DF62-4S-2.2C

2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces DF62 Series Compact shape due to 2 x 2.2 grid layout of pins *Both are 7 contacts with 3A current rating 16 16 Existing products DF62 Fig.1 ■Features 1. The slim, sleek design and smooth contour combine to complete connections in tight spaces. Grid Arrangement Smooth external shape No exposed metal These connectors were designed to take full advantage of small/narrow spaces. The contacts are arranged in a grid pattern which shortens the diagonal distances and the body was slimmed down by creating smooth outer surfaces. This design helps to save precious space and makes these connectors virtually tangle free. There is no visible or exposed metal which would eliminate the possibility of electrical arcing between the connector and the inside of a metal conduit. (Please refer to Fig. 1 and 2) Fig.2 2. Secure lock mechanism The locking structure emits a clear tactile click upon lock completion. After completion, a second indicator can be utilized. The socket lock can be visually checked through the plug window after mating. These indicators function together to prevent incomplete mating. (Please refer to Fig. 3) Visual check area 3. Reliable contact structure The structure utilizes two contact points to provide a reliable contact that resists damage from vibration and rough operation. 4. Robust contact structure The unique structure provides protection to the contacts and lance areas, it prevents any bending or deformity that might occur during mating, the assembly procedure or while in transportation. (Please refer to Fig. 4) Fig.3 Contact appearance image 5. Multiple variations available There are several different wire counts available, giving the designer the variety needed to complete the application. *Waterproof type is currently under development, for any inquiries on this series please contact your local Hirose Sales Representative. 6. Applicator sharing The applicators for the DF11 and DF59 series (existing products) can be adapted to accommodate the DF62 series applicators. *Some modifications are required. Please contact Hirose for additional details. Fig.4 2013.11 ② 1 DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces ■Product Specifications Ratings 22 AWG: 4A/pin (2 pos.) 3A/pin (3 - 13 pos.) Operating Temperature Range 2.5A/pin (24 pos.) Operating Humidity Range 24 AWG: 2A/pin 26-30 AWG: 1A/pin Storage Temperature Range AC/DC 250V Storage Humidity Range Current Rating (Note 1) Voltage Rating Items 1. Insulation Resistance 2. Withstanding Voltage 3. Contact Resistance 4. Vibration Resistance 5. Shock Resistance 6. Humidity Resistance 7. Temperature Cycles 8. Durability -35 ～ 105ç (Note 2) 20 ～ 80% (Note 3) -10 ～ 60ç (Note 4) 40 ～ 70% (Note 4) Specifications Minimum of 1,000 Mø Conditions Measured with DC 500 V No flashover or breakdown Apply AC 650 V for 1 minute Measured at a maximum of 20 mV and 100 mA (DC or 1000 Hz) 10 cycles in each of three directions at frequency 10-55 Hz, half amplitude 0.75 mm Acceleration: 490 m/s2, 11 ms, Semi-sinusoidal 3 axle direction 3 times each. Left at temperature 40 ±2ç, humidity 90 to 95%, 96 hours -55ç: 30 minutes → 5 ～ 35ç: 2 ～ 3 minutes → 85ç: 30 minutes → 5 ～ 35ç: 2 ～ 3 minutes, 5 cycles Mating/unmating: 30 mating cycles Maximum of 30 mø No electrical discontinuity of 1μs or greater No electrical discontinuity of 1μs or greater Contact Resistance Maximum of 30 mø Insulation Resistance: Minimum of 1,000 Mø Contact Resistance: Maximum of 30 mø Insulation Resistance: Minimum of 1,000 Mø Contact Resistance: Maximum of 30 mø (Note 1) This is the maximum current rating while all pins are powered or used as all power lines. When isolating power lines into multiple circuits, current ratings may go above the stated current ratings. Please consult Hirose for specific details before doing this. (Note 2) Includes the temperature rise of power lines (Note 3) The connector should be completely dry (no condensation present) (Note 4) The term “storage” refers to the long-term storage condition of unused products before PCB mounting. The operating temperature and humidity ranges are applied while in a non-energized state, while in transport or after PCB mounting. ■Materials Item Component Material Finish UL Flammability rating Socket crimping contact Plug crimping contact Crimping socket Crimping plug Contact Contact Insulator Insulator Phosphorous bronze Phosphorous bronze PBT resin PBT resin Gold plating or tin plating Gold plating or tin plating White Black − − UL94V-0 UL94V-0 ■Product Number Structure Refer to the charts below for determining specific part number characteristics. Please select connectors listed in this catalog when placing orders and be sure to check the latest delivery specifications at the time of ordering the product. lConnector DF 62B - * S - 2.2 C (00) ❶ ❷ ❸ ❹ ❺ ❻ ❼ ❶Series Name：DF ❷Series No.: 62B (regular type) 62C (Protected lock type ) 62P (Panel mount type ) ❺Contact pitch: 2.2 mm ❻Connection part shape C: Crimping housing ❼Color Socket 00: White Extension plug 00: Black 11: Black 10: White ❸No. of Contacts: 2, 3, 4, 5, 6, 7, 13, 24 ❹Connector type S: Socket, EP: Extension plug lContact DF 62 - EP 2428 PCF A ❶ ❷ ❸ ❶Series Name：DF ❷Series No.: 62 ❸Terminal type EP: Extension plug ❹Applicable wire size 22   ：AWG#22 2428：AWG#24～28 30   ：AWG#30 2 ❹ ❺ ❻ ❺Contact type /packaging type SCF: Socket crimping contact, reel SC Socket crimping contact, pieces PCF: Plug crimping contact, reel PC: Plug crimping contact, pieces ❻Plating type A: Gold plating None: Tin plating DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces ■Socket (standard type) 9.55 A *7 pos. shown as an example. P=2 B CAV No. P=2.2 Contact No. marking Unit:mm Part No. HRS No. DF62B-  2S-2.2C(**) DF62B-  3S-2.2C(**) DF62B-  4S-2.2C(**) DF62B-  5S-2.2C(**) DF62B-  6S-2.2C(**) DF62B-  7S-2.2C(**) DF62B-13S-2.2C(**) DF62B-24S-2.2C(**) CL544-0551-0-** CL544-0552-2-** CL544-0553-5-** CL544-0554-8-** CL544-0555-0-** CL544-0556-3-** CL544-0557-6-** CL544-0539-4-** No. of Contacts 2 3 4 5 6 7 13 24 A B 4.9 4.9 4.9 7.1 7.1 7.1 9.3 12.3 5.08 7.08 7.08 7.08 7.08 9.08 11.08 13.08 [Specification No.] ** (00) : White (11) : Black (Note 1) This product is sold per pack (100 pieces per pack), please place orders in full pack increments. ■Socket (Protected lock type) A *7 pos. shown as an example. P=2 B CAV No. P=2.2 Contact No. marking Unit:mm Part No. HRS No. DF62C-  2S-2.2C(**) DF62C-  3S-2.2C(**) DF62C-  4S-2.2C(**) DF62C-  5S-2.2C(**) DF62C-  6S-2.2C(**) DF62C-  7S-2.2C(**) DF62C-13S-2.2C(**) DF62C-24S-2.2C(**) CL544-0565-4-** CL544-0566-7-** CL544-0567-0-** CL544-0568-2-** CL544-0569-5-** CL544-0570-4-** CL544-0571-7-** CL544-0541-6-** No. of Contacts 2 3 4 5 6 7 13 24 A B 4.9 4.9 4.9 7.1 7.1 7.1 9.3 12.3 5.65 7.65 7.65 7.65 7.65 9.65 11.65 13.65 [Specification No.] ** (00) : White (11) : Black (Note 1) This product is sold per pack (100 pieces per pack), please place orders in full pack increments. 3 DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces ■Plug (standard type) A *7 pos. shown as an example. 16.05 P=2 B CAV No. P=2.2 Contact No. marking Unit : mm Part No. HRS No. DF62B-  2EP-2.2C(**) DF62B-  3EP-2.2C(**) DF62B-  4EP-2.2C(**) DF62B-  5EP-2.2C(**) DF62B-  6EP-2.2C(**) DF62B-  7EP-2.2C(**) DF62B-13EP-2.2C(**) DF62B-24EP-2.2C(**) CL544-0558-9-** CL544-0559-1-** CL544-0560-0-** CL544-0561-3-** CL544-0562-6-** CL544-0563-9-** CL544-0564-1-** CL544-0540-3-** No. of Contacts 2 3 4 5 6 7 13 24 A B 6.0 6.0 6.0 8.2 8.2 8.2 10.4 13.4 5.3 7.3 7.3 7.3 7.3 9.3 11.3 13.3 [Specification No.] ** (00) : Black (10) : White (Note 1) This product is sold per pack (100 pieces per pack), please place orders in full pack increments. A ■Plug (Panel mount type ) CAV No. P=2 B 16.05 P=2.2 Contact No. marking Unit : mm Part No. HRS No. DF62P-  2EP-2.2C(**) DF62P-  3EP-2.2C(**) DF62P-  4EP-2.2C(**) DF62P-  5EP-2.2C(**) DF62P-  6EP-2.2C(**) DF62P-  7EP-2.2C(**) DF62P-13EP-2.2C(**) DF62P-24EP-2.2C(**) CL544-0543-1-** CL544-0544-4-** CL544-0545-7-** CL544-0546-0-** CL544-0547-2-** CL544-0548-5-** CL544-0549-8-** CL544-0550-7-** No. of Contacts 2 3 4 5 6 7 13 24 A B 11.3 11.3 11.3 13.5 13.5 13.5 15.7 18.7 5.3 7.3 7.3 7.3 7.3 9.3 11.3 13.3 [Specification No.] ** (00) : Black (10) : White (Note 1) This product is sold per pack (100 pieces per pack), please place orders in full pack increments. 4 DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces BSocket contact No. Summary diagram (from the mating section side) 2 pos. 1 2 3 pos. 2 1 3 4 pos. 1 3 2 4 5 pos. 2 1 4 6 pos. 3 5 1 4 2 5 7 pos. 3 6 2 1 4 3 6 13 pos. 1 5 7 4 8 2 3 5 6 7 9 10 11 12 13 24 pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 BPlug contact No. Summary diagram (from the mating section side) 2 pos. 3 pos. 4 pos. 2 1 2 1 3 2 1 4 3 5 pos. 3 5 2 1 4 6 pos. 3 6 2 1 5 4 5 7 pos. 13 pos. 24 pos. 2 1 4 3 7 6 3 2 1 7 6 5 4 11 10 9 8 13 12 5 4 3 2 1 10 9 8 7 6 15 14 13 12 11 20 19 18 17 16 24 23 22 21 BContact No. diagram No.1 No.2 No.3 No.4 No.5 No.6 No.8 No.10 No.11 No.12 No.13 No.15 No.16 No.20 No.21 No.22 No.23 No.24 No.7 5 DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces ■Socket crimping contact (11.15) 3 1.83 1.5 7.45 Part No. HRS No. DF62-22SCFA DF62-2428SCFA DF62-30SCFA DF62-22SCA DF62-2428SCA DF62-30SCA DF62-22SCF DF62-2428SCF DF62-30SCF DF62-22SC DF62-2428SC DF62-30SC CL544-0506-5-00 CL544-0500-9-00 CL544-0508-0-00 CL544-0526-2-00 CL544-0527-5-00 CL544-0528-8-00 CL544-0520-6-00 CL544-0521-9-00 CL544-0522-1-00 CL544-0572-0-00 CL544-0573-2-00 CL544-0574-5-00 Packaging type Quantity Reel contact (Note 1) 1 reel = 15,000 pieces Finish Selective gold plating Loose piece (Note 2) 1 pack = 100 pieces Reel contact (Note 1) 1 reel = 15,000 pieces Tin plating Loose piece (Note 2) 1 pack = 100 pieces (Note 1) This product is sold in full reel quantities (15,000 pieces per reel), please place orders in full reel increments. (Note 2) This product is sold per pack (100 pieces per pack), please place orders in full pack increments. lApplicable wire (tin plating soft copper wire) Conductor size (pos. line structure) Insulation diameter 22 AWG (17/Ø 0.16 mm) 24 AWG (11/Ø 0.16 mm) 26 AWG (7/Ø 0.16 mm) 28 AWG (7/Ø 0.127 mm) 30 AWG (7/Ø 0.1 mm) Ø1.2 ～ Ø1.45mm Recommended UL wire spec. UL1061 Ø0.9 ～ Ø1.45mm UL1007 Ø0.75 ～ Ø1.2mm UL1061 Strip length 1.7 ～ 2.3mm Note: When using wires that are not recommended by Hirose, please contact one of our sales representatives for clarification. 6 DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces ■Plug crimping contact (15.45) 3 1.78 1.5 11.75 Product No. HRS No. DF62-EP22PCFA DF62-EP2428PCFA DF62-EP30PCFA DF62-EP22PCA DF62-EP2428PCA DF62-EP30PCA DF62-EP22PCF DF62-EP2428PCF DF62-EP30PCF DF62-EP22PC DF62-EP2428PC DF62-EP30PC CL544-0507-8-00 CL544-0501-1-00 CL544-0509-3-00 CL544-0529-0-00 CL544-0530-0-00 CL544-0531-2-00 CL544-0523-4-00 CL544-0524-7-00 CL544-0525-0-00 CL544-0575-8-00 CL544-0576-0-00 CL544-0577-3-00 Packaging type Quantity Reel contact (Note 1) 1 reel = 15,000 pieces Finish Selective gold plating Single contact (Note 2) 1 pack = 100 pieces Reel contact (Note 1) 1 reel = 15,000 pieces Tin plating Single piece (Note 2) 1 pack = 100 pieces (Note 1) This product is sold in full reel quantities (15,000 pieces per reel), please place orders in full reel increments. (Note 2) This product is sold per pack (100 pieces per pack), please place orders in full pack increments. lApplicable wire (tin plating soft copper wire) Conductor size (pos. line structure) 22 AWG (17/Ø 0.16 mm) 24 AWG (11/Ø 0.16 mm) 26 AWG (7/Ø 0.16 mm) 28 AWG (7/Ø 0.127 mm) 30 AWG (7/Ø 0.1 mm) Cover outer diameter Recommended wires Ø1.2 ～ Ø1.45mm UL1061 Ø0.9 ～ Ø1.45mm UL1007 Strip length 1.7 ～ 2.3mm Ø0.75 ～ Ø1.2mm UL1061 Note: When using wires that are not recommended by Hirose, please contact one of our sales representatives for clarification. 7 DF62 Series●2 × 2.2 mm Pitch, Wire-to-Wire Connectors for Small Spaces BApplicable Crimping Tool Type Applicator Press body Hand tool Part No. HRS No. AP105-DF62-22 CL901-4626-3-00 AP105-DF62-2428 CL901-4625-0-00 AP105-DF62-30 CL901-4627-6-00 CM-105 CL901-0005-4-00 HT801/DF62-22(10) CL550-0401-9-10 HT801/DF62-2428(10) CL550-0400-6-10 CL550-0402-1-10 Extraction tool DF62/RE-MD CL902-4645-4-00 Applicable Contact DF62-22SCFA/SCF DF62-EP22PCFA/PCF DF62-2428SCFA/SCF DF62-EP2428PCFA/PCF DF62-30SCFA/SCF DF62-EP30PCFA/PCF − DF62-22SCA/SC DF62-EP22PCA/PC *UL1061 22 AWG only DF62-2428SCA/SC DF62-EP2428PCA/PC *UL1007 24, 26, 28 AWG only DF62-30SCA/SC DF62-EP30PCA/PC *UL1061 30 AWG only DF62-**SCFA/SCF/SCA/SC DF62-EP**PCFA/PCF/PCA/PC Note: Hirose does not warranty problems that arise from the use of unapproved tools on Hirose products. BOperating Precautions □ Do not tilt the plug while it is being inserted into the plug, this can lead to damage of the contacts and will downgrade its performance. For precautions when handling the harness, please refer to the "DF62 Series Inserting/Extracting Procedures". □ The color of the resin on these connectors may vary depending on the manufacturing lot. This variance will not affect the connector’s performance. □ For precautions relating to insertion and extraction of this connector, please refer to the “DF62 Series Inserting/ Extracting Procedures”. ® 8 6-3,Nakagawa Chuoh-2-Chome,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 11/2013. Contents are subject to change without notice for the purpose of improvements.