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TABLE OF CONTENTS
Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Micro-Con-X® Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mini-Con-X® Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Multi-Con-X® Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maxi-Con-X® Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Mega-Con-X® Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Mil-E-Qual® Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Mil-E-Qual® Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Mil-E-Qual® Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35
Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
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CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS
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CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS
Conxall History
Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for
the Marine and Industrial Markets. Since that time our custom designed products have become the standard for many other industries and Conxall’s family of products has grown to include waterproof, watertight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic
product lines to include metal shell, shielded connectors and cable assemblies designed to meet or
exceed U.S., Canadian, and European shielding standards.
Connectors
Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector provides for substantial savings in cost without sacrificing performance and quality. The all plastic connector is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and
heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically
conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a
wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series
which is intermateable with, and provides a high quality replacement for, expensive, all metal, military
standard connectors.
Assembly Capabilities
Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of applications including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and
Factory Automation. The Conxall exclusive molded cable assembly process affords the additional
advantages of reduced cost and weather tight reliability plus the added benefits of permanent and service free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano
style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are
UL and CSA certified for many applications. For additional information on SENSOR-LINK products
please contact your Conxall Representative.
Custom Designs
Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.
Our Service Teams will work with you from the initial design to the finished product to insure your complete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs
are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of
engineers and research and development personnel will work side by side with your staff to custom
design a solution for your needs.
Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set
Conxall apart from any other company in the industry.
®
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STANDARD CONNECTOR PRODUCTS
Low-cost Standard and Weathertight Connectors for Industrial and
Marine Applications.
A completely indoor/outdoor connector system
that offers performance and reliability features
of MIL-Spec connectors at the cost of a commercial type product.
Style…Designed
Economical…The all molded nylon construc-
over similar metal construction yet has tough,
high-impact strength to withstand hard abuse
both indoors and outdoors.
for demanding service
although attractive and modern in appearance to
complement the most sophisticated equipment.
Lightweight/Strong…50% weight savings
tion provides for substantial savings in cost that
helps hold the line on cost objectives without
sacrificing performance.
Weathertight Assemblies
Standard Assemblies
Optional panel connector gaskets and interfacial “O” ring seals maintain a weathertight
connection for outdoor use. The non-corrosive,
high impact, all molded construction is perfect
for recreational, agricultural or on/off the road
vehicle connections. Hazards of electrical shock
are minimized in addition to resistance to hostile
outdoor environment. Frequently specified for
depth sounders, metal detectors, marine/aircraft
electronics, boat trailers, electronic farm implements, food processing equipment, etc.
Ideally satisfies power connections for test
instruments, calibration or measuring equipment, communications systems, data processing,
entertainment devices and a wide range of nonenvironmental applications where economy and
maintenance-free reliability are essential.
Especially suited to laboratory instruments,
medical analysis devices, automotive test equipment, computer peripherals, recording instruments, etc.…
Molded Cable Assemblies
(See pages 3 & 26)
Complete Facilities to Assemble and/or Mold All Connector Styles
to Many Cable Constructions
Permanently Molded...Cable and connectors
Weathertight...This construction prevents
are molded together in a choice of attractive
boot shapes to add functional improvements to
your product.
ingress of moisture into contact areas.
Saves Time and Money...Avoids setting
up new production line and training personnel
plus cost of maintaining inventories.
Accident Proof...Molded encapsulation be-
tween cable and connector prevents pull-out or
breakage of internal wires for maintenance free
operation.
®
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STANDARD CONNECTOR FEATURES
Panel Connector mounts from behind in
Locking Type coupling ring prevents accidental disconnect. Quick 90 degree connect/disconnect rotation or threaded.
round or “D” shaped hole and are securely fastened with hex nut on the front of the panel.
Standard assembly include weathertight gasket.
Cable Splices and/or extension cables can be
Premium Quality The standard screwmachine socket contact has premium design features at low cost. The closed entry prevents
probe damage or accidental loss of spring retention due to misaligned or bent pins.
easily made using the cable to cable connectors.
Unassembled Cable Connectors without
mold-on cables are available. This option provides for field installation or replacement service on existing cable assemblies.
Reverse Contact Options are available providing pin or socket contacts in all styles.
Dimensions and Specifications are for reference only and may change without notice
where it does not affect form, fit or function.
Electrical Rating Tables are for reference
only and are based on continuous current carrying capacity of the connector with all contacts
carrying current.
Packaging and Warranty
Packaging
Connectors:
Standard Con-X series components are packaged unassembled and individually
bulk packed. Kitted packaging, one complete connector per bag, available upon
request for an additional cost. Mil-E-Qual components are assembled and individually kitted in plastic bags.
Cable Assemblies:
Assemblies less than 3 ft., including connector head, are bundled and boxed.
Assemblies over 3 ft., including connector head, are coiled, secured with cable tie
and boxed.
Warranty
CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these
products are intended to be used in accordance with the specifications described in this catalog. Any use
or application that deviates from the stated operating specifications is not recommended and may be
unsafe. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically
assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,
cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or
implied warranty, contract, negligence, or strict liability arising in connection with the design, manufacture, sale, use or repair of the products.
®
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MICRO-CON-X® FIELD INSTALLABLE CONNECTORS
Cable Pin
Panel Mount
P/C Tail Panel Mount
1628X-XPG-XXX
Matching Mates:
• Cable-Cable
1728X-XXG-XXX
Matching Mates:
• Cable Pin
172XX-XXG-XXX
Matching Mates:
• Cable Pin
1828X-XSG-XXX
• Panel
1628X-XPG-XXX
• Cable Socket
172XX-XSG-XXX
1628X-XSG-XXX
1628X-XPG-XXX
• Cable Socket
1628X-XSG-XXX
Cable Socket
Cable to Cable
Dust Cap
1628X-XSG-XXX
Matching Mates:
• Cable-Cable
1828X-XXG-XXX
Matching Mates:
• Cable Pin
16295
1828X-XPG-XXX
• Panel
1628X-XPG-XXX
• Cable Socket
172XX-XPG-XXX
1628X-XSG-XXX
Molded Cable Assemblies
Cable End
®
(See pages 3 & 26)
Cable to Cable
Right Angle
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MICRO-CON-X® FIELD INSTALLABLE CONNECTORS
Dimensions
(Dimensions in brackets are in millimeters)
Molded Cable Assemblies
(See pages 3 & 26)
1.030 [26.2]
1.470 [37.3]
1.470 [37.3]
1.100
[27.9]
CABLE END ASSEMBLY
CABLE TO CABLE ASSEMBLY
CABLE END ASSEMBLY
STRAIGHT BOOT
0.280 [7.1] MAX. CABLE O.D.
STRAIGHT BOOT
0.280 [7.1] MAX. CABLE O.D.
90º BOOT
0.280 [7.1] MAX. CABLE O.D.
®
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MICRO-CON-X® FIELD INSTALLABLE CONNECTORS
Part Number to Order
XX X XX-XXG-3XX
Grommet Code –
Cable O.D. Range:
Connector Type:
16 - Cable End
17 - Panel Mount
18 - Cable to Cable
Back Shell 11 - .09 - .14 (2.3-3.5)
15 - .15 - .17 (3.8-4.3)
Style 3
18 - .18 - .20 (4.6-5.1)
Contact Size:
2 - #20
Back Shell Style:
Contact Style:
3 - Weathertight Grommet
Grip/Seal & (1) interfacial
“O” Ring
80 81 82 91 92 -
Crimp (Supplied loose)
P/C Tail .187" (4.7) (Supplied assembled)
Solder Cup (Supplied assembled)
P/C Tail .280" (7.1) (Supplied assembled)*
P/C Tail .335" (8.5) (Supplied assembled)*
300 - Panel mount with hex nut
& gasket
3ES - 300 with Epoxy
Number of Contacts:
2 or 3
Type of Contact:
P - Pin
S - Socket
Contact Plating:
G - Gold over Nickel (Standard)
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Contact Arrangements
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
For higher density patterns, consult factory.
®
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MICRO-CON-X® FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
Micro-Con-X®
Field Installable Connector & Custom Cable Assemblies
3.0 thru 7.5A, 600V
20 thru 24 AWG
2 & 3 #20 Contacts
UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Non-Removable Snap Lock)
Grommet
Coupling Ring
Contacts
Connector Body
O-Ring
Cable to Cable
Backshell (Non-Removable Snap Lock)
Grommet
Contacts
Connector Body
Panel Mount
Contacts
Panel Body
Gasket
Hex Nut
Optional
Dust Cap
Nylon, UL Recognized, Black
Santoprene Rubber, Black
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Santoprene Rubber, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Santoprene Rubber, Black (Part No. 16295)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability
Hex Nut Torque
Minimum 300 mate/unmate cycles without mechanical or electrical
failure
Coupling rings have overriding locking feature to prevent
loosening or separation of connector
All series hex nut to withstand 10-12 inch/lb tightening torque.
Electrical Specifications
Voltage
Current
600 V
See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating
Corrosion
Weathertight
-40ºC to +115ºC (-40ºF to +239°F)
300 Hr salt spray contacts
Consult factory with specific application
Molded Cable Assemblies
Watertight
(See Pages 3 & 26)
NEMA 6P, 13: IEC IP67
Vibration
®
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MINI-CON-X® FIELD INSTALLABLE CONNECTORS
Cable Pin
Panel Mount
P/C Tail Panel Mount
6X8X-XPG-XXX
Matching Mates:
• Cable-Cable
7X8X-XXG-XXX
Matching Mates:
• Cable Pin
7XXX-XXG-XXX
Matching Mates:
• Cable Pin
8X8X-XSG-XXX
• Panel
6X8X-XPG-XXX
• Cable Socket
7XXX-XSG-XXX
6X8X-XPG-XXX
• Cable Socket
6X8X-XSG-XXX
6X8X-XSG-XXX
Cable Socket
Cable to Cable
Dust Cap
6X8X-XSG-XXX
Matching Mates:
• Cable-Cable
8X8X-XXG-XXX
Matching Mates:
• Cable Pin
6295
8X8X-XPG-XXX
• Panel
6X8X-XPG-XXX
• Cable Socket
7XXX-XPG-XXX
6X8X-XSG-XXX
Winged Coupling Ring
W/6482
Molded Cable Assemblies
Cable End
®
(See pages 3 & 26)
Cable to Cable
Right Angle
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MINI-CON-X® FIELD INSTALLABLE CONNECTORS
Dimensions
(Dimensions in brackets are in millimeters)
Molded Cable Assemblies
®
(See pages 3 & 26)
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MINI-CON-X® FIELD INSTALLABLE CONNECTORS
Part Number to Order
X X XX-XXG-XXX
Grommet Code –
Cable O.D. Range:
Connector Type:
6 - Cable End
7 - Panel Mount
8 - Cable to Cable
Back Shell
Style 3
11 15 18 21 -
.09 - .14 (2.3 - 3.5)
.15 - .17 (3.8 - 4.3)
.18 - .20 (4.6 - 5.1)
.21 - .23 (5.3 - 5.8)
Back Shell
Style 5
13 16 19 22 -
.13 - .15 (3.3 - 3.8)
.16 - .18 (4.1 - 4.6)
.19 - .21 (4.8 - 5.3)
.22 - .25 (5.6 - 6.3)
Contact Size:
2 - #20 (2-8 Contacts)
3 - #16 (2-5 Contacts)
Contact Style:
80 81 82 91 92 -
Crimp (Supplied loose)
P/C Tail .187" (4.7) (Supplied assembled)
Solder Cup (Supplied assembled)
P/C Tail .280" (7.1) (Supplied assembled)*
P/C Tail .335" (8.5) (Supplied assembled)*
Back Shell Style:
3
Weathertight grommet grip/
seal & (1) interfacial “O” ring.
3DC - Daisy chain grommet with 3
I.D.s. (.125, .188 & .250)
5
Long back shell with extended
grommet & cable grip. Use
with crimp or solder.
Number of Contacts:
2, 3, 4, 5, 6, 7 & 8
Type of Contact:
300 - Panel mount with hex nut &
gasket.
3ES - 300 with Epoxy
P - Pin
S - Socket
Contact Plating:
G - Gold over Nickel (Standard)
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Contact Arrangements
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.
®
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MINI-CON-X® FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
Mini-Con-X®
Field Installable Connector & Custom Cable Assemblies
4.8 thru 13.0A, 600V
#16 contacts, 16 thru 18 AWG
#20 contacts, 20 thru 24 AWG
2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts
UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Removable Twist Lock)
Grommet
Coupling Ring
Contacts
Connector Body
O-Ring
Optional
Long Backshell (Removable Twist Lock)
Winged Coupling Ring
Cable to Cable
Backshell (Removable Twist Lock)
Grommet
Contacts
Connector Body
Panel Mount
Contacts
Panel Body
Gasket
Hex Nut
Optional
Dust Cap
Nylon, UL Recognized, Black
Santoprene Rubber, Black
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black (Style #5)
Nylon, UL Recognized, Black (W/6482)
Nylon, UL Recognized, Black
Santoprene Rubber, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Santoprene Rubber, Black (Part No. 6295)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability
Hex Nut Torque
Minimum 300 mate/unmate cycles without mechanical or electrical
failure
Coupling rings have overriding locking feature to prevent
loosening or separation of connector
All series hex nut to withstand 10-12 inch/lb tightening torque.
Electrical Specifications
Voltage
Current
600 V
See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating
Corrosion
Weathertight
-40ºC to +115ºC (-40ºF to +239ºF)
300 Hr salt spray contacts
Consult factory with specific application
Molded Cable Assemblies
Watertight
(See Pages 3 & 26)
NEMA 6P, 13: IEC IP67
Vibration
®
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MULTI-CON-X® FIELD INSTALLABLE CONNECTORS
Cable Pin
Panel Mount
P/C Tail Panel Mount
3X8X-XPG-XXX
Matching Mates:
• Cable-Cable
4X8X-XXG-XXX
Matching Mates:
• Cable Pin
4XXX-XXG-XXX
Matching Mates:
• Cable Pin
5X8X-XSG-XXX
3X8X-XPG-XXX
• Panel
• Cable Socket
4XXX-XSG-XXX
3X8X-XPG-XXX
• Cable Socket
3X8X-XSG-XXX
3X8X-XSG-XXX
Cable Socket
Cable to Cable
Mechanical Back Shell
3X8X-XSG-XXX
Matching Mates:
• Cable-Cable
5X8X-XXG-XXX
Matching Mates:
• Cable Pin
(Style #5)
5X8X-XPG-XXX
3X8X-XPG-XXX
• Panel
• Cable Socket
4XXX-XPG-XXX
3X8X-XSG-XXX
Square Flange
Adapter
Square Flange
Gasket
4296
4297
Molded Cable Assemblies
Cable End
®
Dust Cap
Winged Coupling Ring
4295
W/4482
(See pages 3 & 26)
Cable to Cable
Right Angle
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
14
* Please visit the product pages on our website for the most up-to-date product information
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS
Dimensions
(Dimensions in brackets are in millimeters)
Molded Cable Assemblies
®
(See pages 3 & 26)
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
15
* Please visit the product pages on our website for the most up-to-date product information
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS
Part Number to Order
X X XX-X XG-XXX
Grommet Code –
Cable O.D. Range:
Connector Type:
3 - Cable End
4 - Panel Mount
5 - Cable to Cable
15 18 Back Shell
21 Style
24 3 or 5
28 30 -
Contact Size:
1 - #12 (2-4 Contacts)
2 - #20 (4-9 Contacts)
3 - #16 (4-6 Contacts)
.15 - .17 (3.8-4.3)
.18 - .20 (4.6-5.1)
.21 - .23 (5.3-5.8)
.24 - .27 (6.1-6.8)
.28 - .29 (7.1-7.4)
.30 - .32 (7.6-8.1)
Back Shell Style:
3
Weathertight grommet
grip/seal & (1) interfacial
“O”ring.
3DC - Daisy chain grommet with 3
I.D.s (.125, .188 & .250)
5
Mechanical screw-down
cable clamp with grommet
seal.
Contact Style:
80 81 82 91 92 -
Crimp (Supplied loose)
P/C Tail .187" (4.7) (Supplied assembled)
Solder Cup (Supplied assembled)
P/C Tail .280" (7.1) (Supplied assembled)*
P/C Tail .335" (8.5) (Supplied assembled)*
Number of Contacts:
2, 3, 4, 5, 6, 7, 8 & 9
300 - Panel mount with hex nut &
gasket.
3ES - 300 with Epoxy (Panel
Mount Only)
Type of Contact:
P - Pin
S - Socket
Contact Plating:
G - Gold over Nickel (Standard)
EMI/RFI shielded assemblies available - consult factory.
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Contact Arrangements
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
16
* Please visit the product pages on our website for the most up-to-date product information
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
Multi-Con-X®
Field Installable Connector & Custom Cable Assemblies
1.95 thru 23.0A, 600V
#12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
#20 Contacts, 20 thru 24 AWG
2 thru 4 #12 Contacts
4 thru 6 #16 Contacts
4 thru 9 #20 Contacts
UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Threaded)
Grommet
Coupling Ring
Contacts
Connector Body
O-Ring
Sleeve
Nylon, UL Recognized, Black (Style #3)
Santoprene Rubber, Black
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Cable to Cable
Backshell (Threaded)
Grommet
Contacts
Connector Body
Nylon, UL Recognized, Black (Style #3)
Santoprene, Rubber, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Optional
Long Backshell (Threaded)
Winged Coupling Ring
Mechanical Backshell (Threaded)
– Strap
– Screws
Nylon, UL Recognized, Black (Style #3 with solder contacts)
Nylon, UL Recognized, Black (W/4482)
Nylon, UL Recognized, Black (Style #5)
Nylon, UL Recognized, Black
Stainless Steel
Panel Mount
Contacts
Panel Body
Gasket
Hex Nut
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Optional
Dust Cap
Square Flange Adapter
Square Flange Adapter Gasket
Santoprene Rubber, Black (Part No. 4295)
Nylon, UL Recognized, Black (Part No. 4296)
Neoprene Rubber, Black (Part No. 4297)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability
Vibration
Minimum 300 mate/unmate cycles without mechanical or electrical failure
Coupling rings have overriding locking feature to prevent loosening or
separation of connector
All series hex nut to withstand 10-12 inch/lb tightening torque.
Hex Nut Torque
Electrical Specifications
Voltage
Current
600 V
See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating
Corrosion
Weathertight
-40ºC to +115ºC (-40ºF to +239ºF)
Molded Cable Assemblies
(See Pages 3 & 26)
Watertight
NEMA 6P, 13: IEC IP67
®
300 Hr salt spray contacts
Consult factory with specific application
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
17
* Please visit the product pages on our website for the most up-to-date product information
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS
Cable Pin
Panel Mount
P/C Tail Panel Mount
13X8X-XXPG-XXX
Matching Mates:
• Cable-Cable
14X8X-XXXG-XXX
Matching Mates:
• Cable Pin
14XXX-XXXG-XXX
Matching Mates:
• Cable Pin
15X8X-XXSG-XXX
• Panel
13X8X-XXPG-XXX
• Cable Socket
14XXX-XXSG-XXX
13X8X-XXSG-XXX
13X8X-XXPG-XXX
•Cable Socket
13X8X-XXSG-XXX
Cable Socket
Cable to Cable
Winged Coupling Ring
13X8X-XXSG-XXX
Matching Mates:
• Cable-Cable
15X8X-XXXG-XXX
Matching Mates:
• Cable Pin
W/14482
15X8X-XXPG-XXX
• Panel
13X8X-XXPG-XXX
• Cable Socket
14XXX-XXPG-XXX
13X8X-XXSG-XXX
Dust Cap
14295
Molded Cable Assemblies
Cable End
®
(See pages 3 & 26)
Cable to Cable
Right Angle
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
18
* Please visit the product pages on our website for the most up-to-date product information
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS
Dimensions
(Dimensions in brackets are in millimeters)
Molded Cable Assemblies
®
(See pages 3 & 26)
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
19
* Please visit the product pages on our website for the most up-to-date product information
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS
Part Number to Order
XX X XX-XX XG-3XX
Grommet Code –
Cable O.D. Range:
Connector Type:
13 - Cable End
14 - Panel Mount
15 - Cable to Cable
Back
Shell
Style 3
21 - .21 - .25 (5.3-6.3)
26 - .26 - .30 (6.6-7.6)
31 - .31 - .38 (7.8-9.6)
Contact Size:
Back Shell Style:
1 - #12 (7 Contacts)
2 - #20 (18 & 20 Contacts)
3 - #16 (10 Contacts)
3
Contact Style:
80 81 82 91 92 -
Crimp (Supplied loose)
P/C Tail .187” (4.7) (Supplied assembled)
Solder Cup (Supplied assembled)
P/C Tail .280” (7.1) (Supplied assembled)*
P/C Tail .335” (8.5) (Supplied assembled)*
Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial “O”
ring for cable end.
300 - Panel mount with hex nut &
gasket.
3ES - 300 with Epoxy
Number of Contacts:
7, 10, 18 & 20
Type of Contact:
P - Pin
S - Socket
Contact Plating:
G - Gold over Nickel (Standard)
EMI/RFI shielded assemblies available - consult factory.
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Contact Arrangements
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
*Available in connector types: cable end socket, panel mount pin styles only.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
20
* Please visit the product pages on our website for the most up-to-date product information
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
Maxi-Con-X®
Field Installable Connector & Custom Cable Assemblies
1.35 thru 23.0A, 600V
#12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
#20 Contacts, 20 thru 24 AWG
7 - #12 Contacts
10 - #16 Contacts
18 - #20 Contacts
20 - #20 Contacts
UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded)
Strap
Screws
Grommet
Coupling Ring
Contacts
Connector Body
O-Ring
Nylon, UL Recognized, Black
Nylon, UL Recognized, Black
Stainless Steel
Santoprene Rubber, Black
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Optional
Winged Coupling Ring
Nylon, UL Recognized, Black (W/14482)
Cable to Cable
Mechanical Backshell (Threaded)
Grommet
Strap
Screws
Contacts
Connector Body
Nylon, UL Recognized, Black
Santoprene Rubber, Black
Nylon, UL Recognized, Black
Stainless Steel
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Panel Mount
Contacts
Panel Body
Gasket
Hex Nut
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Optional
Dust Cap
Santoprene Rubber, Black (Part No. 14295)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability
Minimum 300 mate/unmate cycles without mechanical or electrical
failure
Coupling rings have overriding locking feature to prevent loosening or
separation of connector
All series hex nut to withstand 10-12 inch/lb tightening torque
Vibration
Hex Nut Torque
Electrical Specifications
Voltage
Current
600 V
See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating
Corrosion
Weathertight
-40ºC to +115ºC (-40ºF to +239ºF)
Molded Cable Assemblies
(See Pages 3 & 26)
Watertight
NEMA 6P, 13: IEC IP67
®
300 Hr salt spray contacts
Consult factory with specific application
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
21
* Please visit the product pages on our website for the most up-to-date product information
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS
Panel Mount
24XXX-XXXG-XXX
Matching Mates:
• Cable Pin
Cable Pin
23X8X-XXPG-XXX
Matching Mate:
• Panel
23X8X-XXPG-XXX
• Cable Socket
24XXX-XXSG-XXX
23X8X-XXSG-XXX
Cable Socket
P/C Tail Panel Mount
23X8X-XXSG-XXX
Matching Mate:
• Panel
24XXX-XXXG-XXX
Matching Mates:
• Cable Pin
24XXX-XXPG-XXX
23X8X-XXPG-XXX
• Cable Socket
23X8X-XXSG-XXX
Dustcap
24295
Molded Cable Assemblies
(See pages 3 & 26)
Cable End
®
Right Angle
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
22
* Please visit the product pages on our website for the most up-to-date product information
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS
Quick Connect Type
Threaded Type
Dimensions (Dimensions in brackets are in millimeters)
Single Key
Receptacle
w/Pin
Plug
w/Socket
5 Key
Receptacle
w/Socket
Plug
w/Pin
5 Key
Receptacle
w/Pin
Plug
w/Socket
Panel Cutout
1.140 [28.9]
1.170
[29.7]
±0.003 [±0.1]
Molded Cable Assemblies (See pages 3 & 26)
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
23
* Please visit the product pages on our website for the most up-to-date product information
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS
Part Number to Order
XX X XX-XX XG-T3XX
Grommet Code –
Connector Type:
Back
Cable O.D. Range:
Shell 50 -.51 - .56 (12.9 - 14.2)
Style 3
23 - Cable End
24 - Panel Mount
Contact Size:
Back Shell Style:
2 - #20
3
Contact Style:
80 81 82 91 92 -
Crimp (Supplied loose)
P/C Tail .187" (4.7) (Supplied assembled)
Solder Cup (Supplied assembled)
P/C Tail .280" (7.1) (Supplied assembled)*
P/C Tail .335" (8.5) (Supplied assembled)*
Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial
“O” ring for cable end.
300 - Panel mount with hex nut
& gasket.
3ES - 300 with Epoxy
Coupling Type
Blank - Twist Lock
T - Threaded
Number of Contacts:
31
Type of Contact:
P - Pin
S - Socket
Contact Plating:
G - Gold over Nickel (Standard)
*Available in #20 size contact only.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Contact Arrangements
31-#20
Quick Connect Type
(5 Key)
Cable End w/Pins
31-#20
31-#20
Quick Connect Type
(Single Key)
Cable End w/Socket
Threaded Type
(5 Key)
Cable End w/Socket
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
24
* Please visit the product pages on our website for the most up-to-date product information
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
Mega-Con-X®
Field Installable Connector & Custom Cable Assemblies
0.9 thru 2.3A, 600V
20 thru 24 AWG
31 - #20 Contacts
UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded)
Strap
Screws
Grommet
Coupling Ring
Contacts
Connector Body
O-Ring
Panel Mount
Contacts
Panel Body
Gasket
Hex Nut
Nylon, UL Recognized, Black
Nylon, UL Recognized, Black
Stainless Steel
Santoprene Rubber, Black
Nylon, UL Recognized, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Brass, Gold over Nickel
Nylon, UL Recognized, Black
Neoprene Rubber, Black
Nylon, UL Recognized, Black
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability
Hex Nut Torque
Minimum 300 mate/unmate cycles without mechanical or electrical
failure
Coupling rings have overriding locking feature to prevent loosening
or separation of connector
All series hex nut to withstand 10-12 inch/lb tightening torque
Electrical Specifications
Voltage
Current
600V
See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating
Corrosion
Weathertight
-40ºC to +115ºC (-40ºF to +239ºF)
300 Hr salt spray contacts
Consult factory with specific application
Molded Cable Assemblies
Watertight
(See Pages 3 & 26)
NEMA 6P, 13: IEC IP67
Vibration
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
25
* Please visit the product pages on our website for the most up-to-date product information
CON-X MOLDED CABLE ASSEMBLY CHECK LIST
Company Name:
Customer Name:
Address:
City
State:
Zip:
Phone:
Fax:
Website:
E-mail:
Annual Usage Quantity:
Monthly Usage Quantity:
Does the assembly need to be RoHS compliant?
Yes:
No:
Cable Vendor and Part Number (if available):
Cable Outer Jacket - Color:
Material:
Number of Conductors:
OD:
Conductor AWG:
Stranding:
Conductor Colors:
Is there a drain wire?
Is the drain wire terminated?
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.
Is the cable shielded?
How? Foil
Braid
%
*If the shield is braided, be sure to indicate where on the pin-out diagram.
Will the Customer supply the cable for production?
Cable Cut Length:
Overall Assembly Length:
Does the Cable Assembly have Environmental Requirements?
If yes, please list them:
Must overmold have a moisture bond to the cable’s outer jacket?
Is the Cable Assembly:
Single ended:
Double Ended:
Do the connectors need to be shielded?
If yes, do they need to be: 180º shield:
OR Shield thru pin:
End “A” Connector Part Number:
Right Angle?
End “B”, will that end need processing?
If yes, indicate below:
Outer jacket strip length:
Inner Conductor strip length:
Tinned?
Does end “B” have any special inclusions? If yes, please list them:
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
26
* Please visit the product pages on our website for the most up-to-date product information
CON-X ELECTRICAL CURRENT RATING CHART
FOR CONNECTORS & CABLE ASSEMBLIES
CONTACT
SIZE
#12
CONDUCTOR
SIZE - AWG
NUMBER of
CONDUCTORS
CURRENT RATING
#12
1 through 7
23.0A
1 through 3
4 through 6
7 through 9
1 through 3
4 through 6
7
17.0A
12.75A
11.0A
1 through 10
11 and 12
13.0A
7.5A
1 through 3
4 through 12
10.0A
7.5A
1 through 3
4 through 20
21 through 31
1 through 3
4 through 20
21 through 31
7.5A
5.6A
2.3A
7.5A
5.6A
2.3A
#14
#16
#16
#16
#18
#18
#20
#20
®
13.0A
9.75A
8.45A
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
27
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Cable Socket
Box Receptacle Pin
CXX 3106A XXXX XX S XXX
CXX 3102A XXXX XX P XXX
Cable Pin
Box Receptacle Socket
CXX 3106A XXXX XX P XXX
CXX 3102A XXXX XX S XXX
Cable Cap
Receptacle Cap
4XX96
4XX95
Molded Cable Assemblies
(See pages 3 & 33)
Cable Pin
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
28
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
29
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Contact Arrangements
Contact Arrangements shown are mating view of pin insert (socket opposite).
Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory.
*Available in connector types: cable end socket, panel mount pin styles only.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
30
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Part Number to Order
CX X 310XA XXXX XX X XXX
CONXALL
Deviations
Molded Equivalent
to MIL-C-5015
-300
Contact Style
S - Solder
C - Crimp
-010
Shell Type
(See Note 1)
3101A Cable Receptacle (in-line)
(See Note 3)
3102A Box Receptacle
3106A Straight Plug (See Note 2)
-310
Weathertight
Option adds:
“O” Ring for plug
(3106A)
Rubber Gasket
for receptacle
(3102A)
Receptacle with (4)
mounting hole reinforcement bosses.
Consult factory for
availability.
Same as -010 except
with rubber gasket.
Contacts
P - Pin
S - Socket
Note 1 - All plugs and receptacles include crimp or solder
contacts specified.
Note 2 - Straight Plugs include back shell assembly with
cable clamp and bushing.
Note 3 - For overmolded cable construction only. Consult
factory for availability.
Insert Number/Arrangement
All inserts are integrally molded with connector
shells for one piece construction. Contact factory
for alternative W, X, Y or Z insert positions.
Shell/Insert Sizes
10SL -4
10SL -3
12S - 3
14S - 1
14S - 2
14S - 5
14S - 6
14S - 7
14S - 9
Bushing Sizes Provided
Plug Shell Size
10SL, 12S
14S
16S, 16
18
20, 22
24, 28
Max. Cable Dia.
1/4"
5/16"
7/16"
9/16"
5/8"
3/4"
16S-1
16S-8
16 - 10
18 - 1
18 - 4
18 - 8
18 - 10
18 - 11
18 - 12
18 -19
20 -7
20 -16
20 -27
20 -29
22 -14
24 -2
24 -28
28 -2
28 -12
28 -21
Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
31
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
MIL-E-QUAL®
Field Installable Connector & Custom Cable Assemblies
3.4 thru 23.0A, 600V
12 thru 20 AWG
2 thru 37 Contacts per Mil - C-5015
UL Recognized File #E150822 - 250V
CSA Certified File #181200-500V
Material Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded)
Strap
Screws
Grommet
Coupling Ring
Contacts
Connector Body
Optional
Connector Cap
O-Ring
Different Keyways Available
Gold Contacts
Box Receptacle
Contacts
Receptacle Body
Optional
Receptacle Cap
Gasket
Gold Contacts
Extended Bosses
Different Keyways Available
Nylon, UL Recognized, Black with UV Inhibitor
Nylon, UL Recognized, Black with UV Inhibitor
Zinc Plated
Santoprene Rubber, Black
Nylon, UL Recognized, Black with UV Inhibitor
Brass, Standard Silver Plated, Gold Plated Optional
Nylon, UL Recognized, Black with UV Inhibitor
Nylon, UL Recognized, Black with UV Inhibitor (4XX96)
Neoprene Rubber, Black
Brass, Gold over Nickel
Brass, Standard Silver Plated, Gold Plated Optional
Nylon, UL Recognized, Black with UV Inhibitor
Nylon, UL Recognized, Black with UV Inhibitor (4XX95)
Neoprene Rubber, Black
Brass, Gold over Nickel
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Electrical Specifications
Voltage
Current
500 V
See Electrical Current Rating Chart (Page 34)
Environmental Specifications
Temperature Rating
Corrosion
Durability
Weathertight
-40ºC to +125ºC (-40ºF to +257ºF)
48 Hr salt spray contacts
300 mate/unmate cycles minimum
Consult factory with specific application
Molded Cable Assemblies
Watertight
(See Pages 3 & 33)
NEMA 6P, 13: IEC IP67
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
32
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® MOLDED CABLE ASSEMBLY CHECK LIST
EQUIVALENT TO MIL-C-5015
Company Name:
Customer Name:
Address:
City
State:
Zip:
Phone:
Fax:
Website:
E-mail:
Annual Usage Quantity:
Monthly Usage Quantity:
Does the assembly need to be RoHS compliant?
Yes:
No:
Cable Vendor and Part Number (if available):
Cable Outer Jacket - Color:
Material:
Number of Conductors:
OD:
Conductor AWG:
Stranding:
Conductor Colors:
Is there a drain wire?
Is the drain wire terminated?
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.
Is the cable shielded?
How? Foil
Braid
%
*If the braid is terminated, be sure to indicate where on the pin-out diagram.
Will the Customer supply the cable for production?
Cable Cut Length:
Overall Assembly Length:
Does the Cable Assembly have Environmental Requirements?
If yes, please list them:
Must overmold have a moisture bond to the cable’s outer jacket?
Is the Cable Assembly:
Single ended:
Double Ended:
Do the connectors need to be shielded?
If yes, do they need to be: 180º shield:
OR Shield thru pin:
End “A” Connector Part Number:
Right Angle?
End “B” Connector Part Number:
Right Angle?
If no conductor on end “B”, will that need processing?
Outer jacket strip length:
Inner Conductor strip length:
If yes, indicate below:
Tinned?
Does end “B” have any special inclusions? If yes, please list them:
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
33
* Please visit the product pages on our website for the most up-to-date product information
MIL-E-QUAL® ELECTRICAL CURRENT RATING CHART
FOR CONNECTORS & CABLE ASSEMBLIES
TOOLING
Contact Insertion & Removal Tools
356-XXX Bits
356-1 Handle
Manual Crimp Tool
(Multi-contact)
Handle
Manual Crimp Tool
(Single Purpose)
Positioner
Locator
®
Handle
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
34
* Please visit the product pages on our website for the most up-to-date product information
TOOLING
Contact Insertion/Removal Tools
Product not designed to
remove contacts after
insertion. Consult factory
for removal tools.
Manual Contact Crimping Tools
Pneumatic Crimping Tools - Consult Factory
Contact Crimping and Assembly Procedures:
A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring.
B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires
when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder
dipped.
Conductor Strip Lengths
CON-X
#20 -3/16
#16 -7/32
#12 -7/32
MIL-E-QUAL
#16 -9/32
#12 -7/32
Cable Stripping
C. Contact crimping tools, use as follows:
Assemble contact locator to tool.
Check tool setting for wire gage to be crimped.
Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel
until it stops.
Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.)
Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact.
D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts
at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into
position.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
35
* Please visit the product pages on our website for the most up-to-date product information
NOTES
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
36
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