5005040C

MOD Series M Series MC Series MCS Series VP Series 100 Series S Series Series Operating voltage from 10 kVDC to 15 kVDC  Operating current up to 13 A  2 - 5 HV contacts  For cable sizes AWG 26-14  General characteristics and technical data Series MC Series Housing Locking system threaded coupling Mounting type (panel mount connector) 4-hole flange Housing material basis / adapter brass (CuZn) Surface plating nickel (Ni) Protection class (mated connector) IP60 (IP65 on request) Operating temperature -30°C to +80°C Contacts 1.6 mm Termination method solder / crimp Rated current 13 A Contact resistance ≤ 5 mΩ Contact diameter 1.6 mm [.063"] Wire size (AWG / cross section) AWG 26 - 14 (0.14 mm² - 2.5 mm²) Contact material brass (CuZn) Contact plating silver (Ag) / gold (Au) Mating cycles ≥ 1,000 Number of contacts 2, 3, 4, 5 Insulation material PTFE / POM CTI value 600 Flammability class PTFE UL94 V-0 Flammability class POM UL94 HB Operating temperature PTFE -50°C to +200°C Operating temperature POM -30°C to +120°C Insulating material group PTFE / POM I (DIN IEC 60664) MC Series Insulation inserts Suitable cable dimensions (single wire) max. Ø 4.0 mm [.165"] AWG 26 - 14 © GES Electronic & Service GmbH www.ges-electronic.de 85 Type MC507 5-pole 10 kVDC Series Plug, cable mount / Receptacle, panel mount / Receptacle, coupling, cable mount Electrical values Characteristics Operating voltage (DC) 10 kV Number of pins 5 Test voltage (DC) 15 kV Insulation material POM Rated current 13 A Type / Version / Part number Picture / Drawing KS-MC507 Plug, cable mount with integrated cable gland Part no. 5005030A 5005030B 5005030C 5005030D 5005030E Clamping range 6.5 - 8 mm [.256" - .315"] 8 - 9.5 mm [.315" - .374"] 9.5 - 11 mm [.374" - .433"] 11 - 12.5 mm [.433" - .492"] 12.5 - 14 mm [.492" - .551"] front view KS-MC507 Plug, cable mount with adapter M20/M25 for external cable gland Part no. 5005030M 5005030N Connecting thread M20 x 1.5 M25 x 1.5 MC Series front view GB-MC507 Receptacle, panel mount Part no. 5005010R front view KBI-MC507 Receptacle, coupling, cable mount with integrated cable gland Part no. 5005042A 5005042B 5005042C 5005042D 5005042E Clamping range 6.5 - 8 mm [.256" - .315"] 8 - 9.5 mm [.315" - .374"] 9.5 - 11 mm [.374" - .433"] 11 - 12.5 mm [.433" - .492"] 12.5 - 14 mm [.492" - .551"] front view KBI-MC507 Receptacle, coupling, cable mount with adapter M20/M25 for external cable gland Part no. 5005042M 5005042N Connecting thread M20 x 1.5 M25 x 1.5 front view drawing - dimensions in mm [inch] Contacts, cable glands and accessories on pages 96-98 Mounting instructions on pages 99-110 92 © GES Electronic & Service GmbH www.ges-electronic.de Type MC507 5-pole 10 kVDC Series Receptacle, cable mount / Plug, panel mount Type / Version / Part number Picture / Drawing KB-MC507 Receptacle, cable mount with integrated cable gland Part no. 5005040A 5005040B 5005040C 5005040D 5005040E Clamping range 6.5 - 8 mm [.256" - .315"] 8 - 9.5 mm [.315" - .374"] 9.5 - 11 mm [.374" - .433"] 11 - 12.5 mm [.433" - .492"] 12.5 - 14 mm [.492" - .551"] front view KB-MC507 Receptacle, cable mount with adapter M20/M25 for external cable gland Part no. 5005040M 5005040N Connecting thread M20 x 1.5 M25 x 1.5 MC Series front view GS-MC507 Plug, panel mount Part no. 5005020R front view drawing - dimensions in mm [inch] Contacts, cable glands and accessories on pages 96-98 Mounting instructions on pages 99-110 © GES Electronic & Service GmbH www.ges-electronic.de 93 Assembly Instructions Series MC - type 207 - 507 receptacle, panel mount Series 6. 1. Remove dielectric insulation of single wires (L3 = 5 - 8 mm [.197" - .315"]). Part as supplied Shrinking tubes (1), female contacts (2), connector housing (3) 7. 2. Crimp or solder one female contact (2) on each conductor. ! F  or soldering: Tin-solder must not remain on contact surface! Panel cut out L1 mm [inch] D1 mm [inch] D2 mm [inch] GB 207 / 307 / 407 26.90 [1.059"] 3.00 [.118"] 26.00 [1.024"] GB 507 29.30 [1.154"] 3.00 [.118"] 29.00 [1.142"] 8. Put shrinking tubes (1) on insulation tubes on rear side of connector housing (3). 3. 9. MC Series Type Carefully remove cable jacket. Type L2 mm [inch] GB 207 / 307 / 407 / 507 ! min. 45 [1.772"] Slide contacts (2) completely into insulation tubes until contacts snap into place. ... Pull gently to check that contacts are correctly located and remain in position. D  o not damage metal shield braid 4. 10. Fold back shield braid. 5. Shrink tubes - shrinking temperature 110°C. 11. Remove any filling elements from cable. © GES Electronic & Service GmbH Assembly finished. www.ges-electronic.de 99 Assembly Instructions Series MC - type 207 - 507 plug, panel mount 1. Series 5. Remove any filling elements from cable. Part as supplied. Male contacts (1), connector housing (2) 6. 2. Remove dielectric insulation of single wires (L3 = 5 - 8 mm [.197" - .315"]). MC Series Panel cut out Type L1 mm [inch] D1 mm [inch] D2 mm [inch] GS 207 / 307 / 407 26.90 [1.059"] 3.00 [.118"] 26.00 [1.024"] GS 507 29.30 [1.154"] 3.00 [.118"] 29.00 [1.142"] 7. Crimp or solder one male contact (1) on each conductor.  or soldering: Tin-solder must not remain ! F on contact surface! 3. 8. Carefully remove cable jacket. Type L2 mm [inch] GS 207 / 307 / 407 / 507 ! min. 45 [1.772"] D  o not damage metal shield braid 4. Slide contacts (1) completely into connector shell (2) until contacts snap into place. ... Pull gently to check that contacts are correctly located and remain in position. 9. Fold back shield braid. Assembly finished. 100 © GES Electronic & Service GmbH www.ges-electronic.de Assembly Instructions Series MC - type 207 - 507 plug, cable mount Series 1. 5. Fix shield braid with tape. Part as supplied Male contacts (1), cap (2), sealing insert (3), screw joint (4), basis (5), threaded pin (6), insulation insert (7). 2. 6. Remove any filling elements from cable. 3. MC Series Place cap (2), sealing insert (3), screw joint (4) and basis (5) onto cable. 7. Remove dielectric insulation (L3 = 5 - 8 mm [.197" - .315"]). Remove cable jacket. Type L1 mm [inch] L2 mm [inch] KS 207 / 307 / 407 / 507 50 [1.968"] 35 [1.377“] ! Do not damage metal shield braid 8. 4. Fold back shield braid over jacket. © GES Electronic & Service GmbH Crimp or solder female contacts (1) on conductor.  or soldering: Tin-solder must not remain on ! F contact surface. www.ges-electronic.de 101 Assembly Instructions Series MC - type 207 - 507 plug, cable mount Series 13. 9. Slide contacts completely into insulation insert (7) until contacts snap into place. ... Pull gently to check that contacts are correctly located and remain in position. Insert sealing (3) completely and screw cap (2) onto basis (5). Cable gland type 10. KS 207 / 307 / 407 23 26 26 26 MC Series 14. 11. Assembly finished. Secure insulation insert (7) with threaded pin (6), then screw joint (4) onto basis (5). 12. Widen shield braid. 102 © GES Electronic & Service GmbH SW 2 KS 507 Tightening torque is 7 Nm Remove tape and place basis (5) onto insulation insert (7) SW 1 www.ges-electronic.de Assembly Instructions Series MC - type 207 - 507 receptacle cable mount & coupling Series 1. 5. Fix shield braid with tape. Part as supplied. Female contacts (1), cap (2), sealing insert (3), screw joint (4), basis (5), threaded pin (6), insulation insert (7). 2. 6. Remove any filling elements from cable. 3. MC Series Place cap (2), sealing insert (3), screw joint (4) and basis (5) onto cable 7. Remove dielectric insulation (L3 = 5 - 8 mm [.197" - .315"]). Remove cable jacket. Type L1 mm [inch] L2 mm [inch] KS 207 / 307 / 407 / 507 50 [1.968"] 35 [1.377“] ! D  o not damage metal shield braid. 8. 4. Fold back shield braid over jacket. © GES Electronic & Service GmbH Crimp or solder female contacts (1) on conductor.  or soldering: Tin-solder must not remain on ! F contact surface. www.ges-electronic.de 103 Assembly Instructions Series MC - type 207 - 507 receptacle cable mount & coupling 13. 9. Slide female contacts completely into insulation insert until contacts snap into place. ... P  ull gently to check that contacts are correctly located and remain in position. Insert sealing (3) completely and screw cap (2) onto basis (5). Cable gland type 10. MC Series Remove tape and place basis (5) onto insulation insert (7) 23 26 26 26 Assembly finished. Secure insulation insert (7) with threaded pin (6), then screw joint (4) onto basis (5). 12. Widen shield braid. © GES Electronic & Service GmbH SW 2 KB 207 / 307 / 407 14. 11. SW 1 KB 507 Tightening torque is 7 Nm 104 Series www.ges-electronic.de