PS3-2US(01)

High Current Connector PS3 Series Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1U Flexible wire Flexible wire Fig.1 ■Features Y 1. Power contact supports up to 150 Amps (210A/1pin Derating curve, ambient temp 25˚C) with 50mm sq. O/I AWG wire. 2. The unique blade contacts help to create a slim design and allows it to be utilized in a standard 1U rack size (44.5mm × 482.6mm). (Fig.1) X Shoulder Portion Thread Portion System Side Panel Shoulder Screw Fig.2 3. Sp e cial s cr ew s a r e us e d in t h e receptacle to allow the floating (±2.0 mm) in X Y axial directions. Connector floating is allowed by using flexible wire without missing flexibility in short distant wiring between 1U connection. (Fig.1, 2) Test Finger 4. The cable connection to the power contact is made by means of a screw to a JIS round crimp contact. Fig.3 5. For added safety, the plug side (battery side) is designed to prevent shock hazard and provides for more user safety and security. (Fig.3) 6. A special dust cap is available and can be used with both the plug and receptacle. 7. The plug and receptacle have been UL, C-UL and TÜV certified. In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2017.2② 1 PS3 Series●High Current Connector ■Product Specifications Rated Current Power Signal 150A/1pin（*1） 210A/1pin (Derating curve, ambient temp 25°C) 1A/1pin Ratings Rated Voltage AC、DC 1000V（*1） -40 to +105°C (including temperature rise due to electric current) Stor. Temp. Range −40℃∼ +60℃ *1 : UL, C-UL and TÜV certifications have been obtained while changing conditions such as rated current and voltage multiple times. For details, see the "Conditions on Safety Standards (UL, C-UL, TÜV)" on page 6. *2 : Select your cables based on the current capacity needed for your application. Flexible wires are recommended to provide flexibility to the receptacles (system side). *3 : Used 50sq (1/0 AWG) cable. 5 to 1/0 AWG 14 to 50sq （WL1、WL2 *1 *2） Applicable Cable 20 to 22 AWG Op. Temp. Range ■Materials / Finish ●Receptacle Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Parts Insulator Contact Contact Retention plate A Contact Retention plate B Floating screw Signal male contact Signal Retention plate (12) Signal Retention plate (16) Materials PBT Copper alloy PBT PBT Steel Copper allay PBT PBT Color/Finish Black Silver plated Black Black Nickel plated Gold plated Black Black Remarks UL94V-0 ———— UL94V-0 UL94V-0 ———— ———— UL94V-0 UL94V-0 Materials PBT resin Copper alloy PBT resin Copper allay PBT PBT Color/Finish Black Silver plated Black Gold plated Black Black Remarks UL94V-0 ———— UL94V-0 ———— UL94V-0 UL94V-0 Materials Silicon rubber Color/Finish Blue Remarks UL94HB ●Plug Parts Insulator Contact Contact Retention plate C Signal female contact Signal Retention plate (12) Signal Retention plate (16) ●Dust Cap Parts Insulator ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. 1. Connector product name PS3 - 2 U S / 12 S / 16 S ❶ ❷ ❸ ❹ ❺ ❻ ❺ ❻ PS3 - 2 U - DC ❷ ❸ ❺ No. of signal contacts ❷ No. of power contacts ❻ Signal contact shapes P : Male contact S : Female contact ❸ Current capacity of power contact U : 150A 2. Dust cap product name ❶ ❶ Series name symbol ❹ Power contact shapes P : Male contact S : Female contact ❼ ❼ Dust cap ■ Combination List Signal part for Power/signal hybrid type is GT8E series (sell separately). PS3-2UP/12P/16P PS3-2US/12S/16S ＜ ＜ GT8E-12DS-HU + GT8E-2022SCF (Gold plated) GT8E-16DS-HU + GT8E-2022SCF (Gold plated) GT8E-12DS-HU + GT8E-2022SCF (Gold plated) GT8E-16DS-HU + GT8E-2022SCF (Gold plated) GT8E-16DS-HU + GT8E-2022SCF (Gold plated) GT8E-12DS-HU + GT8E-2022SCF (Gold plated) (Example) PS3-2UP/12P/16P 2 PS3 Series●High Current Connector ■Receptacle 5 15 39.7 (12.75) 14.75 ●PS3-2UP (Power type) 131.7 (119.5) (42.45) (23.8) PS3 A A 23 (41.8) M6×1 A (6) HRS No. 236-1042-2 00 236-1042-2 01 8.2 Packaging 1box (40pcs.) 1pcs. M6×1 (5.5) (10) Part No. PS3-2UP PS3-2UP(01) BDiagram of recommended PCB layout dimensions Corner radius : 2mm max. Panel thickness：3mm max. Corner radius : 2mm max. Panel thickness：3mm max. 119.5 119.5 2-M6×1 .5 32.45 .5 R8 R8 36.7 44 43 49.8 31 46.2 2-M6×1 27.2 48.5 7 44.5 7 ■Plug ●PS3-2US (Power type) HRS No. 236-1041-0 00 236-1041-0 01 BDistance between panels PS3 A PS3 A Packaging 1box (40pcs.) 1pcs. BRecommended panel (24.2∼26.2) 2-M6×1 Corner radius : 2mm max. Panel thickness：3mm max. 112.3 93.6 23.7 Part No. PS3-2US PS3-2US(01) PS3 A 2-Ø6.4 (12.4) 5 9.2 124.6 112.3 (42.45) 43.5 (42.45) 26.6 (35.85) M6×1 22.7 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. (62.45) 102.6 3 PS3 Series●High Current Connector ■Receptacle 5 (12.75) 15 39.7 15 ●PS3-2UP/12P/16P (Signal hybrid type) 205.7 (193.5) (117.2) (42.45) M6×1 A ＰＳ３ 23 (41.8) Packaging 1box (40pcs.) 1pcs. (62.45) BDiagram of recommended PCB layout dimensions Corner radius : 1mm max. Panel thickness：3mm max. 50.05 82.4 10.4 15.5 49.8 52.05 75.9 9.15 14.5 52.05 75.9 193.5 92.45 32.45 2×M6×1 15.5 14.5 29 45.8 2×M6×1 10.4 193.5 88.45 36.45 Corner radius : 1mm max. Panel thickness：3mm max. 9.15 50.05 82.4 ■Plug ●PS3-2UP/12P/16P (Signal hybrid type) M6×1 ＰＳ３ A ＰＳ３ A A ＰＳ３ (12.4) 198.6 186.3 (117.2) (42.45) 5 9.2 26.6 (35.85) 43.5 (42.45) 22.7 2×Ø6.4 Part No. HRS No. Packaging PS3-2US/12S/16S PS3-2US/12S/16S(01) 236-1043-5 00 236-1043-5 01 1box (40pcs.) 1pcs. BDistance between panels BRecommended panel (24.7 to 28.7) 2×M6×1 Corner radius : 1mm max. Panel thickness：3mm max. 186.3 167 x ma R2 4× 23.7 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. HRS No. 236-1044-8 00 236-1044-8 01 Ｌ A (23.8) M6×1 A Ｌ Part No. PS3-2UP/12P/16P PS3-2UP/12P/16P(01) (5.5) (10) (6) Ø8.2 176 4 PS3 Series●High Current Connector ■Dust cap Part No. HRS No. Packaging PS3-2U-DC 236-1054-1 1box (40pcs.) This dust cap can be used on both the receptacle and plug. (16) 4Ｘ R2 32.7 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●PS3-2U-DC (10) 75.6 (4) A (1) 5 PS3 Series●High Current Connector BUsage Precautions • M6 screws are used to attach to the panels. The recommended amount of torque used to tighten the screws should be 2.5 to 5.2 Nm. • The recommended amount of torque used to tighten the screws to the power contacts should be 2.5 to 5.2 Nm. • Power contacts are silver plated and may react with the sulfide in the atmosphere. This might cause the color to change to a dark brown. The power contacts do not support hot-pluggable, so it cannot be used to shut off the power. BSafety Standards Certifications (UL, C-UL, TÜV) The PS3 series has received safety certifications from the UL, C-UL, and TÜV under the conditions provided in Table 1 and Table 2. Conditions for safety standards vary depending on submitted applications of current and voltage ratings. See Table 1 and Table 2. Table 1. Conditions for UL and C-UL Condition ① Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Rated Voltage (AC/DC) Rated Current Condition ② 600V 100A 14 to 22sq (*1) 5 to 3 AWG Cable Creepage Distance (*2) Clearance (*2) 150A 38 to 50sq (*1) 1 to 1/0 AWG MIN : 3.2mm MIN : 3.2mm Table 2. Conditions for TÜV Rated Voltage (AC/DC) Rated Current Overvoltage Category Contamination Level Creepage Distance (*2) Clearance (*2) Insulation System Recommended Panel for PS3-2UP Side Recommended Panel for PS3-2US Side Condition I 800V Condition II Condition III 600V 1000V 100 A (cable 14 to 22sq, 5 to 3 AWG *1) 125 A (cable 38sq, 1 AWG *1) 150 A (cable 50sq, 1/0 AWG *1) II III 3 MIN : 12.6mm MIN : 12.6mm MIN : 16mm MIN : 6mm MIN : 6mm MIN : 8mm Basic insulation (Panel should be grounded) Recommended Panel 1 Recommended Panel 1 Recommended Panel 2 (*3) Recommended Panel 3 *1 : Use the screw and crimp contact combination recommended below. The use of other screws and crimp contacts can affect clearance and creepage distance. If you choose to use a different screw/contact combination, be sure to check the measurements for clearance and creepage. Make sure that these conditions will meet the UL, C-UL and TÜV. • Recommended screw: JIS B 1188 spring lock washer + cross recessed head screw with captive flat washer M6×12 • Recommended crimp contacts Cable 14 sq: JIS C 2805 R14-6 Cable 22 sq: JIS C 2805 R22-6 Cable 38 sq: NICHIFU R38-6S Cable 50 sq: NICHIFU R60-6S *2 : Subjects of clearance and creepage distance are as follows. • Between crimp contacts • Between power contact and panel • Between crimp contact and panel • Between screw (attached to power contact) and panel *3 : In case of recommended panel 2, reverse attachment of receptacle is possible. Please be careful in panel attachment. ® 6 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 02/2017. Contents are subject to change without notice for the purpose of improvements.