EM-PC-143(01)

Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. EM35M Series High Current, Plastic Power Supply Connectors Apr. 2021 ⑥ EM35M Series/High Current, Plastic Power Supply Connectors Features Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1. High current capability ( three- phase power supply and ground) with 4pos. · 3 positions each with a rated current of 50A when using 8 AWG or corresponding cable. ( 70A per contact with 8 AWG wire and ambient temperature 25℃. ) · 3 positions each with a rated current of 30A when using 10 AWG or corresponding cable. ( Please refer to the charts below concerning the relation between ambient temperature and working current value. ) 2. Easy crimp termination Crimp contacts are used so anyone can perform uniform termination. 3. Standard tooling available Contacts can be crimped with a standard tool in accordance with JIS C 9711. 4. Sequential mating Ground contacts connect before power contacts touch. 5. Snap- in lock is easy to operate Lock operation can be done by simply snapping the plug to the receptacle. 2 EM35M Series/High Current, Plastic Power Supply Connectors 6. Attachment Styles DINレール取付タイプ DIN Rail Mount Type Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. • DIN rail mount type Snap- on attachment to 35mm width DIN rail. • Panel attachment type Both front and rear mounting applicable. Back Mount バックマウ ントタType イプ フロFront ントマウMount ントタイプType 7. Ten keying combinations possible Guide keys prevent incorrect insertions when multiple connectors are used together at the same time. 8. Meets approved safety standards TÜ V, UL certified. 3 EM35M Series/High Current, Plastic Power Supply Connectors Product Specifications Rated Current (Note 1) Rated Voltage UL Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 8 AWG, Ambient Temperature 25℃ Operating Temperature (Note 2) -40 to +125℃ 30A 70A Storage Temperature Range -10 to +60℃ 1000V AC/DC Rated Current (Note 1) Rated Voltage TÜV 10 AWG 10 AWG 8 AWG Operating Temperature (Note 2) -40 to +125℃ 30A 50A Storage Temperature Range -10 to +60℃ 10 AWG 8 AWG Operating Temperature (Note 2) -40 to +125℃ 30A 50A Storage Temperature Range -10 to +60℃ 500V AC/DC Rated Current (Note 1) Rated Voltage 500V AC/DC Note 1 : The value of rated current varies based on the ambient temperature. It is recommended to use the product within the derating curve zone. When using a UL or TÜV approved product, please use the product within the specified range as well as the derating curve area. Note 2 : Includes the temperature rise due to current flow. Item Specification Condition Contact Resistance 1m Ω Max. Measured at 1A DC Insulation Resistance 5000M Ω Min. Measured at 500V DC Withstanding Voltage No flashover and insulation breakdown 4260V AC for 1 min. Vibration Resistance No electrical discontinuity of 10μ s or more 10 to 50 to 10Hz/cycle, single amplitude of 0.75mm, five minutes/cycle, three directions, 10 cycles for each direction Shock Resistance No electrical discontinuity of 10μ s or more Acceleration of 490m/s2, duration of 11ms, three directions, three times for each direction Mating Durability Contact resistance : 1m Ω Max. 100 cycles Temperature Cycle Insulation resistance : 5000M Ω Min. -55℃ for 30 minutes → room temperature for 2 to 3 minutes → +125℃ for 30 minutes → room temperature for 2 to 3 minutes, 5 cycles Humidity Resistance (Normal Condition) Insulation resistance : 50M Ω Min. (at high humidity condition) 500M Ω Min. (at dry condition) Exposed for 96 hours at the temperature of 40℃ and a humidity of 90 to 95% 4 EM35M Series/High Current, Plastic Power Supply Connectors Derating curve 10 AWG 8 AWG 90 90 80 80 70 70 60 50 40 : Basic Curve : Derating Curve Derating curve 100 Current Capacity(A) Current Capacity(A) Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. : Basic Curve : Derating Curve Derating curve 100 60 50 40 30 30 20 20 10 10 0 0 0 10 20 30 40 50 60 70 80 Ambient Temperature(℃) 90 100 11 0 1 20 0 130 10 20 30 40 50 60 70 80 Ambient Temperature(℃) 90 100 11 0 1 20 130 Note 1 : The derating curve is a curve is derived by multiplying the basic curve by the derating factor of 0.8. Note 2 : The value of rated current varies based on the ambient temperature. It is recommended to use the product within the derating curve zone. When using a UL or TÜV approved product, please use the product within the specified range as well as the derating curve area. Materials / Finish Item Insulation Contact Material Finish Remarks PBT Resin - UL94V-0 Copper Alloy Tin Plated (Nickel Under Plating) - 5 EM35M Series/High Current, Plastic Power Supply Connectors Product Number Structure Refer to the chart below when datermining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ■ Connector EM 35 M P - 4 S C (##) ❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ■ Guide Key EM - GK (##) ❶ ❹ ❽ ■ Crimp Contact EM - S C - 1 4 3 (##) ❶ ❻ ❼ ❾   ❽ ❶ Series Name EM ❼ Termination Style C : Crimp ❷ Shell Size 35 ❽ Specification No. ❸ Specialty M : Mold Type (Plastic Type) This position will be used to indicate changes or variations to the product. When needed, there will be a 2 digit number within the parentheses. This number will correspond to specific changes and/or variations with the part. ❹ Connector Type P : Plug R : Receptacle (DIN Rail Mount Type) RA : Receptacle（Panel Attachment Type） GK : Guide Key ❾ Contact Shape 1 : Loose Piece Contact ❺ No. of Pos. 4  Shape Modification Design variation in the same size contact is indicated with serial numbers starting from 1. ❻ Contact Gender S : Female Contact, P : Male Contact  6 Plating 3 : Tin Plated EM35M Series/High Current, Plastic Power Supply Connectors 47 Plug 37 HRS No. EM35MP-4SC(81) CL0138-0020-9-81 EM35MP-4PC(81) CL0138-0021-1-81 Purchase Unit 1pcs per bag Receptacle (DIN Rail Mount Type) 38.2 52.5 55 35 Part No. HRS No. EM35MR-4PC(81) CL0138-0022-4-81 EM35MR-4SC(81) CL0138-0023-7-81 7 5.5 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. 64.5 Purchase Unit 1pcs per bag EM35M Series/High Current, Plastic Power Supply Connectors Receptacle (Panel Attachment Type) 55 38.2 4.5 ■ Panel Cut Out Dimensions 80 5.5 2×φ ■Panel Attachment Dimensions For Front Mount 4× R2 38.7 For Back Mount (Panel thickness : 8mm Max.) 12.5 47 21.4 49.6 37.9 31.1 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 31.1 38.2 37.9 12.5 .5 2×φ5 Part No. EM35MRA-4PC(81) HRS No. CL0138-0028-0-81 8 Purchase Unit 1pcs per bag EM35M Series/High Current, Plastic Power Supply Connectors Cap ● For Receptacle Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 15 38.2 55.9 Part No. HRS No. Applicable Connector Purchase Unit EM35MR-4PC EM35MR-C CL0138-0029-3-00 EM35MR-4SC 20pcs per bag (Note) EM35MRA-4PC Note : Orders are accepted in multiples of 20pcs. As an example, if the number of pcs needed for purchase is 100pcs, then the order quantity is 100pcs. 9 EM35M Series/High Current, Plastic Power Supply Connectors Crimp Contacts ● Male Contacts φ7.9 Retainer Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 49.4 Type Part No. EM-PC-113(01) Loose Piece Contacts EM-PC-133 EM-PC-143(01) HRS No. Applicable wire Remarks CL0138-0011-8-01 (1) Cross sectional area of conductor : 5.26 to 5.57mm2 (corresponding to 10 AWG) (2) Outside diameter of conductor : φ 3.1 Max. (3) Outside diameter of jacket : φ 8.7 Max. (Wire needs to meet all the specifications listed in 1, 2 and 3.) Retainer : Black CL0138-0019-0-00 (1) Cross sectional area of conductor : 8mm2 (2) Outside diameter of conductor : φ 3.7 Max. (3) Outside diameter of jacket : φ 8.7 Max. (Wire needs to meet all the specifications listed in 1, 2 and 3.) Retainer : White CL0138-0025-2-01 (1) Cross sectional area of conductor : 8.44 to 8.92mm2 (corresponding to 8 AWG) (2) Outside diameter of conductor : φ 4.4 Max. (3) Outside diameter of jacket : φ 11.5 Max. (Wire needs to meet all the specifications　 listed in 1, 2 and 3.) Retainer : Purple Purchase Unit 4pcs per bag (Note) Note : Orders are accepted based on bag increments. As an example, if the number of pcs needed for purchase is 100pcs, then the order quantity is 25 bags. 10 EM35M Series/High Current, Plastic Power Supply Connectors ● Female Contacts φ7.9 Retainer Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 41.6 Type Part No. EM-SC-113(01) Loose Piece Contacts EM-SC-133 EM-SC-143(01) HRS No. Applicable wire Remarks CL0138-0010-5-01 (1) Cross sectional area of conductor : 5.26 to 5.57mm2 (corresponding to 10 AWG) (2) Outside diameter of conductor : φ 3.1 Max. (3) Outside diameter of jacket : φ 8.7 Max. (Wire needs to meet all the specifications listed in 1, 2 and 3.) Retainer : Black CL0138-0018-7-00 (1) Cross sectional area of conductor : 8mm2 (2) Outside diameter of conductor : φ 3.7 Max. (3) Outside diameter of jacket : φ 8.7 Max. (Wire needs to meet all the specifications listed in 1, 2 and 3.) Retainer : White CL0138-0024-0-01 (1) Cross sectional area of conductor : 8.44 to 8.92mm2 (corresponding to 8 AWG) (2) Outside diameter of conductor : φ 4.4 Max. (3) Outside diameter of jacket : φ 11.5 Max. (Wire needs to meet all the specifications listed in 1, 2 and 3.) Retainer : Purple Purchase Unit 4pcs per bag (Note) Note : Orders are accepted based on bag increments. As an example, if the number of pcs needed for purchase is 100pcs, then the order quantity is 25 bags. 11 EM35M Series/High Current, Plastic Power Supply Connectors Coding Key Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Coding keys are used to create keying combinations to prevent incorrect insertion. This is especially useful when multiple parts are being used together. Coding keys need to be installed on both the plug and receptacle when creating specific combinations. Please contact a Hirose representative for details and proper use of coding keys. Part No. EM-GK HRS No. Purchase Unit CL0138-0026-5-00 25pcs per bag (Note) Note : Each sprue holds 4 coding keys and yields a total of 100 coding keys. 12 EM35M Series/High Current, Plastic Power Supply Connectors Coding Key Combination Table Using two coding keys on the plug and three on the receptacle can make up to ten different combinations. Positioning of Guide Keys on Plug Positioning of Guide Keys on Receptacle Coding Key Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Coding Key Dovetail Groove Dovetail Groove 13 EM35M Series/High Current, Plastic Power Supply Connectors Mated Dimensions ■ Mated Dimensions when Mounted on DIN Rail 63 90 18 7.5 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 38.2 ■ Mated Dimensions when Mounted on Panel 90 47.5 4.5 Applicable Tools ● Manual Crimping Tool (Example) Type ● Contact Extraction Tool Part No. HRS No. Applicable Contact Manual Crimping Tool Note 1 - EM-PC-113(01), EM-SC-113(01) EM-PC-133 , EM-SC-133 EM-PC-143(01), EM-SC-143(01) Contact Extraction Tool EM-8-TP CL0150-0249-3-00 EM-PC-113(01), EM-SC-113(01) EM-PC-133 , EM-SC-133 EM-PC-143(01), EM-SC-143(01) Note 1 : Manual Crimping Tools is a commercially available tool conforming to the JIS C 9711 standard "Termination tools for wire connector of interior wiring". Only use the recommended tools noted below. ■ Recommended Crimping Tools Tool Manufacturer Part No. HOZAN TOOL INDUSTRIAL CO., LTD. P-75 LOBTEX Co., Ltd. AK15A NICHIFU TERMINAL INDUSTRIES Co., Ltd. NH1 14 EM35M Series/High Current, Plastic Power Supply Connectors Precautions when using the EM Series Connectors Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1. Switch off the power before mating or un- mating the connectors. 2. Do not touch the contacts when the connector is energized. Doing so is dangerous and can lead to injury. 3. Please contact a Hirose representative for harness work procedures and instruction manuals. While taking in consideration Specifications mentioned in this catalog are reference values. When considering to order or use this product, please confirm the " Drawing" and " Product Specifications" sheets. Use an appropriate cable when using the connector in combination with cables. If considering usage of a non- specified cable, please contact your sales representative. If assembly process is done by jigs & tools which are not identified by Hirose assurance will not be given. Please consult with your Hirose sales representative if you are planning to use the product for any of the following applications. ( Automotive, medical, public infrastructure, aerospace/ defense, etc. ) Hirose will consider the validity of the warranty depending on the conditions. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN 　　　　　　 https://www.hirose.com ※ The contents of this catalog are current as of date of 4/ 2021. Contents are subject to change without notice for the purpose of improvements. 15