BXRC-35E1000-B-22

Bridgelux Vero 10 Array Series ® ® Product Data Sheet DS30 BXRC-27x1000 | 30x1000 | 35x1000 | 40x1000 | 50x1000 Vero Introduction Vero represents a revolutionary advancement in chip on board (COB) light source technology and innovation. Vero LED light sources simplify luminaire design and manufacturing processes, improve light quality, and define a platform for future functionality integration. Vero is available in four different light emitting surface (LES) configurations and has been engineered to reliably operate over a broad current range, enabling new degrees of flexibility in luminaire design optimization. Vero arrays deliver increased lumen density to enable improved beam control and precision lighting with 2 and 3 SDCM color control standard for clean and consistent uniform lighting. Vero includes an on board connector port to enable solder free electrical interconnect and simple easy to use mounting features to enable plug-and-play installation. Features • Market leading efficacy of 130 lm/W typical • Vero 10 lumen output performance ranges from 480 to 2,425 lumens • Broad range of CCT options from 2700K to 5000K • CRI options include minimum 70, 80, and 90 • 2 and 3 SDCM color control for 2700K-4000K CCT • Reliable operation at up to 2X nominal drive current • Radial die pattern and improved lumen density • Thermally isolated solder pads • Onboard connector port • Top side part number markings Benefits • Broad application coverage for interior and exterior lighting • Flexibility for application driven lighting design requirements • High quality true color reproduction • Uniform consistent white light • Flexibility in design optimization • Improved optical control • Enhanced ease of use and manufacturability • Solderless connectivity enables plug & play installation and field upgradability • Improved inventory management and quality control Contents Product Feature Map 2 Product Nomenclature 2 Product Selection Guide 3 Performance at Commonly Used Drive Currents 4 Electrical Characteristics 6 Absolute Maximum Ratings 7 Performance Curves 8 Typical Radiation Pattern 12 Typical Color Spectrum 13 Mechanical Dimensions 14 Color Binning Information 15 Packaging 16 Design Resources 18 Precautions 18 Disclaimers 18 About Bridgelux 19 1 Product Feature Map Vero 10 is the largest form factor in the Vero family of next generation solid state light sources. In addition to delivering the performance and light quality required for many lighting applications, Vero incorporates several features to simplify the design integration and manufacturing process, accelerate time to market and reduce system costs. Please consult the Bridgelux Vero Array Series Product Brief for more information on the Vero family of products. Thermally isolated solder pads reduce manufacturing cycle time and complexity Mounting holes Polarity indication marks simplify manufacturing operator instructions Tc Measurement point Top side part number marking improves inventory management and outgoing quality control 2D Bar code provides full manufacturing traceability Radial die configuration improves lumen density and beam control Solderless connector port enables simplified manufacturing processes, reduced inventory carrying costs and can enable field upgradability Optional Molex Pico-EZmate™ connector harness (sold separately) Product Nomenclature The part number designation for Bridgelux Vero LED arrays is explained as follows: 1 2 3 4 5 6 7 8 9 10 11 – 12 – 13 14 BXRC – 30 E 1000 – B – 23 Product Family Nominal CCT 27 = 2,700K 30 = 3,000K 35 = 3,500K 40 = 4,000K 50 = 5,000K CCT Bin Options 22 = 2 SDCM 23 = 3 SDCM 24 = 4 SDCM Array Configuration Minimum CRI C = 70 CRI E = 80 CRI G = 90 CRI Nominal Flux 1000 = 1,000lm 2 Product Selection Guide The following product configurations are available: Table 1: Selection Guide, Pulsed Measurement Data (Tj = Tc = 25°C) Nominal CCT1 (K) CRI2 Nominal Drive Current3 (mA) Typical Pulsed Flux4,5,6 Tc = 25ºC (lm) Minimum Pulsed Flux6,7 Tc = 25ºC (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) BXRC-27E1000-B-2x 2700 80 350 1150 1070 26.5 9.3 124 BXRC-27G1000-B-2x 2700 90 350 910 579 26.5 9.3 98 BXRC-30E1000-B-2x 3000 80 350 1207 1098 26.5 9.3 130 BXRC-30G1000-B-2x 3000 90 350 950 866 26.5 9.3 102 BXRC-35E1000-B-2x 3500 80 350 1208 1105 26.5 9.3 130 BXRC-40E1000-B-2x 4000 80 350 1274 1147 26.5 9.3 137 BXRC-40G1000-B-2x 4000 90 350 1070 989 26.5 9.3 115 Part Number BXRC-50C1000-B-24 5000 70 350 1358 1248 26.5 9.3 146 BXRC-50E1000-B-24 5000 80 350 1274 1159 26.5 9.3 137 BXRC-50G1000-B-24 5000 90 350 1106 1010 26.5 9.3 119 Table 2: Selection Guide, Stabilized DC Performance (Tc = 85°C) 8,9 Part Number BXRC-27E1000-B-2x Nominal CCT1 (K) CRI2 Nominal Drive Current3 (mA) Typical DC Flux Tc = 85ºC (lm) Minimum DC Flux10 Tc = 85ºC (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) 2700 80 350 1022 951 25.7 9.0 114 BXRC-27G1000-B-2x 2700 90 350 809 515 25.7 9.0 90 BXRC-30E1000-B-2x 3000 80 350 1073 976 25.7 9.0 120 BXRC-30G1000-B-2x 3000 90 350 845 770 25.7 9.0 94 BXRC-35E1000-B-2x 3500 80 350 1074 983 25.7 9.0 120 BXRC-40E1000-B-2x 4000 80 350 1128 1016 25.7 9.0 126 BXRC-40G1000-B-2x 4000 90 350 948 876 25.7 9.0 106 BXRC-50C1000-B-24 5000 70 350 1194 1097 25.7 9.0 133 BXRC-50E1000-B-24 5000 80 350 1120 1019 25.7 9.0 125 BXRC-50G1000-B-24 5000 90 350 972 888 25.7 9.0 108 Notes for Tables 1 & 2: 1. Nominal CCT as defined by ANSI C78.377-2011. 2. CRI Values are minimums. Minimum R9 value for 80 CRI products is 0, the minimum R9 values for 90 CRI products is 50. 3. Drive current is referred to as nominal drive current. 4. Products tested under pulsed condition (10ms pulse width) at rated test current where Tj (junction temperature) = Tc (case temperature) = 25°C. 5. Typical performance values are provided as a reference only and are not a guarantee of performance. 6. Bridgelux maintains a ±7% tolerance on flux measurements. 7. Minimum flux values at the rated test current are guaranteed by 100% test. 8. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 9. Typical performance is estimated based on operation under DC (direct current) with LED array mounted onto a heat sink with thermal interface material and the case temperature maintained at 85°C. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 10. Minimum flux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 3 Performance at Commonly Used Drive Currents Vero LED arrays are tested to the specifications shown using the nominal drive currents in Table 1. Vero may also be driven at other drive currents dependent on specific application design requirements. The performance at any drive current can be derived from the current vs. voltage characteristics shown in Figure 2 and the flux vs. current characteristics shown in Figure 3. The performance at commonly used drive currents is summarized in Table 3. Table 3: Product Performance at Commonly Used Drive Currents Part Number BXRC-27E1000-B-2x BXRC-27G1000-B-2x BXRC-30E1000-B-2x BXRC-30G1000-B-2x BXRC-35E1000-B-2x CRI 80 90 80 90 80 Typical Flux2 Tc = 25ºC (lm) Typical DC Flux3 Tc = 85ºC (lm) Typical Efficacy Tj = 25ºC (lm/W) 4.4 609 541 140 26.5 9.3 1150 1022 124 500 27.6 13.8 1571 1397 114 700 29.0 20.3 2055 1827 101 175 24.9 4.4 482 428 111 350 26.5 13.3 910 809 69 500 27.6 19.3 1244 1105 64 700 29.0 30.5 1626 1445 53 175 24.9 4.4 639 568 147 350 26.5 13.3 1207 1073 91 500 27.6 19.3 1649 1467 85 700 29.0 30.5 2157 1918 71 175 24.9 4.4 503 447 115 350 26.5 13.3 950 845 72 500 27.6 19.3 1298 1154 67 700 29.0 30.5 1697 1510 56 175 24.9 4.4 640 569 147 350 26.5 13.3 1208 1074 91 500 27.6 19.3 1651 1468 85 700 29.0 30.5 2158 1920 71 Drive Current1 (mA) Typical Vf Tc = 25ºC (V) 175 24.9 350 Typical Power Tj = 25ºC (W) Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a ± 7% tolerance on flux measurements. 3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 4 Performance at Commonly Used Drive Currents Table 3: Product Performance at Commonly Used Drive Currents (Continued) Part Number BXRC-40E1000-B-2x BXRC-40G1000-B-2x BXRC-50C1000-B-24 BXRC-50E1000-B-24 BXRC-50G1000-B-24 CRI 80 90 70 80 90 Typical Flux2 Tc = 25ºC (lm) Typical DC Flux3 Tc = 85ºC (lm) Typical Efficacy Tj = 25ºC (lm/W) 4.4 675 598 155 26.5 13.3 1274 1128 96 500 27.6 19.3 1741 1542 90 700 29.0 30.5 2276 2016 75 175 24.9 4.4 567 502 130 350 26.5 13.3 1070 948 81 500 27.6 19.3 1462 1295 76 700 29.0 30.5 1912 1693 63 175 24.9 4.4 719 632 165 350 26.5 13.3 1358 1194 102 500 27.6 19.3 1856 1631 96 700 29.0 30.5 2426 2133 80 175 24.9 4.4 675 593 155 350 26.5 13.3 1274 1120 96 500 27.6 19.3 1741 1531 90 700 29.0 30.5 2276 2001 75 175 24.9 4.4 586 515 134 350 26.5 13.3 1106 972 83 500 27.6 19.3 1511 1329 78 700 29.0 30.5 1976 1737 65 Drive Current1 (mA) Typical Vf Tc = 25ºC (V) 175 24.9 350 Typical Power Tj = 25ºC (W) Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a ± 7% tolerance on flux measurements. 3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 5 Electrical Characteristics Table 4: Electrical Characteristics Forward Voltage Pulsed, Tc = 25ºC (V) 1, 2, 3 Part Number Drive Current (mA) Typical Coefficient of Forward Voltage4 ∆Vf/∆TC (mV/ºC) Typical Thermal Resistance Junction to Case5,6 Rj-c (ºC/W) Minimum Typical Maximum 350 24.5 26.5 28.5 -14 700 26.5 29.0 31.2 -14 Driver Selection Voltages7 (V) Vf Min. Hot Tc = 105ºC (V) Vf Max. Cold Tc = -40ºC (V) 0.47 23.4 29.4 0.59 25.4 32.1 BXRC-xxx1000-B-2x Notes for Table 4: 1. Parts are tested in pulsed conditions, Tc = 25°C. Pulse width is 10ms. 2. Voltage minimum and maximum are provided for reference only and are not a guarantee of performance. 3. Bridgelux maintains a tester tolerance of ± O.10V on forward voltage measurements. 4. Typical coefficient of forward voltage tolerance is ± O.1mV for nominal current. 5. Thermal resistance values are based from test data of a 3000K 80 CRI product. 6. Thermal resistance value was calculated using total electrical input power; optical power was not subtracted from input power. The thermal interface material used during testing is not included in the thermal resistance value. 7. Vf min hot and max cold values are provided as reference only and are not guaranteed by test. These values are provided to aid in driver design and selection over the operating range of the product. 6 Absolute Maximum Ratings Table 5: Maximum Ratings Parameter Maximum Rating LED Junction Temperature (Tj) 150°C Storage Temperature -40°C to +105°C Operating Case Temperature1 (Tc) 105°C Soldering Temperature2 350°C or lower for a maximum of 10 seconds Maximum Drive Current3 700mA Maximum Peak Pulsed Drive Current4 1500mA Maximum Reverse Voltage5 -45V Notes for Table 5: 1. Please refer to Figure 1 for drive current derating. For IEC 62717 requirement, please contact Bridgelux Sales Support. 2. See Bridgelux Application Note AN31, Assembly Considerations for Vero LED arrays, for more information. 3. Please refer to Figure 1 for drive current derating curve. 4. Bridgelux recommends a maximum duty cycle of 10% and pulse width of 20ms when operating LED Arrays at the maximum peak pulsed current specified. Maximum peak pulsed currents indicate values where the LED array can be driven without catastrophic failures. 5. Light emitting diodes are not designed to be driven in reverse voltage and will not produce light under this condition. Maximum rating provided for reference only. 7 Performance Curves The maximum allowable drive current for the Vero 10 family of products is dependent on the operating case temperature. Please refer to the Product Feature Map (page 2) for the location of the Tc Point. Figure 1: Vero 10 Drive Current Derating Curve Notes for Figure 1: 1. In order to meet LM-80 lifetime projections Vero 10 may be driven up to 700mA at case temperatures up to 90°C. Operating conditions above case temperatures of 90°C driving conditions must follow the Vero 10 Drive Current Derating Curve. 2. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in the applicable LM-80 test report for these products. Contact your Bridgelux sales representative for LM-80 report. 8 Performance Curves Figure 2: Drive Current vs. Forward Voltage (Tj = Tc = 25°C) Figure 3: Typical Relative Luminous Flux vs. Drive Current (Tj = Tc = 25°C) 9 Performance Curves Figure 4: Typical DC Flux vs. Case Temperature Figure 5: Typical DC ccy Shift vs. Case Temperature Notes for Figures 4-5: 1. Characteristics shown for warm white based on 3000K and 80 CRI. 2. Characteristics shown for neutral white based on 4000K and 80 CRI. 3. Characteristics shown for cool white based on 5000K and 70 CRI. 4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 10 Performance Curves Figure 6: Typical DC ccx Shift vs. Case Temperature Notes for Figure 6: 1. Characteristics shown for warm white based on 3000K and 80 CRI. 2. Characteristics shown for neutral white based on 4000K and 80 CRI. 3. Characteristics shown for cool white based on 5000K and 70 CRI. 4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 11 Typical Radiation Pattern Figure 7: Typical Spatial Radiation Pattern Notes for Figure 7: 1. Typical viewing angle is 120⁰. 2. The viewing angle is defined as the off axis angle from the centerline where Iv is ½ of the peak value. Figure 8: Typical Polar Radiation Pattern 12 Typical Color Spectrum Figure 9: Typical Color Spectrum Notes for Figure 9: 1. Color spectra measured at rated current for Tj = Tc = 25°C. 2. Color spectra shown for warm white is 3000K and 80 CRI. 3. Color spectra shown for neutral white is 4000K and 80 CRI. 4. Color spectra shown for cool white is 5000K and 70 CRI. 13 Mechanical Dimensions Figure 10: Drawing for Vero 10 LED Array Notes for Figure 10: 1. Drawings are not to scale. 2. Dimensions are in mm. 3. Unless otherwise specified, tolerances are ± 0.10mm. 4. Mounting slots (2X) are for M2.5 screws. 5. Bridgelux recommends two tapped holes for mounting screws with 19.0 ± 0.10mm center-to-center spacing. 6. Screws with flat shoulders (pan, dome, button, round, truss, mushroom) provide optimal torque control. Do NOT use flat, countersink, or raised head screws. 7. Solder pads and connector port are labeled “+” and “-“ to denote positive and negative, respectively. 8. It is not necessary to provide electrical connections to both the solder pads and the connector port. Either set may be used depending on application specific design requirements. 9. Refer to Application Notes AN30 and AN31 for product handling, mounting and heat sink recommendations. 10. The optical center of the LED Array is nominally defined by the mechanical center of the array to a tolerance of ± 0.2mm. 11. Bridgelux maintains a flatness of 0.10mm across the mounting surface of the array. 14 Color Binning Information Figure 11: Graph of Warm and Neutral White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25°C Table 6: Warm and Neutral White xy Bin Coordinates and Associated Typical CCT Bin Code 2700K 3000K 3500K 4000K ANSI Bin (for reference only) (2580K - 2870K) (2870K - 3220K) (3220K - 3710K) (3710K - 4260K) 03 (3SDCM) (2651K - 2794K) (2968K - 3136K) (3369K - 3586K) (3851K - 4130K) 02 (2SDCM) (2674K - 2769K) (2995K - 3107K) (3404K - 3548K) (3895K - 4081K) Center Point (x,y) (0.4578, 0.4101) (0.4338, 0.403) (0.4073, 0.3917) (0.3818, 0.3797) Figure 12: Graph of Cool White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25°C Table 7: Cool White xy Bin Coordinates and Associated Typical CCT Bin Code 5000K 5600K ANSI Bin (for reference only) (4745K - 5311K) (5310K - 6020K) 04 (4SDCM) (4801K - 5282K) (5475K - 5830K) Center Point (x,y) (0.3447, 0.3553) (0.3293, 0.3423) 15 Packaging Figure 13: Drawing for Vero 10 Packaging Tray Notes for Figure 13: 1. Dimensions are in millimeters 2. Tolerances: X.X = ± 0.1, X.XX = ± 0.05, Angles = ±1° 3. Trays are stackable without interference and will not stick together during unstacking operation 16 Packaging Figure 14: Vero Series Packaging and Labeling Notes for Figure 14: 1. Each tray holds 40 LEDs, 5 trays are stacked and one empty tray placed on top to cover the top tray. 2. Stacked trays are to contain only 1 part number and be vacuum sealed in an anti-static bag and placed in own box. 3. Each bag and box is to be labeled as shown above. 17 Design Resources Application Notes 3D CAD Models Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with the Vero product family of LED array products. For a list of of resources under development, visit www.bridgelux.com. Three dimensional CAD models depicting the product outline of all Bridgelux Vero LED arrays are available in both SAT and STEP formats. Please contact your Bridgelux sales representative for assistance. Optical Source Models Optical source models and ray set files are available for all Bridgelux products. For a list of available formats, visit www.bridgelux.com. Precautions CAUTION: CHEMICAL EXPOSURE HAZARD Exposure to some chemicals commonly used in luminaire manufacturing and assembly can cause damage to the LED array. Please consult Bridgelux Application Note AN31 for additional information. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux Vero LED arrays is in accordance with IEC specification EN62471: Photobiological Safety of Lamps and Lamp Systems. Vero LED arrays are classified as Risk Group 1 (Low Risk) when operated at or below the maximum drive current. Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. CAUTION CONTACT WITH LIGHT EMITTING SURFACE (LES) Avoid any contact with the LES. Do not touch the LES of the LED array or apply stress to the LES (yellow phosphor resin area). Contact may cause damage to the LED array. Optics and reflectors must not be mounted in contact with the LES (yellow phosphor resin area). Optical devices may be mounted on the top surface of the plastic housing of the Vero LED array. Use the mechanical features of the LED array housing, edges and/or mounting holes to locate and secure optical devices as needed. CAUTION: RISK OF BURN Do not touch the Vero LED array or yellow resin area during operation. Allow the array to cool for a sufficient period of time before handling. The Vero LED array may reach elevated temperatures such that could burn skin when touched. Disclaimers MINOR PRODUCT CHANGE POLICY STANDARD TEST CONDITIONS The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Unless otherwise stated, array testing is performed at the nominal drive current. 18 About Bridgelux Bridgelux is a leading developer and manufacturer of technologies and solutions transforming the $40 billion global lighting industry into a $100 billion market opportunity. Based in Livermore, California, Bridgelux is a pioneer in solid state lighting (SSL), expanding the market for light emitting diode (LED) technologies by driving down the cost of LED lighting systems. Bridgelux’s patented light source technology replaces traditional technologies (such as incandescent, halogen, fluorescent and high intensity discharge lighting) with integrated, solid state lighting solutions that enable lamp and luminaire manufacturers to provide high performance and energy efficient white light for the rapidly growing interior and exterior lighting markets, including street lights, commercial lighting and consumer applications. For more information about the company, please visit bridgelux.com. 101 Portola Avenue Livermore, CA 94551 Tel (925) 583-8400 Fax (925) 583-8410 www.bridgelux.com © 2015 Bridgelux, Inc. All rights reserved 2014. Product specifications are subject to change without notice. Bridgelux, the Bridgelux stylized logo design and Vero are registered trademarks, and Decor Series is a trademark of Bridgelux, Inc. All other trademarks are the property of their respective owners. Bridgelux Vero 10 Array Series Product Data Sheet DS30 Rev. F (03/2015) 19