65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply
DF60 Series
(UL, C-UL, TÜV certified product)
Unique locking mechanism is
contained inside the header
Socket and header
design avoids
short-circuit between
adjacent contacts.
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Guide keys prevent
incorrect insertion
Molded pins give a
temporary hold and
assure proper orientation
of the connector.
■Features
● Lock structure
1. High current capacity
Capable of going to a max. of 65A when using
8 AWG with the single position connector.
(Please refer to the chart for the rated current in
other pin counts.)
Fig.1
［A-A］
Crimp contact
A
A
Lock parts of
the plug and
header start
to engage.
2. Secure lock mechanism ensures
complete mating
A secure lock mechanism with a clear tactile and
audible click prevents insufficient mating. (Fig.2)
No contact yet.
3. Highly reliable 5-point contact structure
Three independent contact springs provide a
secure contact with high contact reliability using
5-point of contact. (Fig.3)
Header contact
Fig.2
4. Molded lance design
The lance is actually part of the housing instead of
being part of the terminal. This prevents tangled
wires during assembly.
5. Mis-insertion prevention for headers
The addition of a molded pin on the header allows
temporar y mounting retention and prevents
reverse mounting on the PCB. (Fig.1).
(Right angle pin header has a metal fitting for this
purpose)
6. Prevention of solder cracks
Three independent spring contacts provide a secure contact and a
high contact reliability with 5-points of contact.
Glass-reinforced resin is used on pin header to
prevent solder cracks due to thermal contraction.
Fig.3
7. Design Prevents short-circuits between
contacts
The wall structure between contacts isolates the
contacts and prevents short circuits from occuring.
(Fig.1)
8. Compliant to UL, C-UL and TÜV specifications
9. Glow Wire compliance(Compliant with IEC
60695-2-11)
10. Finger-safe (Electric shock prevention) type
available
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
2022.7
1
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product Specifications
Ratings
8 AWG
10 AWG
12 AWG
1
50A
40A
31A
45A
35A
28A
42A
33A
27A
2
3
4
5
6
Voltage Rating
Current Rating
See below table
Voltage Rating
AC/DC 600V
C-UL
See upper table
(Δt=30ç)
AC/DC 600V
TÜV
See upper table
AC/DC 600V
UL
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
AC/DC 1,000V
Current rating of
UL Standards
(Ambient temperature :
25ç)
(Note 1)
Item
1.Insulation
resistance
2. Withstand
voltage
3.Contact
resistance
4.Vibration
Resistance
5.Shock
Resistance
6.Moistureresistance
7.Temperature
cycles
No. of Contacts
1
2
3
4
10 AWG
65A
55A
12 AWG
45A
40A
50A
55A
Storage Temperature Range -10~60ç (Note 3)
Storage Humidity Range 40~70%
UL/TÜV file No. and certification No.
UL
: E52653
C-UL : E52653
TÜV : R50244085
R5040864 (DF60F)
8 AWG (2 contacts) Derating Curve
Basic Curve
Derating Curve
120
100
8 AWG
5
6
Operating Temperature -55~105ç (Note 2)
Operating Humidity Range 20~80%
Current
（A）
Current
Rating
(Note 1)
No. of Contacts
80
60
40
20
0
45A
35A
20
40
60
80
100
120
140
Ambient Temperature
（℃）
Note : The derating curve is derived from the basic curve
multiplied by the derating factor of 0.8.
Specifications
Conditions
No less than 1,000Mø
Measured at DC=1,000V
No flashover or breakdown
AC 3,000V applied for 1 minute.
No more than 2mø
Measured at 1A and not greater than 6V
2
No electrical discontinuity of 1μs or greater
No electrical discontinuity of 1μs or greater
Contact resistance : no more than 2mø ;
insulation resistance : no less than 1,000Mø
Contact resistance : no more than 2mø ;
insulation resistance : no less than 1,000Mø
Frequency 10 - 500Hz, accelerated velocity 98 m/s ,
2 hours for each of the three axis directions
2
Accelerated velocity : 490m/s , for11 ms, half-sine wave
form in 3 directions, 3 times for each of the three directions
Temperature : 40±2ç; humidity : 90 to 95%, left for 96
hours
-55ç : 30 minutes → 85ç : 30 minutes 25 cycles
8.Durability
Contact resistance No more than 2mø
30 mating/unmating cycles
9. Solder heat
resistance
There should be no melting of the resin part
which will influence the performance.
Flow : 260ç, 10sec
Hand soldering : temperature of soldering iron at 350ç±10ç for 5 seconds
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over
multiple lines, please factor in your own safety margin.
Note 2 : Includes the temperature rise of power lines.
Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials / Finish
Component
Header
2
Part
Material
Finish
UL Specification
Insulator
PBT (glass-reinforced)
Black
UL94V-0
Contact
High conductivity copper
alloy
Gold plating
−
Metal fitting
Brass
Tin-plating
Crimp socket
In-line plug
Insulator
Insulator
PBT (glass-reinforced)
PBT (glass-reinforced)
Black
Black
−
UL94V-0
UL94V-0
Crimp contact
Contact
High conductivity copper
alloy
Gold plating
−
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Header Connector
DF 60 F R − * P − 10.16 DSA
❶
❷
❸
❹
❺
❻
❽
❶ Series Name
: DF
❺ Number of contacts : 1, 2, 3, 4, 5, 6
❷ Series No.
: 60
❻ Connector type P : Pin header
❸ Form type
❼ Pitch : 10.16mm
Blank : Standard
F
: Finger-safe
❽ Type of housing
DSA : Straight pin header
DS : Right angle pin header
❹ Guide key type Blank : Standard
R
: Another key shape
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
❼
●Socket Connector
DF 60 F R − * S − 10.16 C
❶
❷
❸
❶ Series Name
: DF
❷ Series No.
: 60
❸ Form type
A
F
❹
❺
❻
❼
❽
❺ Number of contacts : 1, 2, 3, 4, 5, 6
❻ Connector type S : Socket
❼ Pitch : 10.16mm
: Standard
: Finger-safe
❽ Type of housing
C : Crimp socket
❹ Guide key type Blank : Standard
R
: Another key shape
●In-line plug Connector
DF 60 F R − * EP − 10.16 C
❶
❷
❸
❹
❺
❻
❼
❽
❶ Series Name
: DF
❺ Number of contacts : 1, 2, 3, 4, 5
❷ Series No.
: 60
❻ Connector type
EP : In-line plug
❸ Form type
Blank : Standard
A
: No flange
F
: Finger-safe
❼ Pitch : 10.16mm
❹ Guide key type Blank : Standard
R
: Another key shape
❽ Type of housing
C : Crimp socket
●Crimp Contact
DF 60 A
−
❶
❶ Type of connection
Blank : Standard
A
: Sequential
❷ Applicable wire size
8
: 8 AWG
1012 : 10 to 12 AWG
8
SCFA
❷
❸
❸ Packaging styles
SCFA : Socket contact / reel
SCA : Socket contact / loose
PCFA : In-line plug contact / reel
PCA : In-line plug contact / loose
3
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Diagram of Connector Mating Combinations
●Standard Type
Crimp socket
Socket contact
Straight pin header
DF60A(R)-*S-10.16C (Note)
DF60-*SC(F)A
DF60(R)-*P-10.16DSA
Note : R type (Another key shape) socket mates with
R type plug / pin header.
Right angle pin header
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
DF60(R)-*P-10.16DS
In-line plug
In-line plug contact
DF60(A)(R)-*EP-10.16C
DF60(A)-*PC(F)A
●Finger-safe Type
Crimp socket
DF60F(R)-*S-10.16C (Note)
Socket contact
Straight pin header
DF60-*SC(F)A
DF60F(R)-*P-10.16DSA
Note : R type (Another key shape) socket mates with
R type plug / pin header.
4
In-line plug
In-line plug contact
DF60F(R)-*EP-10.16C
DF60(A)-*PC(F)A
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Straight pin header
3 pos.
5 pos.
PCB layout
2±0.05
D±0.05
4-
R1
E±0.05
±0
.05
5
5.8±0.05
0.0
.8±
Ø1
Connector outline
2.54±0.05
P=10.16±0.05
Ａ±0.05
Headers with 5 to 6 pos.
Ｂ±0.4
12.2±0.4
Ｂ±0.4
Ａ±0.3
Ａ
Cavity.No
2.95±0.3
15.7±0.4
2.95±0.3
P=10.16±0.2
1.45±0.2
1.45±0.2
12.2±0.4
Headers with 1 to 4 pos.
15.7±0.4
Ａ±0.3
P=10.16±0.2
Ａ
Cavity.No
Contact No.
3
2
3
4
2
1±0.2
t=1±0.1
5.8±0.3
2.54±0.3
3.8±0.2
5
1
Ø2±0.2
1±0.2
21.5±0.3
23.1±0.4
3.8±0.2
23.1±0.4
Contact No.
21.5±0.3
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
(Recommended thickness of PCB: t=1.6±0.1mm)
1
Ø2±0.2
t=1±0.1
5.8±0.3
2.54±0.3
Ｃ±0.3
Ｃ±0.3
gold plating, tray packaging
Unit : mm
Standard Type
Part No.
DF60-1P-10.16DSA(27)
DF60-2P-10.16DSA(27)
DF60-3P-10.16DSA(27)
DF60-4P-10.16DSA(27)
DF60-5P-10.16DSA(27)
DF60-6P-10.16DSA(27)
HRS No.
No. of Contacts
680-3004-5 27
1
680-3005-8 27
2
680-3001-7 27
3
680-3006-0 27
4
680-3007-3 27
5
680-3008-6 27
6
A
——
10.16
20.32
30.48
40.64
50.8
B
15.2
22.36
32.52
42.68
52.84
63
C
9.55
19.71
29.87
40.03
50.19
60.35
D
12.2
22.36
32.52
42.68
52.84
63
E
Quantity per package Guide key
7.78
160
17.94
96
28.1
64
Standard
38.26
48
48.42
32
58.58
Color
HRS No.
No. of Contacts
A
680-3005-8 45
2
10.16
680-3001-7 45
3
20.32
B
22.36
32.52
C
19.71
29.87
D
22.36
32.52
E
Quantity per package Guide key
17.94
96
Standard
28.1
64
Color
HRS No.
No. of Contacts
A
680-3038-7 27
3
20.32
B
32.52
C
29.87
D
32.52
E
28.1
Color
Gray
Black
Standard Type [Color : Red]
Part No.
DF60-2P-10.16DSA(45)
DF60-3P-10.16DSA(45)
Red
R Type
Part No.
DF60R-3P-10.16DSA(27)
Quantity per package Guide key
Another key shape
64
Note : Please place orders in full lot quantities.
5
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Right angle pin header
3 pos.
5 pos.
PCB Layout
25±0.3
(2)
17.2±0.05
6-Ø
1.8
2.54±0.05
P=10.16±0.05
.05
±0
Ａ±0.05
Headers with 1 to 4 pos.
Headers with 5 to 6 pos.
Ｂ±0.4
Ｂ±0.4
5
4
2
3
17.2±0.4
1
3.6±0.5
t=0.47±0.1
t=0.47±0.1
t=1±0.1
2
17.35±0.3
Ａ
Cavity.No
17.2±0.4
25±0.3
Cavity.No
3
3.6±0.5
25±0.3
17.35±0.3
Ａ
t=1±0.1
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
(Recommended thickness of PCB: t=1.6±0.1mm)
Ｂ±0.4
2Ø3
Connector outline
Ｃ±0.05
±0
.05
1
Contact No.
3.8 +0.8
-0.3
3.8
1±0.2
2.54±0.3
P=10.16±0.2
1±0.2
2.54±0.3
P=10.16±0.2
Ａ±0.3
Ｃ±0.3
Standard Type
Part No.
DF60-1P-10.16DS(27)
DF60-2P-10.16DS(27)
DF60-3P-10.16DS(27)
DF60-4P-10.16DS(27)
DF60-5P-10.16DS(27)
DF60-6P-10.16DS(27)
gold plating,
tray packaging
Ａ±0.3
Ｃ±0.3
No. of Contacts
HRS No.
680-3015-1 27
1
680-3016-4 27
2
680-3017-7 27
3
680-3018-0 27
4
680-3019-2 27
5
680-3020-1 27
6
A
——
10.16
20.32
30.48
40.64
50.8
B
15.2
22.36
32.52
42.68
52.84
63
C
8.35
15.51
25.67
35.83
45.99
56.15
Quantity per package
120
72
48
36
Guide key
HRS No.
No. of Contacts
680-3016-4 45
2
A
10.16
B
22.36
C
15.51
Quantity per package
72
HRS No.
No. of Contacts
680-3043-7 27
2
680-3044-0 27
3
A
10.16
20.32
B
22.36
32.52
C
15.51
25.67
Quantity per package
Guide key
72
Another key shape
48
Unit：mm
Color
Standard
Black
Guide key
Standard
Color
Red
24
Standard Type [Color : Red]
Part No.
DF60-2P-10.16DS(45)
R Type
Part No.
DF60R-2P-10.16DS(27)
DF60R-3P-10.16DS(27)
Note : Please place orders in full lot quantities.
6
+0.8
-0.3
Color
Gray
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ In-line plug
Standard Type
No Flange Type
3 pos.
4 pos.
The torque value for attaching screws is 49N
Panel cutout
Ｃ±0.2
13.5±0.3
.1
±0
6
3.
Ø
.5M
8.45±0.3
13.4±0.3
R0
17.9±0.3
AX
In-line plugs with 1 to 5 pos.
Inline plug with 4 pos.
Ｄ±0.3
Ｃ±0.2
Ｂ±0.3
Ａ±0.3
42.68±0.2
30.48±0.3
P=10.16±0.2
P=10.16±0.
P=10.16±0.2
A
A
15.9±0.4
Cavity.No
12.4±0.3
38 6±0 4
6.8±0.3 11.2±0.3
Contact No.
3
2
38.6±0.4
15.9±0.4
12.4±0.3
Cavity.No
38.6±0.4
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
(B+1)±0.3
Contact No.
4
1
3
2
1
41.08±0.3
1 package = 100 pcs
Ｅ±0.3
Standard Type
Part No.
HRS No.
No. of Contacts
A
B
C
DF60-1EP-10.16C
680-3050-2
1
——
15.2
23.7
DF60-2EP-10.16C
680-3025-5
2
——
22.36 30.86
DF60-3EP-10.16C
680-3026-8
3
20.32 32.52 41.02
DF60-4EP-10.16C
680-3027-0
4
30.48 42.68 51.18
DF60-5EP-10.16C
680-3028-3
5
40.64 52.84 61.34
Standard Type [Color : Red]
Part No.
HRS No.
No. of Contacts
A
B
C
DF60-1EP-10.16C(15)
680-3050-2 15
1
——
15.2
23.7
DF60-2EP-10.16C(15)
680-3025-5 15
2
——
22.36 30.86
DF60-3EP-10.16C(15)
680-3026-8 15
3
20.32 32.52 41.02
R Type
Part No.
HRS No.
No. of Contacts
A
B
C
DF60R-2EP-10.16C
680-3053-0
2
——
22.36 30.86
DF60R-3EP-10.16C
680-3054-0
3
20.32 32.52 41.02
No Flange Type
Part No.
HRS No.
No. of Contacts Guide key
Color
DF60A-4EP-10.16C
680-3069-0
4
Standard
Black
Note : Bag packaging (100pcs/pack). Order by number of packs.
D
32.2
39.36
49.52
59.68
69.84
E
10.6
20.76
30.92
41.08
51.24
Guide key
Unit : mm
Color
Standard
Black
D
32.2
39.36
49.52
E
10.6
20.76
30.92
Guide key
Color
Standard
Red
D
39.36
49.52
E
20.76
30.92
Guide key
Color
Another key shape
Gray
7
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ Crimp socket
Crimp socket with 1 to 4 pos.
Crimp socket with 5 to 6 pos.
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
A±0.3
A±0.3
P=10.16±0.2
P=10.16±0.2
1
1
Cavity No.
Cavity No.
B±0.4
B±0.4
18±0.4
24.4±0.3
24.4±0.3
18±0.4
3
2
5
1
4
3
2
1
Contact No.
Contact No.
1 package = 100 pcs
Standard Type
Part No.
DF60A-1S-10.16C
DF60A-2S-10.16C
DF60A-3S-10.16C
DF60A-4S-10.16C
DF60A-5S-10.16C
DF60A-6S-10.16C
HRS No.
680-3058-0
680-3059-0
680-3060-0
680-3061-0
680-3076-0
680-3077-0
Standard Type [Color : Red]
Part No.
HRS No.
DF60A-1S-10.16C(15) 680-3058-0 15
DF60A-2S-10.16C(15) 680-3059-0 15
DF60A-3S-10.16C(15) 680-3060-0 15
No. of Contacts
1
2
3
4
5
6
A
——
10.16
20.32
30.48
40.64
50.8
B
15.8
22.36
32.52
42.68
52.84
63.0
Guide key
Unit : mm
Color
Standard
Black
No. of Contacts
1
2
3
A
——
10.16
20.32
B
15.8
22.36
32.52
Guide key
Color
Standard
Red
No. of Contacts
2
3
A
10.16
20.32
B
22.36
32.52
Guide key
Color
Another key shape
Gray
R Type
Part No.
DF60AR-2S-10.16C
DF60AR-3S-10.16C
HRS No.
680-3063-0
680-3064-0
Note : Bag packaging (100pcs/pack). Order by number of packs.
8
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ Straight pin header (Finger-safe Type)
4.4±0.4
32.52±0.35
20.32±0.2
P=10.16±0.2
12.2±0.3
15.7±0.3
Another Key Shape
Ａ
Cavity.No
23.42±0.35
Contact No.
3
2
1
3.8±0.4
1.6±0.3
21.5±0.3
1±0.2
t=1±0.1
2.54±0.3
30.31±0.2
Ø1
.7
±0
(Recommended thickness of PCB : t=1.6±0.1mm)
4-
5.8±0.05
2±0.05
.2
PCB layout
5.8±0.4
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Standard Key Shape
32.52±0.05
R
1±
28.1±0.05
0.
05
5
0.0
.8±
1
Ø
2.54±0.05
Connector outline
10.16±0.05
20.32±0.05
Part No.
DF60F-3P-10.16DSA(50)
DF60FR-3P-10.16DSA(50)
HRS No.
680-4001-0 50
680-4004-0 50
No. of Contacts
3
3
Quantity per package
Guide key
64
Standard
Another key shape
64
Color
Black
Red
Note : Please place orders in full lot quantities.
9
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ In-line plug (Finger-safe Type)
Standard Key Shape
Another Key Shape
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
49.72±0.3
41.02±0.3
32.52±0.3
20.32±0.3
P=10.16±0.2
A
Cavity No.
23.42±0.3
6.8±0.3
39.6±0.4
11.2±0.3
16.65±0.4
15.7±0.3
12.2±0.3
Contact No.
3
2
1
32.52±0.3
Pabel Cutout
AX
.5M X
R0 5MA
.
R0
X
MA
5
.
R0
0.1
.4±
φ3
17.7±0.3
13.2±0.3
7.875±0.3
41.02±0.2
33.52±0.3
25.42±0.3
R
0.
5M
AX
Part No.
DF60F-3EP-10.16C
DF60FR-3EP-10.16C
HRS No.
680-4003-0
680-4006-0
No. of Contacts
3
3
Quantity per package
100
100
Guide key
Standard
Another key shape
Note 1 : Bag packaging (100pcs/pack). Order by number of packs.
Note 2 : For better finger-safe function, heat shrink tube shall be installed to Crimp contact of in-line plug.
(Recommended heat shrink tube : Sumitomo Electric Industries, Ltd. F2(Z)8∞0.25)
For the details, please see DF60 Cable Assembly procedure. (ETAD-H0653)
10
Color
Black
Red
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ Crimp socket (Finger-safe Type)
Another Key Shape
7.1±0.6 11.5±0.4
20.32±0.3
P=10.16±0.2
Ａ
Cavity No.
32.52±0.4
Contact No.
2
1
26.1±0.3
3
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Standard Key Shape
Part No.
DF60F-3S-10.16C
DF60FR-3S-10.16C
HRS No.
680-4002-0
680-4005-0
No. of Contacts
3
3
Quantity per package
100
100
Guide key
Standard
Another Key shape
Color
Black
Red
Note 1 : Bag packaging (100pcs/pack). Order by number of packs.
Note 2 : For better finger-safe function, heat shrink tube shall be installed to Crimp contact of socket.
(Recommended heat shrink tube : Sumitomo Electric Industries, Ltd. F2(Z)8∞0.25)
For the details, please see DF60 Cable Assembly procedure. (ETAD-H0653)
11
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Socket crimp contact
4.05±0.3
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Ø2
t=0.5±0.1
HRS No.
Jacket Diameter
4.9 to 7.8
7.54
UL
８
８
2.1±0.3
2±0.3
±0
.3
14.7±0.3
20±0.4
25.5±0.4
4±0.3
27±0.3
Part No.
Applicable wire
gauge mark
5±0.3
7.7±0.3
DF60-8SCFA
DF60-8SCA
680-3003-2
680-3021-4
UL1283
DF60-1012SCFA
680-3014-9
UL1015
4 to 5.2
DF60-1012SCA
680-3022-7
UL1015
4.69
4.04
Strip length : 6.5 - 7.5mm
Applicable wires
Wire size Core structure Package style
Reel
8 AWG
7/24/0.26
Loose
10 AWG
104/0.26
Reel
12 AWG
65/0.26
10 AWG
104/0.26
Loose
12 AWG
65/0.26
Quantity
700
100
900
100
Note 1 : The applicable wires are tin-plated and annealed.
Note 2 : Please contact our Sales Department when using wires other than those listed.
■Crimp contact for in-line plugs
14.7±0.3
.3
±0
Ø2
27±0.3
Part No.
HRS No.
A
B
DF60A-8PCFA (Note 3)
DF60-8PCFA(07)
DF60-8PCA(07)
680-3057-0
680-3023-0 07
680-3048-0 07
34.2
28.7
32.7
27.2
DF60-1012PCFA(07)
DF60-1012PCA(07)
680-3024-2 07
680-3049-3 07
32.7
32.7
27.2
27.2
2.1±0.3
8
5±0.3
2±0.3
Applicable wire
gauge mark
B±0.4
4±0.3
A±0.4
7.4±0.3
6.2±0.3
t=0.5±0.1
UL
UL1283
Jacket Diameter
4.9 to 7.8
Strip length : 6.5 - 7.5mm
Applicable wires
Wire size Core structure Package style Quantity
8 AWG
7/24/0.26
10 AWG
12 AWG
10 AWG
12 AWG
104/0.26
65/0.26
104/0.26
65/0.26
7.54
UL1015
4 to 5.2
UL1015
4.69
4.04
Reel
700
Loose
100
Reel
900
Loose
100
Note 1 : The applicable wires are tin-plated and annealed.
Note 2 : Please contact our Sales Department when using wires other than those listed.
Note 3 : Not conforming to finger-safe type.
BApplicable crimping tool
Item
Applicator
Part No.
HRS No.
AP105-DF60-8
901-4623-5
QHS895700H-UP
–
AP105-DF60-1012 901-4624-8
QHS888000K-UP
–
HT306/DF60-8
Hand tool
HT306/DF60-1012
Applrcable contact
Remarks
DF60-8SCFA(##)/PCFA(##)
DF60A-8PCFA
(Note 4) manufaftured by Japan Automatic Machine Co., Ltd.
DF60-1012SCFA(##)/
PCFA(##)
(Note 4) manufaftured by Japan Automatic Machine Co., Ltd.
DF60-8SCA/PCA
550-0301-4
*Exclusive for UL1283 8AWG
DF60-1012SCA/PCA
550-0307-0
*Exclusive for UL1015 10 to 12AWG
Note 1 : The Hirose Press Unit CM-105C (HRS No.901-0001-0) has a capacity of 1.5 tons and cannot be used.
Please use a press unit which can mount offical Hirose's applicators and has a capacity of 3 tons or more.
Note 2 : Please contact our Sales Department when you are using crimp tools made by other manufacturers.
Note 3 : Please do the crimping operations according to the "Crimping work standards" and "Crimping condition table".
Note 4 : Please contact Japan Automatic Machine Co., Ltd. (hereinafter J.A.M.) through their website regarding crimping issues
when using applicators manufactured by J.A.M. URL http://www.jam-net.co.jp
12
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
BMated dimensions
● Wire-to-Board Connection using the straight pin header
DF60F (Finger-safe)
（18.6）
&-
DF60F-3S-10.16C
9;+%6" H"&%#&+8
（31.5）
(%
DF60F-3P-10.16DSA(50)
● Wire-to-Board Connection using the right angle pin header.
（&-#-）
（((#*）
9;+%6" H"&%#&+8
9;+%" E"&%#&+9H ',
● In-line or Wire-to-Wire Connection
DF60F (Finger-safe)
（49.6）
（),#&）
（18.6）
DF60F-3EP-10.16C
（&-）
DF60F-3S-10.16C
9;+%6" H"&%#&+8
9;+%" :E"&%#&+8
BUsage example of sequential contacts
3
4
2
1
DF60-****PCFA(##)
Standard contact as a connect-sensing pin.
3
2
1
DF60A-8PCFA
Sequential contact as a ground pin.
4
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
9;+%" E"&%#&+9H6 ',
DF60-****PCFA(##)
DF60A-8PCFA
13
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
BRemoving Contacts
●Contact extraction tool: precision screwdriver (flathead screwdriver with 1.4mm in width across flats)
●For Crimp contacts: DF60-8SC(F)A, DF60-1012SC(F)A, DF60-8PC(F)A, DF60-1012PC(F)A
●Procedure
Sectioned drawing of the housing
BdaYZYaVcXZ
Precision
screwdriver
1. After unmating the parts,
position the screwdriver to
raise the lance as shown in
the illustration.
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Before attempting to remove any contacts,
make sure that the power is switched off and the system is de-energized.
2. T h e l a n c e n e e d s t o b e
raised sufficiently to allow the
terminated wire to slip past it.
The lance needs to be held
up while at the same time
pulling on the wire.
Due to any previous repairs, the strength of the lance could have been compromised. Hirose recommends the
use of a new crimp housing to assure proper performance.
Caution
Please be very careful when removing the contact
work so that you don’t become injured by the
protruding part of the crimp contact.
BRated values
Please avoid using the device above the rated values. Also, do not insert or pull out energized or “ live” wires.
BOperating environment
Please contact us if you are designing this connector into environmental conditions where high and low temperatures
are repeated.
14
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
BPrecautionary notes
1.Recommended soldering
conditions
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
2. Cleaning Conditions
3. Important notes
4. Handling instructions
5. Right angle pin header
Precautions for use
■ Soldering profile when using an automatic soldering device
Soldering temperature: 260℃ ; Soldering time: no more than 10 seconds
■ Hand soldering conditions
Temperature of soldering iron: 350±10℃ , soldering time: no more than 3 seconds
Please refer to the "Wire-to-Board Connector Guide".
Cleaning with IPA is allowed. (Other cleaning agents are not recommended due to the
fact that it may change the push/pull feeling. Please contact us when you use other
cleaning agents. )
1. Caution is required for mating and un-mating the connector without it being mounting
on a PCB. Doing so can damage or deform the contacts.
2. During hand soldering, do not apply excess amounts flux which can migrate on to the
connector.
3. This product may have a slight differences in color depending on the production lot.
This difference does not have any influence on the performance.
4. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out,
push it in slightly first and then depress the lock and un- mate. Please refer to “DF60
Series mating and unmating Procedure Document (ETAD-H0654-00)” for points in
handling regarding mating operations.
5. When thick, short sections of wire are used, the connector could be deformed due to
the force of the wires’ position. Route cables in such a way that they do not twist when
being installed.
6. Make sure to turn off the power when mating or un-mating the connector.
7. Please do not touch any area around the contact part with your hand when the power
is on; it could be very dangerous.
8. Please refer to “Harness procedure manual (ETAD-H0653-00)” for points in harness
operations.
Please refer to the "Wire-to-Board Connector Guide”.
Since the lead mounting part has some exposed parts,
please insure sufficient clearance when mounting other
parts near this connector.
Lead part
6. In-line connector
Panel fixing operation
① Insert a M3 nut from the lateral direction.
②Push the nut in the direction of the arrow.
③Nut insertion is then complete.
④Panel mounting is completed by installing a
connector on the panel cutout hole and
tightening wit a M3 screw. Torque value is
49N·cm max.
15
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
MEMO：
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
https://www.hirose.com/
16
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 07/2022. Contents are subject to change without notice for the purpose of improvements.
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