9204810000

Contents Cutting Cutting Cutting Introduction B.2 Cutting tools B.4 Front cable cutter B.6 Cable cutter B.7 Cutting and releasing tools B.9 Mounting rail cutter B.11 Hole punch B.12 B.1 B Introduction Cutting Cutting B A large number of cables and conductors in many different types and designs are used to connect electrical and electronic components. The cables and wires must be accurately prepared for the various types of connection. The quality of the cutting process is therefore of critical importance. Mechanical efficiency together with the special cutting pattern reduces the manual force required to a minimum. Weidmüller is a specialist in the cutting of copper or aluminium cables. The product selection ranges from cutting tools for small cross-sections (with direct transmission of force) to ­cutting tools for large diameters. Weidmüller’s wide range of cutting tools fulfils all the criteria for professional cable preparation. The demands Weidmüller makes of its products can be summarised simply: a smooth, straight cut without deforming the conductor. Users profit directly from this philosophy, whilst maintaining ease of use. B.2 Cutting B At Weidmüller the term “cutting” refers to the severing of cables, wires and conductors of copper or aluminium with an appropriate tool for the application. The requirement for all cutting tools is to perform a smooth, straight cut without deforming the conductor. Movement of the blades We differentiate between two basic cutting processes: • Push cut • Draw cut According to DIN 8588, experts differentiate between shear cutting, wedge-action cutting, tearing and breaking. Shear cutting is employed particularly in the cutting of cables, wires and conductors. Cutting tools with cross blades should perform an oblique cut and operate without play. In push cut, the cutting movement is perpendicular between tool and workpiece. The essential quality characteristics for professional cutting tools are a cutting edge shape which is suited to, and optimised for, the corresponding application, so that the manual forces required for cutting remain low. This allows singlehanded operation. Tools by Weidmüller comply with all requirements imposed on professional cutting tools. In draw cut, the cutting movement is oblique to the tool. Position of the blades Clean cut In position 1 the blades act directly and over the whole length, i.e. considerable force is required. Insulation Conductor An “unclean” cut may have the following appearance: Conductor sheared off Conductor pulled out In position 2, the blades cross as in a pair of scissors, the cut is therefore “offset” and requires less force. Squeezed cable B.3 Cutting tools Cutting Cutting tools KT 8 KT 22 KT 12 ​• Cutting formation for different cable sizes increases the quality of the cuts for smaller cross-sections • Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! • Cutting without deformation of the conductor B max. 8 mm max. 12 mm max. 22 mm max. 16 mm2 max. 16 mm2 max. 25 mm2 max. 16 mm2 max. 25 mm2 max. 50 mm2 max. 16 mm2 max. 35 mm2 max. 95 mm2 Technical data Max. cutting performance, copper cable Solid (max. conductor cross-section) mm²/AWG Stranded (max. conductor cross-section) mm²/AWG Flexible (max. conductor cross-section) mm²/AWG Flexible, stranded (max. conductor diameter) mm Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) mm²/Stranded (max. conductor diameter) mm solid mm² Data / telephone / control cable Max. outer diameter mm Tool data Length / Width / Height mm Weight g Note KT8 16 / 6 16 / 6 16 / 6 8 KT12 16 / 6 25 / 3 35 / 2 12 KT22 25 / 3 50 / 1 95 / 3/0 22 16 / 6 8 16 25 / 6 8 25 70 / 2/0 22 50 8 12 22 165 / 65 / 25 180 215 / 66 / 28 300 220 / 66 / 30 460 Tool closed Tool closed Ordering data Version Note B.4 Type Qty Order No. Type KT 8 1 9002650000 KT 22 KT 12 1 9002660000 Qty 1 Order No. 1157830000 Cutting tools Cutting tools KT 14 KT 20 Cutting •​ Easy handling because of automatic opening • Safety lock reduces risk of injury • Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! B max. 14 mm max. 20 mm max. 16 mm2 max. 16 mm2 max. 35 mm2 max. 35 mm2 max. 70 mm2 max. 70 mm2 Technical data Max. cutting performance, copper cable Solid (max. conductor cross-section) mm²/AWG Stranded (max. conductor cross-section) mm²/AWG Flexible (max. conductor cross-section) mm²/AWG Flexible, stranded (max. conductor diameter) mm Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) mm²/Stranded (max. conductor diameter) mm solid mm² Data / telephone / control cable Max. outer diameter mm Tool data Length / Width / Height mm Weight g Note KT14 16 / 6 35 / 2 70 / 2/0 14 KT20 16 / 6 35 / 2 70 / 2/0 20 70 / 2/0 14 35 70 / 2/0 20 35 14 20 215 / 66 / 28 320 215 / 66 / 29 400 Tool closed Tool closed Ordering data Version Type KT 14 Note Qty 1 Order No. Type 1157820000 KT 20 Specifying „solid-core aluminium cable“ corresponds to sector-shaped conductor with individual strands Qty 1 Order No. 9002300000 Specifying „solid-core aluminium cable“ corresponds to sector-shaped conductor with individual strands B.5 Front cable cutter KTF 25 Cutting Front cable cutter KTF 36 ​• Can be used in confined spaces wherever cables need to be divided. • Easy handling • Minimal hand force required • Release option in every cutting position • Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! B Cu + Al: max. 25 mm Cu + Al: max. 35 mm Cu: max. 120 mm2 Cu: max. 300 mm2 Al: max. 150 mm2 Al: max. 300 mm2 Cu: max. 120 mm2 Cu: max. 300 mm2 Technical data Max. cutting performance, copper cable Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Copper sector cable Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) Aluminium sector cable Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height Weight Note mm²/kcmil mm²/kcmil mm KTF 25 120 / 250 120 / 250 25 KTF 36 300 / 600 300 / 600 35 mm²/kcmil mm 150 / 300 25 300 / 600 35 mm 25 35 mm g 245 / 80 / 40 900 330 / 100 / 49 1400 Tool closed Tool closed Ordering data Version Type KTF 25 Note B.6 Qty 1 Order No. Type 9002180000 KTF 36 Qty 1 Order No. 9002190000 Cable cutter KT 45 R Cable cutter KT 55 Cutting •​ One-hand operation • Easy handling • Minimal hand force required • Release option in every cutting position • Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! B Cu + Al: max. 45 mm Cu + Al: max. 55 mm Cu: max. 300 mm2 Cu: max. 500 mm2 Al: max. 400 mm2 Al: max. 500 mm2 Cu: max. 400 mm2 Cu: max. 500 mm2 Technical data Max. cutting performance, copper cable Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Copper sector cable Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) Aluminium sector cable Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height Weight Note KT 45 R 300 / 600 400 / 800 45 3 x 70 SM KT 55 500 / 1000 500 / 1000 55 3 x 150 SM 400 / 800 45 4 x 70 SE 500 / 1000 55 4 x 150 SE mm 45 55 mm g 290 / 85 / 40 740 365 / 115 / 45 1450 mm²/kcmil mm²/kcmil mm mm²/kcmil mm Ordering data Version Note Order No. Type KT 45 R 1 9202040000 KT 55 1 9202060000 Pivoting blade KT 45 R 1 9204270000 Pivoting blade KT 55 1 9204280000 Type Qty The dimensions of the cable cutter refer to the delivery condition, i.e. the point of the hinged blade parallel to the fixed blade. Qty Order No. The dimensions of the cable cutter refer to the delivery condition, i.e. the point of the hinged blade parallel to the fixed blade. B.7 Cable cutter KT 80 Cutting Cable cutter •​ Easy handling • Minimal hand force required • Release option in every cutting position • Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! B Cu + Al: max. 80 mm Cu: max. 630 mm2 Al: max. 1000 mm2 Cu: max. 630 mm2 Technical data Max. cutting performance, copper cable Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Copper sector cable Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) Aluminium sector cable Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height Weight Note mm²/kcmil mm²/kcmil mm mm²/kcmil mm KT 80 630 / 1260 630 / 1260 80 3 x 240 SM 1000 / 2000 4 x 240 SE mm 80 mm g 675 / 175 / 55 3240 Ordering data Version Note B.8 Type Qty Order No. KT 80 1 9202080000 Pivoting blade KT 80 1 9204290000 The dimensions of the cable cutter refer to the delivery condition, i.e. the point of the hinged blade parallel to the fixed blade. Cutting and releasing tools WAW 1 WAW 2 ​ pecial release tool for the Weidmüller W-Series S terminal connectors. Notching tool Notching tool Cutting Cutting and releasing tool B ​ ool for releasing poles from WQV 2.5 to WQV 35 T cross connections used in Weidmüller W-Series terminal connectors. ​ ool for punching out the cross-connection T windows of the Weidmüller W-Series terminal connectors WTR 2.5 disconnect terminal WSI 6 fuse terminal Technical data Length Weight Note mm g WAW 1 167 227 WAW 2 205 338 Ordering data Version Type WAW 1 NEUTRAL Note Qty 1 Order No. Type 9004500000 WAW 2 Qty 1 Order No. 9004510000 A large selection of cross-connectors can be found in our current Terminals Catalogue. B.9 Cutting and releasing tools KT ZQV VKSW ​ pecial cutting tool for clean pinch-free cutting of S Weidmüller Z-Series cross-connections Cutting tool Wire channel cutter ​ utting tool for clean cutting of Weidmüller C ZQV Series cross-connections Manually-operated wire channel cutter: for cutting (up to 125-mm wide) of wire channels and covers. Cutting Cutting and releasing tool B • Cutting with no burrs or waste • Length end stop (1000 mm) with feed mechanism for precision-angled cuts • Table-top unit for mounting on workbench or similar work places • Hardened cutting edges made from specialized steel. Technical data Length / Width / Height Weight Note mm g KT ZQV 215 300 VKSW 280 / 285 / 290 15000 Ordering data Version Type KT ZQV Note B.10 Qty 1 Order No. Type 9002170000 VKSW A large selection of cross-connectors can be found in our current Terminals Catalogue. Qty 1 Order No. 1137530000 Mounting rail cutter TSLD Mounting rail cutter Cutting Terminal rail cutting and punching tool Copper earthing bar B ​ and-operated mounting rail cutter for cutting H and perforating DIN mounting rails • Cutting with no burrs or waste • Length end stop (1000 mm) is included in delivery • Table-top unit for mounting on workbench or similar work places TS 32 mm according to EN 50035 (s = 1.5 mm) TS 15/5.5 mm according to EN 50045 (s = 1.0 mm) Technical data Width Length Height Weight Note mm mm mm g TSLD 205 270 200 19000 TS 35/7.5 mm according to EN 50022 (s = 1.0 mm) techn. Angabe ohne Hebel und Längenanschlag Ordering data Version Note Type Qty TSLD 1 Order No. 9918700000 A large selection of mounting rails can be found in our current Terminal Connectors Catalogue. TS 35/15 mm according to EN 50022 (s = 1.5 mm) B.11 Hydraulic hole punch Cutting Hydraulic hole puncher B The IP protection classes for housings, cable glands, heavy-duty connectors and industrial Ethernet connectors can only be maintained under two conditions: the sheet metal must not be bent during the punching process and the size of the punchedout holes must correspond precisely with the specifications. The IE-KO-HAT hydraulic sheet metal hole puncher, together with its accessories, guarantees you the highest quality workmanship available. It ensures that the connector fits precisely with the punched-out holes so that you can fulfill the proper IP protection class requirements. The hydraulic hole puncher punches out precise holes for accommodating metric and PG cable glands. Automatic centre punching at the drill points when punching out holes for heavy-duty connectors. Punching out holes for a variety of industrial Ethernet connectors. The table below lists the round splitting stamps and their corresponding tension screws – for manual use and for use with the hydraulic screws Type Descriptions Dimension Order No. Tension screw Ø x l in mm Order No. Hydraulic screw (tension bolt) Ø in mm Order No. KOS M 16 Round splitting stamp for M16 cable glands Ø 16.2 mm 9204880000 9.5 x 50 9205030000 19 x 9.5 9205000000 KOS M 20 KOS M 25 KOS M 32 KOS M 40 KOS PG 9 KOS PG 11 KOS PG 13 KOS PG 16 KOS PG 21 KOS PG 29 Round splitting stamp for M20 cable glands Round splitting stamp for M25 cable glands Round splitting stamp for M32 cable glands Round splitting stamp for M40 cable glands Round splitting stamp for PG9 cable glands Round splitting stamp for PG11 cable glands Round splitting stamp for PG13 cable glands Round splitting stamp for PG16 cable glands Round splitting stamp for PG21 cable glands Round splitting stamp for PG29 cable glands Ø 20.4 mm Ø 25.4 mm Ø 32.5 mm Ø 40.5 mm Ø 15.2 mm Ø 18.6 mm Ø 20.4 mm Ø 22.5 mm Ø 28.3 mm Ø 37.0 mm 9204950000 9204900000 9204910000 9204920000 9204930000 9204940000 9204950000 9204960000 9204970000 9204980000 9.5 x 50 9.5 x 50 19.0 x 55 19.0 x 75 9.5 x 50 9.5 x 50 9.5 x 50 9.5 x 50 9.5 x 50 19.0 x 55 9205030000 9205030000 9205040000 9204780000 9205030000 9205030000 9205030000 9205030000 9205030000 9205040000 19 x 9.5 19 x 9.5 19 19 19 x 9.5 19 x 9.5 19 x 9.5 19 x 9.5 19 x 9.5 19 9205000000 9205000000 9205010000 9205010000 9205000000 9205000000 9205000000 9205000000 9205000000 9205010000 KOS PG 36 Round splitting stamp for PG36 cable glands Ø 47.0 mm 9204990000 19.0 x 75 9204780000 19 9205010000 Information: Hydraulic screw included in the IE-KO-HAT set. Tension screws only used for manual operation. B.12 Hole punch IE-KO-HAT Cutting Hydraulic hole puncher B • Pressure-relief valve protects against overload • Cylinder head angled 90° • Angled head, 360° turnable • Ergonomic handle springs back by itself • W  aste pieces no longer become jammed thanks to the three-way splitting • H  ydraulic punch made from high-strength aluminium (approx. 40 % weight savings) Technical data Maximum steel-sheet punching performance Round holes up to Ø 85 mm Round holes up to Ø 64 mm Square holes up to 68 x 68 mm Rectangular holes up to 36 x 112 mm Maximum stainless-steel-sheet punching performance IE-KO-HAT 2.0 mm F = 370 N/mm2 Round holes up to Tool data 2.5 mm F = 600 N/mm2 Length / width / height Weight Punching force Max. operating pressure Including accessories (contents) Ø 64 mm mm kg kN bar 3.0 mm F = 370 N/mm2 2.0 mm F = 370 N/mm2 2.0 mm F = 370 N/mm2 290/120/70 1.9 75 650 1 hydraulic screw Ø 19.0 mm 1 hydraulic screw Ø 19 x 9.5 mm 1 HSS pre-drill Ø 10 mm 1 spacer nut set (3-part) 1 bridge Information Ordering data Version Type IE-KO-HAT Qty. 1 Order No. 1966810000 Type KOHS 19 Hydraulic screw Qty. 1 Order No. 9205010000 KOHS 9 5/19 Hydraulic screw 1 9205000000 KOPD 10.0 Pre-drill 1 9205020000 Information Accessories Information Splitting stamp on the next page B.13 Hole punch Cutting Custom stamp for Industrial Ethernet connections B Rectangular splitting stamp for heavy-duty connectors Rectangular splitting stamp for switches Round splitting stamp for metric cable glands Round splitting stamp for high-strength cable glands Tension screw B.14 Type IE-KOK-V1 Description Custom shape for Bajonet 01 metal Dimensions Qty. Ø 27 mm x single-sided 25.9 mm 1 Order No. 1966780000 IE-KOK-V4 IE-KOK-V5 Custom shape for Push Pull V04 plastic Custom shape for RockStar® V05 metal Ø 23.2 mm x double-sided 20.2 mm 22.0 x 22.0 mm 1 1 1966790000 9204790000 Type KOK 52 x 36 Description Splitting stamp for 6-pole heavy-duty connectors Dimensions 52.0 x 36 mm Size 3 Qty. 1 Order No. 9204820000 KOK 65 x 36 KOK 86 x 36 KOK 91 x 36 KOK 112 x 36 Splitting stamp for 10-pole heavy-duty connectors Splitting stamp for 16-pole heavy-duty connectors Splitting stamp for 16-pole heavy-duty connectors Splitting stamp for 24-pole heavy-duty connectors 65.0 x 36 mm 86.0 x 36 mm 91.0 x 36 mm 112.0 x 36 mm 4 6 1 1 9204830000 9204850000 8 1 1 9204860000 9204870000 Type KOK 46 x 46 Description Rectangular splitting stamp for switches Dimensions 46.0 x 46.0 mm Qty. 1 Order No. 9204810000 KOK 68 x 68 Rectangular splitting stamp for switches 68.0 x 68.0 mm 1 9204840000 Type KOS M 16 Description Round splitting stamp for M16 cable glands Dimensions Ø 16.2 mm Qty. 1 Order No. 9204880000 KOS M 20 KOS M 25 KOS M 32 KOS M 40 Round splitting stamp for M20 cable glands Round splitting stamp for M25 cable glands Round splitting stamp for M32 cable glands Round splitting stamp for M40 cable glands Ø 20.4 mm Ø 25.4 mm Ø 32.5 mm Ø 40.5 mm 1 1 1 1 9204950000 9204900000 9204910000 9204920000 Type KOS PG 9 Description Round splitting stamp for PG9 cable glands Dimensions Ø 15.2 mm Qty. 1 Order No. 9204930000 KOS PG 11 KOS PG 13 KOS PG 16 KOS PG 21 KOS PG 29 KOS PG 36 Round splitting stamp for PG11 cable glands Round splitting stamp for PG13 cable glands Round splitting stamp for PG16 cable glands Round splitting stamp for PG21 cable glands Round splitting stamp for PG29 cable glands Round splitting stamp for PG36 cable glands Ø 18.6 mm Ø 20.4 mm Ø 22.5 mm Ø 28.3 mm Ø 37.0 mm Ø 47.0 mm 1 1 1 1 1 1 9204940000 9204950000 9204960000 9204970000 9204980000 9204990000 Type KOBBS Description Tension screw Dimensions 9.5 x 50 mm Qty. 1 Order No. 9205030000 KOBBS KOBBS Tension screw Tension screw 19 x 55 mm 19 x 75 mm 1 1 9205040000 9204780000