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PXE30-12D12

PXE30-12D12

  • 厂商:

    TDK(东电化)

  • 封装:

    DIP7 模块

  • 描述:

    隔离模块 直流转换器 2 输出 12V -12V 1.25A,1.25A 9V - 18V 输入

  • 数据手册
  • 价格&库存
PXE30-12D12 数据手册
PXE30-xxDxx Dual Output DC/DC Converter 9 to 18 Vdc , 18 to 36 Vdc , or 36 to 75 Vdc input, 12 to 15 Vdc Dual Output, 30W Features • 30 watts maximum output power • Output current up to 1250mA • Standard 2” x 1.6” x 0.4” package • High efficiency up to 88% • 2:1 wide input voltage range • Six-sided continuous shield • Fixed switching frequency • CE MARK meets 2006/95/EC, 93/68/EEC and 2004/108/EC • UL60950-1, EN60950-1 and IEC60950-1 licensed • ISO9001 certified manufacturing facilities • Compliant to RoHS EU directive 2002/95/EC Options • Heat sinks available for extended operation APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Equipment Semiconductor Equipment General Description The PXE30-xxDxx series offers 30 watts of output power in a 2 x 1.6 x 0.4 inch package . This series has a 2:1 wide input voltage of 9-18VDC, 18-36VDC or 36-75VDC and features 1600VDC of isolation, short-circuit and over-voltage protection. Table of Contents Absolute Maximum Rating Output Specification Input Specification General Specification Characteristic Curves Test Configurations EMC Considerations Input Source Impedance Output Over Current Protection Output Over Voltage Protection Short Circuit Protection Thermal Consideration P2 P2 P3 P4 P5 P17 P18 P20 P20 P21 P21 P21 Heat Sink Consideration Remote ON/OFF Control Mechanical Data Recommended Pad Layout Output Voltage Adjustment Soldering and Reflow Consideration Packaging Information Part Number Structure Safety and Installation Instruction MTBF and Reliability P22 P23 P24 P25 P26 P27 P27 P28 P28 P28 Jun. 20, 2011 30W, Dual Output Absolute Maximum Rating Parameter Model Input Voltage Continuous Transient (100mS) Input Voltage Variation (complies with EST300 132 part 4.4) Operating Ambient Temperature (with derating) Operating Case Temperature Storage Temperature Min Max Unit 12Dxx 24Dxx 48Dxx 12Dxx 24Dxx 48Dxx 18 36 75 36 50 100 All 5 V/mS 85 100 105 °C °C °C All All All -40 -55 VDC Output Specification Parameter Output Voltage (Vin = Vin(nom) ; Full Load ; TA=25°C) Voltage Adjustability Min Typ Max xxD12 Model 11.88 12 12.12 xxD15 14.85 15 15.15 Unit VDC All -10 +10 % All -0.5 +0.5 % -1 +1 Output Regulation Line (Vin(min) to Vin(max) at Full Load) Load (Min. to 100% of Full Load) Output Ripple & Noise Peak-to-Peak (20MHz bandwidth) xxD12 100 (Measured with a 0.1μF/50V MLCC) xxD15 100 Temperature Coefficient Output Voltage Overshoot (Vin(min) to Vin(max) ; Full Load ; TA=25°C) All -0.02 mVp-p +0.02 %/°C 5 % VOUT All 0 All 250 mV All 300 μS Dynamic Load Response (Vin = Vin(nom) ; TA=25°C) Load step change from 75% to 100% or 100 to 75% of Full Load Peak Deviation Setting Time (VOUT<10% peak deviation) Output Current Output Over Voltage Protection (Zener diode clamp) xxD12 0 ±1250 xxD15 0 ±1000 xxD12 15 xxD15 18 Output Over Current Protection All Output Short Circuit Protection All mA VDC 150 % FL. Hiccup, automatic recovery VER:00 Page 2 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Input Specification Parameter Operating Input Voltage Input Current (Maximum value at Vin = Vin(nom); Full Load) Model Min Typ Max 12Dxx 9 12 18 24Dxx 18 24 36 48Dxx 36 48 Input Standby Current (Typical value at Vin = Vin(nom); No Load) Under Voltage Lockout Turn-on Threshold Under Voltage Lockout Turn-off Threshold Input Reflected Ripple Current (5 to 20MHz, 12μH Source Impedance) VDC 75 12D12 3012 12D15 3012 24D12 1488 24D15 1488 48D12 744 48D15 Unit mA 744 12D12 60 12D15 40 24D12 30 24D15 30 48D12 20 48D15 20 mA 12Dxx 9 24Dxx 17.8 48Dxx 36 12Dxx 8 24Dxx 16 48Dxx 33 All 30 VDC VDC mAp-p Start Up Time (Vin = Vin(nom) and Constant Resistive Load) Power Up All 25 Remote ON/OFF mS 25 Remote ON/OFF Control (The ON/OFF pin voltage is referenced to -VIN) Positive Logic DC-DC ON All DC-DC OFF Remote Off Input Current All Input Current of Remote Control Pin All 3.0 12 0 1.2 2.5 -0.5 VER:00 Page 3 of 28 VDC mA 0.5 mA Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output General Specification Parameter Efficiency (Vin = Vin(nom) ; Full Load ; TA=25°C) Model Min Typ 12D12 87 12D15 87 24D12 88 24D15 88 48D12 88 48D15 88 Max Unit % Isolation Voltage Input to Output All Input to Case, Output to Case 1600 VDC 1600 GΩ Isolation Resistance All 1 Isolation Capacitance All Switching Frequency All 300 kHz Weight All 48 g All 1.316×106 3.465×105 hours All 115 °C 1000 pF MTBF Bellcore TR-NWT-000332, TC=40°C MIL-HDBK-217F Over Temperature Protection VER:00 Page 4 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves All test conditions are at 25°C.The figures are or PXE30-12D12 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output Current Versus Ambient Temperature and Airflow Vin=Vin(nom) Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin(nom) VER:00 Page 5 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-12D12 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 6 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-12D15 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output Current Versus Ambient Temperature and Airflow Vin=Vin(nom) Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin(nom) VER:00 Page 7 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-12D15 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 8 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24D12 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output Current Versus Ambient Temperature and Airflow Vin=Vin(nom) Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin(nom) VER:00 Page 9 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24D12 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 10 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24D15 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output Current Versus Ambient Temperature and Airflow Vin=Vin(nom) Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin(nom) VER:00 Page 11 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24D15 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 12 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48D12 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output Current Versus Ambient Temperature and Airflow Vin=Vin(nom) Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin(nom) VER:00 Page 13 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48D12 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 14 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48D15 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output Current Versus Ambient Temperature and Airflow Vin=Vin(nom) Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin(nom) VER:00 Page 15 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48D15 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 16 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Test Configurations Input reflected-ripple current measurement test: Component L C Value 12μH 220μF Voltage ---100V Reference ---Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test: Output voltage and efficiency measurement test: Note: All measurements are taken at the module terminals.  V × Io   × 100% Efficiency =  o  Vin × I in  VER:00 Page 17 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output EMC Considerations Suggested Schematic for EN55022 Conducted Emission Class A Limits Recommended Layout with Input Filter To meet conducted emissions EN 55022 CLASS A the following components are needed: PXE30-12Dxx Component C1 C3、C4 Value 6.8μF 1000pF Voltage 50V 2KV 1812 MLCC 1808 MLCC PXE30-24Dxx Component C1 C3:C4 Value 6.8μF 1000pF Voltage 50V 2KV 1812 MLCC 1808 MLCC PXE30-48Dxx Component C1 C3:C4 Value 2.2μF 1000pF Voltage 100V 2KV 1812 MLCC 1808 MLCC Reference Reference Reference VER:00 Page 18 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output EMC Considerations (Continued) Suggested Schematic for EN55022 Conducted Emission Class B Limits Recommended Layout with Input Filter To meet conducted emissions EN55022 CLASS B needed the following components: PXE30-12Dxx Component C1:C3 C5:C6 L1 Value 4.7μF 1000pF 450μH Voltage 50V 2KV ---- Reference 1812 MLCC 1808 MLCC Common Choke PXE30-24Dxx Component C1:C3 C5:C6 L1 Value 6.8μF 1000pF 450μH Voltage 50V 2KV ---- Reference 1812 MLCC 1808 MLCC Common Choke PXE30-48Dxx Component C1:C2 C3:C4 C5:C6 L1 Value 2.2μF 2.2μF 1000pF 450μH Voltage 100V 100V 2KV ---- Reference 1812 MLCC 1812 MLCC 1808 MLCC Common Choke VER:00 Page 19 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output EMC Considerations (Continued) This Common Choke L1 is defined as follows: ■ L:450μH±35% / DCR:25mΩ, max A height:9.8 mm, Max ■ All dimensions in millimeters Input Source Impedance The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the power module. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor has a simulated source impedance of 12μH and capacitor is Nippon chemi-con KY series 220μF/100V. The capacitor must as close as possible to the input terminals of the power module for lower impedance. Output Over Current Protection When excessive output currents occur in the system, circuit protection is required on all converters. Normally, overload current is maintained at approximately 150 percent of rated current for PXF40-xxSxx series. Hiccup-mode is a method of operation in a converter whose purpose is to protect the power supply from being damaged during an over-current fault condition. It also enables the converter to restart when the fault is removed. There are other ways of protecting the converter when it is over-loaded, such as the maximum current limiting or current foldback methods. One of the problems resulting from over current is that excessive heat may be generated in power devices; especially MOSFET and Schottky diodes and the temperature of these devices may exceed their specified limits. A protection mechanism has to be used to prevent these power devices from being damaged. The operation of hiccup is as follows. When the current sense circuit sees an over-current event, the controller shuts off the converter for a given time and then tries to start up the converter again. If the over-load condition has been removed, the converter will start up and operate normally; otherwise, the controller will see another over-current event and will shut off the converter again, repeating the previous cycle. Hiccup operation has none of the drawbacks of the other two protection methods, although its circuit is more complicated because it requires a timing circuit. The excess heat due to overload lasts for only a short duration in the hiccup cycle, hence the junction temperature of the power devices is much lower. VER:00 Page 20 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Output Over Voltage Protection The output over-voltage protection consists of a Zener diode that monitors the voltage on the output terminals. If the voltage on the output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage. Short Circuit Protection Continuous, hiccup and auto-recovery mode. During a short circuit, the converter shut s down. The average current during this condition will be very low . Thermal Consideration The power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the point as shown in the figure below. The temperature at this location should not exceed 100°C. When operating, adequate cooling must be provided to maintain the test point temperature at or below 100°C. Although the maximum point temperature of the power modules is 100°C, limiting this temperature to a lower value will yield higher reliability. VER:00 Page 21 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Heat Sink Consideration Optional heat-sink (HAPXE) and optional heat sink clip (HAPXECLIP); two clips required when used. All dimensions in millimeters VER:00 Page 22 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Remote ON/OFF Control The Remote ON/OFF Pin is used to turn on and off the DC/DC power module. The user must use a switch to control the logic voltage (high or low level ) of the pin referenced to -Vin. The switch can be an open collector transistor, FET and Opto-Coupler. The switch must be capable of sinking up to 0.5 mA at low-level logic voltage. High-level logic of the ON/OFF signal (maximum voltage): the allowable leakage current of the switch at 12V is 0.5mA. Remote ON/OFF Implementation Circuits Isolated-Clontrol Remote ON/OFF Level Control Using TTL Output Level Control Using Line Voltage Positive Logic: When PXE30 module is turned off When PXE30 module is turned on at Low-level logic at High-level logic VER:00 Page 23 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Mechanical Data PIN 1 2 4 5 6 7 8 PIN CONNECTION FUNCTION +INPUT -INPUT CTRL +OUTPUT COMMON -OUTPUT TRIM EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 7 8 RU 8 RD 5 VER:00 Page 24 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Recommended Pad Layout VER:00 Page 25 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Output Voltage Adjustment Output voltage set point adjustment allows the user to increase or decrease the output voltage set point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the Vo(+) or Vo(-) pins. With an external resistor between the TRIM and Vo(-) pin, the output voltage set point increases. With an external resistor between the TRIM and Vo(+) pin, the output voltage set point decreases. TRIM UP TRIM DOWN 7 8 RU RD 5 8 TRIM TABLE PXE30-xxD12 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= ±12.12 ±12.24 ±12.36 ±12.48 ±12.6 ±12.72 ±12.84 ±12.96 ±13.08 ±13.2 2.021 RU (K OhmS)= 218.21 98.105 58.07 38.052 26.042 18.035 12.316 8.026 4.69 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= ±11.88 ±11.76 ±11.64 ±11.52 ±11.4 ±11.28 ±11.16 ±11.04 ±10.92 ±10.8 RD (K OhmS)= 273.44 123.02 72.874 47.803 32.76 22.732 15.568 10.196 6.017 2.675 PXE30-xxD15 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= ±15.15 ±15.3 ±15.45 ±15.6 ±15.75 ±15.9 ±16.05 ±16.2 ±16.35 ±16.5 RU (K OhmS)= 268.29 120.64 71.429 46.822 32.058 22.215 15.184 9.911 5.81 2.529 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= ±14.85 ±14.7 ±14.55 ±14.4 ±14.25 ±14.1 ±13.95 ±13.8 ±13.65 ±13.5 RD (K OhmS)= 337.71 152.02 90.126 59.178 40.609 28.23 19.387 12.756 7.598 3.471 VER:00 Page 26 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Soldering and Reflow Consideration Lead free wave solder profile for PXE30-xxDxx DIP type Zone Reference Parameter Preheat zone Rise temp. speed : 3°C / sec max. Actual heating Peak temp. : 250~260°C Preheat temp. : 100~130°C Peak time (T1+T2 time) : 4~6 sec Reference Solder:Sn-Ag-Cu/Sn-Cu Hand Welding:Soldering iron-Power 90W Welding Time:2-4 sec Temp.:380-400 °C Packaging Information 12 PCS per TUBE VER:00 Page 27 of 28 Issued Date:2009/03/02 Jun. 20, 2011 30W, Dual Output Part Number Structure PXE 30 – 24 D 15 Max. Output Power 30Watts Output Voltage 12 :12Vdc 15 :15Vdc Input Voltage Range 12 : 9 ~ 18V 24 : 18 ~ 36V 48 : 36 ~ 75V Dual Output Model Number Input Range Output Voltage PXE30-12D12 9 – 18 VDC 12 VDC PXE30-12D15 9 – 18 VDC 15 VDC PXE30-24D12 18 – 36 VDC 12 VDC PXE30-24D15 18 – 36 VDC 15 VDC PXE30-48D12 36 – 75 VDC 12 VDC PXE30-48D15 36 – 75 VDC 15 VDC Note 1. Typical value at nominal input voltage and no load. Note 2. Maximum value at nominal input voltage and full load. Note 3. Typical value at nominal input voltage and full load. Output Current Min. load 0mA 0mA 0mA 0mA 0mA 0mA Input Current Full Load No load(1) Full Load(2) 1250mA 60mA 3012mA 1000mA 40mA 3012mA 1250mA 50mA 1488mA 1000mA 35mA 1488mA 1250mA 45mA 744mA 1000mA 50mA 744mA Eff (3) (%) 87 87 88 88 88 88 Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. For maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a slow-blow fuse with maximum rating of 6A. Based on the information provided in this data sheet on Inrush energy and maximum DC input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of PXE30-xxDxx DC/DC converters has been calculated using: Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40°C (Ground fixed and controlled environment ). The resulting figure for MTBF is 1.316×106 hours. MIL-HDBK-217F NOTICE2 FULL LOAD, Operating Temperature at 25°C ℃. The resulting figure for MTBF is 3.465×105 hours. VER:00 Page 28 of 28 Issued Date:2009/03/02
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