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BCM352F110T300B00

BCM352F110T300B00

  • 厂商:

    VICOR(威科)

  • 封装:

    -

  • 描述:

    HV BCM BUS CONVERT 11V 300W

  • 数据手册
  • 价格&库存
BCM352F110T300B00 数据手册
BCM® Bus Converter BCM352x110y300B00 S ® US C C NRTL US Isolated Fixed Ratio DC-DC Converter Features & Benefits Product Ratings • 352VDC – 11VDC 300W Bus Converter • High efficiency (>95%) reduces system power consumption • High power density (>1022W/in3) reduces power system footprint by >40% • VIN = 352V (330 – 365V) POUT = up to 300W VOUT = 11V (10.3 – 11.4V) (no load) K = 1/32 Description Contains built-in protection features: n Undervoltage n Overvoltage Lockout n Overcurrent Protection n Short circuit Protection n Overtemperature Protection The VI Chip® bus converter is a high efficiency (>95%) Sine Amplitude Converter™ (SAC™) operating from a 352 to 365VDC primary bus to deliver an isolated, ratiometric output voltage from 10.3 to 11.4VDC. The Sine Amplitude Converter offers a low AC impedance beyond the bandwidth of most downstream regulators; therefore capacitance normally at the load can be located at the input to the Sine Amplitude Converter. Since the transformation ratio of the BCM352x110y300B00 is 1/32, the capacitance value can be reduced by a factor of 1024x, resulting in savings of board area, materials and total system cost. • Provides enable/disable control, internal temperature monitoring • Can be paralleled to create multi-kW arrays The BCM352F110y300B00 is provided in a VI Chip package compatible with standard pick-and-place and surface mount assembly processes. The co-molded VI Chip package provides enhanced thermal management due to a large thermal interface area and superior thermal conductivity. The high conversion efficiency of the BCM352x110y300B00 increases overall system efficiency and lowers operating costs compared to conventional approaches. Typical Applications • High End Computing Systems • Automated Test Equipment • High Density Power Supplies • Communications Systems Typical Application PC TM enable / disable switch F1 VIN BCM® Bus Converter Page 1 of 21 L O A D BCM® SW1 C1 +IN +OUT -IN -OUT VOUT 1µF Rev 1.2 08/2016 vicorpower.com 800 927.9474 BCM352x110y300B00 Pin Configuration 4 3 2 1 A A +OUT B B C C D D E E -OUT F G H H J J +OUT -OUT +IN K K L L M M N N P P R R TM RSV PC -IN T T Bottom View Pin Descriptions Pin Number Signal Name Type Function A1-E1, A2-E2 +IN INPUT POWER Positive input power terminal L1-T1, L2-T2 –IN INPUT POWER RETURN Negative input power terminal H1, H2 TM OUTPUT J1, J2 RSV NC Temperature monitor, input side referenced signal No connect K1, K2 PC OUTPUT/INPUT A3-D3, A4-D4, J3-M3, J4-M4 +OUT OUTPUT POWER Positive output power terminal E3-H3, E4-H4, N3-T3, N4-T4 –OUT OUTPUT POWER RETURN Negative output power terminal BCM® Bus Converter Page 2 of 21 Rev 1.2 08/2016 Enable and disable control, input side referenced signal vicorpower.com 800 927.9474 BCM352x110y300B00 Part Ordering Information Device Input Voltage Range Package Type Output Voltage x 10 Temperature Grade BCM 352 x 110 y BCM = BCM 352 = 330 – 365V F = Full VIC SMD Output Power Revision 300 B 300 = 300W B T = -40 – 125ºC zz 00 = standard 110 = 11V T = Full VIC TH Version M = -55 – 125ºC >00 = Customer specific version Standard Models Part Number BCM352F110T300B00 BCM352F110M300B00 BCM352T110T300B00 BCM352T110M300B00 VIN Package Type VOUT Temperature 330 – 365V Full VIC SMD 11V (10.3 – 11.4V) -40 – 125ºC 330 – 365V Full VIC TH 11V (10.3 – 11.4V) -40 – 125ºC -55 – 125ºC -55 – 125ºC Power Version 300W 00 = standard 300W 00 = standard Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments +IN to –IN VIN slew rate Operational Min Max Unit -1 400 V -1 1 V/µs 4242 V -1 16 V -3 41.0 A Isolation voltage, input to ouput +OUT to –OUT Output current transient ≤ 10ms, ≤ 10% DC Output current average -2 28.5 A PC to –IN -0.3 20 V TM to –IN -0.3 7 V Operating IC junction temperature -40 125 ºC Storage temperature -40 125 ºC BCM® Bus Converter Page 3 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 BCM352x110y300B00 Electrical Specifications Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of -40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. ­Attribute Symbol Conditions / Notes Min Typ Max Unit 330 365 V 330 365 V 360 432 mW 440 500 ms 6.4 7.7 Powertrain Input voltage range, continuous Input voltage range, transient VIN_DC VIN_TRANS Quiescent power PQ VIN to VOUT time TON1 Full current or power supported, 50ms max, 10% duty cycle max Disabled, PC Low VIN = 352V, PC floating 380 VIN = 352V, TCASE = 25ºC No load power dissipation PNL 3 VIN = 352V VIN = 330V to 365V, TCASE = 25ºC 11 VIN = 330V to 365V 15 Inrush current peak IINR_P Worse case of: VIN = 365V, COUT = 1200μF, RLOAD = 1.6Ω DC input current IIN_DC At POUT = 300W Transformation ratio K 15 1.7 K = VOUT / VIN, at no load W 3.5 A 0.9 A 1/32 V/V Output power (average) POUT_AVG IOUT_AVG ≤ 28.5A 300 W Output power (peak) POUT_PK 10ms max, POUT_AVG ≤ 300W 450 W Output current (average) IOUT_AVG POUT_AVG ≤ 300W 28.5 A Output current (peak) IOUT_PK 10ms max, IOUT_AVG ≤ 28.5A 41.0 A VIN = 352V, IOUT = 28.5A; TCASE = 25°C 94.5 VIN = 330V to 365V, IOUT = 28.5A; TCASE = 25°C 94.0 95.5 Efficiency (ambient) hAMB VIN = 352V, IOUT = 14.25A; TCASE = 25°C 94.0 94.4 Efficiency (hot) hHOT VIN = 352V, IOUT = 28.5A; TCASE = 100°C 94.0 95.2 Efficiency (over load range) h20% 5.70A < IOUT < 28.5A 90.0 ROUT_COLD IOUT = 28.5A, TCASE = -40°C 2.5 5.0 7.0 ROUT_AMB IOUT = 28.5A, TCASE = 25°C 5.4 7.7 10.7 ROUT_HOT IOUT = 28.5A, TCASE = 100°C 7.0 10.0 13.0 1.85 1.95 2.05 MHz 400 mV Output resistance % % % mΩ Switching frequency FSW Output voltage ripple VOUT_PP COUT = 0F, IOUT = 28.5A, VIN = 352V, 20MHz BW 200 Output inductance (parasitic) LOUT_PAR Frequency up to 30MHz, Simulated J-lead model 500 pH Output capacitance (internal) COUT_INT Effective value at 11VOUT 31.0 µF Output capacitance (external) COUT_EXT See chart for output capacitance vs. startup load limits BCM® Bus Converter Page 4 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 0 1200 µF BCM352x110y300B00 Electrical Specifications (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of -40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. ­Attribute Symbol Conditions / Notes Min Typ Max Unit Protection Input overvoltage lockout threshold VIN_OVLO+ 390 V Input overvoltage recovery threshold VIN_OVLO- Input overvoltage lockout hysteresis VIN_OVLO_HYST 4 V Overvoltage lockout response time TOVLO 47 µs 366 V TAUTO_RESTART 380 440 500 ms Input undervoltage lockout threshold VIN_UVLO- 275 293 315 V Input undervoltage recovery threshold VIN_UVLO+ 285 307 325 V Input undervoltage lockout hysteresis VIN_UVLO_HYST 14 V TUVLO 47 µs Fault recovery time Undervoltage lockout response time Output overcurrent trip threshold IOCP Output overcurrent response time constant TOCP Short circuit protection trip threshold ISCP Short circuit protection response time TSCP Thermal shutdown threshold BCM® Bus Converter Page 5 of 21 30 Effective internal RC filter 40 4.4 45 125 Rev 1.2 08/2016 vicorpower.com 800 927.9474 A ms A 1 TJ_OTP 50 µs °C BCM352x110y300B00 500 45 450 41 400 36 350 32 300 27 250 23 200 18 150 14 100 9 50 5 0 Output Current (A) Output Power (W) Electrical Specifications (Cont.) 0 9.9 10.0 10.2 10.4 10.5 10.7 10.9 11.1 11.2 11.4 11.6 Output Voltage (V) P (ave) P (pk), < 10ms I (ave) I (pk), < 10ms Figure 1 — Safe operating area Output Capacitance (%) 110 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 Load Current (%) Figure 2 — Start up load current vs. output capacitance BCM® Bus Converter Page 6 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 100 110 BCM352x110y300B00 Signal Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of -40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Primary Control: PC • The PC pin enables and disables the BCM. When held low, the BCM is disabled. • In an array of BCM modules, PC pins should be interconnected to synchronize start up and permit start up into full load conditions. • PC pin outputs 5V during normal operation. PC pin internal bias level drops to 2.5V during fault mode, provided VIN remains in the valid range. SIGNAL TYPE STATE Regular Operation ANALOG OUTPUT Standby Transition DIGITAL INPUT / OUTPUT ATTRIBUTE SYMBOL CONDITIONS / NOTES MIN TYP MAX UNIT VPC 4.7 5.0 5.3 V PC available current IPC_OP 2.0 3.5 5.0 mA PC source (current) IPC_EN 50 100 PC resistance (internal) RPC_INT 50 150 PC capacitance (internal) CPC_INT PC voltage Internal pull down resistor µA 400 kΩ 4700 pF Start Up PC load resistance RPC_S Start Up PC time to start TON1 380 440 500 ms 2.0 2.5 3.0 V 1.95 V Regular Operation PC enable threshold VPC_EN PC disable threshold VPC_DIS Standby PC disable duration TPC_DIS_T Transition PC threshold hysteresis VPC_HYSTER PC enable to VOUT time TON2 PC disable to standby time TPC_DIS PC fault response time TFR_PC To permit regular operation Minimum time before attempting re-enable 60 kΩ 1 s 50 VIN = 352V for at least TON1 ms 50 From fault to PC = 2V mV 100 150 µs 4 10 µs 100 µs Temperature Monitor: TM • The TM pin monitors the internal temperature of the controller IC within an accuracy of ±5°C. • Can be used as a “Power Good” flag to verify that the BCM module is operating. • Is used to drive the internal comparator for Overtemperature Shutdown. SIGNAL TYPE STATE ATTRIBUTE TM voltage range TM voltage reference ANALOG OUTPUT DIGITAL INPUT / OUTPUT Regular Operation Transition Standby SYMBOL CONDITIONS / NOTES TM available current ITM TM gain ATM TM voltage ripple VTM_PP TM capacitance (external) CTM_EXT TM fault response time TFR_TM TM voltage VTM_DIS TM pull down (internal) RTM_INT TJ controller = 27°C 3.00 UNIT 4.04 V 3.05 V 100 CTM = 0pF, VIN = 352V, IOUT = 28.5A 120 From fault to TM = 1.5V 200 mV 50 pF 10 vicorpower.com 800 927.9474 25 40 µA mV/°C µs 0 Internal pull down resistor Reserved for factory use. No connection should be made to this pin. Rev 1.2 08/2016 2.95 MAX 10 Reserved: RSV BCM® Bus Converter Page 7 of 21 TYP 2.12 VTM VTM_AMB MIN V 50 kΩ BCM® Bus Converter Page 8 of 21 NL 5V 2.5 V 5V 3V PC VUVLO+ VUVLO– Rev 1.2 08/2016 vicorpower.com 800 927.9474 1 A E: TON2 F: TOCP G: TPC–DIS H: TSCP** B D 1: Controller start 2: Controller turn off 3: PC release C *Min value switching off **From detection of error to power train shut down A: TON1 B: TOVLO* C: TAUTO_RESTART D:TUVLO 0.4 V 3 V @ 27°C TM LL • K VOUT C 500mS before retrial 3V VIN VOVLO+ VOVLO– 2 F 4: PC pulled low 5: PC released on output SC 6: SC removed IOCP ISSP IOUT E 3 G 4 Notes: H 5 – Timing and signal amplitudes are not to scale – Error pulse width is load dependent 6 BCM352x110y300B00 Timing Diagram BCM352x110y300B00 Application Characteristics The following values, typical of an application environment, are collected at TCASE = 25ºC unless otherwise noted. See associated figures for general trend data. 97.0 Full Load Efficiency (%) Power Dissipation (W) 14 13 12 11 10 9 8 7 6 5 96.5 96.0 95.5 95.0 94.5 94.0 4 330 334 338 342 346 349 353 357 361 365 -40 -20 0 25ºC 100ºC VIN: 98 35 94 30 Power Dissipation (W) Efficiency (%) 60 80 100 330 V 352 V 365 V Figure 4 — Full load efficiency vs. temperature; Vin Figure 3 — No load power dissipation vs. Vin 90 86 82 78 74 70 25 20 15 10 5 0 0.0 2.8 5.6 8.4 11.2 14.0 16.8 19.6 22.4 25.2 28.0 0.0 2.8 5.6 8.4 Load Current (A) VIN: 330V 352V 11.2 14.0 16.8 19.6 22.4 25.2 28.0 Load Current (A) VIN: 365V Figure 5 — Efficiency at TCASE = -40°C 330V 352V 365V Figure 6 — Power dissipation at TCASE = -40°C 98 35 94 30 Power Dissipation (W) Efficiency (%) 40 Case Temperature (ºC) Input Voltage (V) -40ºC 20 90 86 82 78 74 70 25 20 15 10 5 0 0.0 2.8 5.6 8.4 11.2 14.0 16.8 19.6 22.4 25.2 28.0 0.0 2.8 5.6 Load Current (A) VIN: 330V 352V 11.2 14.0 16.8 19.6 22.4 25.2 28.0 Load Current (A) VIN: 365V Figure 7 — Efficiency at TCASE = 25°C BCM® Bus Converter Page 9 of 21 8.4 330V 352V Figure 8 — Power dissipation at TCASE = 25°C Rev 1.2 08/2016 vicorpower.com 800 927.9474 365V BCM352x110y300B00 98 35 94 30 Power Dissipation (W) Efficiency (%) Application Characteristics (Cont.) 90 86 82 78 74 70 25 20 15 10 5 0 0.0 2.8 5.6 8.4 11.2 14.0 16.8 19.6 22.4 25.2 28.0 0.0 2.8 5.6 Load Current (A) VIN: 330V 11.2 14.0 16.8 19.6 22.4 25.2 28.0 Load Current (A) 352V VIN: 365V Figure 9 — Efficiency at TCASE = 100°C 330V 352V 365V Figure 10 — Power dissipation at TCASE = 100°C 240 14 220 13 Ripple (mVPK-PK) 12 ROUT (mΩ) 8.4 11 10 9 8 200 180 160 140 120 100 80 60 7 40 6 -40 -20 0 20 40 60 80 100 0.0 5.0 28.5A VIN: Figure 11 — ROUT vs. temperature; nominal input BCM® Bus Converter Page 10 of 21 Rev 1.2 08/2016 15.0 20.0 25.0 30.0 Load Current (A) Case Temperature (°C) IOUT: 10.0 330V 365V 352V Figure 12 — Vripple vs. Iout: No external Cout, board mounted module, scope setting : 20MHz analog BW vicorpower.com 800 927.9474 BCM352x110y300B00 Application Characteristics (Cont.) Figure 13 — Full load ripple, 2.2µF Cin: No external Cout, Board mounted module, scope setting : 20MHz analog BW Figure 14 — Start up from application of PC; Vin pre-applied Cout = 1200µF Figure 15 — 0A – 28.5A transient response: Cin = 2.2µF, Iin measured prior to Cin , no external Cout Figure 16 — 28.5A – 0A transient response: Cin = 2.2µF, Iin measured prior to Cin, no external Cout BCM® Bus Converter Page 11 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 BCM352x110y300B00 General Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of -40°C ≤ TCASE ≤ 100°C (T-Grade); All other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L 32.25 / [1.270] 32.50 / [1.280] 32.75 / [1.289] mm / [in] Width W 21.75 / [0.856] 22.00 / [0.866] 22.25 / [0.876] mm / [in] Height H Volume Vol Weight W 6.48 / [0.255] No heat sink Lead Finish 6.73 / [0.265] 6.98 / [0.275] mm / [in] 4.81 / [0.294] cm3/ [in3] 14.5 / [0.512] g / [oz] Nickel 0.51 2.03 Palladium 0.02 0.15 Gold 0.003 0.051 BCM352F110T300B00 (T-Grade) -40 125 BCM352F110M300B00 (M-Grade) -55 125 µm Thermal Operating temperature TJ Thermal resistance fJC Isothermal heatsink and isothermal internal PCB Thermal capacity °C 1 °C/W 9 Ws/°C Assembly Peak compressive force applied to case (Z-axis) Storage Temperature Supported by J-lead only TST lbs lbs/ in2 BCM352F110T300B00 (T-Grade) -40 125 °C BCM352F110M300B00 (M-Grade) -55 125 °C ESDHBM Human Body Model, “JEDEC JESD 22-A114C.01”Class 1C 2000 ESDCDM Charge Device Model, “JEDEC JESD 22-C101-D” 500 ESD Withstand 6 5.41 V Soldering Peak temperature during reflow MSL 4 (Datecode 1528 and later) 245 °C Peak time above 217°C 60 90 s Peak heating rate during reflow 1.5 3 °C/s Peak cooling rate post reflow 1.5 6 °C/s 500 VDC Safety Working voltage (IN – OUT) VIN_OUT Isolation voltage (hipot) VHIPOT Isolation capacitance CIN_OUT Unpowered unit 500 Isolation resistance RIN_OUT At 500VDC 10 MTBF 4242 VDC 660 MIL-HDBK-217Plus Parts Count - 25°C Ground Benign, Stationary, Indoors / Computer Profile 3.15 MHrs Telcordia Issue 2 - Method I Case III; 25°C Ground Benign, Controlled 6.64 MHrs cURus CE Marked for Low Voltage Directive and ROHS recast directive, as applicable. BCM® Bus Converter Page 12 of 21 pF MΩ cTUVus Agency approvals / standards 800 Rev 1.2 08/2016 vicorpower.com 800 927.9474 BCM352x110y300B00 ­Using the Control Signals PC, TM Primary Control (PC) pin can be used to accomplish the following functions: n Logic enable and disable for module: Once TON1 time has been satisfied, a PC voltage greater than VPC_EN will cause the module to start. Bringing PC lower than VPC_DIS will cause the module to enter standby. n Auxiliary voltage source: Once enabled in regular operational conditions (no fault), each BCM module PC provides a regulated 5V, 3.5mA voltage source. n Synchronized start up: In an array of parallel modules, PC pins should be connected to synchronize start up across units. This permits the maximum load and capacitance to scale by the number of paralleled modules. n Output disable: PC pin can be actively pulled down in order to disable the module. Pull down impedance shall be lower than 60Ω. n Fault detection flag: The PC 5V voltage source is internally turned off as soon as a fault is detected. n Note that PC can not sink significant current during a fault condition. The PC pin of a faulted module will not cause interconnected PC pins of other modules to be disabled. Temperature Monitor (TM) pin provides a voltage proportional to the absolute temperature of the converter control IC. It can be used to accomplish the following functions: n Monitor the control IC temperature: The temperature in Kelvin is equal to the voltage on the TM pin scaled by 100. (i.e. 3.0V = 300K = 27ºC). If a heat sink is applied, TM can be used to protect the system thermally. n Fault detection flag: The TM voltage source is internally turned off as soon as a fault is detected. For system monitoring purposes microcontroller interface faults are detected on falling edges of TM signal. BCM® Bus Converter Page 13 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 BCM352x110y300B00 Sine Amplitude Converter™ Point of Load Conversion 108nH + VinIN V Rout 7.7mΩ ROUT out IIOUT Lin = 5.7nH RRcCin IN 9.2mΩ CIN C IN 0.0625µF IIQQ 20.0mA + + – – K + RRC cout OUT 480mΩ V•I 1/32 • Iout Lout = 500pH 570µΩ 1/32 • Vin CCOUT out VVOUT out 31.0µF – – Figure 17 — VI Chip® module AC model The Sine Amplitude Converter (SAC™) uses a high frequency resonant tank to move energy from input to output. The resonant LC tank, operated at high frequency, is amplitude modulated as a function of input voltage and output current. A small amount of capacitance embedded in the input and output stages of the module is sufficient for full functionality and is key to achieving power density. The BCM352x110y300B00 SAC can be simplified into the preceeding model. ROUT represents the impedance of the SAC, and is a function of the RDSON of the input and output MOSFETs and the winding resistance of the power transformer. IQ represents the quiescent current of the SAC control, gate drive circuitry, and core losses. The use of DC voltage transformation provides additional interesting attributes. Assuming that ROUT = 0Ω and IQ = 0A, Eq. (3) now becomes Eq. (1) and is essentially load independent, resistor R is now placed in series with VIN. At no load: R VOUT = VIN • K (1) VVin in + – SAC™ SAC K= = 1/32 1/32 K Vout V out K represents the “turns ratio” of the SAC. Rearranging Eq (1): VOUT (2) K = VIN Figure 18 — K = 1/32 Sine Amplitude Converter with series input resistor The relationship between VIN and VOUT becomes: In the presence of load, VOUT is represented by: VOUT = VIN • K – IOUT • ROUT (3) VOUT = (VIN – IIN • R) • K (5) and IOUT is represented by: Substituting the simplified version of Eq. (4) (IQ is assumed = 0A) into Eq. (5) yields: VOUT = VIN • K – IOUT • R • K2 (6) IIN – IQ (4) IOUT = K BCM® Bus Converter Page 14 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 BCM352x110y300B00 This is similar in form to Eq. (3), where ROUT is used to represent the characteristic impedance of the SAC™. However, in this case a real R on the input side of the SAC is effectively scaled by K 2 with respect to the output. Assuming that R = 1Ω, the effective R as seen from the secondary side is 1.0mΩ, with K = 1/32. A similar exercise should be performed with the additon of a capacitor or shunt impedance at the input to the SAC. A switch in series with VIN is added to the circuit. This is depicted in Figure 19. S VVin in + – C SAC™ SAC K = 1/32 K = 1/32 VVout out Low impedance is a key requirement for powering a highcurrent, low-voltage load efficiently. A switching regulation stage should have minimal impedance while simultaneously providing appropriate filtering for any switched current. The use of a SAC between the regulation stage and the point of load provides a dual benefit of scaling down series impedance leading back to the source and scaling up shunt capacitance or energy storage as a function of its K factor squared. However, the benefits are not useful if the series impedance of the SAC is too high. The impedance of the SAC must be low, i.e. well beyond the crossover frequency of the system. A solution for keeping the impedance of the SAC low involves switching at a high frequency. This enables small magnetic components because magnetizing currents remain low. Small magnetics mean small path lengths for turns. Use of low loss core material at high frequencies also reduces core losses. The two main terms of power loss in the BCM module are: n No load power dissipation (PNL): defined as the power used to power up the module with an enabled powertrain at no load. Figure 19 — Sine Amplitude Converter™ with input capacitor A change in VIN with the switch closed would result in a change in capacitor current according to the following equation: n Resistive loss (PR ): refers to the power loss across OUT the BCM module modeled as pure resistive impedance. PDISSIPATED = PNL + PR (10) OUT Therefore, IC(t) = C dVIN (7) dt Assume that with the capacitor charged to VIN, the switch is opened and the capacitor is discharged through the idealized SAC. In this case, IC = IOUT • K (8) substituting Eq. (1) and (8) into Eq. (7) reveals: POUT = PIN – PDISSIPATED = PIN – PNL – PR (11) OUT The above relations can be combined to calculate the overall module efficiency: POUT PIN – PNL – PROUT h = = P P IN IN = VIN • IIN – PNL – (IOUT)2 • ROUT VIN • IIN IOUT = C • dVOUT K2 dt (9) = 1 – (PNL + (IOUT)2 • ROUT) VIN • IIN The equation in terms of the output has yielded a K 2 scaling factor for C, specified in the denominator of the equation. A K factor less than unity results in an effectively larger capacitance on the output when expressed in terms of the input. With a K = 1/32 as shown in Figure 19, C = 1µF would appear as C = 1024µF when viewed from the output. BCM® Bus Converter Page 15 of 21 Rev 1.2 08/2016 vicorpower.com 800 927.9474 (12) BCM352x110y300B00 Input and Output Filter Design A major advantage of SAC™ systems versus conventional PWM converters is that the transformers do not require large functional filters. The resonant LC tank, operated at extreme high frequency, is amplitude modulated as a function of input voltage and output current and efficiently transfers charge through the isolation transformer. A small amount of capacitance embedded in the input and output stages of the module is sufficient for full functionality and is key to achieve power density. This paradigm shift requires system design to carefully evaluate external filters in order to: 1. Guarantee low source impedance: COUT = CIN K2 This enables a reduction in the size and number of capacitors used in a typical system. Given the wide bandwidth of the module, the source response is generally the limiting factor in the overall system response. Anomalies in the response of the source will appear at the output of the module multiplied by its K factor. This is illustrated in Figures 15 and 16. VI Chip® products are multi-chip modules whose temperature distribution varies greatly for each part number as well as with the input / output conditions, thermal management and environmental conditions. Maintaining the top of the BCM352x110y300B00 case to less than 100ºC will keep all junctions within the VI Chip module below 125ºC for most applications. The percent of total heat dissipated through the top surface versus through the J-lead is entirely dependent on the particular mechanical and thermal environment. The heat dissipated through the top surface is typically 60%. The heat dissipated through the J-lead onto the PCB surface is typically 40%. Use 100% top surface dissipation when designing for a conservative cooling solution. It is not recommended to use a VI Chip module for an extended period of time at full load without proper heat sinking. 3. Protect the module from overvoltage transients imposed by the system that would exceed maximum ratings and cause failures: The module input/output voltage ranges shall not be exceeded. An internal overvoltage lockout function prevents operation outside of the normal operating input range. Even during this condition, the powertrain is exposed to the applied voltage and power MOSFETs must withstand it. A criterion for protection is the maximum amount of energy that the input or output switches can tolerate if avalanched. Total load capacitance at the output of the BCM module shall not exceed the specified maximum. Owing to the wide bandwidth and low output impedance of the module, low-frequency bypass capacitance and significant energy storage may be more densely and efficiently provided by adding capacitance at the input of the module. At frequencies
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