54-00166

Ø5.5 Ø2.1 A C B Schematic Mating Plug 9.9 3 1 13.75 2 7.5 (3x) 3.0 x 0.8 4 A 4.8 B C 10.75 4 P.C.B Layout A SECTION A-A 0 6.5 2 ±0.2 11 ±0.20 9 ±0.20 3.5 1.4 7.5 ±0.30 A 3.6 ±0.30 5 1 .4 CL CL 4.8 ±0.30 CL CL 10.75 ±0.30 13.75 ±0.3 Revision: A Date: 7/25/2019 Description: Prepared: AW Initial release Digitally signed by AG Date: 2020.07.09 12:47:57 -07'00' Dimensions are in millimeters. Tolerances: X.X: 0.2 mm X.XX: 0.2 mm X.XXX: 0.1 mm 5 4 2.4 ±0.10 Notes: Digitally signed by AW Date: 2020.07.09 12:42:09 -07'00' Verified: AG CL RoHS compliant Function test: no open, no short circuit, no intermittent tel fax Description: Connector, dc jack 5.5x2.1 mm, PCB mount, 90°, nickel plated, PBT, thru hole 3 Size: Part number: A 54-00166 Scale: 2 1.541.323.3228 1.541.323.4202 800 web 877.670.7118 tensility.com 3:1 Sheet 1 of 2 1 Ratings Maximum operating voltage: 48 V Maximum operating current: 6.0 A (not mated under load) Operating Temperature Range -20°C to 70°C, relative humidity of 85% or less Materials 1 Insulator: PBT, black 2 Cover: PBT, black 3 Center Pin: brass, nickel plated 4 Terminal: brass, tin plated 5 Spring contact: phosphor bronze, tin plated Electrical Requirements Dielectric strength: 1 min @ 500 Vac Insulation resistance: 100 MΩ @ 250 Vdc minimum Contact resistance: 30 mΩ maximum Mechanical Requirements Insertion force: 0.3-2.0 kgf Withdrawal force: 0.3-2.0 kgf Life cycle: 5000 mating cycles while maintaining contact resistance: 100 mΩ maximum, withstand voltage: 500 Vac, 1 min Terminal strength: 500 gf applied to the terminal for 60 seconds in any direction while maintaining electrical characteristics and without damage or excessive looseness of terminals Soldering Solderability: 90% minimum coverage when terminals dipped 2mm in 260 ±5 °C solder bath for 3 ±0.5 seconds Soldering heat test: no deformation when dipped 2 mm in 260 ±5 °C solder bath for 10 ±0.5 seconds Solder iron durability: no deformation when exposed to 350 ±10 °C for 5 seconds or less Testing based on IEC 60512-5-2. Max current curve generated with isolated test article under controlled environmental conditions, and does not take into account external factors such as housings,mating cables, or other circuitry. Operating current curve (derated by 20% of maximum values) accounts for external factors, and manufacturing variation. Environmental Requirements Cold test: -40 ±2 °C for 48 hours without deformation while maintaining contact resistance: 50 mΩ maximum, insulation resistance: 100 MΩ @ 250 Vdc minimum, and no sign of damage mechanically or electrically Heat test: 85 ±2 °C, relative humidity 45-85% for 48 hours while maintaining contact resistance: 50 mΩ maximum, insulation resistance: 100 MΩ @ 250 Vdc minimum, and no sign of damage mechanically or electrically Humidity test: 40 ±2 °C, relative humidity 90-95% for 48 hours while maintaining contact resistance: 50 mΩ maximum, insulation resistance: 100 MΩ @ 250 Vdc minimum, and no sign of damage mechanically or electrically Salt spray test: 35 ±2 °C,5% NaCl mist for 24 hrs. Wash parts after test. No corrosion shall be present. Packaging Info: Connectors packaged bulk 500 pieces in sealed PE bag Revision: Date: Description: A 7/25/2019 Initial release Prepared: AW Digitally signed by AW Date: 2020.07.09 12:42:21 -07'00' Verified: AG Digitally signed by AG Date: 2020.07.09 12:56:59 -07'00' Dimensions are in millimeters. Tolerances: 0.3 mm X.X: X.XX: 0.2 mm X.XXX: 0.1 mm 5 4 Notes: RoHS compliant Function test: no open, no short circuit, no intermittent tel fax Description: Connector, dc jack 5.5x2.1 mm, PCB mount, 90°, nickel plated, PBT, thru hole 3 Size: Part number: A 54-00166 Scale: 2 1.541.323.3228 1.541.323.4202 800 web 877.670.7118 tensility.com Sheet 2 of 2 3:1 1