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SENSOR-LINK Conxall’s Sensor-Link series includes the Mini-Mizer, AC Micro-Mizer, DC Micro-Mizer and the Nano-Mizer product lines, which are overmolded cable assemblies. The overmolding process provides for environmental sealing and strain relief for flexing applications. Designed to meet or exceed the requirements of UL, CSA, NEMA, ANSI, IEC and SAE, the Sensor-Link series is intermateable and intermountable with other manufacturers equivalents. Conxall’s strength is the combination of application experience and internal manufacturing capabilities that provide the knowledge and flexibility to meet and exceed the expectations of our customers. Originally developed as an interconnect for a variety of sensoring devices, the Sensor-Link series has found a wide range of applications as a general disconnect. Our exceptional quality, service and cost effectiveness makes Sensor-Link series the logical choice. In our ongoing effort to expand our product offering, we are introducing our Mini and DC Micro Multi-Port box series. Offered with many options, these distribution boxes provide Conxall the opportunity to be a full service supplier to the sensor market. TABLE OF CONTENTS Mini-Mizer® “A” Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 Mini-Mizer® EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Mini-Mizer® “C” Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11 Mini-Mizer® Wiring Sequence Charts & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13 AC Metal Micro-Mizer® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17 DC Metal Micro-Mizer® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-21 DC Plastic Micro-Mizer® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23 DC Micro-Mizer® EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Micro-Mizer® Wiring Sequence Charts & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Nano-Mizer® and Molded Cord Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27 Nano-Mizer® Wiring Sequence Charts and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Custom Overmolded Assembly Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-30 Other Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Warranty CONXALL® Corp. manufactures the finest quality products available to the marketplace. However, these products are intended to be used in accordance with the specifications described in this catalog. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. A limited warranty applies to all CONXALL® Corp. products. Except for obligations specifically assumed by CONXALL® Corp. under warranty, CONXALL® Corp. will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or implied warranty, contract, negligence, or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. All drawings contained in this document are for representational purposes only, and should not be for used final specifications or engineering. 601 East Wildwood, Villa Park, Illinois 60181 ■ Telephone (630) 834-7504 ■ Fax (630) 834-8540 3 SENSOR-LINK MINI-MIZER “A” Size ® MOLDED CONNECTOR ASSEMBLIES STRAIGHT SINGLE ENDED 90° SINGLE ENDED OVERALL LENGTH OVERALL LENGTH 1.800" REF (46mm) 2.250" REF (59mm) 1.0" REF (26mm) 1.75" REF (45mm) 1.0" REF (26mm) RECEPTACLE STRAIGHT INLINE SINGLE ENDED 1.0"(26mm) ACROSS FLATS 1/2 - 14 NPT OVERALL LENGTH 2.25" REF (59mm) 1.0" REF (26mm) 0.375" (10mm) 0.475" (13mm) 1.0" (26mm) Face View Male Rating Overall Length Inches 36 1 13A 72 2 600V 144 Custom 1 2 3 Straight Female Single Ended 90° Male Single Ended 90° Female Single Ended Straight Inline Male Single Ended Straight Inline Female Single Ended 162P36 162S36 182P36 182S36 192P36 192S36 162P72 162S72 182P72 182S72 192P72 192S72 172P12 162P144 162S144 182P144 182S144 192P144 192S144 172PXXX 162PXXXX 162SXXXX 182PXXXX 182SXXXX 192PXXXX 192SXXXX 193S36 Straight Male Single Ended Receptacle Male 12 Inch Leads 36 163P36 163S36 183P36 183S36 193P36 13A 72 163P72 163S72 183P72 183S72 193P72 193S72 173P12 600V 144 163P144 163S144 183P144 183S144 193P144 193S144 173PXXX Custom 163PXXXX 163SXXXX 183PXXXX 183SXXXX 193PXXXX 193SXXXX 36 164P36 164S36 184P36 184S36 194P36 194S36 72 164P72 164S72 184P72 184S72 194P72 194S72 174P12 144 164P144 164S144 184P144 184S144 194P144 194S144 174PXXX Custom 164PXXXX 164SXXXX 184PXXXX 184SXXXX 194PXXXX 194SXXXX 36 165P36 165S36 185P36 185S36 195P36 195S36 1 4 10A 2 3 600V 1 5 8A 72 165P72 165S72 185P72 185S72 195P72 195S72 175P12 2 4 600V 144 165P144 165S144 185P144 185S144 195P144 195S144 175PXXX Custom 165PXXXX 165SXXXX 185PXXXX 185SXXXX 195PXXXX 195SXXXX 36 166P36 166S36 186P36 186S36 196P36 196S36 3 1 2 6 3 5 8A 72 166P72 166S72 186P72 186S72 196P72 196S72 176P12 4 600V 144 166P144 166S144 186P144 186S144 196P144 196S144 176PXXX Custom 166PXXXX 166SXXXX 186PXXXX 186SXXXX 196PXXXX 196SXXXX XXXX – Indicates “overall length / lead length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 4 LEAD LENGTH STRAIGHT DOUBLE ENDED OVERALL LENGTH 2.25" REF (59mm) 1.0" REF (26mm) “A” SIZE THREADED ADAPTOR 90° DOUBLE ENDED OVERALL LENGTH .690" REF Long (18mm) 1.80" REF (46mm) 1.75" REF (45mm) Thread 7/8-16UN-2A MOD 5057-1AC 1.0" REF (26mm) Receptacle Female 12 Inch Leads Straight Male /Male Double Ended 562P2P36 562S2S36 562P2S36 542P2P36 542S2S36 542P2S36 172S12 562P2P72 562S2S72 562P2S72 542P2P72 542S2S72 542P2S72 172SXXX 562P2P144 562S2S144 562P2S144 542P2P144 542S2S144 542P2S144 562P2PXXXX 562S2SXXXX 562P2SXXXX 542P2PXXXX 542S2SXXXX 542P2SXXXX 563P3P36 563S3S36 563P3S36 543P3P36 543S3S36 543P3S36 563P3P72 563S3S72 563P3S72 543P3P72 543S3S72 543P3S72 173S12 173SXXX Straight Female /Female Double Ended Straight Male /Female Double Ended 90° Male /Male Double Ended 90° Female /Female Double Ended 90° Male /Female Double Ended 563P3P144 563S3S144 563P3S144 543P3P144 543S3S144 543P3S144 563P3PXXXX 563S3SXXXX 563P3SXXXX 543P3PXXXX 543S3SXXXX 543P3SXXXX 564P4P36 564S4S36 564P4S36 544P4P36 544S4S36 544P4S36 174S12 564P4P72 564S4S72 564P4S72 544P4P72 544S4S72 544P4S72 174SXXX 564P4P144 564S4S144 564P4S144 544P4P144 544S4S144 544P4S144 564P4PXXXX 564S4SXXXX 564P4SXXXX 544P4PXXXX 544S4SXXXX 544P4SXXXX 565P5P36 565S5S36 565P5S36 545P5P36 545S5S36 545P5S36 565P5P72 565S5S72 565P5S72 545P5P72 545S5S72 545P5S72 175S12 175SXXX 565P5P144 565S5S144 565P5S144 545P5P144 545S5S144 545P5S144 565P5PXXXX 565S5SXXXX 565P5SXXXX 545P5PXXXX 545S5SXXXX 545P5SXXXX 566P6P36 566S6S36 566P6S36 546P6P36 546S6S36 546P6S36 176S12 566P6P72 566S6S72 566P6S72 546P6P72 546S6S72 546P6S72 176SXXX 566P6P144 566S6S144 566P6S144 546P6P144 546S6S144 546P6S144 566P6PXXXX 566S6SXXXX 566P6SXXXX 546P6PXXXX 546S6SXXXX 546P6SXXXX XXXX – Indicates “overall length / lead length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 601 East Wildwood, Villa Park, Illinois 60181 ■ Telephone (630) 834-7504 ■ Fax (630) 834-8540 5 SENSOR-LINK MINI-MIZER “A” Size ® MOLDED CONNECTOR ASSEMBLIES STRAIGHT EXTENSION SET MALE / FEMALE OVERALL LENGTH 2.25" REF (59mm) 1.0" REF (26mm) STRAIGHT TO 90° DOUBLE ENDED FEMALE / FEMALE OVERALL LENGTH 1.8" REF (46mm) 1.0" REF (26mm) 1.75" REF (45mm) 1.0" REF (26mm) Face View Male Rating 1 13A 2 600V 13A 1 2 3 600V 1 4 10A 2 3 600V Overall Length Inches Straight Extension Set Male /Female Double Ended Straight Extension Set Female /Male Double Ended Straight to 90° Male /Male Double Ended Straight to 90° Female /Female Double Ended Straight to 90° Male /Female Double Ended Straight to 90° Female /Male Double Ended 36 512P2S36 512S2P36 552P2P36 552S2S36 552P2S36 552S2P36 72 512P2S72 512S2P72 552P2P72 552S2S72 552P2S72 552S2P72 144 512P2S144 512S2P144 552P2P144 552S2S144 552P2S144 552S2P144 Custom 512P2SXXXX 512S2PXXXX 552P2PXXXX 552S2SXXXX 552P2SXXXX 552S2PXXXX 36 513P3S36 513S3P36 553P3P36 553S3S36 553P3S36 553S3P36 72 513P3S72 513S3P72 553P3P72 553S3S72 553P3S72 553S3P72 144 513P3S144 513S3P144 553P3P144 553S3S144 553P3S144 553S3P144 Custom 513P3SXXXX 513S3PXXXX 553P3PXXXX 553S3SXXXX 553P3SXXXX 553S3PXXXX 554S4P36 36 514P4S36 514S4P36 554P4P36 554S4S36 554P4S36 72 514P4S72 514S4P72 554P4P72 554S4S72 554P4S72 554S4P72 144 514P4S144 514S4P144 554P4P144 554S4S144 554P4S144 554S4P144 Custom 514P4SXXXX 514S4PXXXX 554P4PXXXX 554S4SXXXX 554P4SXXXX 554S4PXXXX 555S5P36 36 515P5S36 515S5P36 555P5P36 555S5S36 555P5S36 1 5 8A 72 515P5S72 515S5P72 555P5P72 555S5S72 555P5S72 555S5P72 2 4 600V 144 515P5S144 515S5P144 555P5P144 555S5S144 555P5S144 555S5P144 Custom 515P5SXXXX 515S5PXXXX 555P5PXXXX 555S5SXXXX 555P5SXXXX 555S5PXXXX 36 516P6S36 516S6P36 556P6P36 556S6S36 556P6S36 556S6P36 3 1 2 6 3 5 8A 72 516P6S72 516S6P72 556P6P72 556S6S72 556P6S72 556S6P72 4 600V 144 516P6S144 516S6P144 556P6P144 556S6S144 556P6S144 556S6P144 Custom 516P6SXXXX 516S6PXXXX 556P6PXXXX 556S6SXXXX 556P6SXXXX 556S6PXXXX XXXX – Indicates “overall length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 6 Y- SPLITTER MALE / FEMALE / FEMALE 1.0' 5.562" REF (FULLY EXTENDED) (396mm) 4.062" REF (103mm) 1.0' REF CABLE LENGTH (305mm) 1.5" REF (39mm) 2.25" REF (59mm) 2.25" REF (59mm) 1.0" REF (26mm) 1.0" REF (26mm) Face View Male Rating 1 10A 2 300V Cable Length Inches Wiring Diagram 1 2 1 2 Y-Splitter Female /Female Female Y-Splitter Male /Female Female 12 592S2S2S12 592P2S2S12 Custom 592S2S2SXXX 592P2S2SXXX 1 2 10A 1 2 3 1 2 3 1 2 3 300V 12 593S3S3S12 593P3S3S12 Custom 593S3S3SXXX 593P3S3SXXX 1 2 3 1 4 8A 2 3 300V 1 2 5 6A 4 300V 3 1 2 6 3 5 6A 4 300V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 12 594S4S4S12 594P4S4S12 Custom 594S4S4SXXX 594P4S4SXXX 12 595S5S5S12 595P5S5S12 Custom 595S5S5SXXX 595P5S5SXXX 12 596S6S6S12 596P6S6S12 Custom 596S6S6SXXX 596P6S6SXXX For insert combinations not shown - consult factory. MINI-MIZER MALE TERMINATOR Face View Male 1 2 5 3 4 Rating Terminator Male Terminator Female 8A, 600V 535P 535S MINI-MIZER FEMALE TERMINATOR 2 .25" REF (59mm) 2 .25" REF (59mm) 1.0" REF (26mm) 1.0" REF (26mm) XXX – Indicates “cable length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 601 East Wildwood, Villa Park, Illinois 60181 ■ Telephone (630) 834-7504 ■ Fax (630) 834-8540 7 SENSOR-LINK MINI-MIZER “A” Size ® MOLDED CONNECTOR ASSEMBLIES Face View Male Rating Wiring Diagram Cable Length Inches Dual Connector with Cable Male /Female Dual Connector with Cable Female/Female 36 572P2S36 572S2S36 Custom 572P2SXXX 572S2SXXX DUAL CONNECTOR FEMALE / FEMALE 13A 1 600V 2 2.25" REF (59mm) 13A 1 2.4375" REF (62mm) 1.0"REF (26mm) 2 3 600V 1 4 10A 2 3 1 5 8A 2 4 600V 600V 1 2 1 2 3 W B H L T K G B W R L H N K T 1 2 3 4 1 2 1 2 3 1 2 3 4 B W R G L H E R K T D N 36 573P3S36 573S3S36 Custom 573P3SXXX 573S3SXXX 36 574P4S36 574S4S36 Custom 574P4SXXX 574S4SXXX CABLE LENGTH 3 1 2 5 6 4 3 Face View Male 8A 600V 1 2 3 4 5 1 2 3 4 5 W R G O B H E R R L T D N G K 1 2 3 4 5 6 Rating W R G O B B H E R R L L T D N G K U 1 2 3 4 5 6 36 575P5S36 575S5S36 Custom 575P5SXXX 575S5SXXX 36 576P6S36 576S6S36 Custom 576P6SXXX 576S6SXXX Tri-Connector Male /Female Female Tri -Connector Female/Female Female 582P2S2S 582S2S2S 1 2 3 583P3S3S 583S3S3S 1 2 3 4 584P4S4S 584S4S4S 1 2 3 4 5 585P5S5S 585S5S5S 1 2 3 4 5 6 586P6S6S 586S6S6S Wiring Diagram TRI-CONNECTOR MALE / FEMALE / FEMALE 2.25" REF (59mm) 1 13A 2 600V 1 2 12 13A 1 2.4375" REF (62mm) 1 2 1.0"REF (26mm) 2 3 1 2 3 600V 123 1 4 10A 2 3 600V 1 2 3 4 1234 1 5 8A 2 4 600V 3 1 2 3 4 5 12345 1 2 5 6 3 8A 4 600V 1 2 3 4 5 6 123456 XXX – Indicates “cable length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. For insert combinations not shown - consult factory. 8 SENSOR-LINK MINI-MIZER “A” Size ® EMI/RFI SHIELDED MOLDED CONNECTOR ASSEMBLIES STRAIGHT MALE SINGLE ENDED STRAIGHT DOUBLE ENDED MALE / MALE OVERALL LENGTH OVERALL LENGTH OVERMOLD 2.40" REF (61mm) STRAIGHT FEMALE SINGLE ENDED STRAIGHT DOUBLE ENDED FEMALE / FEMALE OVERALL LENGTH OVERALL LENGTH OVERMOLD 2.30" REF (58mm) RECEPTACLE OVERMOLD 2.40" REF (61mm) STRAIGHT DOUBLE ENDED MALE / FEMALE 1.0"(26mm) ACROSS FLATS 1/2 - 14 NPT 0.375" (10mm) Rating OVERALL LENGTH OVERMOLD 2.40" REF (61mm) 0.475" (13mm) 1.0" (26mm) Face View Male OVERMOLD 2.40" REF (61mm) 2.30" REF (58mm) LEAD LENGTH U.S.Patent #5,823,803 Overall Length Inches Straight Male Single Ended Straight Female Single Ended Straight Male /Male Double Ended Straight Female /Female Double Ended Straight Male /Female Double Ended 36 SH162P36 SH162S36 SH562P2P36 SH562S2S36 SH562P2S36 Receptacle Male 12 Inch Cable 1 13A 72 SH162P72 SH162S72 SH562P2P72 SH562S2S72 SH562P2S72 SH172P12 2 600V 144 SH162P144 SH162S144 SH562P2P144 SH562S2S144 SH562P2S144 SH172PXXX Custom SH162PXXXX SH162SXXXX SH562P2PXXXX SH562S2SXXXX SH562P2SXXXX 36 SH163P36 SH163S36 SH563P3P36 SH563S3S36 SH563P3S36 13A 72 SH163P72 SH163S72 SH563P3P72 SH563S3S72 SH563P3S72 SH173P12 600V 144 SH163P144 SH163S144 SH563P3P144 SH563S3S144 SH563P3S144 SH173PXXX Custom SH163PXXXX SH163SXXXX SH563P3PXXXX SH563S3SXXXX SH563P3SXXXX 36 SH164P36 SH164S36 SH564P4P36 SH564S4S36 SH564P4S36 1 2 3 1 4 10A 72 SH164P72 SH164S72 SH564P4P72 SH564S4S72 SH564P4S72 SH174P12 2 3 600V 144 SH164P144 SH164S144 SH564P4P144 SH564S4S144 SH564P4S144 SH174PXXX Custom SH164PXXXX SH164SXXXX SH564P4PXXXX SH564S4SXXXX SH564P4SXXXX 36 SH165P36 SH165S36 SH565P5P36 SH565S5S36 SH565P5S36 1 5 8A 72 SH165P72 SH165S72 SH565P5P72 SH565S5S72 SH565P5S72 SH175P12 2 4 600V 144 SH165P144 SH165S144 SH565P5P144 SH565S5S144 SH565P5S144 SH175PXXX Custom SH165PXXXX SH165SXXXX SH565P5PXXXX SH565S5SXXXX SH565P5SXXXX 36 SH166P36 SH166S36 SH566P6P36 SH566S6S36 SH566P6S36 3 1 2 6 3 5 8A 72 SH166P72 SH166S72 SH566P6P72 SH566S6S72 SH566P6S72 SH176P12 4 600V 144 SH166P144 SH166S144 SH566P6P144 SH566S6S144 SH566P6S144 SH176PXXX Custom SH166PXXXX SH166SXXXX SH566P6PXXXX SH566S6SXXXX SH566P6SXXXX XXXX – Indicates “overall length / cable length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 601 East Wildwood, Villa Park, Illinois 60181 ■ Telephone (630) 834-7504 ■ Fax (630) 834-8540 9 SENSOR-LINK MINI-MIZER “C” Size ® MOLDED CONNECTOR ASSEMBLIES STRAIGHT SINGLE ENDED “C” SIZE THREAD 90° SINGLE ENDED OVERALL LENGTH OVERALL LENGTH .690" REF Long (18mm) 1.800" REF (46mm) 2.940" REF (76mm) 1.240" REF (32mm) 1.75" REF (45mm) Thread 1-1/8-16UN-2A MOD 5055-1AC 1.240" REF (32mm) RECEPTACLE STRAIGHT INLINE SINGLE ENDED OVERALL LENGTH 1.25"(32mm) ACROSS FLATS 1/2 - 14 NPT 3.00" REF (77mm) 1.117" REF (28mm) 1.240" REF (32mm) 0.855" (22mm) 0.470" (12mm) 1.638" (42mm) Face View Male 1 Rating 6 7 2 9 3 4 8 9 2 3 2 7 10 6 5 4 1 8 9 10 12 11 3 4 Overall Length Inches Straight Male Single Ended Straight Female Single Ended 90° Male Single Ended 90° Female Single Ended Straight Inline Male Single Ended Straight Inline Female Single Ended 199S36 36 169P36 169S36 189P36 189S36 199P36 7A 72 169P72 169S72 189P72 189S72 199P72 199S72 250V 144 169P144 169S144 189P144 189S144 199P144 199S144 Custom 169PXXXX 169SXXXX 189PXXXX 189SXXXX 199PXXXX 199SXXXX 36 1610P36 1610S36 1810P36 1810S36 1910P36 1910S36 7A 72 1610P72 1610S72 1810P72 1810S72 1910P72 1910S72 250V 144 1610P144 1610S144 1810P144 1810S144 1910P144 1910S144 Custom 1610PXXXX 1610SXXXX 1810PXXXX 1810SXXXX 1910PXXXX 1910SXXXX 36 1612P36 1612S36 1812P36 1812S36 1912P36 1912S36 7A 72 1612P72 1612S72 1812P72 1812S72 1912P72 1912S72 250V 144 1612P144 1612S144 1812P144 1812S144 1912P144 1912S144 Custom 1612PXXXX 1612SXXXX 1812PXXXX 1812SXXXX 1912PXXXX 1912SXXXX 5 8 1 7 6 5 XXXX – Indicates “overall length / lead length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 10 LEAD LENGTH STRAIGHT DOUBLE ENDED FEMALE / FEMALE OVERALL LENGTH 2.940" REF (76mm) 1.240" REF (32mm) STRAIGHT EXTENSION SET MALE / FEMALE OVERALL LENGTH 2.940" REF (75mm) 1.240" REF (32mm) Receptacle Male 12 Inch Leads Receptacle Female 12 Inch Leads Straight Male /Male Double Ended 179P12 179S12 179PXXXX 179SXXXX 1710P12 1710S12 1710PXXXX 1710SXXXX Straight Female /Female Double Ended Straight Male /Female Double Ended Extension Set Male/Female Double Ended Extension Set Female/Male Double Ended 569P9P36 569S9S36 569P9S36 519P9S35 519S9P36 569P9P72 569S9S72 569P9S72 519P9S72 519S9P72 569P9P144 569S9S144 569P9S144 519P9S144 519S9P144 569P9PXXXX 569S9SXXXX 569P9SXXXX 519P9SXXXX 519S9PXXXX 5610P10P36 5610S10S36 5610P10S36 5110P10S35 5110S10P36 5610P10P72 5610S10S72 5610P10S72 5110P10S72 5110S10P72 5610P10P144 5610S10S144 5610P10S144 5110P10S144 5110S10P144 5610P10PXXXX 5610S10SXXXX 5610P10SXXXX 5110P10SXXXX 5110S10PXXXX 5612P12P36 5612S12S36 5612P12S36 5112P12S36 5112S12P36 1712P12 1712S12 5612P12P72 5612S12S72 5612P12S72 5112P12S72 5112S12P72 1712PXXXX 1712SXXXX 5612P12P144 5612S12S144 5612P12S144 5112P12S144 5112S12P144 5612P12PXXXX 5612S12SXXXX 5612P12SXXXX 5112P12SXXXX 5112S12PXXXX XXXX – Indicates “overall length / lead length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13. 601 East Wildwood, Villa Park, Illinois 60181 ■ Telephone (630) 834-7504 ■ Fax (630) 834-8540 11 SENSOR-LINK MINI-MIZER ® MOLDED CONNECTOR ASSEMBLIES STANDARD MINI-MIZER WIRING SEQUENCE SENSOR LINK PRODUCT LINE MINI-MIZER SPECIFICATIONS ® Panel Mounts and Cable Assemblies Conductor Color Code per Contact Position: INDUSTRIAL “A & C” Size AUTOMOTIVE “A” Size 2 CONTACTS 1. WHT 2. BLK 3 CONTACTS 1. GRN 2. BLK 3. WHT 1 2 4 CONTACTS 1. BLK 2. WHT 3. RED 4. GRN 4 2 3 1 6 CONTACTS 1. WHT 2. RED 3. GRN 4. ORG 5. BLK 6. BLU 1 10 CONTACTS 1. ORG 2. BLU 3. WHT/BLK 4. RED/BLK 5. GRN/BLK 6. ORG/BLK 7. RED 8. GRN 9. BLK 10. WHT 12 CONTACTS 1. ORG 2. BLU 3. WHT/BLK 4. RED/BLK 5. GRN/BLK 6. ORG/BLK 7. BLU/BLK 8. BLK/WHT 9. GRN 10. RED 11. WHT 12. BLK 12 3 1 5 CONTACTS 1. WHT 2. RED 3. GRN 4. ORG 5. BLK 9 CONTACTS 1. ORG 2. BLU 3. RED/BLK 4. GRN/BLK 5. WHT 6. RED 7. GRN 8. WHT/BLK 9. BLK 3 CONTACTS 1. GRN 2. RED 2 3. RED 3 1 2 1 2 3 4 CONTACTS 1. RED 1 2. RED 2 3. RED 3 4. GRN 1 4 2 3 5 CONTACTS 1. RED 1 2. RED 2 3. GRN 4. RED 4 5. RED 5 1 5 2 4 3 5 2 4 For Automotive Color Code Insert “A” 164PA36 3 INTERNATIONAL “A” Size 5 6 2 4 3 2 CONTACTS 1. BRN 2. BLU 3 CONTACTS 1. BLK 2. BRN 3. BLU 1 1 2 1 2 3 6 7 2 5 8 9 3 4 3 CONTACTS * 1. GRN/YEL 2. BRN 3. BLU 4 CONTACTS 1. BLK 2. BLU 3. BRN 4. WHT 8 1 9 2 3 7 10 6 5 4 5 CONTACTS 1. BLK 2. BLU 3. GRN/YEL 4. BRN 5. WHT 3 1 4 2 3 1 5 2 2 8 10 12 11 3 4 7 6 5 Y SPLITTER ASSEMBLIES: ■ 18 AWG, Polyurethane Yellow Jacketed Cable ■ Polyurethane Insert ■ Polyurethane Overmold 4 TRI CONNECTOR: ■ 18 AWG Hook-up Wires ■ Polyurethane Insert ■ Polyurethane Overmold Options – DeviceNet Gray Add suffix “D1”: Thin Add suffix “D2”: Thick 3 * For Second International Color Code Use “IA” 164PIA36 9 STANDARD CABLE ASSEMBLIES: ■ 16 AWG, PVC Yellow Jacketed Cable ■ Polyurethane Insert ■ Polyurethane (Straight) and PVC (90° Right Angle) Overmold ■ Length 3, 6 and 12 Ft. Options – 16 AWG, Polyurethane Yellow Jacketed Cable For Polyurethane Cable add suffix “U” – 16 AWG, PVC & Polyurethane Yellow Jacketed Shielded Cable For Shielded Cable add suffix “S” ■ Lengths other than standard ■ DeviceNet Gray Add suffix “D1”: Thin Add suffix “D2”: Thick 1 2 * For International Color Code Insert “I” 164PI36 1 STANDARD PANEL MOUNTS: ■ 16 AWG, 105C, 600V, PVC Hook-up Wire ■ EPTR “Santoprene” Insert ■ Lead Length 12 In. ■ Epoxy Filled DUAL CONNECTOR WITH CABLE: ■ 18 AWG, Polyurethane Yellow Jacketed Cable ■ Polyurethane Insert ■ Polyurethane Overmold TERMINATOR: ■ Resistor 1/4 Watt 121 Ohm 1% ■ Polyurethane Insert ■ Polyurethane Overmold SENSOR LINK PRODUCT LINE MINI-MIZER SPECIFICATIONS ® ELECTRICAL RATING: VOLTAGE: 600V CABLE ASSEMBLIES: COUPLING NUT: Anodized Aluminum (Optional Nylon and Stainless Steel) Consult Factory CONTACTS: Copper Alloy, Gold-plated INSERT: Polyurethane MOLDED HEADS: PVC or PUR per Cable Jacket Material CABLE: 16 AWG: PVC Insulated, Fine Stranded Copper Conductors, Yellow Oil Resistant PVC Jacketed 600V, STO, 105°C. 18 AWG, 300V, 105°C for Y-splitter Only UL Recognized, CSA Certified PANEL MOUNT ASSEMBLIES: SHELLS: Anodized Aluminum (Optional Nylon and Stainless Steel) Consult Factory CONTACTS: Copper Alloy, Gold-plated INSERTS: Ethylene Propylene Thermoplastic Rubber “Santoprene” WIRE: 16 AWG PVC Insulated, 600V UL Recognized, CSA Certified ENVIRONMENTAL: PROTECTION: NEMA 6P, IP67 & IP68 OPERATING AMBIENT: -20° to 80°C CERTIFICATIONS: UL: UL Recognized, File No. E150822 CSA: CSA Certified, FILE No. 181200 EMI/RFIELDING: Meets or Exceeds IEC Directives: IEC 1000-4-2 ESD, 5KV to 15KV in 2.5KV Steps IEC 1000-4-3 RFI Immunity, 10V/m IEC 1000-4-4 Fast Transient, 2K IEC 1000-4-5 Surge, DC Immunity, 3.1KV EN50141 Induced RF Immunity, 10V/m 601 East Wildwood, Villa Park, Illinois 60181 ■ Telephone (630) 834-7504 ■ Fax (630) 834-8540 13