RN16T22751F

製品仕様書 SPECIFICATIONS 客戶名稱： Customer： 客戶料號： Part Number： 產品名稱： 金屬皮膜固定電阻器 Product： Metal Film Fixed Resistor 大益料號： Part Number： 金屬皮膜固定電阻器系列 RN シリーズ／RN series RoHS 対応品 RoHS Compliant product HF 対応品 Halogen Free product TAI ELECTRONIC CO.,LTD. (TAIWAN) ADD：NO. 133 NAN-KANN RD. SEC. 1, TAIWAN R.O.C. TEL：+886-3-322-1988~9 FAX：+886-3-352-4879 Website：http://www.taiohm.com.tw DONGGUAN TAI ELECTRONIC CO.,LTD. (CHINA) ADD：LIHENG INDUSTRIAL ESTATE QINGXI TOWN, DONGGUAN CITY, GUANGDONG PROVINCE, CHINA TEL：+86-769-8731-3175~7 FAX：+86-769-8731-3179 Website：http://www.taiohm.com.tw TAI-OHM ELECTRONICS (M) SDN. BHD ADD：PLOT 564-D, LORONG PERUSAHAAN BARU 2,KAWASAN PERUSAHAAN PERAI, 13600 PERAI, SEBERANG PERAI, SPT, PULAU PINANG, MALAYSIA. TEL：+604-390-0480 FAX：+604-390-1481 Website：http://www.taiohm.com.my TA-I TECHNOLOGY (SU ZHOU) CO.,LTD. (CHINA) ADD：SOUTH ZHAN-HONG BRIDGE, LU-XIANG NORTH ROAD, SONG-LING TOWN, WU-JIANG CITY, JIANG-SU, CHINA TEL：+86-512-6345-7879 FAX：+86-512-6345-7869 Website：http://www.tai.com.tw P.T.TAI ELECTRONIC INDONESIA ADD：BLOK T1 E, F, Jl. Jababeka IV Cikarang Industrial Estate Bekasi 17530, Indonesia TEL：+62-21-8983-0123 FAX：+62-21-8983-0703 Website：pttai@cbn.net.id TA-I TECHNOLOGY (DongGuan) CO.,LTD. (CHINA) ADD：11 TEAM, SHIEM-MA CHUN, CHING-PING TOWN, DONGGUAN CITY, GUANGTON PROVINCE R.O.C. TEL：+86-769-8339-4790 FAX：+86-769-8339-4794 Website：http://www.tai.com.tw TA-I TECHNOLOGY CO.,LTD. (TAIWAN) ADD：NO. 26, LANE 470, SEC 2. NANSHAN RD. LUJHU TOWNSHIP, TAOYUAN, TAIWAN, R.O.C. TEL：+886-3-324-6169 FAX：+886-3-324-6167 Website：http://www.tai.com.tw 客戶承認章 Approval By 承認 檢印 担当者 TAI ELECTRONIC CO.,LTD. 承認 張華隆 檢印 担当者 徐傑瓊 2018/2/6 表單編號: QR-031 Document No. Document TAI-RN-5006-A Edition Name Metal Film Fixed Resistors RN series 2018-1 －Revision records－ Edition Page Clause 1 First 2017-1 2017-2 2018-1 Revised content /Reason issue 年度版本更新 7 3.2 增加電阻阻值測量點標示 年度版本更新 TAI ELECTRONIC CO., LTD Revision Date Approved Prepared 2010/11/02 李葉勝 徐傑瓊 2017/1/4 李明 徐傑瓊 2017/7/4 李明 徐傑瓊 2018/1/4 李明 徐傑瓊 PAGE-1 Document No. TAI-RN-5006-A Document RN series Name Metal Film Fixed Resistors Edition 2018-1 Metal Film Fixed Resistors Table of Contents 1. Specifications -----------------------------------------------------------------------------------3 2. Performance -------------------------------------------------------------------------------------5 3. Construction & Dimension --------------------------------------------------------------------6 4. Color Coding Drawing ------------------------------------------------------------------------7 5. Axial Taping Specification -------------------------------------------------------------------8 6. Dimension of Axial Operation ---------------------------------------------------------------9 7. Axial Taping Box --------------------------------------------------------------------------------10 8. Marking of Packing Box -----------------------------------------------------------------------10 9. Recommend having the tin condition ------------------------------------------------------11 10. Notice ----------------------------------------------------------------------------------------------11 11. QC Diagram ---------------------------------------------------------------------------------------12 12. Part Number Table -----------------------------------------------------------------------------13 TAI ELECTRONIC CO., LTD PAGE-2 Document No. Document TAI-RN-5006-A Name Edition Metal Film Fixed Resistors RN series 2018-1 1 －Specifications－ 1.1 －Scope－ This specification covers the Paint Insulated Fixed Metal Film Resistors. For resistance values below 10 ohms, it shall only be applied to Nickel Metal Film 1.2 －Type designation－ Types are designated as follows. RN 16 Type Power Rating RN：Metal Film Resistors 16:1/6W, 1/8W 25:1/4W 50:1/2W 1W:1W 2W:2W 25S:1/4WS 50S:1/2WS T2 1002 F Resistance Tolerance Nominal Value of Resistance Packaging Forming P：P-Type Bulk T2：26m/m Taping T5：52m/m Taping 1853：185KΩ 1000：100Ω 1001：1KΩ 1002：10KΩ 1003：100KΩ 1004：1M B：0.1% C：0.25% D：0.5% F：1% 1.3 －Rating－ The ratings of resistors are described in the following Sections. The rating of each type of resistor is indicated in each associated Tables. -Table.1 Rating TableItems Contents Type 1/6W 1/4W 1/2W 1/4WS 1/2WS 1WS 2WS Rated Wattage 1/6W 1/4W 1/2W 1/4W 1/2W 1W 2W Max. Operational Voltage 250V 250V 300V 250V 300V 350V 350V Max. Overload Voltage 400V 500V 500V 500V 500V 600V 600V Max. Pulse Voltage 250V 300V 400V 300V 400V 500V 500V Dielectric Withstanding Voltage 350V 500V 700V 500V 700V 1000V 1000V Rated Ambient Temperature 70℃ Operating Temperature Range Resistance Tolerance －55℃to 155℃ Class B ±0.1% Class C ±0.25% Class F±1% Class D ±0.5% Resistance Range 1Ω~470KΩ T.C.R. (ppm/℃) ±100 Temperature Coefficient of Resistance. TAI ELECTRONIC CO., LTD PAGE-3 Document No. Document TAI-RN-5006-A Name Edition Metal Film Fixed Resistors RN series 2018-1 1.3.1 －Rated Wattage－ Rated Wattage is the maximum continuous power applicable at operating temperature range. However, for the temperature above 70°C, derating should be applied as Fig.1. -Fig.1 Derating curve1.3.2 －Rated Voltage－ The rated voltage is denoted as D.C. or rms A.C. voltage which is calculated according to the following formula. However, it is limited to the maximum applicable voltage. E：Rated voltage (V) P：Rated wattage (W) R：Rated Resistance (Ω) E  PR 1.3.3 －Rated Resistance－ (1). The rated resistance is specified in accordance with the E24 Series Numbers as shown in Table2. (2). The manufacturing resistance range is shown in each associated rating Tables. (3). The resistance tolerance is shown in each associated rating Tables. -Table.2 E-24 Series resistance ValueEffective Numerical Values of Rated Resistance 1.0 1.1 1.2 1.3 1.5 1.6 1.8 2.0 2.2 2.4 2.7 3.0 3.3 3.6 3.9 4.3 4.7 5.1 5.6 6.2 6.8 7.5 8.2 9.1 TAI ELECTRONIC CO., LTD PAGE-4 Document No. Document TAI-RN-5006-A Name Edition Metal Film Fixed Resistors RN series 2018-1 2 －Performance－ No Item 1 Resistance value Within the tolerance Within the tolerance 2 Temperature characteristics of resistance See rating table Method 304 (JIS-C-5720) Short time over load Tolerable change within ±(0.5%+0.05Ω) No visual damage Marking be legible 2.5 Times RCW for 5 SEC.(JIS-C-5720) 4 Dielectric withstanding voltage. Tolerable change within ±(0.5%+0.05Ω) Flash over Burning Insulation damages Should not be observed V – block (JIS-C-5720) 5 Terminal strength 3 Spec. Level Pull twist 6 Resistance to soldering heat 7 Solderability 8 Insulation resistance 9 10 11 Tolerable change within±(0.5%+0.05Ω) Test method (JIS-C-5724) 5 pound pull (JIS-C-5202) 3 times twist. (JIS-C-5202) Tolerable change within±(0.5%+0.05Ω) 350±10℃, (JIS-C-5202) 3.5±0.5 sec 95% min. coverage 245±5℃, 3±0.5 SEC. (JIS-C-5202) Over 1,000 MΩ V – block (JIS-C-5202) Load life Tolerable change within ±(2%+0.05Ω) (JIS-C-5202) 1,000 hours at 70℃ Humidity Load life. Tolerable change within ±(1.5%+0.05Ω) (JIS-C-5202) 1,000 hours at 40℃, 90～95%RH Resistance Change Rate is ±(0.5%+0.05Ω) Max. Resistance Change After 1000 Cycles (1 seconds on, 25 seconds off) At 3 Time Rated Voltage(AC) Pulse Overload TAI ELECTRONIC CO., LTD PAGE-5 Document No. Document TAI-RN-5006-A No High temperature storage test 12 Spec. Level Test method (JIS-C-5724) In the 155℃ for 1000 hours In the -55℃ for 1000 hours In the chamber having temp. 60℃ and relative humidity 90% for 1000 hours 13 Low temperature storage test 14 Temperature humidity storage test No remarkable abnormalities on appearance. Marking shall be Legible Variation of resistance(5% + 0.1Ω) 15 2018-1 No remarkable abnormalities on appearance. Marking shall be Legible Variation of resistance(5% + 0.1Ω) No remarkable abnormalities on appearance. Marking shall be Legible Variation of resistance(5% + 0.1Ω) △ R≦ ±(1% + 0.05Ω). Vibration test Edition Metal Film Fixed Resistors RN series Item Name No mechanical damage be observed & marking be legible Apply 1.5mm amplitude vibration to three directions perpendicular to each other 2 hours each, total 6 hours. Vibrating frequency is 10Hz-55Hz-10Hz cycle in 1 minute sweeping and repeat cycle. 3 －Construction, Dimensions－ 3.1 －Construction－ No. Name Material 1 Lead wire Solder plated copper wire 2 Ceramic core Aluminum base 3 Conductive film Ni - Cr 4 Cap Tin plated iron 5 Helical cutting groove 6 Medium coat Phenolic 7 Insulation coat Epoxy (appearance color : blue) 8 Color code Epoxy TAI ELECTRONIC CO., LTD Memo Welded, electroplated Pressed capping Flame retard PAGE-6 Document No. Document TAI-RN-5006-A Name Edition Metal Film Fixed Resistors RN series 2018-1 3.2 －Dimensions－ Dimension P- TYPE (mm) L (Max) D (Max) d±0.1 H±3 A (阻值測量點) RN 1/6W (1/8W) RN 1/4WS 4.7 2.5 0.43 27 5.5 RN 1/4W RN 1/2WS 7.2 3.5 0.52 27 5.0 RN 1/2W RN 1WS 10.5 4.0 0.56 25 3.0 RN 1W RN 2WS 12.5 5.0 0.73 30 4.0 RN 2W RN 3WS 16.5 5.5 0.73 30 8.0 4 －Color Coding Drawing－ Color 1st NO. 2nd NO. 3rd NO. Multipliers Tolerance Black 0 0 0 Brown 1 1 1 100 101 F (±1%) Red 2 2 2 Orange 3 3 3 Yellow 4 4 4 Green 5 5 Blue 6 Purple 102 103 G (±2%) 5 104 105 D (±0.5%) 6 6 106 C (±0.25%) 7 7 7 Gray 8 8 8 White 9 9 9 B (±0.1%) 10-1 10-2 Gold Silver TAI ELECTRONIC CO., LTD J (±5%) K (±10%) PAGE-7 Document No. TAI-RN-5006-A Document RN series Name Edition Metal Film Fixed Resistors 2018-1 5 －Axial Taping Specification－ 5.1 －Application－ This specification covers axial taping of paint insulated fixed metal film resistors 5.2 －Taping Operation－ 5.2.1 Dimensions are shown in Fig 2. and Fig 3. 5.2.2 Tape material Tapes are paper based press adhesive tapes with the following requirements. Width Thickness Adhesive Power Pull Strength Elongation 6.0 ± 0.5 mm 0.15 ± 0.05mm 1700g /25mm wide Min. 20.4g / 25mm wide Min. 5% Max. 5.2.3 Taping Operation 5.2.3.1 Color code orientation is not specified. 5.2.3.2 No drop out is permissible. 5.2.3.3 Adhesion length be min. 3.0mm -FIG.2 5.2.3.4 Tape splicing be done with rein forcing tapes attached from both side.(see Fig. 3) -FIG.3 5.2.3.5 Taping end shall have min. 50mm of leading tape. 5.3 －Taped Packing－ 5.3.1 Taped products are folded into packing boxes.(see Fig 4) 5.3.2 Dimensions of boxes are shown in Table 4. 5.3.3 Flap of the box is taped to fix. -FIG.4 TAI ELECTRONIC CO., LTD -FIG.3 Box Packing- PAGE-8 Document No. Document TAI-RN-5006-A Name Edition Metal Film Fixed Resistors RN series 2018-1 6 －Dimension of Axial Operation－ -FIG.5 Taping specifications- MARK -Table.3 Taping dimensions (Axial taping)Dimension (mm) A±1 W±1 T±0.5 t-Min L1-L2(Max) P±0.5 Z-Max L-Max T26 38 26 6.0 2.0 1.0 5.0 1.0 1.0 T52 64 52 6.0 2.0 1.0 5.0 1.0 1.0 T63 75 63 6.2 2.0 1.0 5.0 1.0 1.0 T73 86 73 6.2 2.0 1.0 10.0 1.0 1.0 (1) Integrated pitch tolerance is ±2mm/20 pitches (p) ±1.6mm/20 pitches (u). (2) Absolute values of difference between 1 and 2. (3) Adhesive length of lead wire. (4) Tape snaking to tolerance is 0.5mm/300mm. TAI ELECTRONIC CO., LTD PAGE-9 Document No. TAI-RN-5006-A Document Name Edition Metal Film Fixed Resistors RN series 2018-1 7－Axial Taping Box－ -FIG.6 Packing Box -Table.4 Box DimensionType Quantity H±5 L±10 W±5 RN 1/8W Taping (52mm) RN 1/4WS Taping (52mm) 5,000 pcs 78 255 80 RN 1/4W Taping (52mm) RN 1/2WS Taping (52mm) 5,000 pcs 110 255 80 RN 1/2W Taping (52mm) RN 1WS Taping (52mm) 2,000 pcs 88 255 80 RN 1W Taping (63mm) RN 2WS Taping (63mm) 1,000 pcs 85 255 87 RN 2W Taping (73mm) RN 3WS Taping (73mm) 1,000 pcs 105 255 100 8－Marking of Packing Box－ -FIG.7 Product labelTAI ELECTRONIC CO., LTD PAGE-10 Document No. TAI-RN-5006-A Document RN series Name Metal Film Fixed Resistors Edition 2018-1 9 Recommend having the tin condition: 9.1.Weld the homework in crest Whether preheat temperature. 110℃ max Time of preheating: 60sec~120sec The temperature of the homework / time: 260℃ / 10sec 1 second or 5sec two times (Weld the curve and see and leave pursuing in relevant crests) -FIG.8 Temperature profile9.2.Soldering tin homework of the craft: Soldering tin temperature: 350℃ max Soldering tin time: 3sec max 10.－Notice－ (1) Storage of resistors Preferable storage conditions are follows: Temperature range is from 0℃ to 30℃ and the relative humidity (RH) is less than 65%. High temperature and humidity will change the resistance and cause poor solderability. Storage duration should be les than 2 year for the best performance. (2) Loading conditions Resistance change is highly dependent upon the loading condiditons, such as temperature and load ratio. For long time stability, the derated conditons shall be applied. The resistor is flameproof, but care should be taken for safety. Safety resistors are abailable upon inquiry. (3) Resistor insertion Cares to be taken at the insration time in order to prevent from the damages on coating and lead wires. Such a damages will cause the malfunctions. To bend the lead wires and keep an adequate radius is required to prevent the damages from welding points. Soldering heat applied should be minimize (4) Moisture-proof, damp-proof, and sour-proof, to avoid the sun light directly in a long time. (5) Open the resistor or box, the resistors cannot expose in the air for a long time. To avoid electrode and lead wire attached the substances or oxidize problem, cause the electrode and lead wire tin-plated NG. (6) A pile of the resisotrs, the presure cannot exceed 7 KG. (7) When the goods used a adhesive tape or colors, it can use many colors excluding red and yellow color. (except color code). (8) The components mady by TAI have be widely applied in the filed of home appliance, automotive appliance, telecommunication, data…etc.. (9) Specification given herein may be changed at any time without prior notice please confirm TAI before you order or use. TAI ELECTRONIC CO., LTD PAGE-11 11.－QC Diagram－ Department Q.A. Date Version 1998/10/15 Management Process Measured Instrument Automatic Cutting Cutting Machine Cutting Inspection 10× Magnifier Check Machine Inspected Dimension Appearance Character Document Check Cutting Machine Inspection Electronic IQC Standard Incoming Standard Cutting Standard Resistance Inspection Standard Resistance Appearance Resistance Appearance Soldering Soldering Machine Tension Soldering Instrument Inspection Caliber 10× Magnifier 1 time/Lot Produce Control Standard 1 time/Lot Inspection Standard Produce Control Standard 1 time/Lot Inspection Standard Dimension Tension Diameter Copper Length 1 time/Lot Appearance Check Appearance Dimension Produce Control Tension Standard Diameter Inspection Standard 1 time/Lot Copper Length Coating % Standard 1 time/Lot Resistance Appearance Produce Control Dimension Standard Resistance Inspection Standard 1 time/Lot Model Board Forming Forming Inspection Forming Appearance Machine Dimension Caliber Forming Standard Appearance Inspection Standard Dimension Produce Control 1 time/Lot 1 time/Lot Standard Packaging Packaging Inspection Model Board Caliber Appearance Appearance Packaging Standard Inspection Standard Tension Final Quality Control Instrument Caliber Model Board Check Appearance Dimension Quantity Resistance Tension Inspection Appearance Dimension Quantity Microscope Check Machine Appearance: MSI/ASQC.Z1.4 Ⅱ Level Character: MSI/ASQC.Z1.4 S-2 Level Appearance:MSI /ASQC.Z1.4 ⅡLevel Character: MSI/ASQC.Z1.4 S-2 Level Caliber Subpoena PL1 Subpoena Over % Resistance Form QC Quality Exceptional Form Subpoena Quality Examine in Cutting Section Form QC Over % Resistance Form Refuse Special Revise Revise Stop Revise Stop Quality Exceptional Form Subpoena Appearance:MSI /ASQC.Z1.4 ⅡLevel Character: MSI/ASQC.Z1.4 S-2 Level PL1 Subpoena Quality Exceptional Form QC Test Summary Check Machine Model Board Subpoena Appearance:MSI /ASQC.Z1.4 ⅡLevel Character: MSI/ASQC.Z1.4 S-2 Level PL1 Caliber Visual Inspection Appearance: MSI/ASQC.Z1.4 Ⅱ Level Character: MSI/ASQC.Z1.4 S-2 Level Subpoena Quality Exceptional Form Subpoena Subpoena Subpoena 1 time/Lot Final Inspection for 100% Goods Standard Appearance Appearance 100% Visual Inspection Character: MSI/ASQC.Z1.4 S-3 Level QC Test Summary Appearance: MSI/ASQC.Z1.4 ⅡLevel Character PL1 Subpoena Quality Exceptional Form Visual Inspection Sampling of QC Test Summary 100% Check Inspection Standard Revise Revise Stop Revise Quality Exceptional Form Revise Stop Revise Revise Stop PL1 Revise QC Revise Test Summary Return Subpoena Final Check Quality QC Unusable Exceptional Form Check Machine Outgoing QC Method Visual Inspection Voltage Thermometer Dept. Voltage Form Dimension Machine Exceptional Method 10× Magnifier Diagram Machine Inspection Incoming Quality Tension Coating Standard Check Sampling Record Form I Level Instrument Appearance Coating MSI/ASQC.Z1.4 Standard Coating Form Department Soldering Character Coating 1 OF 1 Exceptional Form Appearance Appearance 1 time/Lot Scale Automatic Page Record Frequency 10× Magnifier QC: WI-QC-01 Control Method Item Process IQC Related Equipment NO. 2001/06/01 2nd Flow Process Amendment Dip Resistor Test Report Inspection Standard 100% Check TAI ELECTRONIC CO., LTD Visual Inspection Quality Exceptional Form QC Return Test Summary PAGE-12 12.－Part Number Table － NO. Customer P/N TAI P/N Remark 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 TAI ELECTRONIC CO., LTD PAGE-13