4550HQ/EG50060S1-C391-S9A

SUNON SPECIFICATION FOR APPROVAL CUSTOMER : DESCRIPTION : DC BRUSHLESS Fan DIMENSIONS : 81.8X81.3X17.2 mm MODEL : EG50060S1-C391-S9A SUNON SPEC. NO. : D05072160F-00 CUSTOMER : APPROVAL NO. APPROVED BY CUSTOMER : (AUTHORIZED) DRAWN Nancy CHECKED Dolphin APPROVED Dolphin SPEC.NO ISSUE DATE EDITION D05072160F-00 01. 15. 2020 0 REVISION DATE E.SPEC E11900547 建準電機工業股份有限公司 SUNONWEALTH ELECTRIC MACHINE INDUSTRY CO., LTD. NO. 30, LN. 296, XINYA RD., QIANZHEN DIST., TEL:886-7-8135888 KAOHSIUNG CITY 80673, TAIWAN (R.O.C) FAX:886-7-8230505/8230606/8231010 URL:http://www.SUNON.com E-mail: SUNON@email.SUNON.com.tw 建準電機 SUNONWEALTH Page 1 of 18 D.C.C. 2020.01.20 I. MODEL NUMBERING SYSTEM 50 EG 06 S 0 1 Voltage Series Code - C391 - S9A Speed 0: 5VDC X:Super High 1: 12VDC 1: High 2: 24VDC 2: Medium 3: 36VDC 3: Low 4: 48VDC 4: Extra Low Function Code Customer Code Bearing V: Vapo B: 2 Ball O: 1Ball S: Sleeve Size 編碼 尺寸(mm) Thickness 編碼 尺寸(mm) 編碼 尺寸(mm) 編碼 尺寸(mm) 01~09 01~09 A0~A9 100~109 K0~K9 200~209 V0~V9 300~309 10~19 10~19 B0~B9 110~119 L0~L9 210~219 W0~W9 310~319 20~29 20~29 C0~C9 120~129 M0~M9 220~229 X0~X9 320~329 30~39 30~39 D0~D9 130~139 N0~N9 230~239 Y0~Y9 330~339 40~49 40~49 E0~E9 140~149 P0~P9 240~249 Z0~Z9 340~349 50~59 50~59 F0~F9 150~159 Q0~Q9 250~259 60~69 60~69 G0~G9 160~169 R0~R9 260~269 70~79 70~79 H0~H9 170~179 S0~S9 270~279 80~89 80~89 I0~I9 180~189 T0~T9 280~289 90~99 90~99 J0~J9 190~199 U0~U9 290~299 建準電機 SUNONWEALTH Page 2 of 18 D.C.C. 2020.01.20 II. SPECIFICATION 1. MECHANICAL CHARACTERISTIC MOTOR DESIGN 3 phase, 4-poles Brushless DC motor BEARING SYSTEM Lubricated Sleeve Bearing System DIMENSIONS See Page 6 MATERIALS OF COVER SECC MATERIALS OF HOUSING SECC+ Thermoplastic PPE of UL 94V-0 MATERIALS OF FAN BLADE Thermoplastic LCP of UL 94V-0 DIRECTION OF ROTATION Clockwise viewed from front of fan blade MOUNTING HOLES Diameter 2.8mm in 2 holes WEIGHT 45 g 2. ELECTRIC CHARACTERISTIC RATED VOLTAGE 5VDC 2.2 VDC RATED CURRENT 380 mA / 145 mA / MAX. 418 mA MAX. 167 mA 1.90 WATTS / 0.32 WATTS / MAX. 2.09 WATTS MAX. 0.37 WATTS RATED POWER CONSUMPTION OPERATING VOLTAGE RANGE 2.2~5 VDC STARTING VOLTAGE 2.2VDC (25 deg. C POWER ON/OFF) OPERATING TEMPERATURE RANGE -10 to + 70 deg. C STORAGE TEMPERATURE RANGE -40 to + 70 deg. C 建準電機 SUNONWEALTH Page 3 of 18 D.C.C. 2020.01.20 3. PERFORMANCE CHARACTERISTIC RATED VOLTAGE 5VDC 2.2 VDC RATED SPEED 3700 RPM ±7% at rated voltage 2300 RPM ±10% at rated voltage AIR FLOW 6.3 CFM / MIN. 5.8 CFM 3.8 CFM / MIN. 3.2 CFM STATIC PRESSURE 0.82 Inch-H2O /MIN. 0.68 Inch-H2O 0.25 Inch-H2O /MIN. 0.18 Inch-H2O ACOUSTIC NOISE 40.2 dB(A) / MAX. 42.8 dB(A)@0.5M 24.0 dB(A) / MAX. 28.5 dB(A)@0.5M 34.2 dB(A)/MAX. 36.8 dB(A)@1M 18.0 dB(A)/MAX. 22.5 dB(A)@1M AIR FLOW V.S. PRESSURE See Page 5 INSULATION CLASS UL Class A INSULATION (1) 10M ohm at 500 VDC between internal stator and RESISTANCE (2) lead wire (+) PLASTIC HOUSING DIELECTRIC STRENGTH Applied AC 500 V for one minute or AC 600 V for 2 Seconds between housing and lead wire (+) LIFE EXPECTANCY 35,000 Hours at 40 deg. C, 65% humidity, 90% CL. Automatic Restart PROTECTION Note: The motor will shut down when rotor was locked, then auto restart within 10 seconds. Polarity Protection 4. SAFETY SAFETY NO. UL CUR E77551 E77551 建準電機 TUV SUNONWEALTH Page 4 of 18 CE CSA D.C.C. 2020.01.20 MODEL : EG50060S1-C391-S9A AIR FLOW & STATIC PRESSURE CURVE 25.40 0.9 139.7 1 1.0 20.32 0.8 0.8 0.7 25.4 111.76 0.6 15.24 0.6 10.16 0.4 0.5 0.5 0.4 83.82 55.88 12.7 0.3 5.08 0.2 0.2 27.94 0.1 0 0 Inch-H2O mm-H2O 0.00 0.0 0 1.4 52.8 4.2 5.6 0 0.04 0.08 0.12 0.16 建準電機 SUNONWEALTH Page 5 of 18 10 0 7 0 CFM 0 0.2 m3/min D.C.C. 2020.01.20 DIMENSIONS UNIT：mm 建準電機 SUNONWEALTH Page 6 of 18 D.C.C. 2020.01.20 LABEL 建準電機 SUNONWEALTH Page 7 of 18 D.C.C. 2020.01.20 FAN 3rd WIRE SIGNAL F Type (Frequency Generator) 建準電機 SUNONWEALTH Page 8 of 18 D.C.C. 2020.01.20 PWM INPUT SIGNAL 建準電機 SUNONWEALTH Page 9 of 18 D.C.C. 2020.01.20 【FOR REFERENCE】 DUTY CYCLE & SPEED CURVE 建準電機 SUNONWEALTH Page 10 of 18 D.C.C. 2020.01.20 III. OTHER SPECIFIED TESTING The following is a general description of certain tests that are performed on representative SUNON fans. Nothing in this document is intended to suggest that these tests are performed on every model of SUNON fan. Moreover, the descriptions that follow each test are meant only to provide a general explanation of each test. If you would like a more detailed explanation as to any test identified in this Section, SUNON can provide such an explanation upon request. 1. DROP PROOF TEST Fans are packaged in a standard size shipping box and are dropped to the ground from certain heights and angles depending on the weight of the particular box. 2. HUMIDITY PROOF TEST The fan is operated for 96 continuous hours in an environment with humidity of 90% to 95% RH at 60°C ± 2°C. 3. VIBRATION PROOF TEST Vibration with an amplitude 2mm and a frequency of 5-55-5hz is applied in all 3 directions (X,Y,Z), in cycles of 1 hour each, for a total vibration time of 3hours. 4. THERMAL CYCLING TEST The fan is operated in a testing chamber for 50 cycles. In each cycle, the temperature is gradually increased from -10°C to 70°C for 90 minutes, and subsequently operated at 70°C for 120 minutes. The temperature is then gradually decreased from 70°C to -10°C for 90 minutes, and subsequently operated at -10°C for 120 minutes. 5. SHOCK PROOF TEST 100G of force is applied in the 3 directions (X,Y, and Z) for 2 milliseconds each. 6. LIFE EXPECTANCY The “Life Expectancy” of SUNON fans is determined in SUNON’s reliability test laboratory by using temperature chambers. The “Life Expectancy” of this fan has not been evaluated for use in combination with any end application. Therefore, the Life Expectancy Test Reports (L10 and MTTF Report) that relate to this fan are only for reference. 建準電機 SUNONWEALTH Page 11 of 18 D.C.C. 2020.01.20 IV. CHARACTERISTIC DEFINITION The following is a general description of certain tests that are performed on representative SUNON fans in order to determine the specifications of the fan. Nothing in this document is intended to suggest that these tests are performed on every model of SUNON fan. Moreover, the descriptions that follow each test are meant only to provide a general explanation of each test. If you would like a more detailed explanation as to any test identified in this Section, SUNON can provide such an explanation upon request. 1. ACOUSTICAL NOISE Measured in a semi-anechoic chamber with background noise level below 15dB(A). 0.5 METER FROM MICROPHONE TO FAN INTAKE The fan is running in free air under shaft horizontal condition with the microphone at distance of 0.5 meter from the fan intake. 2. INPUT POWER Measured after continuous 10 minute operation at rated voltage in clean air ( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft horizontal condition. 3. RATED CURRENT Measured after continuous 10 minute operation at rated voltage in clean air ( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft horizontal condition. 建準電機 SUNONWEALTH Page 12 of 18 D.C.C. 2020.01.20 4. RATED SPEED Measured after continuous 10 minute operation at rated voltage in clean air ( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft horizontal condition. 5. STARTING VOLTAGE Measured the voltage which enables to start the fan in the clean air (static pressure = 0 ) by switching on at the voltage under shaft horizontal condition. It is not at continuously increasing voltage adjustment. 6. LOCKED ROTOR CURRENT Measured immediately after the fan blade is locked. 7. AIR FLOW AND STATIC PRESSURE The performance specification of air flow and static pressure shown in this specification for approval is measured using the exhaust method. A double chamber is used in accordance with AMCA 210 standard or DIN 24163 specification . The values are recorded when the fan speed has stabilized at rated voltage. 8. INSULATION RESISTANCE 1. PLASTIC HOUSING: (1) Measured between internal stator and lead wire(+). (2) Measured between housing and lead wire(+). 2. ALUMINIUM HOUSING: Measured between internal stator and lead wire(+). 9. DIELECTRIC STRENGTH Measure between housing and lead wire(+). 建準電機 SUNONWEALTH Page 13 of 18 D.C.C. 2020.01.20 V. TESTING PROCEDURES The following is a general description of the life testing procedures performed on certain representative SUNON fans. Nothing in this document is itended to suggest that these life tests are performed on every model of SUNON fan. Moreover, the descriptions that follow are meant only to provide a general explanation of SUNON’s life testing procedure. If you would like a more detailed explanation as to SUNON’s life testing procedure, SUNON can provide such an explanation upon request. 1. Life Expectancy Testing Procedure STEP 1 : Twenty to fifty samples are randomly chosen from the production line. STEP 2 : Each sample is numbered and the performance characteristics of each sample is measured. Characteristics that are measured include: speed (RPM); starting voltage; rated voltage; electric current (AMP); power consumption (WATTS); noise level (dB(A)); insulation resistance; and vibration. STEP 3 : Each sample is placed in a temperature/humidity chamber, which is set at a certain temperature. Each fan is connected to a power supply and mounted with the fan shaft in a horizontal position. STEP 4 : The fans are monitored by daily to determine whether any of the samples have failed. STEP 5 : The testing will be conducted continuously for at least ninety (90) days, unless otherwise requested by a customer. REMARKS : 1. All samples are measured before, during and after testing. 2. All samples are measured when the shaft is in a horizontal position at rated voltage in clear air. 3. To obtain a confidence level 90% for results of the testing, we check CHIP-SQUARE table in order to calculate MTBF. 2. THE CRITERION OF FAILURE: If any of the following conditions are present, the fan shall be rejected as non-compliant. 1. When speed degrades more than 15 percent of initial speed. 2. When strange sounds or detectable vibrations are detected. 3. When dielectric strength fails to meet the specific specification. 4. When samples stop running. 5. When electric current or power consumption exceeds more than 15 percent of initial data. 建準電機 SUNONWEALTH Page 14 of 18 D.C.C. 2020.01.20 VI.NOTE Ⅰ.SAFETY 1. DO NOT use or operate this fan in excess of the limitations set forth in this specification. SUNON is not be responsible for the non-performance of this fan and/or any damages resulting from its use, if it is not used or operated in accordance with the specifications. 2. SUNON recommends adding a protection circuit to the product or application in which this fan is installed, such as a thermo-fuse, or current-fuse or thermo-protector. The failure to use such a device may result in smoke, fire, electric shock by insulation degradation in cases of motor lead short circuit, overload, or over voltage, and/or other failure. 3. SUNON recommends installing a protection device to the product or application in which this fan is installed if there is a possibility of reverse-connection between VDC (+) and GND (-). The failure to install such a device may result in smoke, fire, and/or destruction, although these conditions may not manifest immediately. 4. This fan must be installed and used in compliance with all applicable safety standards and regulations. 5. Use proper care when handling and/or installing this fan. Improper handling or installation of this fan may cause damage that could result in unsafe conditions. 6. Use proper care during installation and/or wiring. Failure to use proper care may cause damage to certain components of the fan including, but not limited to, the coil and lead wires, which could result in smoke and/or fire. 7. DO NOT use power or ground PWM to control the fan speed. If the fan speed needs to be adjusted, please contact SUNON to customize the product design for your application. 8. For critical or extreme environments, including non stop operation, please contact SUNON and we will gladly provide assistance with your product selection to ensure an appropriate cooling product for your application. 建準電機 SUNONWEALTH Page 15 of 18 D.C.C. 2020.01.20 II. SPECIFICATION MODIFICATION 1. SUNON offers engineering assistance on fan installation and cooling system design. 2. All changes, modifications and/or revisions to the specifications, if any, are incorporated in the attached specifications. 3. No changes, modifications and/or revisions to these specifications are effective absent agreement, by both SUNON and the customer, in writing. 4. This fan will be shipped in accordance with the attached specification unless SUNON and the customer have agreed otherwise, in writing, as specified in Paragraph 3, above. III. OTHER 1. When building your device, please examine thoroughly any variation of EMC, temperature rise, life data, quality, etc. of this product by shock/drop/vibration testing, etc. If there are any problems or accidents in connection with this product, it should be mutually discussed and examined. 2. Use proper care when handling this fan. Components such as fan holders or bearings may be damaged, if touched with fingers or other objects. Additionally, static electricity (ESD) may damage the internal circuits of the fan. 3. DO NOT operate this fan in proximity to hazardous materials such as organic silicon, cyanogens, formalin, phenol, or corrosive gas environments including, but not limited to, H2S, SO2, NO2, or Cl2. 4. SUNON recommends that you protect this fan from exposure to outside elements such as dust, condensation, humidity or insects. Exposure of this fan to outside elements such as dust, condensation, humidity or insects may affect its performance and may cause safety hazards. SUNON does not warrant against damage to the product caused by outside elements. Re: The term can be excluded, if the fan has been with IP design and meets customer's IP requirement. 建準電機 SUNONWEALTH Page 16 of 18 D.C.C. 2020.01.20 5. This fan must be installed properly and securely. Improper mounting may cause harsh resonance, vibration, and noise. 6. Fan guards may prevent injury during handling or installation of the fan and are available for sale with this fan. 7. Unless otherwise noted, all testing of this fan is conducted at 25°C ambient temperature and sixty-five percent (65%) relative humidity. 8. DO NOT store this fan in an environment with high humidity. This fan must be stored in accordance with the attached specifications regarding storage temperature. If this fan is stored for more than 6 months, SUNON recommends functional testing before using. 9. SUNON reserves the right to use components from multiple sources at its discretion. The use of components from other sources will not affect the specifications as described herein. 10. The “Life Expectancy” of this fan has not been evaluated for use in combination with any end application. Therefore, the Life Expectancy Test Reports (L10 and MTTF Report) that relate to this fan are only for reference. VII. WARRANTY This fan is warranted against all defects which are proved to be fault in our workmanship and material for three years after selling to user not Compal or Dell. The sole responsibility under the warranty shall be limited to the repair of the fan or the replacement thereof, at SUNON’s sole discretion. SUNON will not be responsible for the failures of its fans due to improper handing, misuse or the failure to follow specifications or instructions for use. In the event of warranty claim, the customer shall immediately notify SUNON for verification. SUNON will not be responsible for any consequential damage to the customer’s equipment as a result of any fans proven to be defective. 建準電機 SUNONWEALTH Page 17 of 18 D.C.C. 2020.01.20 Declaration of Restricted Materials Control declaration of environment- related substances/ materials 1. In accordance with the Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU and specific market requirements, SUNON Halogen-Free Product have complied with law and discipline not to employ the forbidden substances, and restrict the allowable concentration of some limited substances deliberately in our components. No Substance CFCs & HCFCs (ozone depleting substances) 1 Chlorinated Organic Solvent 2 Plastic (Frame, Impeller, wire harness, etc.) Solder Lead and its compounds Steel alloy 3 Aluminium alloy Copper alloy Solder Cadmium and its Parts composed of metals containing zinc 4 compounds (e.g. brass, zinc for die casting) Plastic PBBs and PBDEs 5 PCB and PCT 6 CP, Short-chain Chlorinated paraffins C10-13, Cl ≥48 wt% 7 Mirex 8 PCN 9 10 Hexavalent Chromium compounds 11 Mercury and its compounds 12 Asbestos 13 Organic Tin compounds 14 Azo compounds 15 TBBP-A in external case plastic parts of products (PCB is exempted) 16 Nickel in external case parts, which are likely to result in prolonged skin exposure 17 18 19 20 21 22 Hexabromocyclododecane (HBCDD) Di-butyl Phthalate (DBP) Benzyl butyl Phthalate (BBP) Di-ethylhexyl Phthalate (DEHP) Di-isobutyl Phthalate (DIBP) Brominated/chlorinated flame retardants (other than PBBs or PBDEs), applicatable item: frame, bobbin, impeller, lear wire, connector, mylar insulator. 23 PAHs and its 16 compounds in unusual contact material 24 PCB and electroplating material, PFOS content complianced with 2006/122/EC 建準電機 SUNONWEALTH Page 18 of 18 Criteria Forbidden Forbidden