TOKEN
AH Aluminum Housed Power Resistors
Aluminum Housed Power Resistors
Outstanding Heatsink Aluminum Housed Power Resistor (AH)
Preview Token Electronics aluminum chassis mount units are designed for maximum heat dissipation mounting solidly to metal chassis surface for maximum heat transfer. AH series are outstanding for their high power dissipation with precision tolerances in minimum physical sizes. Lower hot spot ratings due to exclusive complete encapsulation of element within anodized aluminum body. AH series high-performance welded construction throughout assures long stable load life with threaded heavy stud axial-terminals. Materials : ● Encapsulant: S: Silicone, C: Cement; End caps: Stainless steel. ● Core: Ceramic steatite or alumina. ● Housing: Aluminum with hard anodic coating. ● Element: Copper-nickel alloy, nickel-chrome alloy or manganese copper. ● Standard Terminals: 5~50 W Tinned terminals, 100~250 W Threaded terminals. General Specification : ● Ayrton Perry type non-inductive winding is available. When required add “N” to the part number. ● Standard winding & non-inductive winding avaiable. High power rating, strong construction, small size, and ultra precision. ● Aluminum housing allows chassis mounting and provides heat sink capability The AH Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us to discuss the details.
Version 2010
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01 of 07
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5W ~ 50W Dimensions
AH Aluminum Housed Power Resistors
D C A
P
F ΦN J E H G
B
ΦM
K
ΦL
Dimensions(mm) Type A B C D E F G H J K ± 1.0 ± 1.0 ± 1.0 ± 2.0 ± 1.0 ± 1.0 ± 1.0 ± 0.8 ± 1.0 ± 0.8 AH-5 11.2 12.5 15.2 28.6 8.5 16.4 8.1 1.7 3.8 2 AH-5N 11.2 12.5 15.2 28.6 8.5 16.4 8.1 1.7 3.8 2 AH-10 14.2 15.9 19 34.9 10.7 20.3 9.9 1.9 4.2 2.4 AH-10N 14.2 15.9 19 34.9 10.7 20.3 9.9 1.9 4.2 2.4 AH-25 18.2 19.8 27 49.2 14 27.4 13.9 1.9 5.9 4.4 AH-25N 18.2 19.8 27 49.2 14 27.4 13.9 1.9 5.9 4.4 AH-50 40 21.4 50 70.6 16 29 15.5 2.2 6.6 5 AH-50N 40 21.4 50 70.6 16 29 15.5 2.2 6.6 5
L M N ± 0.5 ± 0.5 ± 0.2 2.4 1.5 1.3 2.4 1.5 1.3 2.4 2 2.2 2.4 2 2.2 3.2 1 2.2 3.2 1 2.2 3.2 2 2.2 3.2 2 2.2
P ± 0.8 6.7 6.7 7.95 7.95 11.1 11.1 10.3 10.3
Notice: All dimensions might be changed or modified, please refer to last updating specification. Token’s AH resistor wattage ratings are based on mounting to the following heat sink: ● AH-5W/10W: aluminum chassis area is 832 cm2 × 1.0 mm thick or equiv. ● AH-25W: aluminum chassis area is 1077 cm2 × 1.0 mm thick or equiv. ● AH-50W: aluminum chassis area is 1877 cm2 × 1.5 mm thick or equiv. ● AH-100W: aluminum chassis area is 1896 cm2 × 3.2 mm thick or equiv. ● AH-250W: aluminum chassis area is 5780 cm2 × 3.2 mm thick or equiv.
AH-100, AH-100N Dimensions
2-Φ4.8±0.5 M5 57.2±1.0 71.2±1.0 46±1.0 13±0.8 44.6±1.0 4.8±1.0
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M5 9.5±1.0 70±1.0 89±1.0 139±2
Note: All values might be changed or modified, please consult factory for details. 02 of 07
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19.6±0.8
Version 2010
TOKEN
AH Aluminum Housed Power Resistors
76±1.0 4-Φ4.8±0.5
AH-250, AH-250N Dimensions
M6 64±1.0 76±1.0
54±1.0 14±0.8 55.6±1.0
M6 8 114±1.0 177±2
Note: All values might be changed or modified, please consult factory for details.
Silicone Filler Aluminum Resistor (AHS) Electrical Specification Type MIL Type 25°C Rated Power (W) Industry Military 5 5 Resistance Range (Ω) 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 Resistance Range (Ω) 10~1K 1.0~3.32K 0.1~3.32K 0.01~3.32K 10~200 1.0~860 0.1~860 0.01~1K 10~1.2K 1.0-2.7K 0.1~2.7K 0.01~5.62K 10~860 1.0~1.2K 0.1~1.2K 0.01~1.5K 10~2.7K 1.0~3.9K 0.1~3.9K 0.01~12.1K 10~1.2K 1.0~2.7K 0.1~2.7K 0.01~6.04K Temperature Coefficient 25 25, 50 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250
AHS-5
RE60G
AHS-5N
RE60N
5
5
AHS-10
RE65G
10
10
AHS-10N
RE65N
10
10
AHS-25
RE70G
25
20
AHS-25N
RE70N
25
20
Version 2010
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6.4±1.0
24.4±0.8
03 of 07
TOKEN
5W ~ 50W Dimensions Type MIL Type
AH Aluminum Housed Power Resistors
25°C Rated Power (W) Industry Military Resistance Tolerance (± %) 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 Resistance Range (Ω) 10~3.9K 1.0~5.6K 0.1~5.6K 0. 01~39.2K 10~2.7K 1.0~3.9K 0.1~3.9K 0.01~19.6K 10~5.6K 1.0~8.2K 0.1~12K 0.01~29.4K 10~3.9K 1.0~5.6K 0.1~5.6K 0.01~14.7K 10~12K 1.0~27K 0.1~27K 0.01~35.7K 10~5.6K 1.0~8.2K 0.1~8.2K 0.01~17.4K Temperature Coefficient (±PPM/°C) 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250
AHS-50
RE75G
50
30
AHS-50N
RE75N
50
30
AHS-100
RE77G
100
75
AHS-100N
RE77N
100
75
AHS-250
RE80G
250
120
AHS-250N
RE80N
250
120
Note: All values might be changed or modified, please consult factory for details.
Cement Filler Aluminum Resistor (AHC) Electrical Specification
Type 25°C Rated Power (W) Resistance Tolerance (± %) 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 Resistance Range (Ω) 10~1K 1.0~3.32K 0.1~3.32K 0.01~3.32K 10~200 1.0~860 0.1~860 0.01~1K Temperature Coefficient (±PPM/°C) 25 25, 50 100, 250 100, 250 25, 50 100 100, 250 100, 250
AHC-5
5
AHC-5N
5
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Version 2010
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Type
AH Aluminum Housed Power Resistors
25°C Rated Power (W) Temperature Coefficient (±PPM/°C) 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250
Resistance Tolerance Resistance Range (± %) (Ω) 0.1, 0.25, 0.5 10~1.2K 0.5, 1 1.0-2.7K AHC-10 10 5, 10 0.1~2.7K 10 0.01~5.62K 1, 5 10~860 5 1.0~1.2K AHC-10N 10 5, 10 0.1~1.2K 10 0.01~1.5K 0.1, 0.25, 0.5 10~2.7K 0.5, 1 1.0~3.9K AHC-25 25 5, 10 0.1~3.9K 10 0.01~12.1K 1, 5 10~1.2K 5 1.0~2.7K AHC-25N 25 5, 10 0.1~2.7K 10 0.01~6.04K 0.1, 0.25, 0.5 10~3.9K 0.5, 1 1.0~5.6K AHC-50 50 5, 10 0.1~5.6K 10 0. 01~39.2K 1, 5 10~2.7K 5 1.0~3.9K AHC-50N 50 5, 10 0.1~3.9K 10 0.01~19.6K 0.1, 0.25, 0.5 10~5.6K 0.5, 1 1.0~8.2K AHC-100 100 5, 10 0.1~12K 10 0.01~29.4K 1, 5 10~3.9K 5 1.0~5.6K AHC-100N 100 5, 10 0.1~5.6K 10 0.01~14.7K 0.1, 0.25, 0.5 10~12K 0.5, 1 1.0~27K AHC-250 250 5, 10 0.1~27K 10 0.01~35.7K 1, 5 10~5.6K 5 1.0~8.2K AHC-250N 250 5, 10 0.1~8.2K 10 0.01~17.4K Note: All values might be changed or modified, please consult factory for details.
Version 2010
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05 of 07
TOKEN
AH Aluminum Housed Power Resistors
Surface Temperature Versus Power Load (Mounted on heat-sink chassis)
150 TEMP.(°C) 100 50 0
AH-250 AH-100 AH-50 AH-25 AH-10 AH-5 2 40 60 80 % OF RATED POWER 100
Ambient Temperature Derating
% OF RATED POWER
120 100 80 A 60 B 40 C 20 0 25
ALUMINUM CHASSIS
Derating is required for ambient temperatures above 25°C, see the graph. Curve Aluminum Chassis applies to all types when mounted to specified heat sink. Curves A, B, C apply to operation of unmounted resistors. ● Curves A: AH 5 and 10 watt unites, unmounted. ● Curves B: AH 25 watt units, unmounted. ● Curves C: AH 50, 100 and 250 watt units, unmounted.
75
125
175 225 275
325
AMBIENT TEMP(°C)
Reduced Heat Sink Derating
100 90 80 70 60 50 40 30 20 10 0
% OF Rated Power
A B C
Derating is also required when recommended heat sink area is reduced. ● Curves A: AH-5 and AH-10 size resistor. ● Curves B: AH-25 size resistor. ● Curves C: AH-50, AH-100 and AH-250 size resistor.
0
20
40
60
80
100
% OF Recommended Heat Sink Area
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Characteristics Parameters Short Time Over Load Moistrue Resistance Load Life Vibration Heat Resistance Dielectric Strength
AH Aluminum Housed Power Resistors
Test Conditions 5 × wattage rating-5sec. temp 40°C moisture 95% DC 100V 100Hr Load Rating (chassis mounted) 25°C (1.5 Hour on 0.5 Hour OFF) Repeat 1000 Hours 10~50~10Hz/Min -X- Y- Z Axis 2 Hours each. 275°C 2Hours AHS-5 AHS-10 AHS-25 1000V AHS-50 1500V AHS-100 AHS-250 2500V AHC-5 AHC-10 AHC-25 1000V AHC-50 1500V AHC-100 AHC-250 2500V Under the same test condition of Dielectric Strength, Load DC500V and measure the Insulation R. (1)Pull Test (30 sec Min) AH-5 1kg, AH-10 2.3kg, AH-25, AH-50 4.5kg (2)Torque Test(5~15sec) AH-100 27kg-cm, AH-250 36kg-cm Specifications Δ R±(2%+0.05Ω)Max. Δ R±(5%+0.05Ω)Max. Δ R±(5%+0.05Ω)Max. Δ R±(0.2%+0.05Ω)Max. Δ R±(0.5%+0.05Ω)Max. Δ R±(0.5%+0.05Ω)Max.
Insulation Resistance Terminal Strength
100MΩMin. Δ R±(0.2%+0.05Ω) Max.
How to Order
AH Part Number Encapsulant: S: Silicon, Rated Power (W)
Code 10 10N 250 250N N Code R51 5R1
S
10
20Ω
D
C: Cement
Resistance Tolerance (%)
Rated Power 10W 10W 250W 250W Non-Inductive Resistance Value 0.51Ω 5.1Ω 51Ω 510Ω 5.1KΩ Code Resistance Tolerance
A5 B C D F
J K
Resistance Value (Ω)
±0.05% ±0.10% ±0.25% ±0.5% ±1% ±5% ±10%
51R
510R 5K1
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