CP40B11-800-18P

Technical Datasheet CP40_1180018 Cool Power Technologies 40W Isolated DC/DC Converter Features • • • • • • • • • • • • • • • • • • • • Ultra-wide input voltage range: 9 – 36Vin High efficiency: 90% at full load, nominal Vin Output: 5 V at 8 A, 40W max. Tiny 0.94” X 0.94” x 0.35” max ht (Thru-hole) 0.94” X 0.94” x 0.396” Surface Mount 1” x 1” x 0.41” Encapsulated Product RoHS 3 Directive 2015/863/EU No minimum load/capacitance required On-board input differential “PI" LC-filter Withstands 100 V input transients Fixed-frequency operation Meets UL94, V-0 flammability rating Full protection (OTP, OCP, OVP, UVLO w/auto-restart) Remote ON/OFF - positive or negative enable logic options Output voltage trim range: ±10% (see Output Voltage Trim Equations section) Weight: 0.266 oz [7.54 g] (open frame), 0.67 oz [19g] (encapsulated) Basic Insulation w/2250VDC I/O isolation (open frame), 1600VDC (encapsulated) Complies with UL/CSA60950-1, TUV per IEC/EN60950-1, 2nd edition Compliant to REACH (EC) No 1907/2006, 205 SVHC update Designed to meet Class B conducted emissions per FCC and EN55032 when used with external filter (see EMC Compliance section below.) Description The “Cool Power Technologies” CP40_1180018 DC-DC converter is an open frame isolated 1” X 1” DCDC module that conforms to industry standard pinout and trim equations. The converter operates over an input voltage range of 9 to 36 VDC, and provides a tightly regulated output voltage with an output current rating of 8 A. The output is fully isolated from the input and the converter meets Basic Insulation requirements with 2250VDC I/O isolation rating open frame, 1600VDC for the encapsulated version. The standard feature set includes remote On/Off (positive or negative enable), input undervoltage lockout, output overvoltage protection, overcurrent and short circuit protections, output voltage trim and overtemperature shutdown with hysteresis. The high efficiency of the CP40_1180018 allows operation over a wide ambient temperature range with minimal derating. www.dcdc.com 603-893-2330 - 1- Technical Datasheet CP40_1180018 TABLE OF CONTENTS SECTION PAGE FEATURES & DESCRIPTION APPLICATION DIAGRAM 1 2 ELECTRICAL SPECIFICATIONS CHARACTERISTIC PERFORMANCE CURVES CHARACTERISTIC WAVEFORMS APPLICATION NOTES • • RIPPLE MEASUREMENTS TEST SET-UP OUTPUT VOLTAGE TRIM EQUATIONS • THERMAL DERATING • EMC COMPLIANCE MECHANICAL OUTLINE & PCB FOOTPRINT ORDERING INFORMATION 3 6 7 9 9 10 11 13 14 16 APPLICATION DIAGRAM www.dcdc.com 603-893-2330 - 2- Technical Datasheet CP40_1180018 ELECTRICAL SPECIFICATIONS 9–36Vin, 5V/8Aout Conditions: TA = 25 ºC, Airflow = 300 LFM, Vin = 24 VDC, Cin = 100 µF, unless otherwise specified. Input Characteristics Parameter Conditions Min 1 Typ Max Unit Operating Input Voltage Range 9 24 36 VDC Input Under-Voltage Lock-out Turn-on Threshold Turn-off Threshold 9.1 8.2 9.3 8.5 9.5 8.7 VDC Input Voltage Transient 100ms 50 VDC Maximum Input Current VIN = 9VDC; IOUT = 8A 5.4 A Input Standby Current Converter Disabled 2 5 mA Input No-Load Current Converter Enabled 60 mA RMS 20 mA Input Reflected Ripple Current 5Hz to 50MHz See Fig 15 for setup 20 Input Voltage Ripple Rejection 120Hz 50 Short Circuit Input Current Inrush Current All - Conditions Min 4.925 30 mAPK-PK dB 0.1 A2/s Typ Max Unit 5.00 5.075 VDC 8 A 16 A 20 A 3 ARMS 4700 uF 20 60 mVPK-PK ±0.02 ±0.02 ±0.1 ±0.1 5.15 %Vo %Vo V Output Characteristics Parameter Output Voltage Set point Output Current 0 Output Current Limit Inception 9 Peak Short-Circuit Current 10mΩ Short RMS Short-Circuit Current 10mΩ Short External Load Capacitance Output Ripple and Noise 20 MHz bandwidth Output Regulation Line: Load: Overall Output Regulation: 11 2 0 0.1 uF Ceramic + 22uF Ceramic See Fig 16 for setup Over line, load & temp. 4.85 www.dcdc.com 603-893-2330 - 3- Technical Datasheet CP40_1180018 ELECTRICAL SPECIFICATIONS (continued) 9–36Vin, 5V/8Aout Conditions: TA = 25 ºC, Airflow = 300 LFM, Vin = 24 VDC, Cin = 100 µF, unless otherwise specified. Absolute Maximum Ratings Parameter Input Voltage Operating Temperature Tref , see Thermal Derating section Conditions Min Continuous Operation Max Unit 0 36 VDC Open Frame -40 +123 °C Encapsulated Module -40 +105 °C -55 +125 °C Max Unit Storage Temperature Typ Feature Characteristics Parameter Conditions Min Switching Frequency 440 Output Voltage Trim Range2 Output Over-voltage Protection Over-temperature Protection Peak Backdrive Output Current during startup into prebiased output Backdrive Output Current in OFF state Power On to Output Turn-ON Time Enable to Output Turn-ON Time Output Enable ON/OFF Negative Enable Converter ON Converter OFF Positive Enable Converter ON Converter OFF Enable Pin Current Source/Sink Output Voltage Overshoot @ Startup Auto-Restart Period Typ -10 Non-latching 115 130 kHz +10 % 140 % Avg. PCB temp, non-latching 135 Sinking current from external voltage source equal to VOUT – 0.6V and connected to the output via 1Ω resistor. COUT=220µF, Aluminum 350 500 mA Converter disabled 0 5 mA VOUT = 0.9*VOUT_NOM 15 20 mS VOUT = 0.9*VOUT_NOM 15 20 mS -0.7 2.4 0.8 15 VDC VDC 2.4 -0.7 0.25 20 1.2 1 VDC VDC mA 0 2 %Vo All voltages are WRT –Vin. Converter has internal pull-up of approx. 5V (OVP, OCP) 100 °C ms www.dcdc.com 603-893-2330 - 4- Technical Datasheet CP40_1180018 ELECTRICAL SPECIFICATIONS (continued) 9–36Vin, 5V/8Aout Conditions: Ta = 25 ºC, Airflow = 300 LFM, Vin = 24 VDC, Cin = 100 µF, unless otherwise specified. Efficiency Parameter Full Load 50% Load Conditions Min Typ Max Unit Vin = 12Vin 89 90 % Vin = 24Vin 89 90 % Vin = 12Vin 89 91 % Vin = 24Vin 87 89 % Conditions Min Typ Max Unit 80 120 mV Dynamic Response Parameter Load Change 25%-50% or 50%– 75% of Iout Max, di/dt = 0.1 A/µs Cout = 0.1 µF ceramic + 22 µF ceramic See Fig 16 Settling Time to 1% of Vout Load Change 25%-75% or 75%– 25% of Iout Max, di/dt = 0.2 A/µs 100 Cout = 1 µF ceramic + 1000 µF Oscon µS 80 Settling Time to 1% of Vout 120 mV 100 µS 1000 pF Isolation Specifications Isolation Capacitance Isolation Resistance Isolation Voltage Input to Output Open Frame Input to Output – Encapsulated 10 MΩ 2250 VDC 1600 VDC Reliability Per Telcordia SR-332, Issue 2: Method I, Case 3 (IO=80% of IO_max, TA=40°C, airflow = 200 lfm, 90% confidence) MTBF 3,363,122 Hours FITs (failures in 109 hours) 297 /109 Hours Notes: 1) Unit will regulate at 9Vin up to 50% maximum load. Full rated load requires 9.5Vin minimum. 2) 10% trim-up limited to 11 - 32 Vin range. www.dcdc.com 603-893-2330 - 5- Technical Datasheet CP40_1180018 CHARACTERISTIC CURVES: 95% 6 90% 5 Power Dissipation (W) Vin=9V Efficiency 85% 80% Vin=9V 75% Vin=12V 70% Vin=24V 65% Vin=24V 4 Vin=36V 3 2 1 Vin=36V 60% 0 0.8 1.6 2.4 3.2 4 4.8 5.6 Output Current (A) 6.4 7.2 8 0 Figure 1. Efficiency vs Output Current, 300lfm airflow, 25°C ambient. 1 2 3 4 5 Output Current (A) 6 7 8 Figure 2. Power Dissipation vs. Load Current, 300lfm airflow, 25°C ambient. 8 8 7 7 N/C ~40LFM (0.2m/s) 6 Output Current (A) Output Current (A) Vin=12V 100 LFM (0.5 m/s) 5 200 LFM (1.0 m/s) 4 300 LFM (1.5 m/s) 3 2 1 N/C ~40LFM (0.2m/s) 100 LFM (0.5 m/s) 6 200 LFM (1.0 m/s) 5 300 LFM (1.5 m/s) 4 3 2 1 0 0 25 40 55 70 85 Ambient Temperature (°C) 25 40 55 70 85 Ambient Temperature (°C) Figure 3. Output Current Derating vs Ambient Temperature & Airflow (Open Frame module) Vin = 24 V (airflow from pin 1 to pin 2) Figure 4. Output Current Derating vs Ambient Temperature & Airflow (Open Frame module) Vin = 12 V (airflow from pin 1 to pin 2) 8 Output Current (A) 7 N/C ~40LFM (0.2m/s) 6 100 LFM (0.5 m/s) 5 200 LFM (1.0 m/s) 4 300 LFM (1.5 m/s) 3 2 1 0 25 40 55 70 85 Ambient Temperature (°C) Figure 5. Output Current Derating vs Ambient Temperature & Airflow (Encapsulated module) Vin = 12V,24V Figure 6. Thermal Image of CP40B1180018 8A output, 55C Ambient, 200lfm airflow, Vin = 24V, Tmax = 121°C www.dcdc.com 603-893-2330 - 6- Technical Datasheet CP40_1180018 CHARACTERISTIC WAVEFORMS: Figure 7. Input Reflected Ripple Current (20mA/div), time scale – 1uS/div. Vin=Vin_nom, full load (see Fig 15) Figure 8. . Output Voltage Ripple (20mV/div), time scale – 1uS/div. Vin=Vin_nom, full load Cout=0.1uF ceramic + 22uF ceramic (see Fig 16) Figure 9. Startup Waveform via Enable Pin, time scale 4mS/div. Vin=Vin_nom, Iout=no load Cout=0, Ch1=Vout (2V/div), Ch2=Enable (5V/div) Figure 10. Startup Waveform via Line Voltage, time scale 4mS/div. Vin=Vin_nom, Iout=full load Cout=0uF, Ch1=Vout (2V/div), Ch2=Vin (20V/div) Figure 11. Startup Waveform via Enable Pin, time scale 4mS/div. Vin=Vin_nom, Iout=full load Cout=4700uF, Ch1=Vout (2V/div), Ch2=Enable (5V/div) Figure 12. Load Transient Response (100mV/div), di/dt=0.1A/uS, 50%-75%-50% of full load, Cout=Fig16 time scale: 200uS/div. Ch1=Vout, Ch2=Iout (2A/div) www.dcdc.com 603-893-2330 - 7- Technical Datasheet CP40_1180018 Figure 13. Load Transient Response (100mV/div), di/dt=0.1A/uS, 25%-50%-25% of full load, Cout=Fig16 time scale: 200uS/div. Ch1=Vout, Ch2=Iout (2A/div) Figure 14. Load Transient Response 50mV/div), di/dt=0.2A/uS, 25% - 75% - 25% of full load +1000uF low ESR Oscon, time scale: 200uS/div. Ch1=Vout, Ch2=Iout (2A/div) www.dcdc.com 603-893-2330 - 8- Technical Datasheet CP40_1180018 Application Notes INPUT REFLECTED RIPPLE TEST SETUP: TO OSCILLOSCOPE Current Probe Vin(+) Lsource: 10 uH DC Source Csource: 220 uF ESR < 0.1 OHM @ 20 ºC, 100 kHz 100 uF ESR < 0.7 OHM Vin(-) Note: Measure input reflected-ripple current with a simulated source inductance (Ltest) of 10 uH. Capacitor CS offsets possible source impedance. Figure 15. Input Reflected-ripple Current Test Setup. OUTPUT RIPPLE TEST SETUP: COPPER STRIP Vout(+) 22 uF 0.1 uF SCOPE RESISTIVE LOAD Vout(-) Use a 0.1µF X7R ceramic capacitor and 22µF @16V X7R ceramic capacitor. Scope measurement made using a BNC socket. Position the load 3 in. [76mm] from module. Figure 16. Peak-to-Peak Output Noise Measurement Test Setup. www.dcdc.com 603-893-2330 - 9- Technical Datasheet CP40_1180018 Application Notes (cont) OUTPUT VOLTAGE TRIM: Output voltage adjustment is accomplished by connecting an external resistor between the Trim Pin and either the +Vout or –Vout Pins. • TRIM UP EQUATION: Rtrim_up ( Ω ) 12750 − 2050 Vdes − 5 Where Rtrim_up is the resistance value in ohms and Vdes is the desired output voltage. E.g. to trim the output up 10%, R trim_up Enable 12750 − 2050 ⋅ Ω 5.5 − 5 or Rtrim_up = 23.45 kOhm -Vout Rtrim_up -Vin Rload Trim +Vin +Vout Figure 17. Trim UP circuit configuration • TRIM-DOWN EQUATION: 5100 ⋅ ( Vdes − 2.5) Rtrim_down ( Ω ) 5 − Vdes − 2050 Where Rtrim_down is the resistance value in ohms and Vdes is the desired output voltage. Enable -Vout -Vin Rload Trim +Vin Rtrim_down +Vout Figure 18. Trim DOWN circuit configuration www.dcdc.com 603-893-2330 - 10 - Technical Datasheet CP40_1180018 Application Notes (cont) Thermal Derating • It is preferable that the DC-DC module have an unobstructed flow of air across it for best thermal performance. Components taller than ~ 2mm in front of the module can deflect airflow and possibly create hotspots. • Significant cooling is achieved through conductive flow from the modules I/O pins to the host PCB. Sufficiently large traces connecting the dc-dc converter to the source and load will help ensure thermal derating performance will meet or exceed the derating curves published in this datasheet. • If the module is expected to be operated near the load limits defined in the derating curves, insystem verification of module derating performance should be performed to ensure long-term system reliability. Peak temperatures are to be measured using infrared thermography or by gluing a fine gauge (AWG #40) thermocouple at the Tref location(s) shown below. Temperature at the specified location(s) should be kept below 123ºC for open frame units, 105ºC for encapsulated modules in order to maintain optimum converter reliability. Open Frame Encapsulated Input Undervoltage Lockout • The converter is disabled until the input voltage has exceeded the UVLO turn-on threshold. Once the input voltage exceeds this level (see Input Under-Voltage Lock-out in Electrical Specifications table) the module will commence soft-start. Hysteresis of 1-3 volts minimizes the likelihood of pulling the input voltage below the turn-off threshold during startup which could create an undesirable on/off cycling condition. The converter will continue to operate until the input voltage subsequently falls below the UVLO turn-off threshold. Enable Pin Function • The module has a remote enable function that allows it to be turned on or off remotely. The Enable pin is referenced to the negative input pin (-Vin) of the converter. Modules can be ordered with either negative or positive enable. • The negative enable option the module will not turn on unless the enable pin is connected to – Vin. The positive enable option allows the converter to turn on as soon as voltage sufficient to exceed the UVLO of the converter has been applied to the input terminals. In this case the module is turned off by connecting the Enable pin to –Vin. On/off thresholds are located in the Electrical Specifications table. www.dcdc.com 603-893-2330 - 11 - Technical Datasheet CP40_1180018 Application Notes (cont) Output Overvoltage Protection • The module has an independent feedback loop that will disable the output of the converter if a voltage greater than about 125% of the nominal set point is detected. When this threshold is reached, the converter will shut down and remain off for the amount of time specified by the Auto-Restart Period. The converter will attempt a restart once this period of time has elapsed. Output Overtemperature Protection • To provide protection under certain fault conditions, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the average PCB temperature exceeds approx. 135ºC, but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restart once it has cooled below the shutdown temperature minus hysteresis (typically 20 deg C.) SMT Version Layout Considerations (if applicable) • Copper traces with sufficient cross-section must be provided for all output & input pins. SMT pads tied to internal power/ground planes must have multiple vias around each SMT pad to couple expected current loads from module pins into internal traces/planes. One 0.024” (0.6mm) diameter via for each 4A of expected source or load current must be provided as close to the termination as possible, preferably in the direction of current flow from SMT pad to load. Vias must be at least 0.024” (0.6 mm) away from the SMT pad to prevent solder from flowing into the vias. • SMT pads on the host card are to be 0.075” (1.9mm) diameter. Solder paste screen opening should be 0.070” diameter and the screen should be 0.006” (0.15 mm) thick (other thicknesses are possible; 0.006” provides a good compromise between solder volume and coplanarity compensation.) Paralleling Converters • Modules may be paralleled but it is recommended that the total power draw not exceed the output power rating of a single module. External sharing controllers are recommended for reliability and to ensure equal distribution of the load to the converters. www.dcdc.com 603-893-2330 - 12 - Technical Datasheet CP40_1180018 Application Notes (cont) EMC Compliance To meet Class B compliance for EN55032 (CISPR 32) or FCC part 15 sub part j, the following input filter is required: Figure 19. EMI Filter L1 = C1,C2,C3 = C4 = C5,C6 = 0.59 mH Common Mode Inductor (Pulse P0353NL) 2.2uF ceramic 220uF electrolytic 10nF (@2kV if output is ref. to gnd.) 80 70 60 EN55022 ClassB Average Limits dBuV 50 40 30 20 10 0 150k 300k 500k 1M 3M 5M 10M 30M Frequency (Hz) Figure 20. CP40_1180018 Conducted Emissions using above specified input filter. Vin = 24V, Full Resistive Load www.dcdc.com 603-893-2330 - 13 - Technical Datasheet CP40_1180018 MODULE PIN ASSIGNMENT: PIN # 1 DESIGNATION VIN (+) 2 3 4 5 6 VIN (-) On/Off VOUT (-) Trim VOUT (+) NOTES 1) All dimensions in inches [mm] Tolerances: .xx ± 0.02 [.x ± .5] .xxx ± 0.010 [.xx ± .25] 2) TH pins Ø 0.040” [1.02] with Ø 0.070” [1.77] standoff shoulders. 3) SMT pins are Ø 0.060” 4) Keep Out Area – no copper traces or vias should be placed in this area. 5) All pins are gold plated with nickel under plating (ROHS). 6) Weight: 7.54 g (0.266 oz.) open frame, 19g (0.67 oz.) encapsulated 7) Workmanship: Meets or exceeds IPC-A-610 Class II MECHANICAL OUTLINE - Open Frame: Through-hole Surface Mount Note: keep out area should be free of copper traces www.dcdc.com 603-893-2330 - 14 - Technical Datasheet CP40_1180018 MECHANICAL OUTLINE – Encapsulated Module: www.dcdc.com 603-893-2330 - 15 - Technical Datasheet CP40_1180018 Ordering Information: Product Series Package Configuration No. of Outputs Output Voltage Output Current Input Voltage Enable logic option SMT Option CP40 B or C 1 1 800 18 N or P S 9 – 36V N = Negative P = Positive Blank = No Enable or Trim Pin Surface Mount 40W 1x1 B = Open Frame 1 output C = Encapsulated 5V 8.0A Rev 1.11, 1-March-21 www.dcdc.com 603-893-2330 - 16 -