Reference Design
ZMOTION® Detection Module II
®
RD002604-0814
Overview
This reference design demonstrates how to use Zilog’s ZMOTION® Occupancy Detection
solution in a PIR-based motion detector module. It also shows how to implement additional hardware and software functions such as a serial interface and configuring the
detector using potentiometers.
The ZMOTION Detection Module II (ZDM II) provides an integrated and flexible solution for Passive Infrared (PIR)-based motion detection applications. It includes the
Z8FS040 MCU combined with a selection of lenses to fit a range of occupancy detection
applications.
The Z8FS040 MCU ships preprogrammed with motion detection software algorithms that
comprise the ZMOTION Engine. These algorithms run in the background while control
and status of the Engine is accessed through a software Application Programmer Interface
(API). Optimized API settings are provided that match the Engine operation to each of the
lens and pyroelectric sensor combinations provided.
Note: The source code file associated with this application note, RD0026-SC01.zip, is available
free for download from the Zilog website. This source code has been tested with version
5.0.0 of ZDS II for Z8 Encore! XP MCUs. Subsequent releases of ZDS II may require you
to modify the code supplied with this reference design.
Features
The key features of this reference design are:
•
Complete board-level motion detection design supporting the following five lens types:
– NCL-10IL (7 meter wall mount, wide angle) installed
– NCL-10S (12 meter wall mount, corridor, directional)
– NCL-9(26) (5 meter wall/ceiling mount, 2:1 diameter-to-height coverage ratio)
– NCL-3R (ceiling mount, 1.8:1 diameter-to-height coverage ratio)
– NCL-3B (3 meter wall mount, wide angle)
•
Employs a low-cost RE200B dual-element pyroelectric sensor
•
Low-cost modular design
•
Serial and hardware configuration modes
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•
Automatic temperature compensation
•
Standard 8-pin 0.100" header interface
Front and back views of the ZMOTION Detection Module II are shown in Figures 1 and
2, respectively.
Figure 1. ZMOTION Detection Module II: Front
Figure 2. ZMOTION Detection Module II: Back
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Discussion
The use of Passive Infrared (PIR)-based motion detectors has been prevalent in lighting
control, energy management, and general occupancy detection applications for a number
of years. Despite this popularity, the traditional design architectures of motion detection
devices, and their inherent limitations, have not significantly changed since their inception. Zilog’s ZMOTION Occupancy Detection Solution employs an architecture that provides a significant advantage over previous approaches, delivering a dramatic
improvement in both sensitivity and stability over traditional motion detection designs.
Traditional Design Architecture
The traditional motion detector design uses a pyroelectric sensing element combined with
a Fresnel or similar-type lens to direct the infrared energy emitted from a target as it
moves across the sensor’s detection area. As this focused energy moves across the sensing
elements of the pyroelectric sensor, it generates a voltage with a frequency component
ranging from 0.1 Hz to 10 Hz. The amplitude of this signal is relative to the difference in
temperature between the target and its surrounding environment (ambient temperature)
and is typically in the range of 1 m VP-P to 2 m VP-P. It also contains a large high-frequency noise component and a DC offset of 400 mV to 1,800 mV that will change with
temperature and aging; this offset can even vary between devices.
Figure 3. Traditional Design Architecture
To create a signal that is usable by either discrete components or a microcontroller, the
output signal from the sensor is typically followed by an AC-coupled gain stage (~72 db),
combined with a bandpass filter, which reduces the high-frequency noise content and
strips the DC offset. This decision stage is responsible for extracting the signature of
human motion from the resulting signal. The most common approaches to type of signal
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filtering are the rate of rise and time above amplitude methodologies. The time above
amplitude method can be implemented with a simple window comparator, in which the
two signal inputs are phase-delayed from each other. Although there are several drawbacks to either of these methods – the most significantly drawback being its susceptibility
to false detections – it is commonly used in low-cost motion detectors.
More commonly, however, motion detectors intended for occupancy applications use a
microcontroller to perform decision analysis. A microcontroller can combine multiple
detection methods to produce a more stable motion detector. However, this combination
approach still does not address the root issues causing false detections: high-gain circuit
elements and an extremely modified sensor signal. By filtering the signal, useful information that is sometimes critical to making a reliable decision is removed. Because of the
low-frequency filtering required by traditional architectures, signal discontinuities caused
by external electrical factors (mainly EMI and ESD) can create a signature that is indiscernible from valid motion-creating false events. The high-gain stage simply compounds
the problem and increases a traditional design’s susceptibility.
ZMOTION Design Architecture
In the ZMOTION Occupancy and Motion Detection Architecture shown in Figure 4, the pyroelectric sensor is interfaced directly to the Z8FS040 MCU without any AC coupling, gain, or filtering. As a result, the MCU is allowed to work with a true, unmodified signal to gauge the realtime effects caused by shifts in DC offset, transience, and other nonmotion-based signal changes.
No temperature compensation is required, thereby resulting in a lower-component-count design.
The ZMOTION Detection Module II Reference Design is based on this architecture, and
is described in more detail throughout the remainder of this document.
Figure 4. ZMOTION Design Architecture
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Theory of Operation
The ZMOTION Detection Module II Reference Design is based on the Z8FS040 MCU,
which includes the ZMOTION motion-detection algorithms preprogrammed in Flash
memory; 4 KB of memory is available for application code. This ZMOTION software runs
from the ADC end of the conversion interrupt, and provides status updates to the application through the API registers. To learn more about the Z8FS040 MCU’s API registers,
refer to the ZMOTION Detection and Control Product Specification (PS0285).
The block diagram in Figure 5 shows all peripherals included with the Z8FS040 MCU that
are available to the application.
Figure 5. Z8FS040 MCU Block Diagram
The motion detection algorithms take advantage of the Z8FS040 MCU’s on-chip Sigma/
Delta ADC when operated in Differential Mode. The pyroelectric sensor is connected
directly to the positive ADC input, with the 1 V ADC VREF connected to the negative
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input of the ADC. This connection creates a ± 1 V range for the pyroelectric sensor input.
Although specified for 10-bit accuracy, the Sigma/Delta ADC features a 16-bit result register, in which one bit is used for overflow indication and another bit is used for sign. The
ZMOTION Engine oversamples and averages the pyroelectric sensor’s signal input and
provides 15 bits of resolution. Because the software algorithms of the ZMOTION Engine
are tuned to detect changes and rates of changes in the pyroelectric sensor signal, absolute
accuracy is not necessary. By oversampling and averaging the signal input, constructed
sample values have a ± 16,384-count range, which provides a usable resolution of 61 µV
per count.
Hardware Architecture
The ZMOTION Detection Module II (ZDM II) Reference Design is based on the 8-pin
Z8FS040 MCU. All functions related to the operation of the detector are handled by the
MCU. The reference design is supported by the ZDM II Development Board, which
includes additional hardware to demonstrate the advanced features of the Module.
In Figure 6, all external connections to the Module are made through the 8-pin row header.
Figure 6. ZDM II Block Diagram
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The Module is designed to support standard clip-on lenses, which available from Zilog
and other suppliers. The reference design ships with the NCL-10IL lens installed; a 7meter, 90° wide-angle lens. The Module’s printed circuit board is composed of a two-layer
FR4 material using 1 oz. copper with gold plating.
I/O Map
An I/O map of the Z8FS040 MCU is shown in Table 1.
Table 1. ZDM II Z8FS040 MCU I/O Map
Pin #
Pin Name
Type
Function
Comments
1
VDD
VDD
Power
2.8 V to 3.6 V.
8
VSS
VSS
Ground
2
DBG (PA0)
Digital I/O
Sleep/Debug
Needs 10K PU for Debug.
4
Reset (PA2)
Digital I/O
MD/Reset
10K PU for Reset.
5
ANA2 (PA3)
Analog I/P
Pyro Signal (ANA2)
–
3
ANA3 (PA1)
Analog I/P
Light Gate (ANA3)
–
7
TXD0/ANA0 (PA5)
Digital O/P
UART Tx/Sensitivity Potentiometer –
6
RXD0/ANA1 (PA4)
Digital I/P
UART Rx/Delay Potentiometer
–
Software Architecture
The RD0026-SC01.zip source code file included with this reference design includes a
project file named ZMotion_App.zdsproj which is built using Zilog Developer Studio
II (ZDS II) for Z8 Encore! XP version 5.0.0. The RD0026-SC01.zip source code file contains standard ZDS II support files, standard ZMOTION support files, and custom application files; these files are briefly described in this section.
Source Files
main.c. A custom application source code file that implements the major functions of the
software.
ePIR_API.c. A standard ZMOTION support file required for all ZMOTION projects. This
file reserves space in RAM for the ZMOTION API registers, and defines the API register
names.
startupePIR.asm. A standard ZMOTION support file required for all ZMOTION proj-
ects. This file provides all necessary environment initializations after reset, and replaces
the standard startups.asm or startupl.asm file.
Header Files
ePIR_API.h. A standard ZMOTION support file required for all ZMOTION projects. This
file provides bit definitions for all API registers.
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Main.h. A custom application file that includes project definitions and defaults for the
main.c file.
eZ8.h. A standard ZDS II support file that brings in all other MCU-specific support files.
API_INIT_ZDM2.h. A standard ZMOTION API configuration file for ZDM II with an
RE200B pyroelectric sensor. This file is compatible with several lenses without requiring
additional modification.
Project Configurations
The following two ZDS II project configurations are defined for ZDM II:
ZDM_Release. This configuration is used to produce a final build for production.
ZDM_Debug. This configuration used to produce a copy that can be used for in-circuit
debugging.
The application consists of a main loop and two interrupt sources: ADC and Timer 0. Halt
Mode is used in the main loop, causing it to be executed once after either interrupt. The
ADC interrupt passes control to the ZMOTION Engine, which performs all motion detection processing, updates the API, and then returns to the calling function. The ADC is run
in Continuous Mode, so this interrupt occurs once every 256 system clocks (about once
every 46.2 µs). The Timer 0 interrupt runs once every 100 ms and controls all software
timers used in the main loop. It also sets the required one-second time base bit in the API
and updates the status of the MD output.
See Appendix B. Flow Charts on page 18 to review a top-level code flow for this reference
design.
Equipment Used
Each of the following items is included with the ZMOTION Detection Module II Reference Design.
•
ZMOTION Detection Module II
•
ZMOTION Development Board
•
ZDS II – Z8 Encore! v5.0.0
•
Selection of lenses
•
5 V DC power supply
•
USB SmartCable
•
Serial cable
Installation and Operation
This section describes how to connect and operate the ZDM II Module with the ZDM II
Development Board.
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Establishing Connections
All connections to the ZDM II Module are made through the P1 interface header, which
inserts into J4 on the ZDM II Development Board, as indicated in Figure 7.
Figure 7. The Location of J4 on the ZDM II Development Board
The ZDM II Development Board provides additional hardware to support the two operating modes of the Module, Serial Mode and Hardware Mode; these modes are selectable
with SW1. Details about the connections for each mode are shown in Table 2.
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Table 2. ZDM II Development Board Signal Connections
Pin
Name
Connection on the ZDM II Development Board Comments
1
VSS
GND
2
VDD
+3.3V
3
RXD/DLY
Serial: Receive Data out from RS-232 chip U1
Selected by SW1.
Hardware: Delay Potentiometer R4
4
TXD/SNS
Serial: Transmit Data to RS-232 chip U1
Selected by SW1.
Hardware: Sensitivity Potentiometer R3
5
MD/RST
Motion Detected LED D1
Configurable as MD or Reset in
Serial Mode.
6
LG
Ambient Light Sensor CDS1
Connected via J7.
7
SLP/DBG
State jumper J11
Debug interface pin.
8
VSS
GND
Setting the Jumpers
Four jumpers are provided on the ZDM II Development Board to allow control and evaluation of certain features of the ZDM II; Table 3 lists the settings for these jumpers.
Table 3. Jumper Settings
Jumper
Function
Installed
Removed
J7
CDS
Ambient, PA1 connected to CDS1
User, PA1 not connected to CDS1.
J11
State
Sleep, MCU in Stop Mode
Run, MCU active.
Selecting an Interface Mode
The ZDM II Module determines the interface mode by sampling the voltage level on PA5
during the power up sequence. If the voltage on the pin is below 2.0V, the Module will
select hardware interface mode. If the voltage is above 2.0V the Module will select Serial
Interface Mode.
Operating In Hardware Mode
To select Hardware Mode, place SW1 in the Hardware position and apply power to the
ZDM II Development Board. The Module can be configured through the trim pots, which
are labeled Sens, Delay, and Ambient.
The Sensitivity trim potentiometer, Sens, adjusts the motion sensitivity of the Module.
Turning this pot in the + direction increases the Module’s sensitivity; turning this pot in
the – direction makes it less sensitive.
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The Delay trim potentiometer, Delay, adjusts how long the MD output will remain active
after a motion event. Turning this pot in the + direction increases this delay; turning the
pot in the – direction makes the delay shorter.
The Ambient trim potentiometer, Ambient, adjusts the threshold for ambient light sensing. Turning this pot towards Light increases the threshold (e.g., it activates the MD output even when a room is already brightly illuminated); turning the pot towards Dark
lowers the threshold (e.g., it activates MD only when a room is dark).
Operating In Serial Mode
To select Serial Mode, place SW1 in the Serial position and apply power to the ZDM II
Development Board. The Module can be configured through the serial interface. This
serial interface is asynchronous, and is configured to the following settings:
•
9600 bps
•
No parity
•
8 data bits
•
1 stop bit
•
No flow control
The serial interface operates via a host/client relationship in which the Module is the client. Commands are sent from the host, and the Module responds with the requested information or a confirmation. All commands sent to ZDM II are in ASCII character format;
however, the data sent to and from the Module may be in ASCII or decimal formats; these
formats are selectable by the host. The ASCII character format allows for easier reading
when using a terminal emulation program (e.g., HyperTerminal) to interface with the
Module.
Three types of command structures are accepted by ZDM II; each is described in this section:
•
Read commands
•
Write commands
•
Confirmation commands
Read commands are used to request information from the ZDM II, and are sent from the
host. The Module responds with the requested data. The command structure of these read
commands is shown in Figure 4.
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Command
Host
Response
ZDM II Module
Table 4. Read Command Structure
Write commands are used to update the configuration of ZDM II, and are sent from the
host. The Module responds with the current value as an acknowledgment. The host then
sends the new data, and the Module responds with an ACK. The command structure of
these write commands is shown in Figure 5.
Command
Current Value
Host
New Value
ZDM II Module
ACK
Table 5. Write Command Structure
Certain commands require a specific sequence of characters to be sent to prevent accidental initiation. These commands require a 4-character confirmation sequence. After a command requiring confirmation is received, the device returns an ACK. The command
structure of these confirmation commands is shown in Figure 6.
Command
ACK
Host
Sequence (4)
ZDM II Module
ACK
Table 6. Confirmation Command Structure
Details about these and other commands can be found in the ZMOTION Detection Module II Product Specification (PS0305).
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Changing Lenses
This reference design is preprogrammed to support all of the lenses included in the ZMOTION Detection Module II Evaluation Kit. To change lenses on the ZDM II Module, gently pull the installed lens to remove it from the pyroelectric sensor. Install the new lens so
that the tab on the sensor lines up with the correct slot on the lens. Table 7 indicates the
location of the tab for each lens in the Kit.
Table 7. Tab Location For Each Lens
Lens
Image with Position Indicator
Lens
NCL-10IL
NCL-3R
NCL-10S
NCL-3B
Image with Position Indicator
NCL-9(26)
Walk Test
To perform a basic walk test using the ZDM II Module installed on the ZDM II Development Board, place SW1 in Hardware Mode, and supply power to the ZDM II Development
Board. When using the NCL-10IL lens, place the Board on a horizontal surface at a height
of 1.2 m (4'). Set the Sens potentiometer to the desired sensitivity, and set the Delay
potentiometer to Minimum (–).
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When power is applied, the detector will undergo a warm-up period to allow the pyroelectric sensor to stabilize. This period will take approximately 30 seconds. During this time,
the status LED will remain off. After this warm-up period is complete, the status LED will
turn on when motion is detected.
Visual diagrams showing the results of walk tests for each lens are presented in Appendix
C. Walk Test Results on page 21.
Stability Test Results
Stability tests were performed in a small indoor room for a period of five days. Five
ZDM II detectors were mounted at a height of four feet using each of the provided lenses.
The room temperature varied from 18°C to 22°C.
Table 8 lists the test conditions. As a result of these tests, no false detections were
recorded.
Table 8. Stability Test Conditions
Test
Condition
Room Dimensions
5' x 4'
Temperature variation
18°C to 22°C
Mounting
Vertical at 4'
Time period
5 days
Number of units
6
Summary
The ZMOTION Detection Module II Reference Design demonstrates how to use Zilog's
ZMOTION Occupancy Detection solution in a PIR-based motion detector module design
that meets and exceeds industry expectations. The stability and walk tests show that how
even a non-optimized setup (open-air PCB) is capable of providing reliable consistent performance. The flexibility of the Z8FS040 MCU allows additional features such as Serial
interface and configurability features to be added with minimal additional components.
The five lenses included with the reference design demonstrate the ease with which a full
product family can be created based off the initial design - without changes to hardware or
software.
Specifications
Table 9 lists the electrical and detection characteristics of the ZDM II Module hardware
and reflects all available data as a result of testing prior to qualification and characterization. As such, the data presented in Table 9 are subject to change.
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Table 9. ZMOTION Detection Module II Reference Design Specifications
Item
Specification
Detection Method
Dual-Element PIR
Power Input
2.8 V to 3.3 V
Current Consumption:
Run Mode
~8 mA
Sleep Mode
~350 µA
Detection Range:
NCL-10IL
7 meters (wall mount)
NCL-10S
12 meters (wall mount)
NCL-9(26)
5 meters (wall), 2:1 ratio (ceiling)
NCL-3R
2:1 ratio (ceiling mount)
NCL-3B
3 meters (wall mount)
Motion Detected Output Active Time
Configurable
MD Output Type
TTL active low signal
Power on Warm up Time
Approximately 30 seconds
Dimensions (W x H x D; with NCL-10IL)
25.5 mm x 16.7 mm x 17.6 mm
Ordering Information
The ZMOTION Detection Module II Reference Design can be purchased from the Zilog
Store – simply click the Store Product ID listed in Table 10. As with all Zilog development
kits, the ZMOTION Detection Module II Evaluation Kit is available through Zilog’s distributors. To order the ZMOTION Detection Module II Evaluation Kit, please contact
your nearest Zilog sales representative.
Table 10. ZMOTION Detection Module II Ordering Information
Part Number
Description
Store Product ID
ZEPIR000103ZRDG
ZMOTION Detection Module II Reference Design
RD10021
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Related Documentation
The documents associated with the ZMOTION Detection Module II Reference Design are
listed in Table 11. Each of these documents can be obtained from the Zilog website by
clicking the link associated with its Document Number.
Table 11. ZMOTION Detection Module II Reference Design Documentation
Document ID
Document Title
RD0026
This ZMOTION Detection Module II Reference Design document
RD0026-SC01
Source code for the ZMOTION Detection Module II Reference Design
PS0305
ZMOTION Detection Module II Product Specification
UM0260
ZMOTION Detection Module II Evaluation Kit User Manual
PS0285
ZMOTION Detection and Control Product Specification
PS0228
F082A Series Product Specification
PS0286
ZMOTION Lens and Pyroelectric Sensor Product Guide
WP0017
ZMOTION - A New PIR Motion Detection Architecture White Paper
WP0018
ZMOTION Detection Lens and Pyro Sensor Configuration Guide
WP0018-SC01
Application Library for the ZMOTION Detection Lens and Pyro Sensor
Configuration Guide
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Appendix A. Schematic Diagrams
Figure 8 displays a schematic diagram of the ZMOTION Detection Module II Reference Design.
Figure 8. Walk Test Results for NCL-10IL Lens
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Appendix B. Flow Charts
Figure 9 presents a top-level code flow for the ZMOTION Detection Module II Reference
Design.
Figure 9. ZDM II Software Flow: Top Level
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Figure 10 shows the flow of the main application loop.
Figure 10. Software Flow: Main Application
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The Serial Interface is handled as a command-based state machine, with two levels of processing. If a command requires additional received data, it is transferred into the second
level to complete the task. Figure 11 shows the flow of the Serial Interface state machine.
Figure 11. Software Flow: Serial Interface State Machine
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Appendix C. Walk Test Results
Figures 12 through 16 present the results of walk tests for each of the five lenses used in this reference design. For the sake of simplicity, the
walk test plots for wall-mount lenses show half of the total pattern.
Figure 12. Walk Test Results for NCL-10IL Lens
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Figure 13. Walk Test Results for NCL-10S Lens
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Figure 14. Walk Test Results for NCL-9(26) Lens
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Figure 15. Walk Test Results for NCL-3R Lens
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Figure 16. Walk Test Results for NCL-3B Lens
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Appendix D. Parts List
The parts required for building this ZMOTION Detection Module II reference design are
listed in Table 12. The components shown in red are available from Zilog.
Table 12. ZMOTION Detection Module II Reference Design PCB Parts List
#
Qty Description
Designator
Manufacturer
Mfg. Part Number
Footprint
1
2
CAP 1 µF 16 V 0603
C1, C2
Murata
GRM188F51C105ZA01D
0603
2
1
Header, 8-Pin, Right Angle
P1
3M
929550-01-08-EU
HDR1X8H
3
1
Pyro Dual Gen Purpose
Q1
Zilog/Nicera
ZRE200BP/RE200B-P
TO-5 (3 PIN)
4
1
RES 47K 1% 0603
R1
Panasonic
ERJ-3GEYJ473V
0603
5
1
ZMOTION MCU 4K Flash
S08N
U1
Zilog
Z8FS040BSB20EG
S08N
6
1
Lens, Clip-On 90° Wide
Angle
Lens
Zilog/Nicera
ZNCL10IL/NCL-10IL
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To share comments, get your technical questions answered, or report issues you may be
experiencing with our products, please visit Zilog’s Technical Support page at
http://support.zilog.com.
To learn more about this product, find additional documentation, or to discover other facets about Zilog product offerings, please visit the Zilog Knowledge Base at http://
zilog.com/kb or consider participating in the Zilog Forum at http://zilog.com/forum.
This publication is subject to replacement by a later edition. To determine whether a later
edition exists, please visit the Zilog website at http://www.zilog.com.
Warning: DO NOT USE THIS PRODUCT IN LIFE SUPPORT SYSTEMS.
LIFE SUPPORT POLICY
ZILOG’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE
SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF
THE PRESIDENT AND GENERAL COUNSEL OF ZILOG CORPORATION.
As used herein
Life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b)
support or sustain life and whose failure to perform when properly used in accordance with instructions for
use provided in the labeling can be reasonably expected to result in a significant injury to the user. A
critical component is any component in a life support device or system whose failure to perform can be
reasonably expected to cause the failure of the life support device or system or to affect its safety or
effectiveness.
Document Disclaimer
©2014 Zilog, Inc. All rights reserved. Information in this publication concerning the devices, applications,
or technology described is intended to suggest possible uses and may be superseded. ZILOG, INC. DOES
NOT ASSUME LIABILITY FOR OR PROVIDE A REPRESENTATION OF ACCURACY OF THE
INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED IN THIS DOCUMENT. ZILOG ALSO
DOES NOT ASSUME LIABILITY FOR INTELLECTUAL PROPERTY INFRINGEMENT RELATED
IN ANY MANNER TO USE OF INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED
HEREIN OR OTHERWISE. The information contained within this document has been verified according
to the general principles of electrical and mechanical engineering.
Z8 Encore!, Z8 Encore! XP and ZMOTION are trademarks or registered trademarks of Zilog, Inc. All
other product or service names are the property of their respective owners.
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