3SD03-S01

3M™ Mini Stack Connector Miniature IDC Connector for Sensor Wire Connection 3M™ Mini Stack Connector Easy termination, Easy handling Enables board space savings & optimized networking • As manufacturing equipment becomes increasingly automated, more electronic components, such as sensors, need to be integrated onto the control boards. This is driving a need for higher density connector options. • The 3M™ Mini Stack Connector provides a reliable connection with a simple termination process while reducing the required board footprint. 1 Space-saving: Saves 30% more board space in comparison with 3M™ Mini-Clamp Connectors 2 Time-saving: Reduces wiring time by approx. 60% compared to crimping connectors * Compared to similar sized crimped connector with 3 pins (based on 3M evaluation) Work Steps Work Time Crimp Connector 3pins 3M™ Mini Stack Connector 3pins • Strip wire x3 • Set terminal in tool x3 • Set connector into tool x1 • Set wire and crimp terminal x3 x1 • Insert terminated wire into housing x3 • Set wires into tool and crimp terminals simultaneously • Insert terminated wires into housing simultaneously (Sec.) 80 70 Total 12 steps 70sec. 60 50 40 25sec. 30 x1 Total 3 steps 20 10 0 Crimp Connector 3M™ Mini Stack Connectors 3 Compact with simple termination Contact & housing are integrated, making handling easy • No need to strip wires • Connect wires simultaneously Insert terminals into housing Reliability with double-IDC termination 4 Compact with easy mating/unmating Stack 4 connectors into a single block Easily mated even in hard-to-reach or see spaces Block style simplifies mating Ability to easily unplug 3M™ Mini Stack Connector Wiremount Socket 3S50x-Sx30-x00 PN • Provides excellent wire connections in a compact form • No pre-treatment of wire needed with IDC technology • Terminates 3 or 4 wires in single action • Integrated terminals and housing make handling easy • Wide range of wire compatibility (AWG#22-30) with highly reliable double IDC termination • Handling stacked connectors as a block offers easy mating and unmating Material & Plating Item Material Remarks Housing PBT resin UL94V-0 Contact Copper alloy Wiping area: Gold plating over nickel plating IDC: Nickel plating Wire Accommodation See product table Ratings Item Rating Voltage AC/DC 32V Max. Current 2.0A MAX. (AWG22-26) 1.5A MAX. (AWG27-28) 1.0A MAX. (AWG29-30) Temperature -20 to 85 degree C Product Table Wire Accommodation Positions AWG No. 3 4 Nominal conductor cross-sectional area mm2 (mil2) 24-22 0.2 - 0.3 (310 – 465) 30-25 0.05 - 0.19 (78 – 295) 24-22 0.2 - 0.3 (310 – 465 ) 30-25 0.05 - 0.19 (78 -295) Product Outline Insulation Crimp Double-IDC Body Color Wire OD mm (mil) Product Number 0.6 to 1.5 (23.6 to 59.1) Black 3S503-S330-B00 PN Gray 3S503-S530-G00 PN 0.6 to 1.5 (23.6 to 59.1) Black 3S504-S330-B00 PN Gray 3S504-S530-G00 PN Holes for Stacking posts Posts for Stacking Contact Housing Insert into housing after wire termination Stacked Condition Dimensions Dimensions in mm 3.0 6.0 13.0 4.0 3.0 0.9 9.0 3.0 16.0 （23.4） （23.4） 15.5 15.5 0.9 6.0 （16.7） 3S503-Sx30-x00 PN （19.7） 3S504-Sx30-x00 PN 4.0 3.0 3M™ Mini Stack Connector Boardmount Header 3S6xx-62Sx-B00 PP • Saves 30% more board space in comparison with 3M™ Mini-Clamp connectors • Mates with 4 stacked connectors in one action • Wiremount connector can be unplugged by gripping the center latch • Fixed tabs prevent lifting and secure fixation of the board during soldering Material & Plating Item Material Remarks Body PBT resin UL94V-0 Header pin Copper alloy Wiping area: Gold plating over nickel plating Solder tails: Tin plating over nickel plating Fixture pin Copper alloy Tin plating over nickel plating PCB Accommodation Thickness: 1.0 to 1.6mm (39 to 63mil), see recommended hole pattern Ratings Item Rating Voltage AC/DC 32V Max. Current 2.0A MAX. Temperature -20 to 85 degree C Product Outline and Dimensions Dimensions in mm Header Pin Header Pin Body Body Fixture Pin 18.2 9.0 6.0 6.0 9.0 17.8 3S616-62S4-B00 PP Recommended Hole Pattern 9.00±0.05 （3.1） 3S612-62S3-B00 PP （4.2） 3.50±0.05 3.00±0.05 （17.8） 15.50±0.05 6.00±0.05 2-1.5±0.05 DIA. 9.00±0.05 3.50±0.05 3.00±0.05 6.00±0.05 （14.8） （4.2） 12.50±0.05 （3.1） 12-0.9±0.05 DIA. 6.00±0.05 3.00±0.05 6.00±0.05 3.00±0.05 （14.9） 6.0 16.0 3S612-62S3-B00 PP 9.00±0.05 3.0 14.9 14.8 Dimensions in mm 3.8 9.0 13.0 14.9 3.0 2.6 3.0 2.9 3.8 2.9 18.2 2.6 3.0 6.0 Fixture Pin 19.4 16.4 （14.9） 3S616-62S4-B00 PP 16-0.9±0.05 DIA. 2-1.5±0.05 DIA. 3M™ Mini Stack Connector Dust Cover 3SD0x-S01 • For use when there are less than four sockets. Creates a four-socket block to plug into the header. • Prevents debris from getting inside boardmount headers Material & Plating Ratings Item Material Remarks Body PBT resin UL94V-0 Item Rating Temperature -20 to 85 degree C Dimensions Dimensions in mm 6.0 4.0 13.0 3.0 6.0 0.9 9.0 3.0 4.0 16.0 3.0 15.5 15.5 0.9 3.0 （19.7） （16.7） 3SD03-S01 Application Example 3SD04-S01 3M™ Mini Stack Connector Hand Tool 3S900-1x Product Number Wire OD Accommodation mm (mil) 3S900-13 0.6 to 1.0 (24 to 39) 3S900-16 over 1.0 to 1.5 (39 to 59) Product Outline Base Plate Wire Guide Holder Handle Dimensions Free Condition 160 Dimensions in mm 25 47 228 Regulatory: For regulatory information about these products, visit 3M.com/regs or contact your 3M representative. Technical Information: The technical information, recommendations and other statements contained in this document are based upon tests or experience that 3M believes are reliable, but the accuracy or completeness of such information is not guaranteed. Product Use: Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance of a 3M product in a particular application. Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user’s method of application. 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