HCM1A1104-100-R

Technical Data 10550 Effective August 2016 HCM1A1104 Automotive grade High current power inductors Applications • • Body electronics • Central body control module • Vehicle access control system • Headlamps, tail lamps and interior lighting • Heating ventilation and air conditioning controllers (HVAC) • Doors, window lift and seat control Advanced driver assistance systems • Adaptive cruise control (ACC) • Automatic parking control • Collision avoidance system/ Car black box system • AEC-Q200 Grade 1 qualified Infotainment and cluster electronics • Audio subsystem: head unit and trunk amp • High current carrying capacity • Digital instrument cluster • Magnetically shielded, low EMI • In-vehicle infotainment (IVI) and navigation • Frequency range up to 1 MHz • • Inductance range from 0.2 μH to 100 μH Port power/USB HUB for front and rear passengers • Current range from 1.5 A to 40 A • 11.5 mm x 10.3 mm footprint surface mountpackage in a 4.0 mm height Product features • Alloy powder core material • Moisture Sensitivity Level (MSL): 1 • Halogen free, lead free, RoHS compliant • • • Chassis and safety electronics • Airbag control unit • Electronic stability control system (ESC) • Electric parking brake Engine and Powertrain Systems • Electric pumps, motor control and auxiliaries • Powertrain control module (PCU)/Engine Control unit (ECU) • Transmission Control Unit (TCU) Environmental Data • Storage temperature range (Component): -55 °C to +155 °C • Operating temperature range: -55 °C to +155 °C (ambient plus self-temperature rise) • Solder reflow temperature: J-STD-020 (latest revision) compliant HALOGEN Pb HF FREE HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Product Specifications Part Number6 OCL1 (μH) ± 20% FLL2 (μH) minimum Irms3 (A) Isat4 (A) DCR (mΩ) typical @ +20 °C DCR (mΩ) maximum @ +20 °C K-factor5 HCM1A1104-R20-R 0.20 0.13 33 40 0.63 0.72 902 HCM1A1104-R36-R 0.36 0.23 26 33 1.04 1.20 595 HCM1A1104-R45-R 0.45 0.29 25 32 1.07 1.23 490 HCM1A1104-R47-R 0.47 0.30 28.5 35 1.10 1.27 435 HCM1A1104-R56-R 0.56 0.36 22.5 24 1.56 1.8 453 HCM1A1104-R90-R 0.90 0.58 20 22 2.17 2.5 309 HCM1A1104-1R0-R 1.0 0.64 16 20 2.95 3.3 263 HCM1A1104-1R5-R 1.5 0.96 14 17 3.80 4.2 232 HCM1A1104-2R2-R 2.2 1.41 10.5 16 6.00 7.0 170 HCM1A1104-3R3-R 3.3 2.11 8.2 11.5 10.8 11.8 163 HCM1A1104-4R7-R 4.7 3.01 6.5 9.0 15 18 138 HCM1A1104-5R6-R 5.6 3.58 6.6 9.0 14 17 116 HCM1A1104-6R8-R 6.8 4.35 6.4 9.0 16 19 112 HCM1A1104-100-R 10 6.40 5.0 6.0 27 30 74 HCM1A1104-150-R 15 9.60 3.8 6.8 45 50 69 HCM1A1104-220-R 22 14.1 3.2 6.0 58 65 64 HCM1A1104-330-R 33 21.1 2.8 4.8 92 105 44 HCM1A1104-470-R 47 30.1 1.9 3.6 165 181 36 HCM1A1104-101-R 100 64.0 1.5 2.0 270 300 26 1. Open Circuit Inductance (OCL) Test Parameters: 100 kHz, 0.25 Vrms, 0.0 Adc, +25 °C 2. Full Load Inductance (FLL) Test Parameters: 100 kHz, 0.25 Vrms, Isat, , +25 °C 3. Irms: DC current for an approximate temperature rise of 30 °C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155 °C under worst case operating conditions verified in the end application. 4. Isat: Peak current for approximately 20% rolloff @ +25 °C 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ΔI. Bp-p: (Gauss), K: (K-factor from table), L: (Inductance in μH), ΔI (Peak to peak ripple current in Amps). 6. Part Number Definition: HCM1A1104-xxx-R HCM1A1104 = Product code and size xxx= inductance value in μH, R= decimal point, If no R is present then last character equals number of zeros -R suffix = RoHS compliant xxxx Dimensions (mm) Part marking: 1AXXX=automotive grade, XXX=inductance value in uH, R=decimal point. If no R is present then last character equals number of zeros. xxxx=Lot code All soldering surfaces to be coplanar within 0.1 millimeters Tolerances are ±0.3 millimeters unless stated otherwise DCR measured from point “a” to point “b” Color: Grey Do not route traces or vias underneath the inductor 2 www.eaton.com/electronics ctronics HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Packaging information (mm) Drawing not to scale xxxx Supplied in tape and reel packaging, 500 parts per 13” diameter reel Core loss vs Bp-p HCM1A1104-R20-R 1000 HCM1A1104-R36-R 1000 1 MHz 500 kHz 1 MHz 500 kHz 300 kHz 100 100 kHz 50 kHz Core Loss (mW) Core Loss (mW) 100 300 kHz 25 kHz 10 1 0.1 100 kHz 50 kHz 25 kHz 10 1 100 1000 Bp-p (Gauss) 10000 0.1 100 1000 Bp-p (Gauss) www.eaton.com/electronics ctronics 10000 3 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Core loss vs Bp-p HCM1A1104-R45-R 1000 1 MHz HCM1A1104-R47-R 1000 500 kHz 1 MHz 300 kHz 25 kHz 10 1 0.1 100 kHz 100 50 kHz Core Loss (mW) Core Loss (mW) 300 kHz 100 kHz 100 50 kHz 25 kHz 10 1 100 1000 0.1 10000 Bp-p (Gauss) 100 HCM1A1104-R56-R 1000 1 MHz 1 MHz Core Loss (mW) Core Loss (mW) 100 kHz 100 50 kHz 25 kHz 10 1 50 kHz 25 kHz 10 1 100 1000 0.1 10000 Bp-p (Gauss) HCM1A1104-1R0-R 1000 1 MHz 100 1000 Bp-p (Gauss) 1 MHz Core Loss (mW) Core Loss (mW) 100 kHz 100 50 kHz 25 kHz 10 50 kHz 25 kHz 10 1 1 4 500 kHz 300 kHz 100 kHz 100 10000 HCM1A1104-1R5-R 1000 500 kHz 300 kHz 0.1 500 kHz 300 kHz 100 kHz 100 10000 HCM1A1104-R90-R 1000 500 kHz 1000 Bp-p (Gauss) 300 kHz 0.1 500 kHz 0.1 100 1000 Bp-p (Gauss) www.eaton.com/electronics ctronics 10000 100 1000 Bp-p (Gauss) 10000 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Core loss vs Bp-p HCM1A1104-2R2-R 1000 1 MHz HCM1A1104-3R3-R 1000 500 kHz 100 kHz 25 kHz 10 50 kHz 25 kHz 10 1 0.1 100 kHz 100 50 kHz Core Loss (mW) Core Loss (mW) 100 500 kHz 300 kHz 1 MHz 300 kHz 1 100 1000 0.1 10000 100 Bp-p (Gauss) HCM1A1104-4R7-R 1000 1000 10000 Bp-p (Gauss) 1 MHz HCM1A1104-5R6-R 1000 500 kHz 1 MHz 500 kHz 300 kHz 100 kHz 100 Core Loss (mW) 300 kHz 50 kHz Core Loss (mW) 50 kHz 25 kHz 10 25 kHz 10 1 0.1 100 kHz 100 1 100 1000 Bp-p (Gauss) 1 MHz 100 1000 HCM1A1104-100-R 1000 1 MHz 500 kHz 100 kHz Core Loss (mW) Core Loss (mW) 100 kHz 100 50 kHz 25 kHz 10 1 0.1 500 kHz 300 kHz 300 kHz 100 10000 Bp-p (Gauss) HCM1A1104-6R8-R 1000 0.1 10000 50 kHz 25 kHz 10 1 100 1000 Bp-p (Gauss) 10000 0.1 100 1000 10000 Bp-p (Gauss) www.eaton.com/electronics ctronics 5 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Core loss vs Bp-p HCM1A1104-150-R 1000 1 MHz HCM1A1104-220-R 1000 500 kHz 1 MHz 300 kHz 100 100 kHz 50 kHz 50 kHz Core Loss (mW) Core Loss (mW) 300 kHz 100 kHz 100 25 kHz 10 1 0.1 500 kHz 25 kHz 10 1 100 1000 10000 0.1 Bp-p (Gauss) 1 MHz 1000 1000 1 MHz 500 kHz Core Loss (mW) Core Loss (mW) 25 kHz 10 1000 10000 HCM1A1104-101-R 1000 1 MHz 500 kHz 300 kHz 100 Core Loss (mW) 25 kHz 10 0.1 100 Bp-p (Gauss) 100 kHz 50 kHz 25 kHz 10 1 6 50 kHz 1 1 0.1 100 kHz 100 100 kHz 50 kHz 0.1 500 kHz 300 kHz 300 kHz 100 10000 Bp-p (Gauss) HCM1A1104-470-R HCM1A1104-330-R 1000 100 100 1000 Bp-p (Gauss) www.eaton.com/electronics ctronics 10000 100 1000 Bp-p (Gauss) 10000 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Inductance and temperature rise vs. current HCM1A1104-R36-R 90 0.16 80 0.14 70 0.12 60 0.10 50 0.08 40 0.06 30 0.04 20 0.02 10 0.00 0 20 30 40 50 60 70 80 80 0.30 70 0.25 60 0.20 50 40 0.15 30 0.10 20 0.05 0.00 10 0 10 20 30 Idc (A) 60 0 HCM1A1104-R47-R 0.50 100 0.40 90 0.45 90 80 0.40 80 0.35 70 0.30 60 0.25 50 0.20 40 0.15 30 20 0.10 20 10 0.05 10 0 0.00 70 0.30 60 0.25 50 0.20 40 0.15 30 0.10 0.05 0.00 0 10 20 30 40 50 60 Inductance (µH) 100 Temperature Rise (°C) 0.45 0.35 Inductance (µH) 50 Idc (A) HCM1A1104-R45-R 0 10 20 30 HCM1A1104-R56-R 90 0.80 90 80 0.70 0.30 50 40 0.20 30 20 0.10 10 15 20 25 Idc (A) 30 35 40 45 50 0 Inductance (µH) 100 60 10 0 0.90 70 0.40 5 60 100 Temp erature Rise (°C) 0.50 0 50 HCM1A1104-R90-R 0.60 0.00 40 Idc (A) Idc (A) Inductance (µH) 40 Temperature Rise (°C) 10 90 0.35 80 70 0.60 60 0.50 50 0.40 40 0.30 30 0.20 20 0.10 0.00 Temperature Rise (°C) 0 100 Temperature Rise (°C) 0.18 0.40 Inductance (µH) 100 Temperature Rise (°C) Inductance (µH) HCM1A1104-R20-R 0.20 10 0 5 10 15 20 25 30 35 40 0 Idc (A) www.eaton.com/electronics ctronics 7 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Inductance and temperature rise vs. current HCM1A1104-1R5-R 90 0.8 80 0.7 70 0.6 60 0.5 50 0.4 40 0.3 30 0.2 20 0.1 10 0.0 0 10 15 20 25 30 35 80 1.2 70 1.0 60 0.8 50 40 0.6 30 0.4 20 0.2 10 0.0 0 5 10 15 30 0 HCM1A1104-3R3-R HCM1A1104-2R2-R 3.5 100 2.4 90 2.0 100 90 3.0 80 80 70 1.6 60 1.2 50 40 0.8 30 2.5 Inductance (µH) Temperature Rise (°C) Inductance (µH) 25 Idc (A) Idc (A) 5 10 15 20 25 60 2.0 50 1.5 40 30 20 0.5 10 0 70 1.0 20 0.4 0.0 20 0.0 0 10 0 2 4 6 8 10 12 14 16 18 20 0 Idc (A) Idc (A) HCM1A1104-4R7-R 5.0 HCM1A1104-5R6-R 100 100 6 90 3.0 60 50 2.0 40 30 Inductance (µH) 70 1.0 80 70 4 60 3 50 40 2 30 20 10 0 2 4 6 8 10 Idc (A) 8 90 5 80 Temperature Rise (°C) Inductance (µH) 4.0 0.0 www.eaton.com/electronics ctronics Temperature Rise (°C) 5 90 1.4 12 14 16 18 20 0 20 1 10 0 0 2 4 6 8 Idc (A) 10 12 14 16 0 Temperature Rise (°C) 0 100 Temperature Rise (°C) 0.9 1.6 Inductance (µH) 100 Temperature Rise (°C) Inductance (µH) HCM1A1104-1R0-R 1.0 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Inductance and temperature rise vs. current HCM1A1104-100-R 100 12 6 90 10 60 4 50 3 40 30 2 70 60 6 50 40 4 20 1 80 8 Inductance (µH) 30 20 2 10 2 4 6 8 10 12 14 16 0 0 2 4 6 Idc (A) HCM1A1104-150-R 60 8 50 40 6 30 4 Inductance (µH) 10 Temperature Rise (°C) Inductance (µH) 70 20 2 100 20 80 80 70 16 60 12 50 40 8 30 20 4 10 10 0 2 4 6 8 10 0 0 0 2 4 HCM1A1104-330-R 90 60 20 50 15 40 30 10 20 5 10 0 1 2 3 4 Idc (A) 5 6 7 8 0 Inductance (µH) 70 Temperature Rise (°C) 80 25 8 10 0 HCM1A1104-470-R 100 30 6 Idc (A) Idc (A) 35 0 90 90 12 Inductance (µH) 12 HCM1A1104-220-R 24 100 14 0 10 Idc (A) 16 0 8 Temperature Rise (°C) 0 10 0 50 100 45 90 40 80 35 70 30 60 25 50 20 40 15 30 10 20 5 10 0 0 1 2 3 4 5 6 Temperature Rise (°C) Inductance (µH) 70 Temperature Rise (°C) 80 5 0 100 90 Temperature Rise (°C) HCM1A1104-6R8-R 7 0 Idc (A) www.eaton.com/electronics ctronics 9 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Inductance and temperature rise vs. current HCM1A1104-101-R 120 100 90 80 70 80 60 60 50 40 40 30 20 20 10 0 0 0.5 1 1.5 2 Idc (A) 10 www.eaton.com/electronics ctronics 2.5 3 3.5 4 0 Temperature Rise (°C) Inductance (µH) 100 HCM1A1104 Automotive grade high current power inductors Technical Data 10550 Effective August 2016 Solder reflow profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Temperature TL Preheat A T smax t Table 1 - Standard SnPb Solder (Tc) Package Thickness Volume mm3