MAU404

TOTAL POWER INT'L 1 Watt Ultra High In/Out Isolation SIP DC/DC Converters Single and Dual Outputs Key Features MAU400 Series I/O Isolation 6000VDC Miniature Package Efficiency up to 75% SMT Technology Lost Cost MTBF > 2,000,000 Hours MAU400 1W DC/DC's are specially designed to provide ultra-high levels of isolation 6000VDC in a miniature SIP package. The series consists of 12 models with input voltages of 5V and 12V, and offers standard output voltages of 5V, 12V, 15V in both single and dual output configurations. The MAU400 series is an excellent selection for a wide variety of applications including distributed power systems, mixed analog/digital subsystems, portable test equipments, local power networks and battery backed systems. $ Low Cost 6000 VDC I/O Isolation Low Profile Block Diagram Single Output Dual Output +Vo +Vin LC Filter -Vin -Vo Bipolar Push-Pull Inverter -Vin +Vin LC Filter Bipolar Push-Pull Inverter +Vo Com. -Vo MAU400 Series Model Selection Guide Model Number Input Voltage Output Voltage Output Current Input Current Load Regulation Efficiency Max. VDC MAU401 MAU402 MAU403 MAU404 MAU405 MAU406 MAU411 MAU412 MAU413 MAU414 MAU415 MAU416 Min. mA 4 2 1 {2 {1 {1 4 2 1 {2 {1 {1 @Max. Load mA (Typ.) 303 291 295 303 267 287 126 121 123 126 108 117 @No Load mA (Typ.) % (Max.) 10 8 8 10 8 8 10 8 8 10 8 8 @Max. Load % (Typ.) 66 66 66 66 72 73 66 66 66 66 74 75 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) VDC 5 12 15 {5 {12 {15 5 12 15 {5 {12 {15 mA 200 80 65 {100 {40 {35 200 80 65 {100 {40 {35 55 30 Absolute Maximum Ratings Parameter Input Surge Voltage ( 1000 mS ) Internal Power Dissipation 5VDC Input Models 12VDC Input Models Min. -0.7 -0.7 ----Max. 9 18 260 650 Unit VDC VDC ] mW Note : Lead Temperature (1.5mm from case for 10 Sec.) 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Ripple & Noise measurement bandwidth is 0-20 MHz. 3. These power converters require a minimum output loading to maintain specified regulation. 4. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. Exceeding these values can damage the module. These are not continuous operating ratings. Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conditions Ambient Case Min. -25 -25 -40 --Free-Air Convection Max. +70 +90 +125 95 Unit ] ] ] % 5. All DC/DC converters should be externally fused at the front end for protection. 6. Other input and output voltage may be available, please contact factory. 7. Specifications subject to change without notice. MAU400 Series Input Specifications Parameter Start Voltage Reverse Polarity Input Current Input Filter Model 5V Input Models 12V Input Models All Models Min. 4.5 10.8 --Typ. 5 12 --Max. 5.5 13.2 0.3 Unit VDC A Internal Capacitor Output Specifications Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Load Temperature Coefficient Output Short Circuit Over Line,Load & Temp Dual Output Balance Load For Vin Change 1% Io=20% to 100% Conditions Min. ------------120 --0.5 Second Max. Typ. {1.0 {0.1 {1.2 100 ------{0.01 Max. {3.0 {1.0 {1.5 150 200 5 --{0.02 Unit % % % % mV P-P mV P-P mV rms. % %/] See Model Selection Guide General Specifications Parameter Isolation Voltage Isolation Test Voltage Isolation Resistance Isolation Capacitance Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Conditions 60 Seconds Flash Tested for 1 Second 500VDC 100KHz,1V Min. 6000 6600 10 --50 2000 Typ. ------80 80 --Max. ------120 100 --Unit VDC VDC G[ pF KHz K Hours Capacitive Load Models by Vout Maximum Capacitive Load Note: # For each output . 5V 680 12V 680 15V 680 {5V # 220 {12V # 220 Input Fuse Selection Guide 5V Input Models 500mA Slow - Blow Type 12V Input Models 200mA Slow - Blow Type MAU400 Series 100 90 Efficiency (%) 80 70 60 50 Efficiency (%) Low Nom Input Voltage (V) High 100 90 80 70 60 50 Low Nom Input Voltage (V) High Efficiency vs Input Voltage ( Single Output ) Efficiency vs Input Voltage ( Dual Output ) 90 80 Efficiency (%) Efficiency (%) 10 20 40 60 80 70 60 50 40 30 20 100 90 80 70 60 50 40 30 20 10 20 40 60 80 100 Load Current (%) Load Current (%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 80 Output Power (%) 100LFM 400LFM 200LFM 60 Natural convection 40 20 0 -25 〜 50 60 70 80 ] 90 100 110 Ambient Temperature Derating Curve MAU400 Series Test Configurations Input Reflected-Ripple Current Test Setup To Oscilloscope + Battery + Lin Current Probe +Vin +Out Load In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices. DC / DC Converter -Vin -Out Cin Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the output. + DC Power Source -Vin +Vin Single Output DC / DC Converter -Out +Out Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin Single Output DC / DC Converter -Vin -Out +Out Copper Strip Cout Scope Resistive Load Cout Load + DC Power Source - +Vin +Out Dual Output DC / DC Com. Converter Cout Load -Vin -Out +Vin Dual Output DC / DC Converter -Vin +Out Com. Copper Strip Cout Cout Scope Resistive Load Scope Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. -Out Design & Feature Considerations Maximum Capacitive Load The MAU400 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 680uF capacitive load for single outputs. The maximum capacitance can be found in the data. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. + DC Power Source + Cin +Vin DC / DC Converter -Vin +Out Load -Out MAU400 Series Mechanical Data 22.0 [0.87] Top View ( 2.54 mm / 0.1 inch grids ) Connecting Pin Patterns Single Output 0.5 [0.02] 3.5 [0.14] 21.0 [0.83] 2.54 [0.100] 3.5 [0.14] 12.5 [0.49] Dual Output 12 567 Tolerance Millimeters .X{0.25 .XX{0.25 {0.05 Pin .XXX{0.01 {0.002 Pin Connections Pin 1 2 5 6 7 Single Output +Vin -Vin -Vout No Pin +Vout Dual Output +Vin -Vin -Vout Common +Vout 0.25 [0.010] Inches .XX{0.01 2.0 [0.08] 0.50 [0.020] 7.5 [0.30] Physical Characteristics 22.0X7.5X12.5 mm 1.31*0.81*0.4 inches Non-Conductive Black Plastic 3.9g Case Size : Case Material Weight : : Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance and electrical properties in high humidity environment and over a wide operating temperature range. The encapsulant and outer shell of the unit have UL94V-0 ratings. The leads are tin plated for better soldering.