9018040000

Contents Crimping Crimping Crimping Introduction D.2 Overview contacts – tools D.4 Crimping tools for wire end ferrules D.6 Introduction – Crimping tools for other contacts D.12 Crimping tools for other contacts D.14 Pressing tools D.24 Crimping tools for connectors D.26 Crimping inserts D.27 Insertion tool for twisted-pair cables D.29 Crimp removal tools D.30 Tools for polymer optical fibre (POF) D.31 Cable tie tools D.32 D.1 D Introduction Crimping Crimping D After stripping, appropriate contacts or wire end ferrules can be crimped to the cable end. Crimping produces a reliable connection between conductor and contact, and has more or less completely replaced soldering. Crimping describes the production of a uniform, nondetachable connection between conductor and connecting element. This should be achieved exclusively by the use of a high-quality precision tool. The result is a safe, reliable connection in both electrical and mechanical terms. Weidmüller offers a wide product range of mechanical crimping tools. An integral ratchet mechanism with disengaging option ­guarantees optimum processing quality. Crimp connections produced with Weidmüller tools comply with international standards and specifications. The DIN EN 60352-2 standard recommends that tools and contacts should come from the same manufacturer, since this is the only way to ensure consistently high quality. Otherwise, it is the user who is responsible for the quality. Weidmüller tools are designed to fit with Weidmüller contacts and thus are in full compliance with the DIN EN standard. Crimping of wire end ferrule: Optimum crimp of different cross-sections as an example Examples for the visual inspection of a crimp connection with manual and automatic crimping tools by Weidmüller: The conductor insulation must be pushed into the plastic collar. The ferrule sleeve must be completely filled by the conductor. Depending on the cross-section, the conductor should protrude approx. 0 … 0.5 mm from the ferrule sleeve. Cut-away view: 0 … 0.5 Front view: 0.5 mm2 0.75 mm2 2.5 mm2 4.0 mm2 1.0 mm2 1.5 mm2 For cross-sections 6…50 mm2, the ­crimping shape is approximately the same. Crimping Introduction Faulty crimping connections due to incorrect combination of cable and wire end ferrule It is not possible for a tool to function reliably with every combination of conductor and crimping material. It is possible that the standard requirements for the crimped product can’t be achieved, although taken on their own, both conductor and crimping material comply with the correspon­ding standard. The individual production tolerances of conductor and crimping material do not allow every conductor to be ­combined with every contact. D The combination of conductors, crimping material and crimping tool must be coordinated: this procedure is all the more difficult given the large number of products on the market. This means that the material must be defined and the crimping result tested, ensuring that the test, and later on the tool, satisfy the same conditions. Faults which can occur during crimping: Single conductor squeezed off Single conductor pushed back • Cracks along the sides and die impressions • Splitting of the ferrules • Asymmetrical crimping shape • Extreme burrs formed along the sides • Ferrule not filled by the conductor • Single conductors pushed back protruding from the collar • Single conductors squeezed off • Plastic collar damaged by the crimping jaw • Conductor insulation not pushed into the plastic collar • Ferrule bent longitudinally after crimping Formation of cracks at the sides. Sides split open Formation of cracks at the impressions of the crimping jaw Asymmetrical crimping shape Burr formation on one side Asymmetrical crimping shape Burr formation on one side Note: The ferrule must not split open after it has been connected once in any Weidmüller terminal corresponding to the con­ductor cross-section (with a torque according to IEC 60947-1) D.3 Overview contacts – tools Wire end ferrules Crimping Crimp contact Stamped contacts Twin wire end ferrules D Crimp type Description Conductor crosssection in mm2 AWG Crimping tool Order No. tool with plastic collar 0.5…2.5 20…14 Stripax Plus 2.5 9020000000  D.6 with / without plastic collar 0.14…6 26…10 PZ 6 roto 9014350000 D.9 0.25…1.5 24…16 PZ 1.5 9005990000  D.7 0.5…4 20…12 PZ 4 9012500000 D.8 with / without plastic collar 0.14…6 24…10 PZ 6 HEX 9013650000  D.7 with / without plastic collar 0.25…6 24…10 PZ 6/5 9011460000 D.8 with / without plastic collar 0.5…6 20…10 PZ 3 0567300000 D.9 with / without plastic collar 6…16 10…6 PZ 16 9012600000 D.10 25…50 3…1 PZ 50 9006450000 D.11 0.5…1 20…17 PZ 1.5 9005990000  D.7 0.5…4 20…12 PZ 6 HEX 9013650000  D.7 Twin wire end ferrules 0.5…2.5 20…14 PZ 4 9012500000 D.8 0.5…4 20…12 PZ 6/5 9011460000 D.8 0.5…4 20…12 PZ 3 0567300000 D.9 0.5…4 20…12 PZ 6 roto 9014350000 D.9 6…16 10…6 PZ ZH 16 9013600000 D.10 Weidmüller DFF series 0.22…2.5 24…12 HTF DFF 9014140000 D.23 Weidmüller ZRV and MKF series 0.2…0.35 / 0.5…1 24…22 / HTF ZRV 9014840000 D.23 20…17 Weidmüller FEKO ZRV series 0.2…2.5 24…12 HTF AFK 2.5 9201040000 D.23 Weidmüller RSV and DSTV-HD Systems 0.14…1.5 26…16 HTF RSV 16 9013560000 D.23 2.5 14…12 HTF RSV 12 9013550000 D.23 4…10 12…7 CTX CM 3.6 9018480000 D.18 0.14…4 26...12 CTX CM 1.6/2.5 9018490000 D.18 0.14...6 26...10 CTIN CM 1.6/2.5 9205430000 D.18 1.5...10 16...7 CTIN CM 3.6 9205440000 D.18 Turned contacts Turned HD and HE contacts D.4 page Turned HD. HE and HX contacts Crimp contact Crimp type Bezeichnung Description in mm2 AWG Other contacts and plugs modular plug connectors insulated / non-insulated connectors coaxial connectors coaxial connectors coaxial connectors Crimping tool Order No. tool page HTG 58 9012000000 D.21 HTG 58/59 9012020000 D.21 HTG 59 9012010000 D.21 HTG 174 9012410000 D.21 HTX 138 9012400000 D.21 HTX 188 9011990000 D.21 CTX 500 9006320000 D.22 CTX 501 9006370000 D.22 CTX 502 9006380000 D.22 0.5…2.5 20…14 HTI 15 9014400000 D.16 0.5…6 20...10 CTI 6 9006120000 D.15 0.5…6 20...10 CTI 6 G 9202850000 D.15 0.5…6 20...10 HTN 21 9014610000 D.16 0.5…6 20...10 HTN 21 with end stop 9014100000 D.16 10…25 7…3 CTN 25 D4 9006220000 D.17 10…25 7…3 CTN 25 D5 9006230000 D.17 WE-plug (4, 6 and 8-poles) 0.08…0.25 28…24 TT 864 RS WE 9008120000 D.25 WE-plug (4, 6 and 10-poles) 0.08…0.25 28…24 TT 1064 RS WE 9008190000 D.25 shielded WE-plug, system Hirose 0.08…0.25 28…24 TT 8 GH 9005640000 D.24 0.08...0.25 28...24 TT8 RS MP8 9202800000 D.24 SUB-D contacts 0.08…0.5 28…20 HTF SUB-D 9013260000 D.22 flat blade connectors and receptacles 0.1…1 (connec. width 2.8) 27…17 HTF 28 9013090000 D.14 0.5…2.5 (connec. width 4.8) 20…14 HTF 48 9013080000 D.14 0.5…2,5 (connec. width 6.3) 20…14 HTF 63 9013400000 D.14 0.5…6 (connec. width 6.3) 20…10 CTF 63 9202860000 D.14 HTX LWL 9011360000 D.19 HTX LWL 9011360000 D.19 IE-CT-SC-GOF 9205320000 D.20 IE-CT-LC-GOF 9205330000 D.20 IE-CT-SC-POF 9205340000 D.20 IE-CT-SC-GOF-P 9205350000 D.20 insulated connectors non-insulated connectors fibre optic connectors Station 1 (hexagon crimp): 3.15 / 6.0 H.-➝ 3.9 Station 2 (round crimp): 4.85 / 6.0 H.-➝ 5.5 IP67 connector D.5 Crimping Overview contacts – tools D Crimping Crimping tools for wire end ferrules Crimping tools for wire end ferrules stripax® plus 2.5 ​ hree functions: T • Cutting • Stripping • Crimping 0,5...2,5 mm² • Wire-end ferrules with plastic collars, in compliance with DIN 46228-4 • Ratchet for precise crimping. • Efficient operation: Change of tools not necessary, resulting in a significant time savings • Automatic conveyance of wire-end ferrules • Quick adjustment for differing cross-sections • Easy handling of ferrule strips Only Weidmüller fifty-piece linked ferrule strips can be processed. The use of wire-end ferrules on reels can lead to damage. ​• For processing linked wire-end ferrules from Weidmüller 0.5...2.5 mm² (~AWG 20...14) D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm g STRIPAX PLUS 2.5 Strips of linked wire-end ferrules 0.5...2.5 0.5...0.75 1...1.5 2.5 210 260 Only strip-type products from Weidmüller can be processed. The use of wire-end ferrules on reels can lead to damage. Ordering data Version Note D.6 Type Qty Order No. STRIPAX PLUS 2.5 1 9020000000 Spare cutting blade 1 9050340000 Additional accessories can be found in Chapter J. Crimping tools for wire end ferrules PZ 1.5 PZ 6 HEX ​• For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 (~ AWG 24...16) • Ratchet for precise crimping. • Release option in the event of incorrect operation 0.14...1.5 mm² 0.14...6 mm² •​ Only one die for the whole cross-section range • Crimp complies with Euro-Norm EN 60947-1 • Wire-end ferrule insertion from the front •​ Only one die for the whole cross-section range • Wire-end ferrule insertion from the side Crimping Crimping tools for wire end ferrules Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm² mm² mm g PZ 1.5 Wire-end ferrules with/without plastic collars 0.14...1.5 PZ 6 HEX Wire-end ferrules with/without plastic collars 0.14...6 170 170 180 380 Ordering data Version Type PZ 1.5 Note Qty 1 Additional accessories can be found in Chapter J. Order No. Type 9005990000 PZ 6 HEX Qty 1 Order No. 9013650000 Additional accessories can be found in Chapter J. D.7 D Crimping Crimping tools for wire end ferrules Crimping tools for wire end ferrules PZ 4 PZ 6/5 ​• For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 (~ AWG 24...16) • Ratchet for precise crimping. • Release option in the event of incorrect operation 0.5...4 mm² 0.25...6 mm² ​• Only one crimping station for the whole crosssection range • Wire-end ferrule insertion from the side •​ Crimp complies with Euro-Norm EN 60947-1 • Approval according to VG 95211 (military designation VG 95 236 T 14 B 002) • Five crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm² mm² mm g PZ 4 Wire-end ferrules with/without plastic collars 0.5...4 PZ 6/5 Wire-end ferrules with/without plastic collars 0.25...6 0.25...0.5 0.75...1.5 2.5 4 6 200 448 200 423 Ordering data Version Note D.8 Type Qty PZ 4 1 Additional accessories can be found in Chapter J. Order No. Type 9012500000 PZ 6/5 Qty 1 Additional accessories can be found in Chapter J. Order No. 9011460000 Crimping tools for wire end ferrules PZ 3 PZ 6 roto ​• For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 (~ AWG 24...16) • Ratchet for precise crimping. • Release option in the event of incorrect operation 0.5...6 mm² 0.14...6 mm² •​ Only one die for the whole cross-section range • Wire-end ferrule insertion from the front •​ Only one die for the whole cross-section range • Rotating die enables wire-end ferrule insertion from the front or side Crimping Crimping tools for wire end ferrules Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm² mm² mm g PZ 3 Wire-end ferrules with/without plastic collars 0.5...6 PZ 6 Roto Wire-end ferrules with/without plastic collars 0.14...6 200 426 200 428 Ordering data Version Note Type Qty PZ 3 1 Additional accessories can be found in Chapter J. Order No. Type 0567300000 PZ 6 Roto Qty 1 Order No. 9014350000 Additional accessories can be found in Chapter J. D.9 D Crimping Crimping tools for wire end ferrules Crimping tools for wire end ferrules PZ 16 PZ ZH 16 ​• For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 (~ AWG 24...16) • Ratchet for precise crimping. • Release option in the event of incorrect operation 6...16 mm² Twin wire-end ferrules from 6...16 mm² •​ Crimp complies with Euro-Norm EN 60947-1 • Approval according to VG 95211 (military designation VG 95 236 T 14 B 002) • Three crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side ​• Three crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm² mm² mm g PZ 16 Wire-end ferrules with/without plastic collars 6...16 6 10 16 PZ ZH 16 Twin wire-end ferrules 6...16 6 10 16 200 418 250 730 Ordering data Version Type PZ 16 Note D.10 Qty 1 Additional accessories can be found in Chapter J. Order No. Type 9012600000 PZ ZH 16 Qty 1 Additional accessories can be found in Chapter J. Order No. 9013600000 Crimping tools for wire end ferrules PZ 50 ​• For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 (~ AWG 24...16) • Ratchet for precise crimping. • Release option in the event of incorrect operation 25...50 mm² Crimping Crimping tools for wire end ferrules •​ Crimp complies with Euro-Norm EN 60947-1 • Approval according to VG 95211 (military designation VG 95 236 T 14 B 002) • Three crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm g PZ 50 Wire-end ferrules with/without plastic collars 25...50 25 35 50 250 730 Ordering data Version Type PZ 50 Note Qty 1 Order No. 9006450000 Additional accessories can be found in Chapter J. D.11 Introduction Crimping Crimping tool for custom contacts The crimping technique is one of the most reliable and most versatile connection methods. Extreme quality demands for a variety of different connections require that you use a wide variety of specialized crimping tools which are designed for specific contacts. D Weidmüller offers the right crimping tool for a wide variety of contacts. Regardless if you are using turned contacts, cable-lug connectors, insulated connectors or coaxial connectors. D.12 Crimping Introduction D D.13 Crimping tools for other contacts Crimping Crimping tools for other contacts •​ Ratchet for precise crimping. • Release option in the event of incorrect operation • With locator for exact positioning of the contacts. • Contact and insulation are crimped in one step D HTF 28 / HTF 48 / HTF 63 CTF 63 0.1...2.5 mm² 0.5...6 mm² ​ or cable-lug sleeves and cable-lug (flat blade) F connectors with pre-rolled crimping claw ​ or cable-lug sleeves and cable-lug (flat blade) F connectors with pre-rolled crimping claw HTF 28 Connector width: 2.8 mm, from 0.1...1.0 mm² HTF 48 Connector width: 4.8 mm, from 0.5...2.5 mm² HTF 63 Connector width: 6.3 mm, from 0.5...2.5 mm² CTF 63 Connector width: 6.3 mm, from 0.5...6 mm² Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note mm² mm² mm² mm² mm mm g HTF 28 F-plug / -sleeve 0.1...1 0.1...0.25 0.25...0.5 0.6...1 2.8 HTF 48 F-plug / -sleeve 0.5...2.5 0.5...1 1.5...2.5 HTF 63 F-plug / -sleeve 0.5...2.5 0.5...1 1.5...2.5 4.8 6.3 CTF 63 F-plug / -sleeve 0.5...6 0.5...1 1.5...2.5 2.6...6 6.3 200 438 200 438 200 438 250 730 Ordering data Version Note D.14 Type Qty Order No. HTF 28 1 9013090000 HTF 48 1 9013080000 HTF 63 1 9013400000 Type CTF 63 Qty 1 Order No. 9202860000 Crimping tools for other contacts CTI 6 G CTI 6 •​ Ratchet for precise crimping. • Release option in the event of incorrect operation • With stop for exact positioning of the contacts. 0,5...6 mm² 0,5...6 mm² ​ or PVC, PC, and polyamide insulated connectors F 0.5...6 mm² (~AWG 20 ... AWG 10) ​ or PVC, PC, and polyamide insulated connectors F 0.5...6 mm² (~AWG 20 ... AWG 10) • Parallel-crimp profile, for crimping contact and insulation in one step • Double-crimp profile, for crimping contact and insulation in one step Crimping Crimping tools for other contacts Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note mm² mm² mm² mm² mm g CTI 6 G Insulated connector 0.5...6 0.5...1.5 1.1...2.5 2.6...6 CTI 6 Insulated connector 0.5...6 0.5...1.5 1.1...2.5 2.6...6 250 747 250 730 Ordering data Version Type CTI 6 G Note Qty 1 Additional accessories can be found in Chapter J. Order No. Type Qty 9202850000 CTI 6 1 Order No. 9006120000 Additional accessories can be found in Chapter J. D.15 D Crimping Crimping tools for other contacts Crimping tools for other contacts HTI 15 HTN 21 •​ Ratchet for precise crimping. • Release option in the event of incorrect operation • With stop for exact positioning of the contacts. • Tested according to DIN EN 60352 part 2 0.5...2.5 mm² 0.5...6 mm² ​ or PVC, PC, and polyamide insulated connectors F 0.5...2.5 mm² (~AWG 20 ... AWG 14) ​ or uninsulated cable lugs and connectors F 0.5...6 mm² (AWG 20...10) • Double-crimp profile, for crimping contact and insulation in one step • Rolled cable lugs, for example acc. to DIN 46234 • Tubular cable lugs • Pin cable lugs • Parallel and serial connectors • Indent crimp • Alternatively available with or without pivoting end stop D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note mm² mm² mm² mm² mm g HTI 15 Insulated connector 0.5...2.5 0.5...1.5 1.1...2.5 HTN 21 Uninsulated connection 0.5...6 0.5...1.5 1.1...2.5 2.6...6 HTN 21 M. AN Uninsulated connection 0.5...6 0.5...1.5 1.1...2.5 2.6...6 200 434 200 427 200 427 End stop for secure contact positioning in tool Ordering data Version Type HTI 15 Note D.16 Qty 1 Additional accessories can be found in Chapter J. Order No. Type 9014400000 HTN 21 Qty 1 9014610000 Order No. HTN 21 with pivoting end stop 1 9014100000 Crimping tools for other contacts CTN 25 D 4 CTN 25 D 5 •​ Ratchet for precise crimping. • Release option in the event of incorrect operation 10...25 mm² 10...25 mm² ​For uninsulated cable lugs and connectors ​For uninsulated cable lugs and connectors 10...25 mm² 10...25 mm² • Rolled cable lugs, acc. to DIN 46234 • Pin cable lugs • Parallel and serial connectors • Indent crimp form • Rolled cable lugs, acc. to DIN 46235 • Pin cable lugs • Parallel and serial connectors • Hexagon crimp form Crimping Crimping tools for other contacts D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note mm² mm² mm² mm² mm g CTN 25 D4 Uninsulated connection 10...25 10 16 25 CTN 25 D5 Uninsulated connection 10...25 10 16 25 250 730 250 730 Ordering data Version Type CTN 25 D4 Note For rolled cable lugs Qty 1 Order No. Type 9006220000 CTN 25 D5 Qty 1 Order No. 9006230000 For tubular cable lugs D.17 Crimping Crimping tools for other contacts Crimping tools for other contacts CTX CM 1.6/2.5 / CTX CM 3.6 CTIN CM 1.6/2.5 / CTIN 3.6 •​ Ratchet for precise crimping. • Release option in the event of incorrect operation • With stop for exact positioning of the contacts. 0.14...10 mm² 0.14...10 mm² ​ TX CM 1.6/2.5 C • Turned HD contacts • Turned HE contacts • ConCept M10 and M5 contacts • 0.14...4.0 mm² ​CTIN CM 1.6/2.5 • Turned HD and HE contacts • Turned HX contacts • ConCept M10, M5 and M3 contacts • 4-indent crimp • 0.14...6.0 mm² D CTX CM 3.6 • Turned HD contacts • ConCept M 3 contacts • 4.0...10 mm² CTIN CM 3.6 • Turned HX contacts • ConCept M 3 contacts • 4-indent crimp • 1.5...10.0 mm² Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note mm² mm² mm² mm² mm² mm² mm g CTX CM 1.6/2.5 Turned contacts 0.14...4 0.14...0.5 0.75...1 1.5 2.5 4 CTX CM 3.6 Turned contacts 4...10 4 6 10 CTIN CM 1.6/2.5 Turned HD,HE HX +Concept M10.M5,M3 0.14...6 0.14...6 CTIN CM 3.6 HX turned and Concept M3 contacts 1.5...10 1.5...10 250 730 250 730 230 1220 230 1220 Ordering data Version Note D.18 Type Qty Order No. Type Qty Order No. CTX CM 1.6/2.5 1 9018490000 CTIN CM 1.6/2.5 1 9205430000 CTX CM 3.6 1 9018480000 CTIN CM 3.6 1 9205440000 A large selection of contacts can be found in our current Heavy-Duty Connectors Catalogue. A large selection of contacts can be found in our current Heavy-Duty Connectors Catalogue. Crimping tools for other contacts HTX LWL Crimping tools for other contacts Crimping •​ Ratchet for precise crimping. • Release option in the event of incorrect operation ​For fibre-optic cables with D • core diameter of 1 mm • Crimping sleeve Ø 5.5 mm Station 1: Hexagon crimp Station 2: Round crimp (for HP connectors) Technical data Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B C D Tool data Length Weight Note mm mm mm g HTX LWL Fibre-optic connector 3.15 / 6 4.85 / 6 200 415 H.-ø: Sleeve diameter Ordering data Version Type HTX LWL Qty 1 Order No. 9011360000 Note D.19 Crimping Crimping tools for other contacts Crimping tools for other contacts IE-CT-SC-GOF / IE-CT-LC-GOF IE-CT-SC-POF / IE-CT-SC-GOF-P •​ Ratchet for precise crimping. • Release option in the event of incorrect operation Crimping tools for IP 20 + 67 plugs Crimping tools for IP 20 + 67 plugs ​• For fibre-optic SC/ST, IP 20 and IP 67 connectors • For fibre-optic LC and IP 67 connectors ​• For polymer fibre-optic SC/ST, IP 20 and IP 67 connectors • For fibre-optic, ProfiNet, Mobil cable SC/ST and IP 67 connectors D Technical data Tool data Length Weight Note IE-CT-SC-GOF 250 730 IE-CT-LC-GOF 250 730 IE-CT-SC-POF 250 730 IE-CT-SC-GOF-P 250 730 Ordering data Version Type Qty Order No. Type Qty Order No. IE-CT-SC-GOF 1 9205320000 IE-CT-SC-POF 1 9205340000 IE-CT-LC-GOF 1 9205330000 IE-CT-SC-GOF-P 1 9205350000 Note Accessories Order No. Type IE-CTI-SC-GOF 1 9205280000 IE-CTI-SC-POF 1 9205300000 IE-CTI-LC-GOF 1 9205290000 IE-CTI-SC-GOF-P 1 9205310000 Type Note D.20 Qty A large selection of plugs and connectors can be found in our current Industrial Ethernet Catalogue. Qty Order No. A large selection of plugs and connectors can be found in our current Industrial Ethernet Catalogue. Crimping tools for other contacts Crimping tools for other contacts HTG174 / HTX138 / HTX188 HTG 58 / HTG 59 / HTG 58/59 ​ or coaxial connectors such as BNC, TNC and F N plugs ​ or coaxial connectors such as BNC and TNC F plugs • HTX 138 for connectors on Twinax coaxial cable • With cables RG 58, RG 59, RG 62,RG 71.... Crimping •​ Ratchet for precise crimping. • Release option in the event of incorrect operation A = Width across flats B = Crimping width C = Ø Outer sleeve of the coaxial plug D = Ø Centre contact Technical data Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B C D Tool data Length Weight Note mm mm mm mm HTG 174 Coaxial connector 4.52 / 10 1.72 / 2.3 HTX 138 Coaxial connector 8.24 / 10 1.72 / 2.3 HTX 188 Coaxial connector 3.25 / 10 1.72 / 2.3 HTG 58 Coaxial connector 5.4 / 10 1.72 / 2.3 HTG 59 Coaxial connector 6.48 / 10 1.72 / 2.3 6.2 2 HTG 58/59 Coaxial connector 5.4 / 10 6.48 / 10 1.72 / 2.3 6.2/7.5 2 5.4 2 9.5 2 3.8 2 mm g 200 420 200 420 200 420 200 420 200 420 200 420 7.5 2 Ordering data Version Type Qty Order No. Type Qty Order No. HTG 174 1 9012410000 HTG 58 1 9012000000 HTX 138 1 9012400000 HTG 58/59 1 9012020000 HTX 188 1 9011990000 HTG 59 1 9012010000 Note D.21 D Crimping tools for other contacts CTX 500 / 501 / 502 Crimping Crimping tools for other contacts HTF SUB-D •​ Ratchet for precise crimping. • Release option in the event of incorrect operation AWG 28...20 ​ or coaxial connectors such as BNC, TNC and N F plugs with coaxial cable D ​For SUB-D contacts with open crimping claw AWG 28....20 Technical data Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B C D Tool data Length Weight Note mm mm mm mm CTX 500 Coaxial connector 10.54 / 12 2.54 / 3.17 CTX 501 Coaxial connector 10.9 / 12 2.45 / 3.17 CTX 502 Coaxial connector 9.3 / 12 1.75 / 2.3 12.2 2.9 12.6 2.8 10.7 2 mm g 250 730 250 730 250 730 HTF SUB-D SUB-D 200 438 Ordering data Version Note D.22 Type Qty Order No. CTX 500 1 9006320000 CTX 501 1 9006370000 CTX 502 1 9006380000 Type HTF SUB-D Qty 1 Order No. 9013260000 Crimping tools for other contacts HTF RSV 12 / HTF RSV 16 HTF ZRV / HTF DFF •​ Ratchet for precise crimping. • Release option in the event of incorrect operation • With stop for exact positioning of the contacts. • Contact and insulation are crimped in one step 0.14...2.5 mm² 0.2...2.5 mm² ​ TF RSV 16 H AWG 26...16 (~0.14...1.5 mm²) ​ TF DFF H for contacts from the Weidmüller DFF Series • 0.22...2.5 mm² (~AWG 24...12) Crimping Crimping tools for other contacts HTF RSV 12 AWG 4...12 (~2.5 mm²) D HTF ZRV for contacts from the Weidmüller ZRV contact system and for MKF flat contacts from Grote & Hartmann and similar designs. • 0.2...1.0 mm² (~AWG 24...17) HTF AFK for FEKO ZRV contacts from Weidmüller‘s ZRV contact series or the AFK contacts from Grote & Hartmann and compatible versions. • 0.2...2.5 mm² (~AWG 24...12) Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note AWG AWG AWG AWG AWG mm g HTF RSV 12 RSV and DSTV-HD 14...12 14 12 HTF RSV 16 WI RSV and DSTV-HD 26...16 26...24 22...20 22...20 18...16 HTF ZRV Weidmüller ZRV 0.2...1 0.2...0.35 0.5...1 HTF DFF Weidmüller DFF 0.22...2.5 0.22...0.35 0.5...1 1.5...2.5 205 445 205 445 200 436 205 445 HTF AFK 2.5 Weidmüller FEKO ZRV 0.2...2.5 0.2...3.5 0.5...1.0 1.5...2.5 Ordering data Version Type Qty Order No. Type Qty Order No. HTF RSV 12 1 9013550000 HTF ZRV 1 9014840000 HTF RSV 16 WI 1 9013560000 HTF DFF 1 9014140000 HTF AFK 2.5 1 9201040000 Note D.23 Pressing tools Crimping Pressing tools TT 8 GH TT 8 RS MP 8 ​ or 8-pole (RJ45) shielded plug (Hirose) for F shielded data cables ​For 8-pole shielded RJ45 plug ​• Pressing tool for modular plug connectors of the WE system (Western Electric and DEC) • Ratchet for precise crimping. • Release option in the event of incorrect operation Three functions: • Pressing of plug connectors • Pressing of enclosure shielding • Crimping of cable shielding D AWG 27...24 AWG 28...24 Pressing of IDC contacts Pressing of shielded enclosures Crimping of shielded cable Technical data Description of contact No. of poles Tool data Length Weight Note mm g TT 8GH 8 TT 8 RS MP 8 8 260 750 255 1251 Ordering data Version Type TT 8GH Note D.24 Qty 1 Order No. Type 9005640000 TT 8 RS MP 8 Qty 1 Order No. 9202800000 A large selection of RJ 45 plugs can be found in our current Industrial Ethernet Catalogue. Pressing tools Pressing tools TT 864 RS WE TT 1064 RS WE ​For up to 8-pole flat ribbon or flat-oval data cables ​ or up to 10-pole flat ribbon or flat-oval data F cables Crimping ​• Pressing tool for the WE (Western Electric) and DEC modular connector systems • Ratchet for precise crimping. • Release option in the event of incorrect operation 3 functions: • Cutting • Stripping • Crimping D AWG 28...24 AWG 28...24 • For attachment of: 4-pole WE plugs 6-pole (RJ12) WE plugs 6-pole (DEC) WE plugs 8-pole (RJ45) WE plugs • Triple crimping for RJ45 • For AMP plugs or versions with similar design • Other versions on request strain-relief cable • For attachment of: 4-pole WE plugs 6-pole (RJ12) WE plugs 6-pole (DEC) WE plugs 10-pole (RJ45) WE plugs • Triple crimping for RJ45 • For AMP plugs or versions with similar design • Other versions on request strain-relief wires IDC contacts Technical data Description of contact No. of poles Tool data Length Weight Note mm g TT 864 RS 4, 6 and 8 TT 1064RS 10, 6 and 4 205 525 205 531 Ordering data Version Type TT 864 RS Qty 1 Order No. Type 9008120000 TT 1064RS Order No. Type 9008130000 Spare blade set TT 864 Qty Order No. 9008190000 1 Note Accessories Type Spare blade set TT 864 Qty 1 Qty Order No. 1 9008130000 Note D.25 Crimping Crimping tools for connectors Crimping tools for connectors MTR 35 / MTR 110 MTR 160 / MTR 300 ​• For insulated and uninsulated cable lugs and connectors • Mechanical function ensures safe and manageable operations under different environmental conditions • Precision engineering means high pressing force with little physical effort • Fast feed helps pre-centering and extraction of the connecting parts • Ratchet for proper trouble-free crimping • Release option in the event of incorrect operation • Comprehensive range of crimp inserts conforming with standards 6...120 mm² 10...300 mm² •​ Tubular cable lugs ranging from 6...120 mm² • Rolled CU-connectors ranging from 6...70 mm² • Wire-end ferrules ranging from 25...95 mm² • Retractable head for easy withdrawal of crimped connection •​ Tubular cable lugs ranging from 10...300 mm² • Rolled CU connectors ranging from 10...150 mm² • Retractable head for easy withdrawal of crimped connection (only MTR 300) D MTR 300 Turntable presses: 25...240 ms; 35...240 sec Technical data Description of contact Pressing force / Deviation Crimping range for copper connector (rolled) Crimping range for copper tube connector Crimping range for insulated connectors Crimping range of wire end ferrule Tool data Length / Weight Note kN/mm mm² mm² mm² mm² MTR 35 25 / 8 6...35 6...50 10...25 25...50 MTR 110 55 / 10 6...70 10...120 10...35 70...95 MTR 160 100 / 16 10...150 10...240 MTR 300 100 / 16 10...150 10...300 10...120 mm/kg 270 / 1.3 420 / 2 540 / 4 540 / 4 For more details see crimp inserts on the following pages sm: sector conductor stranded; se: sector single conductor For more details see crimp inserts on the following pages Ordering data Version Type Qty Order No. Type Qty Order No. MTR 35 1 9017500000 MTR 160 1 9017250000 MTR 110 1 9018020000 MTR 300 1 9021390000 Note Accessories Carry cases Note D.26 Order No. Type MTR 35 1 9017840000 MTR 300 1 9021420000 MTR 110 1 9018040000 MTR 160 1 9017270000 Type Crimping inserts see on the following pages Qty Crimping inserts see on the following pages Qty Order No. Crimping inserts MTR 110 Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Die sets for copper tube cable lugs and connectors DIN 46235  6  5 5.5 10 16 25 35 50  6  8 10 12 14 5.5 5.5 5.5 5.5 5.5 Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Die sets for aluminium tube cable lugs and connectors DIN 46329 25 12 7.0 35 14 7.0 Order No. 9017550000 9017560000 9017570000 9017580000 9017590000 9017760000 Order No. 9017600000 9017610000 Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Die sets for copper tube cable lugs and connectors DIN 46235 10/70 6/16 5.5 Order No. 9018100000 16/35 25/50 8/12 10/14 5.5 5.5 9018110000 9018120000   95 120 18 20 5.5 5.5 9018130000 9018140000 Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Die sets for aluminium tube cable lugs and connectors DIN 46329 16/35 10/14 7.0 25/50 70 12/16 18 7.0 7.0 Crimping MTR 35 Order No. 9018800000 9018810000 9018820000 D Cross-section [mm2] Crimping width [mm] Order No. Die sets for copper tube cable lugs and connectors standard types  6 6.0 10 16 25 35 50 Cross-section [mm2] 6.0 6.0 6.0 6.0 6.0 9017770000 9017620000 9017630000 9017640000 9017650000 9017660000 Order No. Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN 46230 Stamp 6–35 10 16 25 35 with control mark Crimping width [mm] Order No. 9018400000 16/35 25/50 7.0 7.0 9018410000 9018420000   95 120 5.5 5.5 9018430000 9018440000 Order No. Cross-section [mm2] Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN 46230 Stamp 9017670000 6–70 9017680000 9017690000 9017700000 9017710000 9017720000 10/16/25/35 16/25/35/50 9018500000 4-way die Die  6 Cross-section [mm2] Die sets for copper tube cable lugs and connectors standard types 10/70 7.0 9018600000 9018610000 2-way die 9018620000 9018630000   6/50 10/70 Single die 9018640000 70 with control mark Cross-section [mm2] Die sets for insulated cable lugs and connectors, DIN 46231, 46237 10 16 25 Order No. 9017990000 9018000000 9018010000 Cross-section [mm2] Crimping width [mm] Order No. Die sets for insulated cable lugs and connectors, DIN 46231, 46237 10 16 25 35 7.0 9018700000 8.0 9.0 9.5 9018710000 9018720000 9018730000 Oval crimp with control mark Crimping insert with spring-mounted locator Prerounding die sets Cu/Al for sectored cable 25/50 35/70 95 Cross-section [mm2] Order No. Stamp and dies for wire end ferrules Stamp 25–50 9017970000 Die Die Die 9017740000 9017750000 9017540000 25 35 50 Cross-section [mm2] 12 9018450000 12 12 9018460000 9018470000 Order No. Die sets for wire end ferrules Pair of dies 70 95 9023360000 9023370000 D.27 Crimping inserts Crimping MTR 160 MTR 300 Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Die sets for copper tube cable lugs and connectors DIN 46235   10  6 7.0   16   25   35   50   70   95 120 150 185 240  8 10 12 14 16 18 20 22 25 28 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 Order No. 9020900000 9020910000 9020920000 9020930000 9020940000 9020950000 9020960000 9020970000 9020980000 9020990000 9021000000 Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Die sets for copper tube cable lugs and connectors DIN 46235   10  6 7.0   16   25   35   50   70   95 120 150 185 240 300  8 10 12 14 16 18 20 22 25 28 32 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 Order No. 9021430000 9021440000 9021450000 9021460000 9021470000 9021480000 9022290000 9022300000 9022310000 9022320000 9022330000 9022340000 D Cross-section [mm2] Crimping width [mm] Order No. Die sets for copper tube cable lugs and connectors standard types 10/25 9.8 9021750000 Cross-section [mm2] 9024010000 16/35 9.8 9021760000 16/35 9.8 9024400000   50   70   95 120 150 185 240 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9021770000 9021780000 9021790000 9021800000 9021810000 9021820000 9021830000   50   70   95 120 150 185 240 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9024410000 9024420000 9024430000 9025210000 9025220000 9025230000 9028020000 Cross-section [mm2] Die sets for copper cable lugs and connectors, DIN 46234, DIN 46230   10   16   25   35   50   70   95 120 150 with control mark Order No. 9021300000 9021310000 9021320000 9021330000 9021340000 9021350000 9021360000 9021370000 9021380000 Cross-section [mm2] Order No. Die sets for copper cable lugs and connectors, DIN 46234, DIN 46230 2-way die 16/35 10/70 25/50 Stamp 9022360000 9022350000 9022370000 10 - 70 Single die 9022990000   95 120 150 Stamp 95-150 9022380000 9022390000 9022400000 Cross-section [mm2] Die sets for insulated copper cable lugs and connectors, DIN 46231, 46237   10   16   25   35   50   70   95 120 Prerounding die sets Cu/Al for sectored cable   25 sm/35 se   35 sm/50 se   50 sm/70 se   70 sm/95 se   95 sm/120 se 120 sm/150 se 150 sm/185 se 185 sm/240 se 240 sm D.28 Crimping width [mm] Order No. Die sets for copper tube cable lugs and connectors standard types 10/25 9.8 9023110000 Order No. 9016180000 9016190000 9016200000 9016210000 9016220000 9016230000 9016240000 9016250000 9016260000 9016270000 9016280000 9016290000 9016370000 9016380000 9016390000 9016440000 9016500000 Insertion tool for twisted-pair cable Insertion tool for twisted-pair cable PDT Crimping ​ or connecting twisted-pair cable to terminal F rails with IDC contacts e. g. in main and floor distributors, and in modular wall junction boxes for structured building cabling. ​The punch-down tool has the following features: D • Mechanics made from metal components • Adjustable pressing force for conductor sizes AWG 20 to AWG 28 • Different blades for connector blocks of type 110 from AT&T, type 66, type LSA Plus from Krone (Standard and scissors cutting function) as well as for telephone outlets 630A6 • Incision blades with 2 functions: incision or incision with cutting off of remaining conductor • Storage compartment for one blade A = PD blade 110 B = PD blade 66 C = PD blade 630 D = PD blade Krone LSA (standard) E = PD blade Krone LSA (scissor) Technical data Length / Width / Height Weight Note mm g PUNCH DOWN TOOL PDT 160 / 37 / 29 142 Ordering data Version Type PUNCH DOWN TOOL PDT Note Qty 1 Order No. 9013970000 (without blade) Accessories Type Qty Order No. PD blade Krone LSA Plus (scissor) 1 9014050000 PD blade 110 1 9013960000 PD blade 630 1 9013990000 PD blade 66 1 9013980000 PD blade Krone LSA Plus (standard) 1 9014000000 Note D.29 Crimp removal tools Crimping Removal Tool CM3, CM5, HD ​ M3 Removal Tool C Contact release tool for freeing crimp contacts in the Concept CM3 module CM5 Removal Tool Contact release tool for freeing crimp contacts in the Concept CM5 module HD Removal Tool Contact release tool for freeing crimp contacts in the Concept CM10 module Removal Tool M20 Ordering data Type Qty Removal Tool CM 3 1 1866710000 Order No. Removal Tool CM 5 1 1866720000 Removal Tool HD 1 1866730000 Ordering data Type Qty Removal Tool CM 20 1 Order No. 1866740000 ​ ontact release tool for releasing crimp contacts C in ConCept CM20 modules D Removal Tool HE Ordering data Type Qty Removal Tool HE 1 Order No. 1866750000 ​ ontact release tool for ConCept HE modules, C and for releasing crimp contacts in ConCept CM4 modules HDC-DW RSV 1.6 Ordering data Type Qty DW RSV 1.6 1 Order No. 9004530000 ​ ontact release tool for ConCept modules, or for C dismantling stamped HD pin and socket contacts of type CB/CS and GB/GS DFF-C Ordering data Type Qty DFF-C ENTRIEGELUNGSWZ. 1 Order No. 9014210000 ​ isengaging tool for removing crimp contacts D clipped in BLAC enclosures Removal Tool AFK Contact release tool for removing FEKO ZRV contacts. D.30 Ordering data Type Qty REMOVAL TOOL AFK 1 Order No. 1866760000 Tools for polymer optical fibre Ordering data HTX-HDC/POF POF crimping ​ rimping of fibre optic contacts „polymer optical C fibre“ (POF). Type Qty HTX-HDC/POF 1 Order No. 9010950000 Length Weight • For plug and socket • Ratchet for precise crimping. • Unlocks in case of incorrect operation • Locator for precise contact positioning Crimping Technical data 200 mm 438 g Contacts: • Fibre-optic HD-contact socket for ø 1.0mm POF • Fibre-optic HD-contact pin for ø 1.0mm POF Ordering data PB LWL/POF / PS LWL/POF POF polishing ​ or processing the cut surface of fibre-optic F cables with polymer optical fibre (POF). Type Qty PS LWL/POF 1 9020390000 Order No. PB LWL/POF 1 9020400000 D • Buffing disc (PS LWL/POF) • Buffing sheet (PB LWL/POF) Ordering data AM LWL/POF POF stripping Type Qty AM LWL/POF 1 Order No. 9020360000 ​ tripping fibre-optic cables. Fibre-optic cables S with polymer optical fibre (POF). • Longitudinal stop with scale is built into the tool • Stripping direction is lengthwise to the fibre • No damage to the optical fibre Ordering data LWL-stripax Type Qty M-D-STRIPAX LWL 1 Order No. 9003750000 ​ tripping and cutting tool for plastic fibre-optic S cables with 1-mm diameter inner conductor Accessories • Stripping length adjustable via end stop • Automatic opening of the clamping jaws after stripping Type Qty Spare stripping blades LWL-Stripax 1 Order No. 9003760000 Technical data Max. stripping performance Cable type Conductor diameter Stripping length, max. Tool data Length Weight Note mm g M-D-STRIPAX LWL POF conductor with an inner conductor of 1 mm Ø ...1 7.5 135 110 POF: polymer optical fibre D.31 Cable tie tools RT 1 WSM tool automatic ​ or plastic cable ties of 2.5...4.8 mm width and F with a thickness of max. 1.6 mm. ​For steel cable ties with a width of 4.6 mm Crimping Cable tie tools D • Tensioning and separating of cable ties in one step • The tensioning force can be adjusted over a wide range to cover small to standard cable ties. • For cable bundles of 1.6 mm to 100 mm diameter • Tensioning and automatic separation of leftover cable tie in one step • For steel cable ties, e.g., Weidsteel from Weidmüller Technical data Length Weight Note mm g CABLE TIE TOOL RT-1 160 260 WSM TOOL AUTOMATIC 275 579 Ordering data Version Type CABLE TIE TOOL RT-1 Note D.32 Qty 1 Order No. Type 1296000000 WSM TOOL AUTOMATIK For detailed information, refer to cable ties in the „Marking Systems“ catalogue. Qty 1 Order No. 1774470000 Cable tie tools WSM tool manual Crimping Cable tie tools ​For steel cable ties with a width of 4.6 mm D • For tensioning steel cable ties. The surplus end is then broken off by twisting it 90°. Technical data Length Weight Note mm g WSM TOOL MANUAL 220 633 Ordering data Version Type WSM TOOL MANUELL Qty 1 Order No. 1774480000 Note D.33 D D.34 Crimping