·CFF below which improper activation of the VFF fast discharge may occur. In fact, the twice-mains-frequency ripple across CFF under steady-state conditions must be lower than the minimum line drop detection threshold (ΔVVFF_min = 40 mV). Therefore: Equation 15 2 RFF ⋅ CFF > VMULTpk _ max ΔVVFF _ min 4 fL _ min −1 Always connect RFF and CFF to the pin; the IC does not work properly if the pin is left floating or may be damaged if connected directly to ground. 24/35 DocID024474 Rev 1 L4984D Voltage feedforward Figure 32. RFF·CFF as a function of 3rd harmonic distortion introduced in the input current 10 1 f L = 50 Hz RFF · CFF [s] 0.1 f L= 60 Hz 0.01 0.1 1 D3 % DocID024474 Rev 1 10 AM13247v1 25/35 Soft-start 9 L4984D Soft-start To reduce inrush energy at startup or after an auto-restart protection tripping, the L4984D uses soft-start. Please refer to Table in Section 12: Power management and housekeeping functions for more details of the events triggering soft-start. The function is performed by internally pulling the voltage on the MULT pin towards an asymptotic level located at about 4.1 V as the device wakes up. This has a twofold effect: on the one hand, the output of the multiplier is lowered through the voltage feedforward function, therefore programming a lower peak current; on the other hand, the off-time of the power switch is considerably prolonged with respect to the normal values programmed by the capacitor connected to the TIMER pin. In this way, both the current inrush and the risk of saturating the boost inductor at startup are minimized. After 300 μs from its activation, the pull-up is released. The voltage on the MULT pin decays with the time constant determined by the resistor divider that biases the pin and the bypass capacitor typically connected between the pin and ground to reduce noise pick-up. At the same time, CFF is discharged by turning on the internal low impedance discharge switch (see Section 8: Voltage feedforward). The soft-start function is performed at turn-on by VCC Turn-on threshold (VCCOn), by the brownout function and at startup by PFC_OK. On the following activations by PFC_OK (like during burst-mode operation driven by a D2D converter controller) the soft-start function is not performed. Figure 33 shows the different startup mechanisms and the activations of the soft-start function. Figure 33. Startup mechanisms and activations of the soft-start function 67$57 83 % VCCOn 65 µA Yes VPFC_OK < VPFC_OK_D Stop switching VPFC_OK > VPFC_OK_E 1.5 mA No Stop switching VVFF > VEN 1.5 mA Yes AC brownout VVFF < VDIS OVP VPFC_OK > VPFC_OK_S Stop switching VPFC_OK < VPFC_OK_R 2.2 mA No Feedback failure VPFC_OK > VPFC_OK_S AND VINV < 1.66 V Latched-off VCC < VCCrestart then VCC > VCCOn 180 µA Yes Burst mode VCOMP > 2.4 V 1.8 mA No Stop switching Auto restart after 300 ìs 4 mA No Low V < 2.4 V consumption COMP Saturated boost inductor Vcs > VCS_th DocID024474 Rev 1 31/35 Package mechanical data 13 L4984D Package mechanical data In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK® packages, depending on their level of environmental compliance. ECOPACK specifications, grade definitions and product status are available at: www.st.com. ECOPACK is an ST trademark. Table 7. SSO10 mechanical data Databook (mm) Dim Typ Min A 32/35 Max 1.75 A1 0.10 0.25 A2 1.25 b 0.31 0.51 c 0.17 0.25 D 4.90 4.80 5 E 6 5.80 6.20 E1 3.90 3.80 4 e 1 h 0.25 0.50 L 0.40 0.90 K 0° 8° DocID024474 Rev 1 L4984D Package mechanical data Figure 38. SSO10 package dimensions 8140761 rev. A DocID024474 Rev 1 33/35 Revision history 14 L4984D Revision history Table 8. Document revision history 34/35 Date Revision 15-Apr-2013 1 Changes Initial release. DocID024474 Rev 1 L4984D Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST’s terms and conditions of sale. Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no liability whatsoever relating to the choice, selection or use of the ST products and services described herein. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. If any part of this document refers to any third party products or services it shall not be deemed a license grant by ST for the use of such third party products or services, or any intellectual property contained therein or considered as a warranty covering the use in any manner whatsoever of such third party products or services or any intellectual property contained therein. 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WHERE ST PRODUCTS ARE NOT DESIGNED FOR SUCH USE, THE PURCHASER SHALL USE PRODUCTS AT PURCHASER’S SOLE RISK, EVEN IF ST HAS BEEN INFORMED IN WRITING OF SUCH USAGE, UNLESS A PRODUCT IS EXPRESSLY DESIGNATED BY ST AS BEING INTENDED FOR “AUTOMOTIVE, AUTOMOTIVE SAFETY OR MEDICAL” INDUSTRY DOMAINS ACCORDING TO ST PRODUCT DESIGN SPECIFICATIONS. PRODUCTS FORMALLY ESCC, QML OR JAN QUALIFIED ARE DEEMED SUITABLE FOR USE IN AEROSPACE BY THE CORRESPONDING GOVERNMENTAL AGENCY. Resale of ST products with provisions different from the statements and/or technical features set forth in this document shall immediately void any warranty granted by ST for the ST product or service described herein and shall not create or extend in any manner whatsoever, any liability of ST. ST and the ST logo are trademarks or registered trademarks of ST in various countries. Information in this document supersedes and replaces all information previously supplied. The ST logo is a registered trademark of STMicroelectronics. All other names are the property of their respective owners. © 2013 STMicroelectronics - All rights reserved STMicroelectronics group of companies Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan Malaysia - Malta - Morocco - Philippines - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America www.st.com DocID024474 Rev 1 35/35
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L4984D
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