The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
DF22 Series
Complete
Locking
Function
Completely
enclosed
locking system
Protection from
shorts circuits
between adjacent
Contacts
■Features
1. 30 A maximum current
Single position connector can carry current of 30 A with #10 AWG
conductor. Please refer to Table #1 for current ratings for multiposition connectors using other conductor sizes.
Prevention of Incorrect Connections
●R Type (Guide key: right side, Color: black)
2. Complete Locking Function
Reliable interior lock protects mated connectors from accidental
disconnection.
3. Prevention of Incorrect Connections
To prevent incorrect connection when using multiple connectors
having the same Number of contacts, 3 product types having
different mating configurations are available.
4. Molded-in contact retention tabs
Handling of terminated contacts during the crimping is easier
and avoids entangling of wires, since there are no protruding
metal tabs.
●Standard Type (Guide key: inside, Color: natural)
5. Prevention of incorrect board placement
Built-in posts assure correct connector placement and
orientation on the board.
6. Supports encapsulation
Connectors can be encapsulated up to 10 mm without affecting
the performance.
7. Prevention of Short Circuits Between Adjacent Contacts
Each Contact is completely surrounded by the insulator housing
electrically isolating it from adjacent contacts.
●L Type (Guide key: left side, Color: red)
8. Increased Retention Force of Crimped Contacts
and confirmation of complete contact insertion
Separate contact retainers are provided for applications where
extreme pull-out forces may be applied against the wire or when a
visual confirmation of the full contact insertion is required.
9. Full Line of Crimp Socket Contacts
Realizing the market needs for multitude of different applications,
Hirose has developed several variants of crimp socket contacts
and housings. Continuous development is adding different
variations. Contact your nearest Hirose Electric representative
for latest developments.
10. In-line Connections
Connectors can be ordered for in-line cable connections. In
addition, assemblies can be placed next to each other allowing
4 position total (2 ∞ 2) in a small space.
*The photographs on the left show header (the board
dip side), the photographs on the right show the
socket (cable side).
*The guide key position is indicated in position facing
the mating surface of the header.
11. Listed by UL, C-UL, and TÜV.
2010.9
1
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Product Specifications
AWG10
Number of contacts
30A
1
25A
2
25A
3
22A
4
22A
5
Specification
UL/C-UL
TÜV
Current
rating
Ratings
Voltage
rating
Item
AWG12
25A
20A
20A
18A
18A
AWG16
AWG14
15A
20A
15A
18A
15A
18A
13A
15A
13A
15A
AC/DC 1000V
AC/DC
600V
AC/DC
600V
Operating temperature range -35ç to 85ç (Note 1)
Operating humidity range 20% to 80%
Storage temperature range -10ç to 60ç (Note 2)
Storage humidity range 40% to 70% (Note 2)
UL/C-UL/TÜV
UL
C-UL
TÜV
Specification
File No. and Recognition No.
: E52653
: E52653
: R9950703
Condition
1. Contact resistance
Contact resistance(Initial value): 5 m ohms max.
20mV max., 1mA
2. Insulator resistance
1000 M ohms min.
1000 V DC
3. Withstanding voltage
No flashover or Insulator breakdown
2500 V AC for 1 minute
4. Insertion-Extraction force (per contact)
0.3N min., 5N max.
Measured with a steel pin of 1.6 x 0.8 ± 0.002 thickness
5. Durability (mating/unmating)
Contact resistance of 10 m ohms max.
30 cycles
6. Vibration
No electrical discontinuity of 1 μs. min.
Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, duration of 2 hours
7. Shock
No electrical discontinuity of 1 μs. min.
Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis.
8. Humidity
Contact resistance 10 m ohms max.
Temperature 40ç ± 2ç, 90% to 95% RH, 96 hours
9. Temperature cycle
Contact resistance of 10 m ohms max.
(-55ç: 30 minutes➝ 5 to 35ç: 5 minutes➝85ç: 30 minutes➝5 to 35ç: 5 minutes) for 5 cycles
10. Resistance to Soldering heat
No deformation of the insulator parts affecting performance
Flow solder temperature 250ç, for 10 seconds
Manual soldering: Soldering iron temperature 300ç, 3 seconds
Note 1: Current rating of header is 30A (1 pos.) and 25A (2 to 5 pos.)
Note 2: Includes temperature rise caused by the current flow.
Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity
range covers non- conducting condition of installed connectors in storage, shipment or during transportation.
Note 4: Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a
specific part number shown.
■Materials
Product
Part
Material
Finish
Color: Natural white
Sockets
Insulator
Polyamide
Crimp contacts
Contacts
High conductivity copper alloy
Tin-lead plated
Insulator
Polyamide (Glass reinforced)
Color: Natural beige
Contacts
High conductivity copper alloy
Tin-copper plated
Headers
Remarks
(Note)
UL94V-0
(Note)
UL94V-0
----------
----------
Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L.
■Ordering Information
●Socket, Header
●Contacts
DF22 B L - 2 S - 7.92 C
1
2
2
3
4
5
6
DF22 A - 1416 SCF
7
1
1 Series name: DF22
2 Form Type
4 Number of contacts : 1 to 5
5 Connector type
Sockets
Blank : Standard height, standard lock (Type I)
B : Long type, standard lock (Type III)
C : Long type, ergonomic lock (Type IV)
In-line Plugs
Blank : With panel stop
A : Without panel stop
3 Guide key type
Blank : Inside (Color: natural)
R : Right side (Color: black)
L : Left side (Color: red)
S
DS
P
EP
DEP
RS/P
6 Contact pitch
7 Type of housing
C
DSA
DS
No letter
: Socket
: Double-row socket
: Header
: In-line plug
: Double-row in-line plug
: Retainer
: 7.92 mm
: Crimp housing
: Straight header
: Right-angle header
: Retainer
8
9
10
8 Applicable Cable
Blank : UL1430
A
: UL1015
9 Applicable Conductor
1416 : AWG 14 to AWG 16
1012 : AWG 10 to AWG 12
10 Packaging
SCF : Socket contacts / Reel
SC : Socket contacts / Bag
PCF : In-line plug contacts / Reel
PC : In-line plug contacts / Bag
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Crimp Sockets (Standard Type)
Shown with terminated and installed contacts.
1 Pos.
Shown with terminated and installed contacts.
2 to 5 Pos.
8
A
B
Type 1
Standard lock
7.7
Type 1
Standard lock
10.4
7.7
P=7.92
(11.55)
No. of contacts
indicator
Cavity No.
A
(11.55)
14.5
20
14.5
20
Contact No. 1
Contact No. 1
indicator
1
A
Cavity No.
3
No. of contacts
indicator
■ Type I
Height: Standard type, Standard lock
Note: The part number and CL No. have changed to accommodate
the product form change of the 2 to 5 pos. types.
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22-1S-7.92C(28)
DF22-2S-7.92C(28)
DF22-3S-7.92C(28)
DF22-4S-7.92C(28)
DF22-5S-7.92C(28)
CL No.
680-1012-2-28
680-1004-4-28
680-1005-7-28
680-1006-0-28
680-1007-2-28
Number of contacts
1
2
3
4
5
A
B
8.00 ----15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-1S-7.92C(28)
DF22R-2S-7.92C(28)
DF22R-3S-7.92C(28)
DF22R-4S-7.92C(28)
DF22R-5S-7.92C(28)
CL No.
680-1026-7-28
680-1027-0-28
680-1028-2-28
680-1029-5-28
680-1030-4-28
Number of contacts
1
2
3
4
5
A
B
8.00 ----15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22L-1S-7.92C(28)
DF22L-2S-7.92C(28)
DF22L-3S-7.92C(28)
DF22L-4S-7.92C(28)
DF22L-5S-7.92C(28)
CL No.
680-1031-7-28
680-1032-0-28
680-1033-2-28
680-1034-5-28
680-1035-8-28
Number of contacts
1
2
3
4
5
A
B
8.00 ----15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
Note: Bag packaging (100 pieces/bag). Order by number of bags.
3
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Crimp Sockets (Height, Long Type)
Shown with terminated and installed contacts.
Shown with terminated and installed contacts.
1 Pos.
A
B
2 to 5 Pos.
8
10.4
Type 4
Type 3
Height: Long type, Height: Long type,
Enhanced
Standard lock
ergonomic lock
(11.55)
14.5
23
14.5
Type 4
Type 3
Height: Long type, Height: Long type,
Enhanced
Standard lock Contact No. 1
ergonomic lock
23
(12.75)
7.7
7.7
P=7.92
No. of contacts
indicator
Cavity No.
(12.75)
A
(11.55)
Contact No. 1
indicator
1
3
A
No. of contacts
indicator
Cavity No.
■ Type III
Height: Long type, Standard lock
■ Type IV
Height: Long type, Enhanced ergonomic lock
Standard Type (Guide Key: Inside, Color: White)
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22B-2S-7.92C
DF22B-3S-7.92C
DF22B-4S-7.92C
DF22B-5S-7.92C
CL No.
680-1097-5
680-1098-8
680-1099-0
680-1100-8
Number of contacts
2
3
4
5
A
B
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
Part Number
DF22C-1S-7.92C
DF22C-2S-7.92C
DF22C-3S-7.92C
DF22C-4S-7.92C
CL No.
680-1101-0
680-1102-3
680-1103-6
680-1104-9
Number of contacts A
B
1
8.00 ----2
15.50 7.92
3
23.42 15.84
4
31.34 23.76
Note: Bag packaging (100 pieces/bag). Order by number of bags.
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22CR-3S-7.92C
CL No.
680-1130-9
Number of contacts A
B
3
23.42 15.84
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22CL-1S-7.92C
DF22CL-3S-7.92C
CL No.
680-1133-7
680-1135-2
Number of contacts A
B
1
8.00 ----3
23.42 15.84
Note: Bag packaging (100 pieces/bag). Order by number of bags.
4
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Straight header
2 to 5 Pos.
A
12.45
9.7
12.45
1.5
4.05
Cavity No.
9.3
A
B
No. of contacts
indicator
Cavity No.
3
10.8
A
1 Pos.
3.2
1.4
9
No. of contacts
indicator
CL No.
680-1013-5-**
680-1014-8-**
680-1015-0-**
680-1016-3-**
680-1017-6-**
Number of contacts
1
2
3
4
5
A
B Bag Packaging Tray Packaging
----10.08 ----✓
----✓
17.22 7.92
----✓
25.14 15.84
----✓
33.06 23.76
----✓
40.98 31.68
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-1P-7.92DSA(**)
DF22R-2P-7.92DSA(**)
DF22R-3P-7.92DSA(**)
DF22R-4P-7.92DSA(**)
DF22R-5P-7.92DSA(**)
4.35
[Specification number]
(05) : Tin-copperplated
bag packaging
(25) : Tin-copperplated
tray packaging
Standard Type (Guide Key: Inside, Color: Natural Beige)
Part Number
DF22-1P-7.92DSA(**)
DF22-2P-7.92DSA(**)
DF22-3P-7.92DSA(**)
DF22-4P-7.92DSA(**)
DF22-5P-7.92DSA(**)
0.8
3.45
CL No.
Number of contacts
1
680-1036-0-**
2
680-1037-3-**
3
680-1038-6-**
4
680-1039-9-**
5
680-1040-8-**
A
B Bag Packaging Tray Packaging
----10.08 ----✓
----✓
17.22 7.92
----✓
25.14 15.84
----✓
33.06 23.76
----✓
40.98 31.68
■PCB mounting pattern
(Board thickens: 1.6±0.1)
1 Pos.
11.1±0.1
8.5
+0.1
--0.2
2.5 +0.1
0
1+0.1
0
1
Ø1.5
2-R0.5
2 to 5 Pos.
3.45±0.05
L Type (Guide Key: Left Side, Color: Red)
Note 1: Bag packaging (100 pieces/bag). Order by number of bags.
Note 2: Tray packaging (150 pieces/tray). Order by number of 150.
+
0
0 .1
7
1.
A
B Bag Packaging Tray Packaging
----10.08 ----✓
----✓
17.22 7.92
----✓
25.14 15.84
----✓
33.06 23.76
----✓
40.98 31.68
-Ø
Number of contacts
CL No.
1
680-1041-0-**
2
680-1042-3-**
3
680-1043-6-**
4
680-1044-9-**
5
680-1045-1-**
*
Part Number
DF22L-1P-7.92DSA(**)
DF22L-2P-7.92DSA(**)
DF22L-3P-7.92DSA(**)
DF22L-4P-7.92DSA(**)
DF22L-5P-7.92DSA(**)
.1
+00
6
.
Ø1
P=7.92±0.05
B±0.05
4.35±0.05
10.8
3.2±0.05
3.9
3.4±0.1
8.7
3.7
0.8
2.3
3.2
3.7
18.1
18.1
Contact No. 1
indicator
5
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Right angle header
A
B
C
0.8
3.5
15.2
1.6
9
17.6
24
Contact No.1
Ø1.5
9.45
12.2
P=7.92
A
5
Cavity No.
No. of contacts
indicator
3.7
5
[specification number]
(05) : Tin-copper plated
1.2
Standard Type (Guide Key: Inside, Color: Natural Beige)
CL No.
Number of contacts
2
680-1008-5-05
3
680-1009-8-05
4
680-1010-7-05
5
680-1011-0-05
A
19.80
27.72
35.64
43.56
C
B
15.00 7.92
22.92 15.84
30.84 23.76
38.76 31.68
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-2P-7.92DS(05)
DF22R-3P-7.92DS(05)
DF22R-4P-7.92DS(05)
DF22R-5P-7.92DS(05)
CL No.
Number of contacts
2
680-1018-9-05
3
680-1019-1-05
4
680-1020-0-05
5
680-1021-3-05
CL No.
Number of contacts
2
680-1022-6-05
3
680-1023-9-05
4
680-1024-1-05
5
680-1025-4-05
C±0.05
Ø1
A
19.80
27.72
35.64
43.56
C
B
15.00 7.92
22.92 15.84
30.84 23.76
38.76 31.68
A
19.80
27.72
35.64
43.56
C
B
15.00 7.92
22.92 15.84
30.84 23.76
38.76 31.68
Note: Bag packaging (100 pieces/bag). Order by number of bags.
6
B±0.05
2-
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22L-2P-7.92DS(05)
DF22L-3P-7.92DS(05)
DF22L-4P-7.92DS(05)
DF22L-5P-7.92DS(05)
■PCB mounting pattern
(Board thickens: 1.6±0.1)
.6
+0
0 .1
15.2±0.05
Part Number
DF22-2P-7.92DS(05)
DF22-3P-7.92DS(05)
DF22-4P-7.92DS(05)
DF22-5P-7.92DS(05)
1
0.
+ 0
*
-
.
Ø1
5
P=7.92±0.05
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■In-line plug (Panel lock type)
Shown with terminated and installed contacts.
1 Pos.
Shown with terminated and installed contacts.
3
2, 3 Pos.
9.3
A
3
B
No. of contacts
indicator
9.97
No. of contacts
indicator
20.7
34.95
A 1
10.5
Cavity No.
A
3
20.7
Cavity No.
34.95
12.72
8.12
12.72
Contact No.1
Contact No. 1
indicator
3
16.3
■Panel Cutout
1 Pos.
9.6+0.1
0
A
C
Number of contacts
B
2
17.22 7.92 24.22
3
25.14 15.84 32.14
L Type (Guide Key: Left Side, Color: Red)
A
Number of contacts
1
9.30
2
17.22
C
B
----- 16.30
7.92 24.22
2, 3 Pos.
+0.1
0
CL No.
680-1063-3
680-1064-6
4.835
Part Number
DF22L-1EP-7.92C
DF22L-2EP-7.92C
+0.1
0
X
0.48
0.96
1.44
1.92
(C-0.5-X) +0.1
0
(A+0.4) +0.1
0
11±0.2
10.27
13.02
+0.1
0
Note: Bag packaging (100 pieces/bag). Order by number of bags.
Panel thickness
2.0
1.6
1.2
0.8
3.5±0.1
CL No.
680-1059-6
680-1060-5
13.02 +0.1
0
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-2EP-7.92C
DF22R-3EP-7.92C
(15.8-X) +0.1
0
3.5±0.1
A
C
Number of contacts
B
1
9.30 ----- 16.30
2
17.22 7.92 24.22
3
25.14 15.84 32.14
4.16 +0.1
0
CL No.
680-1048-0
680-1049-2
680-1050-1
1
C
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22-1EP-7.92C
DF22-2EP-7.92C
DF22-3EP-7.92C
2
7
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■In-line Plug
Shown with terminated and installed contacts.
Shown with terminated and installed contacts.
1 Pos.
2, 3 Pos.
A
B
9.3
No. of contacts
indicator
Cavity No.
9.97
12.72
12.72
Contact No.1
No. of contacts
indicator
10.5
A
34.95
34.95
3
A
Cavity No.
1
Contact No. 1
indicator
3
Standard Type (Guide Key: Inside, Color: Natural Beige)
Part Number
DF22A-1EP-7.92C
DF22A-2EP-7.92C
DF22A-3EP-7.92C
CL No.
680-1053-0
680-1054-2
680-1055-5
Number of contacts
1
2
3
A
9.30
18.00
26.00
B
----7.92
15.84
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22AR-2EP-7.92C
DF22AR-3EP-7.92C
CL No.
680-1069-0
680-1070-9
Number of contacts
2
3
A
18.00
26.00
B
7.92
15.84
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22AL-2EP-7.92C
CL No.
680-1074-0
Number of contacts
2
A
18.00
B
7.92
Note: Bag packaging (100 pieces/bag). Order by number of bags.
8
2
1
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■In-line Double-row socket
20.14
17.44
15.5
7.92
23
14.5
Standard lock
Shown with terminated and installed contacts.
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22B-4DS-7.92C
CL No.
680-1142-8
Number of contacts
4
(21.29)
Lock type
Standard lock
Contact No.1
indicator
Contact No.1
1
3
2
4
A
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22BR-4DS-7.92C
CL No.
680-1156-2
Number of contacts
4
Cavity No.
Lock type
Standard lock
No. of contacts
indicator
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22BL-4DS-7.92C
CL No.
680-1161-2
Number of contacts
4
Lock type
Standard lock
Note: Bag packaging (100 pieces/bag). Order by number of bags.
17.22
7.92
17.22
7.92
3
21.79
19.04
3
21.79
19.04
■In-line Double-row Plug
Contact No.1
Contact No.1
10.5
34.95
20.7
Shown with terminated and installed contacts.
4
A
3
1
4
2
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22-4DEP-7.92C
DF22A-4DEP-7.92C
CL No.
680-1051-4
680-1056-8
Number of contacts
Connector type
4
With snap-in tabs
4
Without snap-in tabs
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-4DEP-7.92C
DF22AR-4DEP-7.92C
CL No.
680-1170-3
680-1184-8
Number of contacts
Connector type
4
With snap-in tabs
4
Without snap-in tabs
Cavity No.
Contact No.1
indicator
A
3
1
4
2
Contact No.1
indicator
19.76 +0.1
0
11±0.2
6.3±0.1
19.34 +0.1
0
Number of contacts
Connector type
4
With snap-in tabs
4
Without snap-in tabs
4
(23.72-X) +0.1
0
22.09 +0.1
0
CL No.
680-1175-7
680-1189-1
Cavity No.
■Panel Cutout (Panel mount type)
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22L-4DEP-7.92C
DF22AL-4DEP-7.92C
No. of contacts
indicator
34.95
20.7
24.22
No. of contacts
indicator
10.5
9.62+0.1
0
Note: Bag packaging (100 pieces/bag). Order by number of bags.
17.62 +0.1
0
Panel thickness
2.0
1.6
1.2
0.8
X
0.48
0.96
1.44
1.92
9
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Retainer
For Standard height, standard lock (Type I)
For Long type, standard lock (Type III)
Long type, enhanced ergonomic lock (Type IV)
Cavity No.
Cavity No.
A
A
A
A
B
B
7.92
3.2
3.2
11.6
8.6
2
2
7.92
Cavity No.
Cavity No.
A5
Part Number
DF22-2RS/P-7.92
DF22-3RS/P-7.92
DF22-4RS/P-7.92
DF22-5RS/P-7.92
Applicable Socket
4
3
2
1
No. of contacts
indicator
CL No.
Number of contacts A
B
15.50 7.92
2
680-1209-7
23.42 15.84
3
680-1210-6
31.34 23.76
4
680-1211-9
39.26 31.68
5
680-1212-1
DF22-*S-7.92C For Standard height, standard lock (Type I)
* indicates number of contacts.
Note: Bag packaging (100 pieces/bag). Order by number of bags.
A5
Part Number
DF22B/C-2RS/P-7.92
DF22B/C-3RS/P-7.92
DF22B/C-4RS/P-7.92
DF22B/C-5RS/P-7.92
Applicable Socket
4
3
2
1
No. of contacts
indicator
CL No.
Number of contacts A
B
15.50 7.92
680-1200-2
2
23.42 15.84
680-1201-5
3
31.34 23.76
680-1202-8
4
39.26 31.68
680-1203-0
5
DF22B-*S-7.92C For Long type, standard lock (Type III)
DF22C-*S-7.92C Long type, enhanced ergonomic lock (Type IV)
DF22-*EP-7.92C
DF22A-*EP-7.92C
* indicates number of contacts.
Note: Bag packaging (100 pieces/bag). Order by number of bags.
10
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Crimp Contact for socket
For AWG# 14 to 16
For AWG# 10 to 12
4.7
2.8
1.6 1.3 2.9 1.4
21.8
0.8
P=15.5
Part Number
Ø2
Ø1
.5
4
3 0.8
1.61.5 2.7 1.4
20.8
17
17
3.8
4.7
2.8
3.8
t=0.3
CL No.
P=16.5
Applicable cable
Jacket diameter
Wire size
UL style
Stranded wire conductor
DF22-1416SCF
680-1000-3
1430
2.4 to 3.0
AWG#16
DF22-1416SC
680-1001-6
AWG#14
DF22A-1416SCF
680-1002-9
3.0 to 3.8
DF22A-1416SC
680-1003-1
1015
AWG#12
DF22A-1012SCF
680-1089-7
3.6 to 4.9
AWG#10
DF22A-1012SC
680-1090-6
Note 1: Applicable wire with tin plated solid soft conductor.
Note 2: When using other than the recommended wire, contact your nearest Hirose representative.
Note 3: Strip length: 3.5 to 4.5mm
■Crimp Contact
for In-line Plug
26/0.254
41/0.26
65/0.26
104/0.26
t=0.4
Packaging
Quantity
Reel
Bag
Reel
Bag
Reel
Bag
2,500
100
2,000
100
2,000
100
Packaging
Quantity
Reel
Bag
Reel
Bag
2,500
100
2,000
100
4.7
3.8
2.8
0.8
1.4
25.2
29
1.6
Ø1
.5
1.6
3 0.8
1.5 2.7
1416
Part Number
CL No.
UL style
P=15.5
t=0.3
Applicable cable
Jacket diameter
Wire size
Stranded wire conductor
DF22-1416PCF
680-1078-0
1430
2.4 to 3.0
AWG#16
DF22-1416PC
680-1080-2
26/0.254
DF22A-1416PCF
680-1079-3
AWG#14
41/0.26
1015
3.0 to 3.8
DF22A-1416PC
680-1081-5
Note 1: Applicable wire with tin plated solid soft conductor.
Note 2: When using other than the recommended wire, contact your nearest Hirose representative.
Note 3: Strip length: 3.5 to 4.5mm
11
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Mating Dimensions
●Socket to Straight Header Connection
1 Pos.
(13.5)
(12.45)
DF22--/1RS/P--7.92
DF22B/C--1RS/P--7.92
(26.7)
(23.7)
(25.7)
DF22#--1P--7.92DSA(05)
(28.7)
DF22B#--1S--7.92C
DF22C#--1S--7.92C
DF22#--1S--7.92C(28)
DF22#--1P--7.92DSA(05)
2 to 5 Pos.
(12.45)
(13.5)
DF22--*RS/P--7.92
DF22B/C--*RS/P--7.92
DF22B#--*S--7.92C
DF22C#--*S--7.92C
DF22#--*P--7.92DSA(05)
DF22#--*P--7.92DSA(05)
●Socket to Right angle Header Connection
(31.6)
(29.6)
DF22#--*S--7.92C(28)
(12.25)
DF22#--*P--7.92DS(05)
DF22--*RS/P--7.92
(34.6)
(32.6)
DF22B#--*S--7.92C
DF22C#--*S--7.92C
(13.3)
DF22#--*P--7.92DS(05)
DF22B/C--*RS/P--7.92
12
(28.7)
(26.7)
(25.7)
(23.7)
DF22#--*S--7.92C(28)
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
●Socket to In-line Plug (Panel mount type) Connection
(44.55)
(40.55)
DF22#--*S--7.92C(28)
(13.0)
DF22#--*EP--7.92C
DF22--*RS/P--7.92C
DF22B/C---*RS/P--7.92
(47.55)
(43.55)
DF22B#--*S--7.92C
DF22C#--*S--7.92C
(14.2)
DF22#--*EP--7.92C
DF22B/C--*RS/P--7.92
DF22B/C--*RS/P--7.92
●Socket to In-line Plug Connection
(44.55)
(40.55)
DF22#--*S--7.92C(28)
(13.0)
DF22A#--*EP--7.92C
DF22--RS/P--7.92
DF22B/C--*RS/P--7.92
(47.55)
(43.55)
DF22B#--*S--7.92C
DF22C#--*S--7.92C
(14.2)
DF22A#--*EP--7.92C
DF22B/C--*RS/P--7.92
DF22B/C--*RS/P--7.92
13
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
●In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection
DF22B#--4DS--7.92C
(22.1)
(43.55)
DF22#--4DEP--7.92C
DF22C#--4DS--7.92C
(23.3)
(43.55)
DF22#--4DEP--7.92C
●In-line Double-row socket to In-line Double-row Plug Connection
DF22B#--4DS--7.92C
(22.1)
(43.55)
DF22A#--4DEP--7.92C
DF22C#--4DS--7.92C
(23.3)
(43.55)
DF22A#--4DEP--7.92C
14
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Tools
Type
Item
CL No.
Applicable Contacts
Press unit
CM-105
901-0005-4
DF22/DF22A-1416SCF/PCF
Applicators are used in automatic crimping
machines manufactured by Hirose Electric
AP105-DF22-1416
901-4576-7
DF22-1416SCF/PCF
AP105-DF22A-1416
901-4578-2
DF22A-1416SCF/PCF
Applicators are used in automatic
crimping machines manufactured by
other companies
AP109A-DF22-1416
901-4579-5
DF22-1416SCF/PCF
AP109A-DF22A-1416
901-4580-4
DF22A-1416SCF/PCF
AP109A-DF22A-1012
901-4582-0
DF22A-1012SCF
HT104/DF22-1416
550-0285-0
DF22-1416SC/PC
HT104/DF22A-1416
550-0286-2
DF22A-1416SC/PC
550-0288-8
DF22A-1012SC
Automatic
Manual
Part Number
Crimp tools
HT103/DF22A-1012
Note 1: When crimping contact DF22A-1012SCF use a press with 3.5 ton min.
Note 2: AP109A type applicators cannot be used with the CM-105 press.
■Contact Extraction
■ Contact extraction tool: Flat-bladed screwdriver, 1.4 mm blade width
■ Intended crimp Contacts: DF22-1416SC(F), DF22A-1416SC(F), DF22A-1012SC(F), DF22-1416PC(F), and DF22A-1416PC(F)
■ Work Method
Housing Cross-Sectional Diagram
(1)
Flat-bladed screwdriver
1. Refer to the drawing No. 1. Insert
correct size screwdriver in the
insulator against the molded-in
lance. Deflect the lance as shown.
Molded-in lance
(2)
2. Assure that the lance is deflected
to release the contact and pull- out
wire with the terminated contact.
■Precautions
●Make sure that the lock is fully depressed before un-mating the connectors.
●Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the
crimped contact connection.
15
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
■Current Ratings
The current rating listed in the catalog indicates the allowable current per contact. However, in applications
requiring current transmission through all the contacts, about one-third of the listed rating should be applied.
When the current rating for the connector is 3 A, and the allowable current of the conductor being used is
1 A, then rating of 1 A will be used for the entire assembly.
The connectors should not be mating / unmating when the electrical current is being applied.
Hot swap should not be performed.
■Usage Environment
Please contact us about use in equipment that is subjected to repetitive high temperature and low
temperature environmental conditions.
®
16
5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN
PHONE: 81-3-3491-5300, FAX: 81-3-3495-5230
http://www.hirose.com
http://www.hirose-connectors.com
The contents of this catalog are current as of date of 09/2010. Contents are subject to change without notice for the purpose of improvements.
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