3000UP-8X2

TM Technical Data | August 2017 3MTM Polycarbonate Ultra Precision Carrier (UPC) 3000UP Product description 3MTM Polycarbonate Ultra Precision Carrier (UPC) 3000UP is designed to meet the growing challenges of packaging and transporting smaller and thinner electrical and electronic devices in tape and reel. 3M carrier 3000UP offers an ultra precise pocket cavity design with tighter tolerances to allow for better part capture, improved component registration and reduced concerns associated with component migration. An ultra small pocket hole is available for vacuum designed to enhance component stability during taping applications. Product format 3M carrier 3000UP is available as continuous, splice-free, 8 mm carrier in level winding format on 330 mm (13") up to 560 mm (22") plastic or recyclable cardboard reels. Planetary winding format is also available upon request. Reel capacity will typically be from 30 to 2,000 meters, depending upon the pocket depth, pitch and winding format. Pocket features 3M carrier 3000UP is designed to provide tight pocket dimensional tolerances of ± 0.03 mm for Ao, Bo, Ko dimensions and small sidewall draft angles, which allows for better component in pocket fit (part capture) and registration. Additional features consist of a reduced pocket hole (D1) of 0.15 mm to draw vacuum for small component loading applications, combined with flat pocket bottoms, will effectively help reduce component rotation, tilting and flipping concerns for improved throughput. 3MTM Polycarbonate Ultra Precision Carrier (UPC) 3000UP A Pocket A View A-A 3M Polycarbonate Ultra Precision Carrier (UPC) 3000UP for 0603 (0201) package TM 3MTM Polycarbonate Ultra Precision Carrier (UPC) 3000UP Typical mechanical properties – shrinkage 3MTM Polycarbonate Ultra Precision Carrier (UPC) 3000UP exhibits shrinkage of less than 0.1% for P0 -10, even after 24 hours exposure at 85°C (185°F). This compares favorably to the EIA-481-E Standard which stipulates that the P0-10, or ten-pitch tolerance, maintain a dimension of 40.0 mm ± 0.2 mm, an implied tolerance of ±0.5%. Carrier shrinkage can result in problems with feeding, pocket position and, in the case of the pocket dimensions, parts sticking in the pockets. The extent of shrinkage in cold-formed polystyrene carrier pockets can be rapidly accelerated by exposure to elevated temperature, and will depend upon the duration of exposure and the maximum temperature reached. Carrier P0-10 shrinkage after 24 hours Note: The following technical information and data should be considered representative or typical only and should not be used for specification purposes. Temperature 3M carrier 3000UP Typical polystyrene 52°C (126°F) , 95%RH < 0.1% < 0.5% 85°C (185°F) < 0.1% < 0.5% Electrical properties The electrical and triboelectric properties of 3M carrier 3000UP have been engineered to help provide protection of static- sensitive components through an effective balance between the electrostatic shielding and electrostatic decay properties of the carrier. 3M carrier 3000UP exhibits a nominal surface resistivity of ≥104 Ω/square and ≤108 Ω/square, and also exhibits desirable triboelectric properties which may be appropriate for packaging electrostatically-sensitive components. Camber 3M carrier 3000UP meets the EIA-481-E Standard for camber which is not greater than 1 mm in 250 lineal millimeters in a planetary format. For carrier in a level winding format, camber will not be greater than 2 mm in 250 lineal millimeters. Recyclability 3M carrier 3000UP is carbon-filled thermoplastic polymer film which can be recycled after use. However, recycling programs for this product may not exist in your area. Cover tape recommendations Smaller chip devices require extreme care during the de-taping process to prevent the components from bouncing out of the carrier and unit stick to cover tape. Therefore, 3MTM Pressure Sensitive Adhesive Cover Tapes are recommended. 3MTM Static Dissipative Heat Activated Adhesive Cover Tapes are also suggested. (2) 3MTM Polycarbonate Ultra Precision Carrier (UPC) 3000UP Typical physical properties and performance characteristics Note: The following technical information and data should be considered representative or typical only and should not be used for specification purposes. Final product specifications and testing methods will be outlined in the products Certificate of Analysis (COA) that is provided once the product is approved by 3M for general commercialization and development work is completed. Description Material properties Physical properties Electrical properties Chemical properties Product format Type Type Max, usable temperature Tensile strength (yield) Tensile strength (break) Impact strength Camber (planetary format) Camber (level winding format) Optical Resistivity Static decay Extractable ionics (CI-, NO3-, SO42-, Na+, K+, Ca2+) Reel type Reel hub inside diameter Pockets per reel Length Units Typical performance °C (°F) MPa (Kpsi) MPa (Kpsi) J/m (Ft-lb/in) mm (in) mm (in) % Ohms/sq Second ppm Polycarbonate 125 (257) 57.2 (8.3) 57.2 (8.3) >70 (1.32) ≤ 1.0 (0.039) ≤2.0 (0.079) Opaque 5.0 x 105 0.01