For installations from 120 V to 1 kV, 3M offers several low voltage splice
options, including 3M-developed cold shrink technology, heat shrink, resin and
tape. 3M™ Low Voltage Splices are reliable in buried, overhead, indoor or
outdoor applications.
Section
Page
3M™ Heat Shrink Splice Kits............................................................149-152
3M™ Splice Kit UF ..................................................................................................................149
3M™ Airport Lighting Connector Sealing Kit ............................................................................149
3M™ Heat Shrink Heavy-Wall Cable Sleeves ITCSN .........................................................150-152
3M™ Direct Bury Splice Kits ............................................................152-153
Low Voltage Splices, 1000 V or less
Low Voltage Splices, 1000 V or less
3M™ Direct Bury Splice Kit DBO/B-6.......................................................................................152
3M™ Direct Bury Splice Kit DBR/Y-6 .......................................................................................153
3M™ Resin Splice Kits .....................................................................154-162
3M™ Scotchcast™ Inline Splice Kits, 72-N Series ..................................................................154
3M™ Scotchcast™ Re-Enterable Signal and Control Cable Splice Kits 78-R Series.................155
3M™ Scotchcast™ Multi-Mold Resin Splice Kits 85 Series .....................................................156
3M™ Scotchcast™ Wye Resin Splice Kit 90-B1......................................................................157
3M™ Scotchcast™ Flexible Power Cable Tap Splice Kit 82-BF1..............................................157
3M™ Scotchcast™ Inline Resin Power Cable Splice Kits 82-A Series......................................158
3M™ Scotchcast™ Wye Resin Splice Kit 82-B1......................................................................158
3M™ Scotchcast™ Flexible Power Cable Inline Splicing Kits 82-F Series................................159
3M™ Scotchcast™ Flame-Retardant Compound 2131 ...........................................................160
3M™ Scotchcast™ Potting Kit 2136 .......................................................................................161
3M™ Resin Pressure System Components ..............................................................................162
3M™ Cold Shrink Splice Kits............................................................163-171
3M™ Cold Shrink Connector Insulators 8420 and 8430 Series.........................................163-164
3M™ Cold Shrink Silicone Insulators 8440 Series (1000 Volts or less) .....................................165
3M™ Cold Shrink Quick Insulator QI Series .............................................................................166
3M™ Cold Shrink Quick Splice Low Voltage QSLV-M Series.....................................................167
3M™ Cold Shrink Connector Insulator WF Series.....................................................................168
3M™ Inline Splices for 3/C or 4/C Armored Power Cable (Teck-90) 5730 Series ......................169
3M™ Resin/Cold Shrink Non-Shielded, Armored or Non-Armored Splice Kits 5750 Series .......170
3M™ Cold Shrink Portable Cable Splice Kits 2237A and 2238A...............................................171
PHONE: 800-245-3573
www.3M.com/Electrical
147
Cable Types for Low Voltage Splicing
Single Conductor Cable
Multiple Conductor Unshielded Signal and Control Cable
Low Voltage Splices, 1000 V or less
Multiple Conductor Shielded Signal and Control Cable
148
Multiple Conductor, to 1000 Volt, Cable
Three-Conductor Armored, Non Shielded Cable
Three-Conductor Non-Armored, Non Shielded Cable
FAX: 800-245-0329
3M™ Heat Shrink Splice Kits
3M™ Splice Kit UF is designed to provide a reliable, moisture proof electrical connection for type UF-B underground feeder cable rated for 600 V (copper
wire only) ranging from #14/3 without ground wire up to #8/3 with ground wire.
The UF splice kit consists of a connector-insulation assembly and a heat shrink tube. The connector assembly contains four cylindrical set screw
connectors separated by a piece of vinyl insulation. The heat shrink tube is a heavy-wall, adhesive-lined tube. Underground Feeder (UF)-B cables are flat,
and typically have three solid conductors without a ground or two solid conductors with a ground. They range in size from 14–8 AWG. The most common UF
cable size is 14–10 AWG.
Voltage Rating
Number of Conductors
Cable/Shielding Type
Splice Type
Operating Temperature
Range
RoHS 2011/65/EU
600 V (copper wire only)
Single Conductor
Non-Shielded
Heat Shrink
-67°F to 230°F (-55°C to 110°C)
Agency Approvals
UL 486D listed E102356
Yes
Manufacturing Origin
Order No.
UPC
Conductor
Size
Description
UF1-Splice Kit-6 Kits 054007-42920 UF Splice Kit-Standard includes 1.8" (45,7 mm) length connector/ 8.0" (203,2 mm) length of heavy 14–8 AWG
wall, adhesive lined heat shrink tube.
UF2-Splice Kit-6 Kits 054007-42921 UF Splice Kit-Stretcher offers an 11.5" (292,1 mm) length connector/ 20.0" (508,0 mm) length of 14–8 AWG
heavy wall, adhesive lined heat shrink tube. The Stretcher Kit is used in situations where a 7–10"
(17,8–25,4 cm) section of the cable has been damaged or destroyed.
Min.
Order
Qty.
Case
Qty.
6 kits
6 kits
6 kits
6 kits
Low Voltage Splices, 1000 V or less
3M™ Splice Kit UF
3M™ Airport Lighting Connector Sealing
Kit
3M™ Airport Lighting Connector Sealing Kit IAL-3 is designed especially to meet the high demands on airport lighting connections. It meets specification for
sealing FAA Specification L-823 connectors.
Kit Includes:
Heat shrinkable sleeve
Cleaning pad
Instructions
RoHS 2011/65/EU Yes
Order No.
UPC
Sleeve Length
Expanded/Recovered I.D.
Case Qty.
IAL-3
054007-08862
16" (406,4 mm)
1.38/0.38" (35,1/9,7 mm)
30 kit/case
PHONE: 800-245-3573
www.3M.com/Electrical
149
3M™ Heat Shrink Splice Kits
3M™ Heat Shrink Heavy-Wall Cable Sleeves ITCSN
The 3M™ Heat Shrink Heavy-Wall Cable Sleeves ITCSN are designed to provide reliable performance for electrical splices, connections and terminations,
as well as mechanical and environmental protection. ITCSN heavy-wall cable sleeves are cross-linked polyolefin. They are highly split resistant and fast
shrinking to provide rapid installation. The cut-to-length sleeves come standard with a factory-applied adhesive/sealant. Order any of several packaging
choices or look for the counter merchandiser assortment at a 3M authorized distributor.
Voltage Rating
Material
Shrink Ratio
Operating Temperature
Flame Retardant
RoHS 2011/65/EU
UL Rated to 600 V
3M Internal Test Rated to 1 kV
Polyolefin
3:1
-67°F to 230°F
(-55°C to 110°C)
No
Yes
Agency Approvals
Low Voltage Splices, 1000 V or less
Manufacturing Origin
150
Order No.
UPC
Cable Size
ITCSN-0400-6"-Black-25 Pcs
054007-08887 12-6 AWG
ITCSN-0400-6"-Black-100 Pcs
054007-08963 12-6 AWG
ITCSN-0400-6"-Black-12-3 Pc Pks
051128-60075 12-6 AWG
ITCSN-0400-6"-Red-12-3 Pc Pks
051128-60076 12-6 AWG
ITCSN-0400-48"-Black-5 Pcs
054007-08902 12-6 AWG
ITCSN-0400-48"-Black-20 Pcs
054007-08964 12-6 AWG
ITCSN-0400-25'-Black-Reel
054007-08886 12-6 AWG
ITCSN-0800-6"-Black-25 Pcs
054007-40067 8-1/0 AWG
ITCSN-0800-6"-Black-100 Pcs
054007-08965 8-1/0 AWG
ITCSN-0800-6"-Black-12-3 Pc Pks
051128-60077 8-1/0 AWG
ITCSN-0800-6"-Red-12-3 Pc Pks
051128-60078 8-1/0 AWG
ITCSN-0800-9"-Black-25 Pcs
054007-08890 8-1/0 AWG
ITCSN-0800-9"-Black-100 Pcs
054007-08966 8-1/0 AWG
ITCSN-0800-12"-Black-25 Pcs
054007-08889 8-1/0 AWG
ITCSN-0800-12"-Black-100 Pcs
054007-08967 8-1/0 AWG
ITCSN-0800-48"-Black-5 Pcs
054007-08903 8-1/0 AWG
ITCSN-0800-48"-Black-20 Pcs
054007-08968 8-1/0 AWG
Length
Expanded/Recovered
I.D.
6" (152,4 mm)
0.40"/0.15"
(10,2/3,8 mm)
6" (152,4 mm) 0.40"/0.15"
(10,2/3,8 mm)
6" (152,4 mm) 0.40"/0.15"
(10,2/3,8 mm)
6" (152,4 mm) 0.40"/0.15"
(10,2/3,8 mm)
48" (1,22 m)
0.40"/0.15"
(10,2/3,8 mm)
48" (1,22 m)
0.40"/0.15"
(10,2/3,8 mm)
25' (7,62 m)
0.40"/0.15"
(10,2/3,8 mm)
6" (152,4 mm) 0.80"/0.20"
(20,3/5,1 mm)
6" (152,4 mm) 0.80"/0.20"
(20,3/5,1 mm)
6" (152,4 mm) 0.80"/0.20"
(20,3/5,1 mm)
6" (152,4 mm) 0.80"/0.20"
(20,3/5,1 mm)
9" (228,6 mm) 0.80"/0.20"
(20,3/5,1 mm)
9" (288,6 mm) 0.80"/0.20"
(20,3/5,1 mm)
12" (304,8 mm) 0.80"/0.20"
(20,3/5,1 mm)
12" (304,8 mm) 0.80"/0.20"
(20,3/5,1 mm)
48" (1,22 m)
0.80"/0.20"
(20,3/5,1 mm)
48" (1,22 m)
0.80"/0.20"
(20,3/5,1 mm)
FAX: 800-245-0329
UL Spec.
Adhesive
Included
Direct
Bury
Case
Qty.
UL 486D
Yes
Yes
25
UL 486D
Yes
Yes
100
UL 486D
Yes
Yes
N/A
Yes
No
UL 486D
Yes
Yes
3/pk,
12 pks
3/pk,
12 pks
5
UL 486D
Yes
Yes
20
N/A
No
No
1
UL 486D
Yes
Yes
25
UL 486D
Yes
Yes
100
UL 486D
Yes
Yes
N/A
Yes
No
UL 486D
Yes
Yes
3/pk,
12 pks
3/pk,
12 pks
25
UL 486D
Yes
Yes
UL 486D
Yes
Yes
UL 486D
Yes
Yes
100
pcs/cs
25
pcs/cs
100
UL 486D
Yes
Yes
5
UL 486D
Yes
Yes
20
3M™ Heat Shrink Splice Kits
Order No.
UPC
ITCSN-0800-48"-Red-20 Pcs
051128-55500 8-1/0 AWG
48" (1,22 m)
ITCSN-0800-25'-Black-Reel
054007-08888 8-1/0 AWG
25' (7,62 m)
ITCSN-1100-6"-Black-25 Pcs
054007-08894 2-4/0 AWG
6" (152,4 mm)
ITCSN-1100-6"-Black-100 Pcs
054007-08969 2-4/0 AWG
6" (152,4 mm)
ITCSN-1100-9"-Black-25 Pcs
054007-08893 2-4/0 AWG
9" (228,6 mm)
ITCSN-1100-9"-Black-100 Pcs
054007-08970 2-4/0 AWG
9" (228,6 mm)
ITCSN-1100-9"-Black-12-3 Pc Pks
051128-60079 2-4/0 AWG
9" (228,6 mm)
ITCSN-1100-9"-Red-12-3 Pc Pks
051128-60080 2-4/0 AWG
9" (228,6 mm)
ITCSN-1100-12"-Black-10 Pcs
054007-08892 2-4/0 AWG
12" (304,8 mm)
ITCSN-1100-12"-Black-100 Pcs
054007-08971 2-4/0 AWG
12" (304,8 mm)
ITCSN-1100-48"-Black-5 Pcs
054007-08904 2-4/0 AWG
48" (1,22 m)
ITCSN-1100-48"-Black-20 Pcs
054007-08972 2-4/0 AWG
48" (1,22 m)
ITCSN-1100-25'-Black-Reel
054007-08891 2-4/0 AWG
25' (7,62 m)
ITCSN-1500-9"-Black-10 Pcs
9" (228,6 mm)
ITCSN-2000-9"-Black-10 Pcs
054007-08897 3/0 AWG400 kcmil
054007-08973 3/0 AWG400 kcmil
051128-60081 3/0 AWG450 kcmil
054007-08896 3/0 AWG400 kcmil
054007-08974 3/0 AWG400 kcmil
054007-08905 3/0 AWG400 kcmil
054007-08975 3/0 AWG400 kcmil
054007-08895 3/0 AWG450 kcmil
054007-08900 250-750 kcmil
9" (228,6 mm)
ITCSN-2000-9"-Black-50 Pcs
054007-08976 250-750 kcmil
9" (228,6 mm)
ITCSN-2000-12"-Black-10 Pcs
054007-08899 250-750 kcmil
12" (304,8 mm)
ITCSN-2000-12"-Black-50 Pcs
054007-08977 250-750 kcmil
12" (304,8 mm)
ITCSN-2000-12"-Black-12-3 Pc Pks 051128-60082 250-750 kcmil
12" (304,8 mm)
ITCSN-2000-48"-Black-5 Pcs
054007-08906 250-750 kcmil
48" (1,22 m)
ITCSN-2000-48"-Black-20 Pcs
054007-08978 250-750 kcmil
48" (1,22 m)
ITCSN-1500-9"-Black-50 Pcs
ITCSN-1500-9"-Black-12-3 Pc Pks
ITCSN-1500-12"-Black-10 Pcs
ITCSN-1500-12"-Black-50 Pcs
ITCSN-1500-48"-Black-5 Pcs
ITCSN-1500-48"-Black-20 Pcs
ITCSN-1500-25'-Black-Reel
PHONE: 800-245-3573
Cable Size
Length
9" (228,6 mm)
9" (228,6 mm)
12" (304,8 mm)
12" (304,8 mm)
48" (1,22 m)
48" (1,22 m)
25' (7,62 m)
Expanded/Recovered
I.D.
0.80"/0.20"
(20,3/5,1 mm)
0.80"/0.20"
(20,3/5,1 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.10"/0.37"
(27,9/9,4 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
1.50"/0.50"
(38,1/12,7 mm)
2.00"/0.65"
(50,8/16,5 mm)
2.00"/0.65"
(50,8/16,5 mm)
2.00"/0.65"
(50,8/16,5 mm)
2.00"/0.65"
(50,8/16,5 mm)
2.00"/0.65"
(50,8/16,5 mm)
2.00"/0.65"
(50,8/16,5 mm)
2.00"/0.65"
(50,8/16,5 mm)
UL Spec.
Adhesive
Included
Direct
Bury
Case
Qty.
N/A
Yes
No
20
N/A
No
No
1
UL 486D
Yes
Yes
25
UL 486D
Yes
Yes
100
UL 486D
Yes
Yes
25
UL 486D
Yes
Yes
100
UL 486D
Yes
Yes
N/A
Yes
No
UL 486D
Yes
Yes
3/pk,
12 pks
3/pk,
12 pks
10
UL 486D
Yes
Yes
100
UL 486D
Yes
Yes
5
UL 486D
Yes
Yes
20
N/A
No
No
1
UL 486D
Yes
Yes
10
UL 486D
Yes
Yes
50
UL 486D
Yes
Yes
UL 486D
Yes
Yes
3/pk,
12 pks
10
UL 486D
Yes
Yes
50
UL 486D
Yes
Yes
5
UL 486D
Yes
Yes
20
N/A
No
No
1
UL 486D
Yes
Yes
10
UL 486D
Yes
Yes
50
UL 486D
Yes
Yes
10
UL 486D
Yes
Yes
50
UL 486D
Yes
Yes
UL 486D
Yes
Yes
3/pk,
12 pks
5
UL 486D
Yes
Yes
20
www.3M.com/Electrical
Low Voltage Splices, 1000 V or less
3M™ Heat Shrink Heavy-Wall Cable Sleeves ITCSN (continued)
151
3M™ Heat Shrink Splice Kits
3M™ Heat Shrink Heavy-Wall Cable Sleeves ITCSN (continued)
Order No.
UPC
ITCSN-2000-25'-Black-Reel
054007-08898 250-750 kcmil
ITCSN-3000-12"-Black-10 Pcs
054007-08901 600-1250 kcmil
ITCSN-3000-12"-Black-50 Pcs
054007-08979 600-1250 kcmil
ITCSN-3000-48"-Black-5 Pcs
054007-08907 600-1250 kcmil
ITCSN-3000-48"-Black-20 Pcs
054007-08980 600-1250 kcmil
ITCSN-4500-48"-Black-5 Pcs
ITCSN-6000-48"-Black-5 Pcs
051135-37979 15002500 kcmil
054007-08981 15002500 kcmil
051135-37980 2.1"-4.8"
ITCSN-6000-48"-Black-20 Pcs
054007-08982 2.1"-4.8"
ITCSN-4500-48"-Black-20 Pcs
Cable Size
Length
Expanded/Recovered
I.D.
25' (7,62 m)
2.00"/0.65"
(50,8/16,5 mm)
12" (304,8 mm) 3.00"/1.00"
(76,2/25,4 mm)
12" (304,8 mm) 3.00"/1.00"
(76,2/25,4 mm)
48" (1,22 m)
3.00"/1.00"
(76,2/25,4 mm)
48" (1,22 m)
3.00"/1.00"
(76,2/25,4 mm)
48" (1,22 m)
4.50"/1.50"
(114,3/38,1 mm)
48" (1,22 m)
4.50"/1.50"
(114,3/38,1 mm)
48" (1,22 m)
6.00"/1.80"
(152,4/45,7 mm)
48" (1,22 m)
6.00"/1.80"
(152,4/45,7 mm)
UL Spec.
Adhesive
Included
Direct
Bury
Case
Qty.
N/A
No
No
1
N/A
Yes
No
10
N/A
Yes
No
50
N/A
Yes
No
5
N/A
Yes
No
20
N/A
Yes
No
5
N/A
Yes
No
20
N/A
Yes
No
5
N/A
Yes
No
20
3M™ Direct Bury Splice Kits
3M™ Direct Bury Splice Kit DBO/B-6
Low Voltage Splices, 1000 V or less
The 3M™ Direct Bury Splice Kit DBO/B-6 is used to electrically connect two or more pre–stripped copper wires and moisture seal the connection for direct
burial. The kit includes a 3M™ Performance Plus Wire Connector O/B+ and a high impact, UV-resistant polypropylene tube prefilled with moisture-resistant
grease.
152
Voltage
Splice Type
Application Temperature
Range
Operating Temperature
Flame Retardant
RoHS 2011/65/EU
600 V
Direct Bury
32–120°F (0–49°C)
221°F (105°C)
Yes
Yes
Agency Approval
Conductor
Size
Order No.
UPC
DBO/B-6 KIT
051128-59075 18–10 AWG
DBO/B-6 BULK 051128-59076 18–10 AWG
Common AWG Wire Combinations (CU only)
2–3#16 sol/str; 2–3#14 sol/str; 2#12 sol/str; 1#14 to 1#12 sol/str; 1#18 to 1–2#14 sol/str; 1#18 to 1–2#12
sol/str; 1#16 to 1–2#14 sol/str; 1#16 to 1–2#12 sol/str
2–3#16 sol/str; 2–3#14 sol/str; 2#12 sol/str; 1#14 to 1#12 sol/str; 1#18 to 1–2#14 sol/str; 1#18 to 1–2#12
sol/str; 1#16 to 1–2#14 sol/str; 1#16 to 1–2#12 sol/str
FAX: 800-245-0329
Case
Qty.
25 Kits
100 Kits
3M™ Direct Bury Splice Kits
The 3M™ Direct Bury Splice Kit DBR/Y-6 is used to electrically connect two or more pre–stripped copper wires and moisture seal the connection for direct
burial. The kit includes a 3M™ Performance Plus Wire Connector R/Y+ and a high impact, UV-resistant polypropylene tube prefilled with moisture-resistant
grease.
600 V
Direct Bury
32–120°F (0–49°C)
Voltage
Splice Type
Application Temperature
Range
Operating Temperature
Range
Flame Retardant
RoHS 2011/65/EU
-40–221°F (-40–105°C)
Yes
Yes
Agency Approval
Order No.
UPC
Conductor Size
DBR/Y-6 KIT
051128-58573 18–10 AWG
DBR/Y-6 BULK
051128-58574 18–10 AWG
PHONE: 800-245-3573
Case
Qty.
Common AWG Wire Combinations (CU only)
2–7#18; 2–6#16; 2–4#14; 2–4#12; 2–3#10; 1–3#12 w/ 1#18; 1–2#10 w/1#18; 1–2#10 w/1#12; 1–2#14
w/ 1#18
2–7#18; 2–6#16; 2–4#14; 2–4#12; 2–3#10; 1–3#12 w/ 1#18; 1–2#10 w/1#18; 1–2#10 w/1#12; 1–2#14
w/ 1#18
25 Kits
Low Voltage Splices, 1000 V or less
3M™ Direct Bury Splice Kit DBR/Y-6
100 Kits
www.3M.com/Electrical
153
3M™ Resin Splice Kits
3M™ Scotchcast™ Inline Splice Kits, 72-N Series
The 3M™ Scotchcast™ Inline Splicing Kits 72-N Series is a series of rigid body splices tailored for joining signal and control cables rated up to 1000 V. The
kits are designed to accommodate shielded or unshielded constructions of plastic or rubber-jacketed cables. Six kit sizes cover a range of cables up to 100pair (200 conductors) 10 AWG or 200-pair (400 conductors) 22 AWG.
Connectors are not included, order separately. Each kit contains sufficient material to make one splice, excluding connectors.
Voltage
Number of Conductors
Cable/Shielding Type
Low Voltage Splices, 1000 V or less
Splice Type
154
Applications
RoHS 2011/65/EU
1000 V or less
Multiple Conductors
Shielded and Non-Shielded Signal and
Control Cable
Resin
To splice signal and control cables
rated up to 1000 V. Inline splicing of
shielded and non-shielded cables in
direct burial applications.
Yes
Order No.
UPC
Shielded/Non-Shielded
72-N1
054007-10623
Non-Shielded
72-N2
054007-10625
Shielded
72-N3
054007-10627
Shielded
72-N4
054007-10629
Shielded
72-N5
054007-10631
Shielded
72-N6
054007-10633
Shielded
Molded Body
Length
Cable O.D.
Case Qty.
7.125"
(181,0 mm)
10.562"
(268,3 mm)
15.438"
(392,1 mm)
15.625"
(396,9 mm)
20.312"
(515,9 mm)
25"
(635,0 mm)
0.250"-0.625"
(6,4-15,9 mm)
0.500"-1.000"
(12,7-25,4 mm)
0.625"-1.500"
(15,9-38,1 mm)
1.000"-2.000"
(25,4-50,8 mm)
1.250"-2.250"
(31,8-57,2 mm)
1.250"-3.250"
(31,8-82,6 mm)
10
FAX: 800-245-0329
10
10
1
1
1
3M™ Resin Splice Kits
3M™ Scotchcast™ Re-Enterable Signal and Control Cable Splice Kits 78-R Series make inline or tap splices on shielded or nonshielded, plastic- and
rubber-jacketed, signal and control (or power) cable rated up to 1 kV.
Connectors are not included, order separately. Each kit contains sufficient material to make one splice.
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
RoHS 2011/65/EU
Applications
1000 V or less
Multiple Conductor
Shielded and Non-Shielded Signal and
Control Cable
Resin
Yes
Inline wye, "x," or butt splicing of
shielded or non-shielded cable in
direct bury applications.
Order No.
UPC
Kit Size, L x I.D.
Cable O.D., Run
Cable O.D., Tap
Case Qty.
78-R1
78-R2
78-R3
78-R4
78-R5
051128-55115
051128-55116
051128-55117
051128-55118
051128-55119
12.50" x 2.75" (318 x 70 mm)
24.50" x 2.75" (622 x 70 mm)
24.50" x 3.81" (622 x 97 mm)
24.50" x 4.81" (622 x 122 mm)
26.50" x 6.00" (673 x 152 mm)
0.25"-1.00" (6,4-25,4 mm)
0.25"-1.00" (6,4-25,4 mm)
0.50"-1.50" (12,7-38,1 mm)
0.50"-2.00" (12,7-50,8 mm)
1.00"-2.50" (25,4-63,5 mm)
0.25"-1.00" (6,4-25,4 mm)
0.25"-1.00" (6,4-25,4 mm)
0.50"-1.00" (12,7-25,4 mm)
0.50"-1.75" (12,7-44,5 mm)
1.00"-2.50" (25,4-63,5 mm)
1
1
1
1
1
PHONE: 800-245-3573
Low Voltage Splices, 1000 V or less
3M™ Scotchcast™ Re-Enterable Signal and Control Cable Splice Kits 78-R Series
www.3M.com/Electrical
155
3M™ Resin Splice Kits
3M™ Scotchcast™ Multi-Mold Resin Splice Kits 85 Series
The 3M™ Scotchcast™ Multi-Mold Resin Splice Kit 85 Series are used to electrically insulate odd-sized and odd-shaped splices on cables rated through 1
kV. These flexible plastic molds are easily formed around splices. Within 30 minutes after the resin has been poured, the splice is ready for service – above
ground or buried.
The 85-14CP splice is specifically designed for use in cathodic protection with 3M™ Scotchcast™ Electrical Insulating Resin 4.
Each kit makes one splice. Connectors are not included and must be ordered separately.
* Single Conductor Cable
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
Applications
RoHS 2011/65/EU
1000 V or less
Single; Multiple
Non-shielded
Resin
Splice cables rated up to 1000 V for
inline, wye, or 4-way non-shielded
cable in direct bury applications.
Yes
Max.
Conductor,
Split Bolt
Order No.
UPC
85-10
054007-11846 8 AWG
(stranded)
054007-11847 1 AWG
(stranded)
054007-11848 2/0 AWG
(stranded)
054007-31927 2/0 AWG
(stranded)
054007-02403 250 kcmil
(run)
2/0 AWG
(tap)
85-12
85-14
85-14-CP*
Max. Sheath
Opening
4 AWG (stranded)
-
1-3/4" (44,5 mm)
3-1/2" (88,9 mm)
2/0 AWG (stranded)
-
2-3/4" (69,9 mm)
4/0 AWG (stranded)
-
3-1/4" (82,6 mm)
4/0 AWG (stranded)
-
3-1/4" (82,6 mm)
500 kcmil (run)
4/0 AWG (tap)
750 kcmil
Split Bolt: 3-3/4" (95,3 mm)
H- or C-Tap Compression: 6"
(152,4 mm)
Low Voltage Splices, 1000 V or less
85-16
Max.
Max. Conductor, HConductor,
Max. Connector Size (height
or C-Tap
Inline
+ width)
Compression
Compression
156
FAX: 800-245-0329
Max. Cable O.D., Wye Case
or 4-Way
Qty.
Run & Tap: 7/16" (11,1
mm)
3-1/2" (88,9 mm) Run & Tap: 3/4" (19,1
mm)
6-1/2" (165,1 mm) Run & Tap: 7/8" (22,2
mm)
9" (228,6 mm)
Run & Tap: 7/8" (22,2
mm)
9" (228,6 mm)
Run & Tap: 7/8" (22,2
mm)
Inline: 1-1/2" (38.1
mm)
10
10
10
10
10
3M™ Resin Splice Kits
3M™ Scotchcast™ Wye Resin Splice Kit 90-B1 insulates and moisture-seals wye splices made with the split-bolt type connectors on cables rated through
1 kV.
Each kit makes one splice. Connectors must be ordered separately.
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
Applications
RoHS 2011/65/EU
1000 V or less
Single; Multiple
Single Conductor Cable, Multiple
Conductor Cable
Resin
Insulation and protection of wye
splices made with split bolt connectors
on cable rated to 1000 V.
Yes
Order No.
UPC
Cable O.D. – Run
90-B1
054007-25115 0.50"-0.812"
(12,7-20,1 mm)
Cable O.D. (Max.) – Tap
Connector Size (Max.) –
Split Bolt
Connector Size (Max.) –
Crimped
Case
Qty.
0.375" (9,5 mm)
1/0 AWG
2/0 AWG
10
Low Voltage Splices, 1000 V or less
3M™ Scotchcast™ Wye Resin Splice Kit 90-B1
3M™ Scotchcast™ Flexible Power Cable Tap Splice Kit 82-BF1
3M™ Scotchcast™ Splice Kit 82-BF1 is for tap splices on non-shielded portable power cables and cords with copper conductors rated up to 1 kV. It can be
used on single- conductor or multiple-conductor cables using a compression (crimp) “C” tap connector.
The 82-BF1 molds are removable and reusable. The 82-BF1 splice kit creates a permanent splice as recognized by the Mine Safety and Health
Administration (07-KA060002-MSHA).
Each kit makes one splice.
* Base selection on cable O.D. range.
Voltage
No. of Conductors
Cable/Shielding Type
Splice Type
Applications
RoHS 2011/65/EU
Agency Approval
1000 V or less
Multiple (600 V), Single (1000 V)
Non-Shielded Portable Power Cables
and Cords
Resin
Making tap splices on non-shielded
portable power cables and cords rated
to 1000 V.
Yes
MSHA
Order No.
UPC
Cable O.D.
82-BF1
051128-59175 For Single: 0.25"-0.80" (6-20 mm)
For Multiple: 0.25"-0.80" (6-20 mm)
PHONE: 800-245-3573
Voltage
Conductor Size
For Single: 1 kV
For Multiple: 600 V
For Single: 1/0 AWG (50 mm²)
For Multiple: *
Case
Qty.
10
www.3M.com/Electrical
157
3M™ Resin Splice Kits
3M™ Scotchcast™ Inline Resin Power Cable Splice Kits 82-A Series
Use the 3M™ Scotchcast™ Inline Resin Splice Kits 82-A Series to insulate and seal single conductor, unshielded cable splices through 5 kV and multiple
conductor cables through 1 kV. Designed for use in weather-exposed or direct-burial locations. UL listed for direct burial and submerged applications up to
600 V and 90°C. For use with UL listed connectors only.
Important: Use insulation jacket or connector O.D. for final ordering criteria.
*Conductor size is 3/0 AWG–500 kcmil when using a 3M™ Scotchlok™ Copper Compression Connector 10014.
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
RoHS 2011/65/EU
600 V or less (Direct Bury and
Submerged Applications); 1000 V
(Multiple); 5 kV (Single)
Single and Multiple
Multiple Conductor Portable Cable,
Non-Shielded, Single Conductor
Portable Cable
Resin
Yes
Agency Approvals
Certified for 600 V or less
Order No.
UPC
Conductor Size
Max. Connector O.D.
Max. Cable O.D.
Max. Sheath Opening (L)
Case Qty.
82-A
82-A1
82-A2
82-A3
054007-25016
054007-25024
054007-25032
054007-25040
10-2 AWG
18-2 AWG
2-3/0 AWG
3/0 AWG-400 kcmil*
0.406" (10,3 mm)
0.406" (10,3 mm)
0.625" (15,9 mm)
1.00" (25,4 mm)
0.75" (19,1 mm)
0.625" (15,9 mm)
1.00" (25,4 mm)
1.56" (39,7 mm)
4.5" (114,3 mm)
4.5" (114,3 mm)
6.0" (152,4 mm)
9.0" (228,6 mm)
10
10
10
10
Low Voltage Splices, 1000 V or less
3M™ Scotchcast™ Wye Resin Splice Kit 82-B1
158
3M™ Scotchcast™ Wye Resin Splice Kit 82-B1 insulates and seals wye splices for compression tap connectors (e.g., C-tap or H-tap) rated for cables up to
5 kV. Use on nonshielded cables through 5 kV and on multiple conductor cables through 1 kV.
This kit will accommodate both split bolt and crimped conductors. Each kit makes one splice. Connectors are not included in the kit and must be purchased
separately.
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
RoHS 2011/65/EU
1000 V; 5 kV
Multiple (1000 V), Single (5 kV)
Multiple Conductor Portable Cable,
Non-Shielded, Single Conductor
Portable Cable
Resin
Yes
Order No.
UPC
Voltage Rating
82-B1
054007-25057 5 kV (Single); 1 kV
(Multiple)
Cable O.D.
Max. Conductor Size – Split Bolt
Max. Conductor Size – Crimped
Case
Qty.
0.25"-0.625" (6,4-16,0
mm)
4 AWG
2 AWG
10
FAX: 800-245-0329
3M™ Resin Splice Kits
3M™ Scotchcast™ Flexible Power Cable Inline Splicing Kits 82-F Series are a series of flexible inline splices for use on non-shielded portable power cables
and cords. They are designed to be used on single and multiple conductor cables and cords rated up to 1000 Volts (600/2000 Volts mine portable cable
rating). The 82-F Series accommodates a 1/C cable rated up to 5 kV. The splices accommodate 1/C cables sized up to 4/0 for inline splicing. Multiconductor sizing is based on a cable diameter range of up to 1.2" for inline splicing.
The splice kits are based on 3M™ Scotchcast™ Flame Retardant Compound 2130 for toughness, flexibility, moisture sealing and flame retardancy. They
are permanent splices as assigned by the Mine Safety and Health Administration (07-KA060002-MSHA). The completed splices are designed for use in
weather-exposed, direct burial or submerged locations. 3M™ Scotchcast™ Inline Splice Kits for Flexible Power Cable 82-F1 are for use on unshielded,
portable power cables. The kits are rated up to 5 kV for 1/C and up to 1 kV for multiple conductors.
Each kit makes one splice. Connectors are not included in the kit, and must be purchased separately.
*Mine portable cable rating of 600/2000 V
**Base selection on cable O.D. range
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
RoHS 2011/65/EU
Agency Approvals
Order No.
UPC
82-F1
82-F2
1000 V; 5 kV
Multiple (1000 V), Single (5 kV)
Non-Shielded Dry and Wet Cables,
Single and Multiple Conductor Portable
Cables
Resin
Yes
MSHA
Cable O.D.
Connection Max. O.D.
Voltage
Conductor Size
051128-59176 For Single: 0.25"-0.80" (6–20 mm)
For Multiple: 0.25"-0.80" (6-20 mm)
For Single: 0.62" (16 mm)
For Multiple: 0.90" (23 mm)
For Single: 5 kV
For Multiple: 1 kV*
051128-59177 For Single: 0.80"-1.20" (20-30 mm)
For Multiple: 0.80"-1.20" (20-30 mm)
For Single: 0.82" (21 mm)
For Multiple: 1.30" (33 mm)
For Single: 5 kV
For Multiple: 1 kV*
For Single: 6-1/0 AWG (16-50
mm²)
For Multiple: **
For Single: 2/0-4/0 AWG (7095 mm²)
For Multiple: **
PHONE: 800-245-3573
Low Voltage Splices, 1000 V or less
3M™ Scotchcast™ Flexible Power Cable Inline Splicing Kits 82-F Series
Case
Qty.
10
10
www.3M.com/Electrical
159
3M™ Resin Splice Kits
3M™ Scotchcast™ Flame-Retardant Compound 2131
3M™ Scotchcast™ Flame-Retardant Compound 2131 is a two-part polyurethane resin designed to replace the cable jacket when splicing or repairing mine
and portable cables. Its unique formulation makes it particularly suited to withstand the rugged conditions under which mine and portable cables must
operate. When used in accordance with the appropriate kit configuration, Compound 2131 conforms to MSHA Part 7, Title 30 CFR.
Flame-Retardant Compound 2131 is also used as the insulating material for cable splices operating at up to 1000 volts and designed for 194ºF (90ºC) at
continuous use and for 266ºF (130ºC) at temporary, overload temperature.
3M™ Scotchcast™ Flame-Retardant Compound 2131 comes in two sizes of 2-part pouch containers, as well as separate 5 gallon jugs for both Part A and
Part B. (Note: 2.1 parts of B required for every 1 part of A by weight.)
Voltage
Cure Time
Energize Time
Max. Operating Temperature
Color
RoHS 2011/65/EU
Used in these kits
1000 Volts or less
16 to 24 Hours at 70ºF (21ºC)
Immediately
194ºF (90ºC) continuous
Black
Yes
5750; 5760; 5831; 5832; 82-F1; 82F2; 82-BF1; M-20; M-30; M-40
UPC
Packaging Description
Weight
Volume in³ (cm³)
Case Qty.
2131B
2131C
2131-Part A 5 Gal
2131-Part B 5 Gal
051128-59166
051128-59167
051128-59181
051128-59182
2-part pouch
2-part pouch
5 gallon jug, Part A
5 gallon jug, Part B
7.5 oz (213 g)
21.5 oz (612 g)
44.5 lb (20.1 kg)
46.5 lb (21 kg)
10.6 (175)
30.6 (502)
10
10
1 pail
1 pail
Low Voltage Splices, 1000 V or less
Order No.
160
FAX: 800-245-0329
3M™ Resin Splice Kits
The 3M™ Scotchcast™ Potting Kit 2136 is designed to provide protection against corrosion and possible deteriorating effects of fresh swimming pool or
fountain water and sunlight by reliably encapsulating the 8 AWG ground connection in a wet-niche shell as required by NEC® when using rigid, non-metallic
conduit in the installation of wet-niche
underwater lighting fixtures. Scotchcast 2136 compound is UL Listed as a potting compound for swimming pool, fountain, or spa equipment and is for use
only where adhering to copper, copper alloy and stainless steel materials.
3M™ Scotchcast™ Potting Compound 2136 is a thixotrophic polyurethane resin, designed to resist dripping or sagging, and contained in an easy mix 1.5
oz. closed mixing pouch. At temperatures above 40°F (18°C) the compound will firm up in minutes. Encapsulated connections should be allowed to cure for
4 hours prior to submersion.
Voltage
Cure Time
Energize Time
Max. Operating Temperature
Color
RoHS 2011/65/EU
Up to 1000 Volts;
UL Listed up to 600 Volts
4 Hours at 70°F (21°C)
Immediately
UL Listed 20L02 220°F (105°C)
Black
Yes
Order No.
UPC
Material
Weight, oz (g)
Containers per Case
2136
051128-59190
Potting Compound
1.50 (42,5)
10
PHONE: 800-245-3573
www.3M.com/Electrical
Low Voltage Splices, 1000 V or less
3M™ Scotchcast™ Potting Kit 2136
161
3M™ Resin Splice Kits
3M™ Resin Pressure System Components
The 3M™ Resin Pressure System is comprised of several components used for constructing splices or splice
jackets on medium voltage power cables for harsh environments. 3M™ Scotchcast™ Electrical Insulating
Resin 4 is a key component of the system, which can be used as the primary insulation for shielded and nonshielded splices rated up to 8 kV. The system is also available as a resin-jacketed tape splice (TapeCast) rated
up to 25 kV. The resin is a two-part epoxy, packaged in a special Unipak container that provides the exact
mixing ratio for making a strong, dependable and long-lasting splice or splice jacket. The versatile resin system
accommodates a variety of splice configurations and cables.
A resin pressure system splice is suitable for submerged locations (e.g. manholes and vaults), underground
direct burial, and aerial applications. All parts are ordered separately. Contact your local 3M representative for
further details.
Order No.
UPC
E-4
P-1B
054007-25701 3M™ Resin Pressure Gun E-4
054007-11857 3M™ Scotchcast™ Injection
Fitting P-1B
054007-25735 3M™ Scotchcast™ Spacer
Tape P-3
054007-25743 3M™ Cloth Tape P-4
054007-11858 3M™ Scotchcast™ Injection
Nozzle P-5B
Low Voltage Splices, 1000 V or less
P-3
162
P-4
P-5B
Product Name
Description
Case
Qty.
Reusable resin pressure gun used for constructing a resin pressure splice.
Enables safe transfer of resin through gun and into the joint.
1
5
Used to build up voids in odd shaped splices, ensures full resin coverage, and forms a liquid tight
mold. 27' x 1-1/2" (8,23 m x 38,1 mm)
Restricter Tape, 1" x 30' on 1" core.
Used to puncture compound bag and pipe compound to P-1B injection fitting. Mastic seal prevents
spillage.
50
FAX: 800-245-0329
50
5
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Connector Insulators 8420 and 8430 Series are designed using 3M’s proprietary cold shrink delivery system. Products are supplied
prestretched on a removable core for efficiency and ease of installation. Removal of the core (unwinding) after positioning the splice allows the product to
shrink into position forming a moisture-tight seal. The live memory action of the specially formulated EPDM material promotes a permanent, durable
environmental seal and insulation, with a typical operating temperature range from -40–194°F (-40–90°C).
The 8420 insulator meets requirements of ANSI C119-1 and Western Underground Guide 2.14 for secondary splices rated up to 1 kV.
Important: Use insulation jacket or connector O.D. for final ordering criteria.
* Mastic pads included for cable O.D. build-up. ** Kit contains adapters. *** These sizes are listed for availability only and are not designed to be used as
primary insulation. These tubes are for conduit sealing and breakouts. ****Maximum connector length: 5.625"
"Point of Purchase" packaging designated by "P". Example: 8423-6P
Voltage
Number of Conductors
Cable Type
Splice Type
Applications
RoHS 2011/65/EU
Agency Approvals
1000 V or less
Single Conductor
Low Voltage Single Conductor
Insulated Cable
Cold Shrink
Primary electrical insulation for all
solid dielectric (rubber and plastic)
insulated wire and cable splicing rated
to 1000 V. Good for repairs and environmental sealing for communication
and other non-electrical applications.
Yes
ANSI C1191.1
Order No.
UPC
8423-6
054007-42146 6-4 AWG
(14-16 mm²)
054007-42864 6-4 AWG
(14-16 mm²)
054007-42390 10-1/0 AWG
(6-16 mm²)
054007-42865 10-1/0 AWG
(6-16 mm²)
054007-42391 2-1/0 AWG
(35-50 mm²)
054007-42866 2-1/0 AWG
(35-50 mm²)
054007-34457 2/0 AWG-250 kcmil
(70-125 mm²)
054007-43436 2-4/0 AWG
(30-90 mm²)
054007-42867 2/0 AWG–250 kcmil
(70-125 mm²)
054007-34458 2/0 AWG-250 kcmil
(70-125 mm²)
054007-09915 054007-34459 250-400 kcmil
(125-200 mm²)
054007-42868 250-400 kcmil
(125-200 mm²)
054007-34460 250-400 kcmil
(125-200 mm²)
054007-09916 -
8423-6P
8424-8**
8424-8P
8425-8
8425-8P
8426-9
8426-9M*
8426-9P
8426-11
8427-6***
8427-12
8427-12P
8427-16
8428-6***
Typical Conductor Size
PHONE: 800-245-3573
Min. Cable Dia.
for Seal
Max. Dia. Insulator Cable or Connector Max. Connector
Covers
Length
Relaxed Tube
Length
Case
Qty.
0.31" (7,8 mm)
0.56" (14,2 mm)
2.0" (50,8 mm)
6.0" (152,4 mm)
10
0.31" (7,8 mm)
0.56" (14,2 mm)
2.0" (50,8 mm)
6.0" (152,4 mm)
10
0.10" (2,5 mm)
0.82" (20,9 mm)
3.0" (76,2 mm)
8.0" (203,2 mm)
10
0.10" (2,5 mm)
0.82" (20,9 mm)
3.0" (76,2 mm)
8.0" (203,2 mm)
10
0.40" (10,1 mm) 0.82" (20,9 mm)
3.0" (76,2 mm)
8.0" (203,2 mm)
10
0.40" (10,1 mm) 0.82" (20,9 mm)
3.0" (76,2 mm)
8.0" (203,2 mm)
10
0.55" (13,9 mm) 1.18" (30,1 mm)
5.0" (127,0 mm)
9.0" (228,6 mm)
10
0.40" (10,1 mm) 1.18" (30,1 mm)
5.0" (127,0 mm)
9.0" (228,6 mm)
10
0.55" (13,9 mm) 1.18" (30,1 mm)
5.0" (127,0 mm)
9.0" (228,6 mm)
10
0.55" (13,9 mm) 1.18" (30,1 mm)
7.0" (177,8 mm)
11.0" (279,4 mm) 10
0.67" (16,8 mm) 1.38" (35,1 mm)
0.67" (16,8 mm) 1.38" (35,1 mm)
2.0" (50,8 mm)
8.0" (203,2 mm)
6.0" (152,4 mm) 10
12.0" (304,8 mm) 10
0.67" (16,8 mm) 1.38" (35,1 mm)
8.0" (203,2 mm)
12.0" (304,8 mm) 10
0.67" (16,8 mm) 1.38" (35,1 mm)
12.0" (304,8 mm) 16.0" (406,4 mm) 10
0.95" (24,1 mm) 1.94" (49,2 mm)
2.0" (50,8 mm)
6.0" (152,4 mm)
Low Voltage Splices, 1000 V or less
3M™ Cold Shrink Connector Insulators 8420 and 8430 Series
10
www.3M.com/Electrical
163
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Connector Insulators 8420 and 8430 Series (continued)
Order No.
UPC
8428-6M
051128-53828 450-800 kcmil
(240-400 mm²)
051128-53711 500-800 kcmil
(300-400 mm²)
054007-09056 500-800 kcmil
(300-400 mm²)
054007-43746 500-800 kcmil
(300-400 mm²)
054007-42869 500-800 kcmil
(300-400 mm²)
054007-34461 500-800 kcmil
(300-400 mm²)
054007-09917 054007-09931 900-1000 kcmil
(500 mm²)
054007-42018 900-1000 kcmil
(500 mm²)
054007-42389 900-1000 kcmil
(500 mm²)
054007-44198 900-1000 kcmil
(500 mm²)
054007-34462 900-1000 kcmil
(500 mm²)
054007-42147 1250-2000 kcmil
054007-42388 1250-2000 kcmil
8428-8
8428-12
8428-12M
8428-12P
8428-18
8429-6***
8429-9****
8429-9M
8429-12
8429-15
8429-18
Min. Cable Dia.
for Seal
Max. Dia. Insulator Cable or Connector Max. Connector
Covers
Length
164
Relaxed Tube
Length
Case
Qty.
0.95” (24,1 mm) 1.94” (49,2 mm)
2.0” (50,8 mm)
6.0” (152,4 mm)
50
0.95" (24,1 mm) 1.94" (49,2 mm)
3.0" (76,2 mm)
8.0" (203,2 mm)
25
0.95" (24,1 mm) 1.94" (49,2 mm)
8.0" (203,2 mm)
12.0" (304,8 mm) 10
0.95" (24,1 mm) 1.94" (49,2 mm)
8.0" (203,2 mm)
12.0" (304,8 mm) 10
0.95" (24,1 mm) 1.94" (49,2 mm)
8.0" (203,2 mm)
12.0" (304,8 mm) 10
0.95" (24,1 mm) 1.94" (49,2 mm)
14.0" (355,6 mm) 18.0" (457,2 mm) 10
1.27" (32,2 mm) 2.67" (67,8 mm)
1.27" (32,2 mm) 2.67" (67,8 mm)
2.0" (50,8 mm)
5.0" (127,0 mm)
6.0" (152,4 mm)
9.0" (228,6 mm)
10
10
1.27” (32,2 mm) 2.67” (67,8 mm)
5.0” (127,0 mm)
9.0” (228,6 mm)
10
1.27" (32,2 mm) 2.67" (67,8 mm)
8.0" (203,2 mm)
12.0" (304,8 mm) 10
1.27" (32,2 mm) 2.67" (67,8 mm)
11.0" (279,4 mm) 15.0" (381,0 mm) 10
1.27" (32,2 mm) 2.67" (67,8 mm)
14.0" (355,6 mm) 18.0" (457,2 mm) 10
1.68" (42,6 mm) 3.69" (93,7 mm)
1.68" (42,6 mm) 3.69" (93,7 mm)
5.0" (127,0 mm) 9.0" (228,6 mm) 10
14.0" (355,6 mm) 18.0" (457,2 mm) 10
Low Voltage Splices, 1000 V or less
8430-9***
8430-18
Typical Conductor Size
FAX: 800-245-0329
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Silicone Insulators 8440 Series are insulating sleeves made from a specially formulated high-temperature silicone rubber with a typical
operating temperature range of -67–500°F (-55–260°C).
Single Conductor Cable
Voltage
No. of Conductors
Cable Type
Splice Type
Application
RoHS 2011/65/EU
1000 V or less
Single Conductor
Low Voltage Single Conductor
Insulated Cable
Cold Shrink
Primary electrical insulation for all
solid dielectric (rubber and plastic)
insulated wire and cable splices rated
to 1000 V.
Yes
Order No.
UPC
8443-2
054007-09485 6–2 AWG
(14–30 mm²)
051128-57098 6–2 AWG
(14–30 mm²)
054007-09482 6–2 AWG
(14–30 mm²)
054007-09486 2–1/0 AWG
(35–50 mm²)
054007-09483 2-1/0 AWG
(35-50 mm²)
054007-09487 1/0–3/0 AWG
(60–80 mm²)
054007-09484 1/0–3/0 AWG
(60–80 mm²)
8443-3
8443-6.5
8445-2.5
8445-7.5
8447-3.2
8447-8
Typical Conductor Size
PHONE: 800-245-3573
Min. Cable Diameter for
Seal
Max. Diameter Insulator Cable or Connector
Covers
Relaxed Tube
Length
Case
Qty.
0.30" (7,6 mm)
0.56" (14,2 mm)
2.00" (50,8 mm)
12
0.30" (7,6 mm)
0.56" (14,2 mm)
2.00" (50,8 mm)
12
0.30" (7,6 mm)
0.56" (14,2 mm)
6.50" (165,1 mm) 12
0.37" (9,4 mm)
0.72" (18,3 mm)
2.50" (63,5 mm)
0.37" (9,4 mm)
0.72" (18,3 mm)
7.50" (190,5 mm) 12
0.49" (12,4 mm)
0.95" (24,1 mm)
3.20" (81,3 mm)
0.49" (12,4 mm)
0.95" (24,1 mm)
8.00" (203,2 mm) 12
Low Voltage Splices, 1000 V or less
3M™ Cold Shrink Silicone Insulators 8440 Series (1000 Volts or less)
12
12
www.3M.com/Electrical
165
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Quick Insulator QI Series
3M™ Cold Shrink Quick Insulator QI Series are open-ended tubular rubber sleeves with sealing mastic on each
end that are factory expanded and assembled onto a removable core. The core is removed by pulling from one
end after the QI insulator has been positioned over an inline connector, allowing the ends of the tube to shrink
Single Conductor Cable
and form a water-resistant seal. Sizing of the core and tube, along with the sealing mastic on each end,
provides a broader application range without degrading the seal and insulating characteristics of the EPDM rubber tube. Three diameter sizes will cover a
range of 1 kV or less cable from 8 AWG–1250 kcmil, copper and aluminum conductors with crimped connectors.
Voltage
Number of Conductors
Cable Type
Splice Type
Applications
RoHS 2011/65/EU
Agency Approvals
1000 V or less
Single Conductor
Low Voltage Single Conductor
Insulated Cable
Cold Shrink
Insulating and protecting low voltage
splices in direct bury secondary low
voltage applications.
Yes
ANSI C-119.1
Conductor Size,
Cu
Order No.
UPC
QI-5/16-220
051128-57750 8–2/0 AWG
Conductor Size,
Al
8–1/0 AWG
2 AWG–500 kcmil
QI-18/57-325 051128-57751 250–1250 kcmil
250–1250 kcmil
0.20"–0.65"
(5,1–16,5 mm)
0.40"–1.45"
(10,2–36,8 mm)
0.71"–2.25"
(18,0–57,2 mm)
Low Voltage Splices, 1000 V or less
QI-10/37-270 051128-57698 2 AWG–750 kcmil
Cable Insulation O.D.
166
FAX: 800-245-0329
Max. Connector Max Connector
O.D.
Length
Case Qty.
0.65" (16,5 mm) 2.75" (69,9 mm)
10
1.45" (36,8 mm) 4.50" (114,3 mm) 10
2.25" (57,2 mm) 6.00" (152,4 mm) 10
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Quick Splice Low Voltage QSLV-M are open-ended tubular rubber sleeves with sealing mastic on each end which are factory expanded
and assembled onto a unique three-core system. Two cores, one on each end, are removed after the QSLV-M insulator has been centered over an inline
connector, allowing the ends of the tube to shrink and form a water-resistant seal. The third, center segment of the core remains inside the cold shrink tube,
acting as a support structure. Sizing of the cores and tube, along with the sealing mastic on each end, is designed to accommodate the variance in
connectors and connector crimping techniques and final dimensions without degrading the seal and insulating characteristics of the EPDM rubber tube,
while also making core removal easy. Two diameter sizes will cover a range of 1 kV or less cable from 8 AWG through 500 kcmil, copper and aluminum
conductors with crimped connectors.
In aerial applications where intense UV radiation will be common and visual inspection is not possible, it is recommended to overwrap the tubing with
Scotch® Super 33+™ Vinyl Electrical Tape or Scotch® Self-Fusing Silicone Rubber Electrical Tape 70.
Note: Insulator may be used on cable sizes outside of the recommended range provided both cables are within the insulation O.D. range, and the connector
meets the dimensional requirements shown in the table.
Voltage
Number of Conductors
Cable Type
Splice Type
Applications
RoHS 2011/65/EU
Agency Approvals
Order No.
UPC
QSLV-M(8-2/0)
QSLV-M(2-500)
1000 V or less
Single Conductor
Low Voltage Single Conductor
Insulated Cable
Cold Shrink
Insulating and protecting low voltage
splices in direct bury secondary low
voltage applications.
Yes
ANSI C119.1
Cable Size, Cu
Cable Insulation O.D.
051128-57236 8–2/0 AWG
8–3/0 AWG
051128-57237 2 AWG–500 kcmil
2 AWG–1000 kcmil
0.20"–0.75"
(5–19 mm)
0.40"–1.60"
(10–41 mm)
PHONE: 800-245-3573
Cable Size, Al
Max. Connector
Max. Connector Length
O.D.
Case Qty.
0.687" (17 mm) 2.50" (63 mm)
10
1.500" (38 mm) 4.25" (108 mm)
10
www.3M.com/Electrical
Low Voltage Splices, 1000 V or less
3M™ Cold Shrink Quick Splice Low Voltage QSLV-M Series
167
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Connector Insulator WF Series
3M™ Cold Shrink Connector Insulator WF Series are designed using 3M's unique cold shrink delivery system. Products are supplied pre-stretched on a
removable core for efficiency and ease of installation. Removal of the core (unwinding) after positioning the splice allows the product to shrink into position
forming a moisture tight seal. The live memory action of the specially formulated EPDM material promotes a permenant, durable environmental seal and
insulation, with typical operating range from 40° to 194°F (-40° to 90°C).
Voltage
Number of Conductors
Cable Type
Splice Type
Applications
Low Voltage Splices, 1000 V or less
RoHS 2011/65/EU
Agency Approvals
168
2000 V or less
Single Conductor
Low Voltage Single Conductor
Insulated Cable
Cold Shrink
Primary electrical insulation for all
solid dielectric (rubber and plastic)
insulated wire and cable splices rated
to 2000 volts. Direct bury or submersible, indoor and outdoor, lug connections to bus bar, insulation of secondary splices, copper or aluminum
conductors, relocation of service, dig in
and sheath repairs, wind farm down
tower applications, environmental
sealing for communication and other
non-electrical applications and insulation of inline conductor transition connector.
Yes
UL listed in US and Canada
Order No.
UPC
Conductor Size AWG & kcmil
Product Diameter Range Inches (mm)
Min. Order Qty.
Case Qty.
WF100
WF101
WF102
WF103
WF104
051128-60145
051128-60146
051128-60147
051128-59546
051128-60148
4-2 AWG
1-2/0 AWG
3/0 AWG-250 kcmil
350-500 kcmil
600-750 kcmil (Al)
600-1000 kcmil (Cu)
0.35"-0.56" (8,9-14,2 mm)
0.45"-0.82" (11,4-20,8 mm)
0.62"-1.18" (15,7-30,1 mm)
0.88"-1.63" (22,4-41,4 mm)
1.00"-1.94" (25,4-49,3 mm)
10
10
10
10
10
10
10
10
10
10
FAX: 800-245-0329
3M™ Cold Shrink Splice Kits
These kits are applicable for indoor and outdoor installations, including direct burial, aerial and submersible applications. Each kit requires at least 1 roll of
3M™ Armorcast Structural Material. For use with 3/C or 4/C Armor Power Cable (Teck-90) up to 1000 V.
3M™ 3/C Armored Power Cable 5730 Series accommodates a full range of cable sizes from 14 AWG–750 kcmil. The overall jacket diameter ranges from
0.62–4.00” (16–102 mm).
Notes
Connectors are not included in the kit. Use only CSA certified compression connectors. Vinyl or nylon butt connectors are preferred.
Amount of armorcast needed is based on two half-lapped layers and 15' rolls.
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
RoHS 2011/65/EU
Agency Approvals
Order No.
UPC
5730
1000 V or less
Multiple Conductor
Armor Power Cable (Teck 90)
Inline
Yes
Certified for 600 V or less
CSA Approved for use in the United
States and Canada
Voltage
Conductor Size
Overall Jacket Diameter
054007-43171 0–600 V
14–10 AWG
5731
054007-43172 0–600 V
8–4 AWG
5732
054007-43173 0–1000 V 2–1/0 AWG
5733
054007-43174 0–1000 V 2/0 AWG–250 kcmil
5734
054007-43175 0–1000 V 250–500 kcmil
5735
054007-43176 0–1000 V 500–750 kcmil
0.62"–1.00"
(15,7–25,4 mm)
0.95"–1.40"
(24,1–35,6 mm)
0.95"–2.40"
(24,1–61,0 mm)
1.15"–3.30"
(29,2–83,8 mm)
1.55"–4.00"
(39,4–101,6 mm)
1.55"–4.00"
(39,4–101,6 mm)
PHONE: 800-245-3573
Number of
Amount of 3M™ Armorcast Required
Conductors
Case Qty.
3/C or 4/C
1 roll
1
3/C or 4/C
1 roll
1
3/C only
1 roll
1
3/C only
2 rolls
1
3/C only
2 rolls
1
3/C only
3 rolls
1
www.3M.com/Electrical
Low Voltage Splices, 1000 V or less
3M™ Inline Splices for 3/C or 4/C Armored Power Cable (Teck-90) 5730 Series
169
3M™ Cold Shrink Splice Kits
3M™ Resin/Cold Shrink Non-Shielded, Armored or Non-Armored Splice Kits 5750
Series
3M™ Resin/Cold Shrink 5750 Series splice kits are designed for non-shielded armored and non-armored solid dielectric cables rated up to 5 kV. Each kit
makes one 3/C splice. Connectors are not included and must be ordered separately.
* Splice diameter varies according to cable size (O.D.).
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Conductor Material
RoHS 2011/65/EU
Agency Approval
1 kV, 5 kV
Three Conductor
Non-Armored (Non-Shielded), Armored
(Non-Shielded)
Inline
Cold Shrink, Resin
Aluminum, Copper
Yes
Mine Safety and Health Administrations
Acceptance: 07-KA060007-MSHA
1 kV Conductor Size, Copper or
Aluminum
5 kV Conductor Size, Copper or
Aluminum
051128-59169 0.50"-0.95"
(13-24 mm)
1-3/0 AWG
(50-95 mm²)
6-1 AWG
(14-50 mm²)
5752
051128-59168 0.66"-1.25"
(17-31 mm)
4/0 AWG-350 kcmil
(120-185 mm²)
1/0 AWG-350 kcmil
(60-185 mm²)
5753
051128-59171 0.95"-1.80"
(24-46 mm)
350-750 kcmil
(185-400 mm²)
350-750 kcmil
(185-400 mm²)
UPC
5751
Insulation O.D.
Range
Low Voltage Splices, 1000 V or less
Order No.
170
FAX: 800-245-0329
Splice
Diameter
Range*
1.5"-2.5"
(38,1-63,5
mm)
2.5"-4.0"
(63,5-101,6
mm)
3.5"-6.0"
(88,9-152,4
mm)
Typical Splice
Length
Case
Qty.
19.0"
(483 mm)
1
28.0"
(711 mm)
1
42.0"
(1067 mm)
1
3M™ Cold Shrink Splice Kits
3M™ Cold Shrink Portable Cable Splice Kits 2237A and 2238A are designed to splice SO and SJ type portable power cables (commercial grade extension
cords) which are typically used in industrial environments. The 2237A kit accommodates 4-conductor 12-10 AWG and the 2238A kit accommodates 4conductor 8 AWG.
The primary application for the kits is splicing damaged portable cable. The kits can be used for cables aboard ships, cargo operations and a variety of
industrial applications.
Each kit contains:
• Cold shrink tube
• Butt connectors
• Rubber phase
• Divider mastic strips
• Scotch® Vinyl Electrical Color-Coding Tape 35
• Instructions
Voltage
Number of Conductors
Cable/Shielding Type
Splice Type
Application
RoHS 2011/65/EU
1000 V or less
Single Conductor
SO, SJ
Cold Shrink
Splicing damaged portable cable.
Yes
Order No.
UPC
Conductor Size
Cable O.D.
Case Qty.
2237A
2238A
054007-41317
054007-41318
12-10 AWG (6 mm²)
8 AWG (10 mm²)
0.62" (0.96 mm)
0.62" (0.96 mm)
10
10
PHONE: 800-245-3573
www.3M.com/Electrical
Low Voltage Splices, 1000 V or less
3M™ Cold Shrink Portable Cable Splice Kits 2237A and 2238A
171
172
FAX: 800-245-0329
Low Voltage Splices, 1000 V or less
3M™ Splice Solutions are designed to help you reduce
the time, labor and cost involved in a variety of electrical
cable splicing applications. The 3M product line covers
splicing needs from 5 kV-46 kV applications, and utilizes
field-proven technologies to provide dependable
performance, stability and long life with every splice you
make. With 3M, you can choose the right splice to fit
your specific needs.
Cold Shrink Splices
3M™ Cold Shrink splicing products are designed using
3M's proprietary cold shrink delivery system. Products
are supplied pre-stretched on a removable core for
Medium Voltage Splice Kits, 5 kV–46 kV
Medium Voltage Splice Kits, 5 kV–46 kV
efficiency and ease of installation. The removable core unwinds after positioning the splice, allowing the
product to shrink into position and form a moisture resistant seal. The live-memory action of the specially
formulated material ensures a permanent, durable environmental seal and insulation. All 3M™ Cold
Shrink QS-III medium voltage (5 kV-46 kV) kits meet the requirements of IEEE-404, and each splice is
factory tested on power cable to ensure long-term reliability and quality. 3M QS-III splices can be used for
direct burial applications, as well as in manholes, vaults, cable trays, and junction boxes. All 3M cold
shrink products require no special tools, flame or training to install.
Molded Rubber Splices
3M™ Molded Rubber QS and QS-II kits are molded from specially formulated, peroxide cured, EPDM
rubber to provide a reliable medium voltage inline splice with a life expectancy equal to the cable. All 3M
medium voltage (15 kV-35 kV) QS Series meet the requirements of IEEE-404, and each splice is factory
tested.
PILC Splices
3M™ Cold Shrink splice kits for Paper Insulated Lead Covered (PILC) cable use 3M patented oil stop
technology. Kits install without soldering or lead wiping. 3M Cold Shrink PILC splices allow quick
installation time without the need of an open flame or heat. Single conductor splice kits allow inline
splicing of PILC to PILC or PILC to Poly/EPR insulated cable. Three conductor cable splices kits are
PHONE: 800-245-3573
www.3M.com/Electrical
173
designed to transition splice three conductor PILC to three single conductor poly/EPR insulated cables. All
splices are jacketed and can be fully submersed. Modular splice kits are available for single conductor
PILC equipment connections and tap splicing.
Resin Splices
3M™ Resin Splice Kits are used in a variety of applications where conditions require the unique
properties of 3M resins. The splicing kits have a high degree of mechanical strength for physical
protection of connections and provide moisture-resistant insulation in above ground or direct burial
applications.
Tape Splices
When you want the versatility of tape, Scotch® Cable Splicing Kits are the answer for almost any
application, regardless of cable type or size. Scotch® rubber splicing tape is designed for extra-long shelf
life, so there's less chance of being caught without the supplies you need for emergencies. Tape products
are available to splice cables from 2 kV-69 kV.
Medium Voltage Splice Kits, 5 kV–46 kV
Section
174
Page
5 kV..................................................................................................181-182
5/8 kV...............................................................................................183-189
15 kV................................................................................................190-209
25/28 kV...........................................................................................210-221
35 kV................................................................................................222-230
46 kV................................................................................................231-232
FAX: 800-245-0329
Medium Voltage Splice Kits, 5 kV–46 kV
PHONE: 800-245-3573
www.3M.com/Electrical
175
176
FAX: 800-245-0329
Medium Voltage Splice Kits, 5 kV–46 kV
Medium Voltage Splice Kits, 5 kV–46 kV
PHONE: 800-245-3573
www.3M.com/Electrical
177
178
FAX: 800-245-0329
Medium Voltage Splice Kits, 5 kV–46 kV
Medium Voltage Splice Kits, 5 kV–46 kV
PHONE: 800-245-3573
www.3M.com/Electrical
179
Cable Types for Medium Voltage Splicing
Non Shielded (Dry) Cable
Non Shielded (Wet or Dry) Cable
Cable Types for Splicing
Medium Voltage Splice Kits, 5 kV–46 kV
Three-Conductor Paper Insulated Lead Covered (PILC) Cable
180
Three-Conductor Armored, Shielded Cable
Three-Conductor Non-Armored, Shielded Cable
Three-Conductor Portable Cable Type SHD-GC
FAX: 800-245-0329
The following 3M products cover splicing needs for applications up to 5 kV, and
promote dependable performance, stability and long life with every splice you
make.
Section
Page
5 kV..................................................................................................181-182
Non-Shielded...........................................................................................................................182
Three Conductor (3/C) ....................................................................................................................................182
3M™ Resin/Cold Shrink Non-Shielded, Armored or Non-Armored Splice Kits 5750 Series ..............................................................182
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
5 kV Medium Voltage Splices
181
5 kV: Non-Shielded: Three Conductor (3/C)
3M™ Resin/Cold Shrink Non-Shielded, Armored or Non-Armored Splice Kits 5750
Series
3M™ Resin/Cold Shrink 5750 Series splice kits are designed for non-shielded armored and non-armored solid dielectric cables rated up to 5 kV. Each kit
makes one 3/C splice. Connectors are not included and must be ordered separately.
* Splice diameter varies according to cable size (O.D.).
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Conductor Material
RoHS 2011/65/EU
Agency Approval
1 kV, 5 kV
Three Conductor
Non-Armored (Non-Shielded), Armored
(Non-Shielded)
Inline
Cold Shrink, Resin
Aluminum, Copper
Yes
Mine Safety and Health Administrations
Acceptance: 07-KA060007-MSHA
1 kV Conductor Size, Copper or
Aluminum
5 kV Conductor Size, Copper or
Aluminum
051128-59169 0.50"-0.95"
(13-24 mm)
1-3/0 AWG
(50-95 mm²)
6-1 AWG
(14-50 mm²)
5752
051128-59168 0.66"-1.25"
(17-31 mm)
4/0 AWG-350 kcmil
(120-185 mm²)
1/0 AWG-350 kcmil
(60-185 mm²)
5753
051128-59171 0.95"-1.80"
(24-46 mm)
350-750 kcmil
(185-400 mm²)
350-750 kcmil
(185-400 mm²)
UPC
5751
Insulation O.D.
Range
Medium Voltage Splice Kits, 5 kV–46 kV
Order No.
182
FAX: 800-245-0329
Splice
Diameter
Range*
1.5"-2.5"
(38,1-63,5
mm)
2.5"-4.0"
(63,5-101,6
mm)
3.5"-6.0"
(88,9-152,4
mm)
Typical Splice
Length
Case
Qty.
19.0"
(483 mm)
1
28.0"
(711 mm)
1
42.0"
(1067 mm)
1
The following 3M products cover splicing needs for applications up to 5/8 kV, and
promote dependable performance, stability and long life with every splice you
make.
Section
Page
5/8 kV...............................................................................................183-189
Non-Shielded...........................................................................................................................184
Single Conductor (1/C)....................................................................................................................................184
3M™ Cold Shrink Inline Non-Shielded Splice Kits 5740 Series .......................................................................................................184
Shielded ...........................................................................................................................185-189
Medium Voltage Splice Kits, 5 kV–46 kV
5/8 kV Medium Voltage Splices
Single Conductor (1/C) ............................................................................................................................185-186
Scotch® Inline and Tee Tape Shielded Cable Splice Kit 5700 Series................................................................................................185
3M™ Cold Shrink Shielded Splice Kits 5550 Series ........................................................................................................................186
Three Conductor (3/C) .............................................................................................................................187-189
3M™ Cold Shrink/Armorcast, Armored or Non-Armored Splice Kit 5551-3C-AC..............................................................................187
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splice Kits 5775A-MT, 5776A-MT & 5777A-MT for 5/8 kV.................188
3M™ Cold Shrink MT-C & MT-E Trifurcating Accessory Kits (One 3/C to Three 1/C) for 5/8 kV.........................................................189
3M™ Cold Shrink 3/C Inline Shielded, Armored or Non-Armored Splice Kits 5760 Series for 5/8 kV................................................189
PHONE: 800-245-3573
www.3M.com/Electrical
183
5/8 kV: Non-Shielded: Single Conductor (1/C)
3M™ Cold Shrink Inline Non-Shielded Splice Kits 5740 Series
The 3M™ Cold Shrink Splicing Products are designed using the proprietary cold shrink delivery system developed by 3M. Products are supplied
prestretched on a removable core for efficiency and ease of installation. 3M™ Cold Shrink Splices 5740 Series are used for single conductor, non-shielded
5/8 kV cables.
Each kit is a cold shrink design and contains enough material to insulate three splices. Connectors are not included and must be ordered separately.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
5/8 kV
Single Conductor
Non-Shielded (Dry) Cable, NonShielded (Wet or Dry) Cable
Inline
Cold Shrink
Insulation/Jacket O.D.
Range
Order No.
UPC
5741
054007-49491 0.38"-0.70"
(9,7-17,8 mm)
054007-49492 0.63"-1.20"
(16,0-30,5 mm)
054007-49493 0.90"-2.10"
(22,9-53,3 mm)
5742
8-4 AWG (10-25 mm²)
2 AWG-300 kcmil (35-150 mm²)
Cu: 350-1000 kcmil (185-500 mm²)
Al: 350-750 kcmil (185-400 mm²)
Medium Voltage Splice Kits, 5 kV–46 kV
5743
Conductor Size
184
FAX: 800-245-0329
Max. Connector Length (Cu Typical Splice Case
or Al)
Length
Qty.
2.5"
(63,5 mm)
4.25"
(108,0 mm)
6.25"
(158,8 mm)
10"
(254 mm)
12"
(305 mm)
15"
(381 mm)
1
1
1
5/8 kV: Shielded: Single Conductor (1/C)
Medium Voltage Splice Kits, 5 kV–46 kV
Scotch® Inline and Tee Tape Shielded
Cable Splice Kit 5700 Series
Scotch® Inline and Tee Tape Shielded Cable Splice Kits 5700 Series handle
inline and tee splices on tape shielded, wire shielded or UniShield® cables
with copper (Cu) or aluminum (Al) conductors. Kits are rated 5 kV-15 kV, and
each kit makes three splices. Use the selector chart to determine the proper kit
needed. Connectors and Lugs need to be ordered separately. 3M does not offer
tee connectors.
Note: Cable sizes shown below are for standard insulation thickness.
Final determining factor is cable insulation O.D.
Voltage: 5 kV, 5/8 kV, 15 kV
Number of Conductors: Single Conductor
Shielding Type: Tape Shield, Wire Shield, UniShield®
Splice Type: Inline, Tee
Technology: Tape
Conductor Material: Aluminum, Copper
Inline Splices
5 and 8 kV
Product
UPC
Number (054007-)
Cu
Al
15 kV 100%
175mil
Cu
Al
Tee Splices*
15 kV 133%
220 mil
Cu
Al
5 and 8 kV
Cu
Al
15 kV 100%
175 mil
15 kV 133%
220 mil
Cu
Al
Cu
Al
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable
See above for cable type illustrations.
5717
12030
4-250
(22-125)
4-4/0
(2-100)
4-2
(22-30)
—
4
—
—
—
—
—
—
—
1
5718
12048
300-500
(180-250)
250
(150)
1-4/0
(50-100)
4-2/0
(22-60)
2-1/0
(35-60)
—
4-2/0
(22-60)
4-1/0
(22-50)
—
—
—
—
1
5719
12055
550-1000 300-500 250-500 3/0-250
(300-500) (180-250) (180-250) (95-125)
2/0-350
(70-180)
4-3/0
(22-80)
3/0-350 2/0-4/0
(95-180) (70-100)
4-1
(22-38)
—
—
—
1
5720
12063
400-750 250-500
(240-325) (125-250)
1/0-350
4-4/0
4-250
(60-180) (22-100) (22-125)
4-3/0
(22-80)
1
—
—
500-1000 550-1000 300-750 400-750 4/0-500
(300-500) (300-500) (180-325) (240-325) (120-250)
*3M does not offer tee compression connectors.
Note: Larger-numbered kits may be used in place of smaller-numbered kits (with excess materials left over).
Order No.
UPC
Case Qty.
5717
5718
5719
5720
054007-12030
054007-12048
054007-12055
054007-12063
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
185
5/8 kV: Shielded: Single Conductor (1/C)
3M™ Cold Shrink Shielded Splice Kits 5550 Series
3M™ Cold Shrink Shielded Splice Kit 5550 Series are for splicing 5 kV and 8 kV shielded, solid dielectric, power cables. Meets requirements of IEEE 404.
Each kit contains all the materials (except connectors and optional ground strap) required to construct three (3) single conductor splices on Tape Shield, Wire
Shield or UniShield® cables.
Note: The kit can also be used to splice a shielded to a non-shielded 5/8 kV cable.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
5/8 kV
3 Single Conductors
Tape Shield, Wire Shield, UniShield®
Inline
Cold Shrink, Tape
Order No.
UPC
Conductor Size, Cu
Conductor Size, Al
Max
Connector
Length, Cu
Max
Connector
Length, Al
Typical Splice
Length
Suggested Accessory
5551
054007-09089 6-4/0 AWG
(14-100 mm²)
054007-09090 4/0 AWG-500 kcmil
(120-250 mm²)
054007-09091 500-1000 kcmil
(300-500 mm²)
6-3/0 AWG
(14-80 mm²)
4/0 AWG-400 kcmil
(120-200 mm²)
500-1000 kcmil
(300-500 mm²)
3.3"
(84 mm)
4.3"
(109 mm)
6.3"
(160 mm)
2.7"
(69 mm)
3.7"
(94 mm)
5.3"
(135 mm)
19.0"
(482,6 mm)
21.0"
(533,4 mm)
23.0"
(584,2 mm)
3M Ground Strap
Assembly GS-1
3M Ground Strap
Assembly GS-2
3M Ground Strap
Assembly GS-3
5552
Medium Voltage Splice Kits, 5 kV–46 kV
5553
186
FAX: 800-245-0329
Case
Qty.
1
1
1
5/8 kV: Shielded: Three Conductor (3/C)
3M™ Cold Shrink/Armorcast, Armored or Non-Armored Splice Kit 5551-3C-AC is for splicing 3/C, 5/8 kV shielded, armored and non-armored cables.
Connectors are not included. Kits include armorcast structural material to reconstitute the cable's armor. Meets the requirements of IEEE 404. Each kit
makes one 3/C splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Order No.
UPC
5/8 kV
Three Conductors
Shielded Armored or Non-Armored
Inline
Cold Shrink, Armorcast, Tape
Insulation O.D. Range
5551-3C-AC 051128-54317 0.37"-0.78" (9,4-19,8 mm)
PHONE: 800-245-3573
Conductor Size
Cu: 6-4/0 AWG (14-120 mm²)
Al: 6-3/0 AWG (14-95 mm²)
Max.
Connector
Length
Typical Splice Case
Length
Qty.
2.7" (68,6 mm) 34" (864 mm) 1
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink/Armorcast, Armored or Non-Armored Splice Kit 5551-3C-AC
187
5/8 kV: Shielded: Three Conductor (3/C)
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splice Kits 5775A-MT,
5776A-MT & 5777A-MT for 5/8 kV
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splices 5775A-MT, 5776A-MT and 5777A-MT Series are designed for splicing 3-conductor,
armored and non-armored, shielded power cables. The kits are rated for use on 5/8 kV cables with conductor sizes from 3/0 AWG-1000 kcmil (95-500
mm²) or 15 kV cables with conductor sizes from 2 AWG-750 kcmil (35-325 mm²). The kits are designed to be used with 3M™ Scotchlok™ Connectors
10000 and 20000 Series or other UL listed inline compression connectors that fit within the dimension limits listed in the data sheet. Meets the
requirements of IEEE-404.
Kits include material necessary to make one 3/C splice. Connectors are not included and must be ordered separately. The completed splice is designed for
use in cable trays, weather exposed or direct burial locations.
The splice utilizes several technologies to accommodate the various functions of a 3/C shielded power cable: 3M™ Cold Shrink QS-III Splice Bodies,
Scotch® Tapes for moisture sealing, Constant Force Springs for connecting ground braid jumpers and armorcast for replacing the cable armor and/or
jacket.
Note: When making a trifurcating splice, the 3M™ Cold Shrink MT-C or MT-E Trifurcating Accessory Kit must be used along with the splice kit.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Medium Voltage Splice Kits, 5 kV–46 kV
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
188
5/8 kV, 15 kV
Three Conductors
Shielded Armored or Non-Armored
Inline, Trifurcating
Cold Shrink, Armorcast
UPC
5775A-MT
051128-53493 0.64"-1.01"
(16,3-25,7 mm)
054007-44112 0.84"-1.38"
(21,3-35,1 mm)
3/0 AWG-250 kcmil
(95-125 mm²)
350-500 kcmil
(185-240 mm²)
52.0"
(1320,8 mm)
54.0"
(1371,6 mm)
054007-44289 1.04"-1.70"
(26,4-43,2 mm)
750-1000 kcmil
(325-500 mm²)
58.0"
(1473,2 mm)
5776A-MT
5777A-MT
Insulation O.D. Range Conductor Size, 5/8 kV
Typical Splice
Length
Order No.
Suggested Accessory
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-C
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-C; or
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
FAX: 800-245-0329
Case
Qty.
1
1
1
5/8 kV: Shielded: Three Conductor (3/C)
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink MT-C & MT-E
Trifurcating Accessory Kits (One 3/C to
Three 1/C) for 5/8 kV
3M™ Cold Shrink MT-C and MT-E Trifurcating Accessory Kits are used to
break out and seal a transition from 3/C to three 1/C.
For use with 3M™ Cold Shrink QS-III Splicing Series 5700A-MT.
NOTE: Cable sizes shown below are for standard insulation thickness.
Final determining factor is cable insulation O.D.
Voltage: 5/8 kV
Number of Conductors: One 3/C to three 1/C
Order No.
UPC
Single Conductor Jacket O.D.
Kits per Case
MT-C
MT-E
051128-55208
051128-54318
0.62"-1.13" (15,7-28,7 mm)
1.13"-1.80" (28,7-45,7 mm)
1
1
3M™ Cold Shrink 3/C Inline Shielded, Armored or Non-Armored Splice Kits 5760
Series for 5/8 kV
These splice kits are designed for splicing shielded armored and non-armored cables, 5/8 kV and 15 kV. Each kit makes one 3/C splice. Connectors are not
included and must be ordered separately.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
RoHS 2011/65/EU
5/8 kV, 15 kV
Three Conductors
Shielded Armored or Non-Armored
Inline
Cold Shrink, Resin
Yes
Order No.
UPC
5761
051128-59172 0.65"-1.00"
(16,5-25,4 mm)
051128-59170 0.93"-1.94"
(23,6-49,3 mm)
5762
Insulation O.D. Range
PHONE: 800-245-3573
Conductor Size, 5/8 kV
Max.
Connector
O.D.
Max.
Connector
Length
Typical
Splice
Length
2/0 AWG-350 kcmil
(60-150 mm²)
500-1000 kcmil
(300-500 mm²)
0.90"
(22,9 mm)
1.40"
(35,5 mm)
2.75"
(69,9 mm)
5.00"
(127,0 mm)
29.0"
(737 mm)
44.0"
(1118 mm)
Case
Qty.
1
1
www.3M.com/Electrical
189
15 kV Medium Voltage Splices
The following 3M products cover splicing needs for applications up to
15 kV, and promote dependable performance, stability and long life
with every splice you make.
Section
Page
15 kV................................................................................................190-209
3M™ Cold Shrink Splice Kits............................................................................................191-196
Single Conductor (1/C) ............................................................................................................................191-194
Inline .......................................................................................................................................................................................191-194
3M™ Cold Shrink QS-III Inline CN/JCN Splice Kits 5415A, 5416A, 5417A and 5418A Series..................................................191-192
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5513A, 5514A, 5515A and 5516A Series.......................................193-194
Branch............................................................................................................................................................................................194
3M™ Cold Shrink Branch Splice Kit QS-2001B and 3M™ Cold Shrink Branch Splice Adapter QS-2000BA ...................................194
Three Conductor (3/C) .............................................................................................................................195-196
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splice Kits 5775A-MT, 5776A-MT & 5777A-MT for 15 kV..................195
3M™ Cold Shrink MT-C & MT-E Trifurcating Accessory Kits (One 3/C to Three 1/C) for 15 kV..........................................................196
3M™ Cold Shrink 3/C Inline Shielded, Armored or Non-Armored Splice Kits 5760 Series for 15 kV .................................................196
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber Splice Kits......................................................................................197-202
190
Single Conductor (1/C) ............................................................................................................................197-202
3M™ Molded Rubber QS-II Inline JCN/CN Splice Kits 5411, 5411A and 5412 Series ......................................................................197
3M™ Molded Rubber QS Inline JCN/CN Splice Kits 5400 Series .....................................................................................................198
3M™ Molded Rubber QS-II JCN/CN Cable Repair Splice Kits 5411R and 5412R Series...................................................................199
3M™ Molded Rubber QS-II Inline Shielded Cable Splice Kits 5500 Series .......................................................................................200
3M™ Aluminum Repair Connectors CIR Series for 3M™ Rubber Splices 5411R & 5412R Series....................................................201
3M™ Connectors CI Series for 3M™ Rubber Splices 5400 & 5500 Series......................................................................................201
3M™ Connectors CI Series for 3M™ Rubber Splices 5411, 5411A, 5412 & 5500 Series................................................................202
3M™ Aluminum Transition Connectors CI-T Series for 5411 & 5500 Series ....................................................................................202
3M™ PILC Splice Kits ......................................................................................................203-208
Single Conductor (1/C) ............................................................................................................................203-204
3M™ Cold Shrink QS-III 1/C Inline Transition Splice Kits 5510A-1T-PILC Series ..............................................................................203
3M™ Cold Shrink Splice Kits QS-2000T 1/C PILC to 1/C Poly/EPR or 1/C PILC to 1/C PILC Cable Splices ........................................204
Three Conductor (3/C) .............................................................................................................................205-208
3M™ Cold Shrink Splice Kits QS-2000-3T and QS-2000-3T-WS 3/C PILC to 1/C Poly/EPR Cable Trifurcating Splices......................205
3M™ Cold Shrink 3/C PILC to 3/C Poly/EPR Cable Transition Splice Kit QS-2013-3T-3C..................................................................206
3M™ Scotchlok™ Connectors 2000T-CU for 15 kV........................................................................................................................207
3M™ Scotchlok™ Reducer Series Connectors 2000T-CU/AL for 15 kV ..........................................................................................208
3M™ Tape Splice Kits..............................................................................................................209
Single Conductor (1/C)....................................................................................................................................209
Scotch® Inline and Tee Tape Shielded Cable Splice Kits 5700 Series ..............................................................................................209
FAX: 800-245-0329
15 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C): Inline
The 3M™ Cold Shrink QS-III Inline CN/JCN Splice Kits 5415A, 5416A, 5417A, 5417A-WG, 5418A and 5418A-WG Series are 15 kV class inline splices for
joining jacketed concentric neutral (JCN) and concentric neutral (CN) power cables. They are a cold shrink design sized to fit Type MV-90 or Type MV-105
cables with copper, or aluminum conductor sizes ranging from 2 AWG-1000 kcmil (35-500 mm²). The cold shrink splice body is a one-piece molded design
made of specially formulated silicone rubbers, while the cold shrink jacketing is made of EPDM rubber for physical protection. Each splice manufactured is
factory tested to provide reliability.
The splices can be used with standard copper (Cu) or aluminum (Al/Cu) inline compression (crimp type) connectors as well as shearbolt connectors, and can
be used for size transitions within the listed kit size range. They are designed to exceed minimum industry test standards, and have a BIL rating of 150 kV
(equal to a 25 kV voltage class). The 3M™ Cold Shrink QS-III Splice Kits 5415A, 5416A, 5417A, 5417A-WG, 5418A and 5418A-WG meet or exceed the 15
kV Voltage Class rating requirements of IEEE-404. Kit contents include sufficient materials to make one splice.
Note: 5417A-WG and 5418A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to convert to full
jacketing.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
15 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Cold Shrink
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5415A
051128-53470
0.64"-1.01" (16,3-25,7 mm)
-
1
5415A-2-AL
5415A-2-CU
5415A-1-AL
5415A-1-CU
5415A-1/0-AL
5415A-1/0-CU
5415A-2/0-AL
5415A-2/0-CU
5415A-3/0-AL
5415A-3/0-CU
5415A-4/0-AL
5415A-4/0-CU
5416A
051128-53471
051128-53472
051128-53473
051128-53474
051128-53475
051128-53476
051128-53477
051128-53478
051128-53747
051128-53748
051128-53749
051128-53750
054007-44092
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.84"-1.38" (21,3-35,1 mm)
20003
10003
20004
10004
20005
10005
20006
10006
20007
10007
20008
10008
-
1
1
1
1
1
1
1
1
1
1
1
1
1
5416A-4/0-AL
5416A-4/0-CU
5416A-250-AL
5416A-250-CU
5416A-350-AL
5416A-350-CU
054007-44093
054007-44094
054007-44096
054007-44097
054007-44098
054007-44099
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
2-4/0 AWG
(35-95 mm²)
2 AWG
2 AWG
1 AWG
1 AWG
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
4/0 AWG
4/0 AWG
4/0 AWG-350 kcmil
(95-185 mm²)
4/0 AWG
4/0 AWG
250 kcmil
250 kcmil
350 kcmil
350 kcmil
20008
10008
20009
10009
20011
10011
1
1
PHONE: 800-245-3573
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III Inline CN/JCN Splice Kits 5415A, 5416A, 5417A and 5418A
Series
1
1
1
www.3M.com/Electrical
191
15 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C): Inline
3M™ Cold Shrink QS-III Inline CN/JCN Splice Kits 5415A, 5416A, 5417A and 5418A
Series (continued)
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5417A
054007-42124
1.04"-1.70" (26,4-43,2 mm)
-
1
5417A-350-AL
5417A-350-CU
5417A-500-AL
5417A-500-CU
5417A-750-AL
5417A-750-CU
5417A-WG
054007-42125
054007-44234
054007-42126
054007-44235
054007-04587
054007-04588
054007-44090
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
20011
10011
20014
10014
20019
10019
-
1
1
1
1
1
1
1
5418A
054007-42128
1.08"-1.70" (27,4-43,2 mm)
-
1
5418A-500-AL
5418A-500-CU
5418A-750-AL
5418A-750-CU
5418A-1000-AL
5418A-1000-CU
5418A-WG
054007-44403
054007-44404
054007-42129
054007-44236
054007-42130
054007-44237
054007-44091
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
350-750 kcmil
(185-325 mm²)
350 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
350-750 kcmil
(185-325 mm²)
500-1000 kcmil
(240-500 mm²)
500 kcmil
500 kcmil
750 kcmil
750 kcmil
1000 kcmil
1000 kcmil
500-1000 kcmil
(240-500 mm²)
20014
10014
20019
10019
20024
10024
-
1
1
1
1
1
1
1
Medium Voltage Splice Kits, 5 kV–46 kV
Order No.
192
FAX: 800-245-0329
15 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C): Inline
The 3M™ Cold Shrink QS-III Shielded Cable Splices 5513A, 5514A, 5515A and 5516A Series are 15 kV class inline splices for joining tape shield, wire
shield, UniShield® or longitudinally corrugated (LC) shielded power cables. It is a cold shrink design sized to fit Type MV-90 or Type MV-105 cables with
copper, or aluminum conductor sizes ranging from 2 AWG-1000 kcmil (35-500 mm²). The cold shrink splice body is a one-piece molded design made of
special formulated silicone rubbers, while the cold shrink jacketing is made of EPDM rubber for physical protection. Each splice manufactured is factory
tested to provide reliability.
The splices can be used with standard copper (Cu) or aluminum (Al/Cu) inline compression (crimp type) connectors, and can be used for size transitions
within the listed kit size range. They are designed to exceed minimum industry test standards, and have a BIL rating of 150 kV (equal to a 25 kV voltage
class). The 5513A, 5514A, 5515A and 5516A QS-III splices meet or exceed the 15 kV Voltage Class rating requirements of IEEE 404. Each kit makes one
splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
15 kV
Single Conductor
Tape Shield, Wire Shield, UniShield®,
Longitudinally Corrugated (LC) Shield
Inline
Cold Shrink
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5513A
5513A-2-AL
5513A-2-CU
5513A-1-AL
5513A-1-CU
5513A-1/0-AL
5513A-1/0-CU
5513A-2/0-AL
5513A-2/0-CU
5513A-3/0-AL
5513A-3/0-CU
5513A-4/0-AL
5513A-4/0-CU
5514A
5514A-CA-1
5514A-4/0-AL
5514A-4/0-CU
5514A-250-AL
5514A-250-CU
5514A-350-AL
5514A-350-CU
5514A-500-AL
5514A-500-CU
5515A
5515A-350-AL
5515A-350-CU
5515A-500-AL
5515A-500-CU
5515A-750-AL
051128-53480
051128-53481
051128-53482
051128-53483
051128-53484
051128-53485
051128-53486
051128-53487
051128-53488
051128-53489
051128-53490
051128-53491
051128-53492
054007-44101
051128-57151
054007-44102
054007-44103
054007-44104
054007-44105
054007-44106
054007-44107
054007-44407
054007-44408
054007-42134
054007-42135
054007-42898
054007-42899
054007-42136
054007-42900
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.64"-1.01" (16,3-25,7 mm)
0.84"-1.38" (21,3-35,1 mm)
0.64"-1.38" (16,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
0.84"-1.38" (21,3-35,1 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
1.04"-1.70" (26,4-43,2 mm)
2-4/0 AWG
2 AWG
2 AWG
1 AWG
1 AWG
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
4/0 AWG
4/0 AWG
4/0 AWG-500 kcmil
2 AWG-500 kcmil
4/0 AWG
4/0 AWG
250 kcmil
250 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
350-750 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil
–
20003
10003
20004
10004
20005
10005
20006
10006
20007
10007
20008
10008
–
–
20008
10008
20009
10009
20011
10011
20014
10014
–
20011
10011
20014
10014
20019
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5513A, 5514A, 5515A and
5516A Series
193
15 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C): Inline
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5513A, 5514A, 5515A and
5516A Series (continued)
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5515A-750-CU
5516A
5516A-500-AL
5516A-500-CU
5516A-750-AL
5516A-750-CU
5516A-1000-AL
5516A-1000-CU
054007-42137
054007-42139
054007-44405
054007-44406
054007-43254
054007-43255
054007-42901
054007-42106
1.04"-1.70" (26,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
1.08"-1.70" (27,4-43,2 mm)
750 kcmil
500-1000 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
1000 kcmil
1000 kcmil
10019
–
20014
10014
20019
10019
20024
10024
1
1
1
1
1
1
1
1
15 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C): Branch
3M™ Cold Shrink Branch Splice Kit QS-2001B and 3M™ Cold Shrink Branch Splice
Adapter QS-2000BA
The 3M™ Cold Shrink Branch Splice QS-2001B molded rubber splice kit is designed to connect extruded dielectric power cables rated 15 kV. The basic kit
handles the main and branch cable range from 350–500 kcmil. (See note below for cable between 2 AWG-250 kcmil.) This kit utilizes the QS-2000 cold
shrink technology and consists of a multi-layer silicone rubber splice and stress control body, each expanded on a removable, supporting polymeric core.
Medium Voltage Splice Kits, 5 kV–46 kV
Kits contain sufficient material to make one branch splice.
194
Note: For 2 AWG-250 kcmil cable, the 3M™ Cold Shrink Branch Splice Adapter QS-2000BA must be ordered and used in conjunction with the 3M™ Cold
Shrink Branch Splice Kit QS-2001B. The adapter kit will increase the cable insulation O.D. so that the cable will work with the splice body. Order one adapter
kit for each cable end (3 maximum/splice) below 350 kcmil (185 mm²) conductor size.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Technology
Order No.
QS2001B
UPC
15 kV
Single Conductor Branch Splice
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN), Tape Shield,
UniShield®, Wire Shield
Cold Shrink
Insulation O.D. Range
051128-55254 1.00"-1.35" (25,4-34,3 mm); or
0.64"-1.01" (16,2-25,6 mm) with QS2000BA Adapter Kit
QS2000B-A 051128-55255 N/A
Conductor Size
2 AWG-500 kcmil (35-240 mm²)
Must use QS-2000BA Adapter Kit for 2 AWG250 kcmil (35-150 mm²)
N/A
FAX: 800-245-0329
Product
Type
Splice
Suggested Accessory
Case
Qty.
3M™ Cold Shrink Branch 1
Splice Adapter Kit QS2000BA
Accessory N/A
1
15 kV: 3M™ Cold Shrink Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splices 5775A-MT, 5776A-MT and 5777A-MT Series are designed for splicing 3-conductor,
armored and non-armored, shielded power cables. The kits are rated for use on 5/8 kV cables with conductor sizes from 3/0 AWG-1000 kcmil (95-500
mm²) or 15 kV cables with conductor sizes from 2 AWG-750 kcmil (35-325 mm²). The kits are designed to be used with 3M™ Scotchlok™ Connectors
10000 and 20000 Series or other UL listed inline compression connectors that fit within the dimension limits listed in the data sheet. Meets the
requirements of IEEE-404.
Kits include material necessary to make one 3/C splice. Connectors are not included and must be ordered separately. The completed splice is designed for
use in cable trays, weather exposed or direct burial locations.
The splice utilizes several technologies to accommodate the various functions of a 3/C shielded power cable: 3M™ Cold Shrink QS-III Splice Bodies,
Scotch® Tapes for moisture sealing, Constant Force Springs for connecting ground braid jumpers and armorcast for replacing the cable armor and/or
jacket.
Note: When making a trifurcating splice, the 3M™ Cold Shrink MT-C or MT-E Trifurcating Accessory Kit must be used along with the splice kit.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
5/8 kV, 15 kV
Three Conductors
Shielded Armored or Non-Armored
Inline, Trifurcating
Cold Shrink, Armorcast
UPC
5775A-MT
051128-53493 0.64"-1.01"
(16,3-25,7 mm)
054007-44112 0.84"-1.38"
(21,3-35,1 mm)
2-4/0 AWG
(35-95 mm²)
4/0 AWG-500 kcmil
(95-240 mm²)
52.0"
(1320,8 mm)
54.0"
(1371,6 mm)
054007-44289 1.04"-1.70"
(26,4-43,2 mm)
350-750 kcmil
(185-325 mm²)
58.0"
(1473,2 mm)
5776A-MT
5777A-MT
Insulation O.D. Range Conductor Size, 15 kV
Typical Splice
Length
Order No.
PHONE: 800-245-3573
Suggested Accessory
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-C
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-C; or
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splice Kits 5775A-MT,
5776A-MT & 5777A-MT for 15 kV
Case
Qty.
1
1
1
www.3M.com/Electrical
195
15 kV: 3M™ Cold Shrink Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink MT-C & MT-E
Trifurcating Accessory Kits (One 3/C to
Three 1/C) for 15 kV
3M™ Cold Shrink MT-C and MT-E Trifurcating Accessory Kits are used to
break out and seal a transition from 3/C to three 1/C.
For use with 3M™ Cold Shrink QS-III Splicing Series 5700A-MT.
Note: Cable sizes shown below are for standard insulation thickness.
Final determining factor is cable insulation O.D.
Voltage: 15 kV
Medium Voltage Splice Kits, 5 kV–46 kV
Number of Conductors: One 3/C to three 1/C
196
Order No.
UPC
Single Conductor Jacket O.D.
Kits per Case
MT-C
MT-E
051128-55208
051128-54318
0.62"-1.13" (15,7-28,7 mm)
1.13"-1.80" (28,7-45,7 mm)
1
1
3M™ Cold Shrink 3/C Inline Shielded, Armored or Non-Armored Splice Kits 5760
Series for 15 kV
These splice kits are designed for splicing shielded armored and non-armored cables, 5/8 kV and 15 kV. Each kit makes one 3/C splice. Connectors are not
included and must be ordered separately.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
RoHS 2011/65/EU
5/8 kV, 15 kV
Three Conductors
Shielded Armored or Non-Armored
Inline
Cold Shrink, Resin
Yes
Order No.
UPC
5761
051128-59172 0.65"-1.00"
(16,5-25,4 mm)
051128-59170 0.93"-1.94"
(23,6-49,3 mm)
5762
Insulation O.D. Range
Conductor Size, 15 kV
2-3/0 AWG
(35-80 mm²)
Cu: 4/0 AWG-750 kcmil
(120-325 mm²)
Al: 4/0 AWG-500 kcmil
(120-250 mm²)
FAX: 800-245-0329
Max.
Connector
O.D.
Max.
Typical
Connector Splice
Length
Length
0.90"
(22,9 mm)
1.40"
(35,5 mm)
2.75"
(69,9 mm)
5.00"
(127,0
mm)
29.0"
(737 mm)
44.0"
(1118 mm)
Case
Qty.
1
1
15 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS-II Inline JCN/CN Splices 5411, 5411A and 5412 Series are one-piece inline splices designed for use on 15 kV rated CN and JCN
cable. Meets the requirements of IEEE 404. Splice can be ordered with the special CI-Series connector packed in the kit, or the kit and connector can be
ordered as separate items.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
15 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Molded Rubber
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Order No.
UPC
Insulation O.D. Range
Conductor Size, Stranded
Conductor Size, Solid
Connector Included
Case Qty.
5411
5411-CI-1/0
5411-CI-2
5411-CI-21
5411-CI-22
5411-20006
5411A
054007-11852
054007-11855
054007-08005
054007-11853
054007-11854
054007-11861
054007-09937
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.775"-0.900" (19,7-22,9 mm)
2-1/0 AWG
1 AWG
1 AWG, 1/0 AWG
2 AWG
1/0 AWG (220 mil)
–
CI-1/0
CI-2
CI-21
CI-22
20006
-
1
1
1
1
1
1
1
5411A-CI-1
5411A-CI-1/0
5411A-20006
5412
054007-09938
054007-09939
054007-09940
054007-11862
0.775"-0.900" (19,7-22,9 mm)
0.775"-0.900" (19,7-22,9 mm)
0.775"-0.900" (19,7-22,9 mm)
0.840"-1.050" (21,3-26,7 mm)
1/0 AWG (220 mil)
-
CI-1
CI-1/0
20006
-
1
1
1
1
5412-CI-2/0
5412-CI-3/0
5412-CI-4/0
054007-11865 0.840"-1.050" (21,3-26,7 mm)
054007-11863 0.840"-1.050" (21,3-26,7 mm)
054007-11864 0.840"-1.050" (21,3-26,7 mm)
4 - 2/0 AWG (175 mil)
1/0 AWG
2 AWG
2 AWG, 1 AWG
4 AWG (220 mil)
2/0 AWG (175 mil)
1 AWG (220 mil)
1/0 AWG (220 mil)
2/0 AWG (175 mil)
1 AWG (220 mil)
1/0 AWG (220 mil)
2/0 AWG (175 mil)
2/0 AWG (220 mil)
3/0-4/0 AWG
250 kcmil (175 mil)
2/0 AWG (220 mil)
3/0 AWG
4/0 AWG
-
CI-2/0
CI-3/0
CI-4/0
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber QS-II Inline JCN/CN Splice Kits 5411, 5411A and 5412 Series
197
15 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS Inline JCN/CN Splice Kits 5400 Series
3M™ Molded Rubber QS Inline JCN/CN Splice Kits 5400 Series are inline splices designed for use on 15 kV concentric neutral (CN) or jacketed concentric
neutral (JCN) cable. The continuous current rating of each splice is equal to the current rating of the cable it is sized to accommodate. Meets requirements
of IEEE 404 for cable joints. Jacketing kit is needed for JCN cable.
Each kit makes one splice. Connectors, unless specified, are not included in the kit, and must be ordered separately.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Splice Type
Shielding Type
Medium Voltage Splice Kits, 5 kV–46 kV
Technology
198
15 kV
Single Conductor
Inline
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Molded Rubber
Order No.
UPC
Insulation O.D. Range
Conductor Size, Stranded
Connector Included
Case Qty.
5403
5404
5405
5406
5406-CI-350
5407
5407-CI-500
5408
5408-CI-750
5408-CCI-750
5409
5409-CI-750
054007-11818
054007-11826
054007-11834
054007-11842
054007-41907
054007-25602
054007-02315
054007-25610
054007-02314
054007-41709
054007-11859
054007-30209
0.795"-0.940" (20,2-23,9 mm)
0.920"-1.080" (23,4-27,4 mm)
0.920"-1.080" (23,4-27,4 mm)
1.060"-1.210" (26,9-30,7 mm)
1.060"-1.210" (26,9-30,7 mm)
1.120"-1.320" (28,5-33,5 mm)
1.120"-1.320" (28,5-33,5 mm)
1.320"-1.520" (33,5-38,6 mm)
1.320"-1.520" (33,5-38,6 mm)
1.320"-1.520" (33,5-38,6 mm)
1.490"-1.660" (37,8-42,2 mm)
1.490"-1.660" (37,8-42,2 mm)
2/0-4/0 AWG
2/0-4/0 AWG
250-350 kcmil
250 (220 mil)-350 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
750 kcmil
750 kcmil
750 kcmil
–
–
–
–
CI-350
–
CI-500
–
CI-750
CCI-750
–
CI-750
1
1
1
1
1
1
1
1
1
1
1
1
FAX: 800-245-0329
15 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS-II JCN/CN Cable Repair Splice Kit 5411R and 5412R Series are specially elongated molded rubber splices designed to repair
damaged cable. They can be used on 15 kV copper or aluminum, CN or JCN cables. It is designed to replace up to 6" (152 mm) of damaged cable, thus
virtually eliminating the need to splice in a new section of cable with two separate splices.
Meets the requirements of IEEE 404. The 5411R/5412R can be ordered with the special CIR-Series connector packed in the kit or the kit and connector can
be ordered as separate items. Each kit makes one repair splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Order No.
UPC
5411R
15 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline Repair
Molded Rubber
Insulation O.D. Range
054007-09352 0.637"-0.900"
(16,3-22,9 mm)
5411R-CIR-2
051128-55097 0.637"-0.900"
(16,3-22,9 mm)
5411R-CIR-1/0
054007-09355 0.637"-0.900"
(16,3-22,9 mm)
5411R-CIR-1/0-2-10002 054007-44273 0.637"-0.900"
(16,3-22,9 mm)
5411R-CIR-21
054007-09354 0.637"-0.900"
(16,3-22,9 mm)
5411R-CIR-22
054007-09353 0.637"-0.900"
(16,3-22,9 mm)
5412R-CIR-2/0
051128-57179 0.870"-1.055"
(22,1-26,9 mm)
5412R-CIR-3/0
054007-43501 0.870"-1.055"
(22,1-26,9 mm)
5412R-CIR-4/0
054007-50101 0.870"-1.055"
(22,1-26,9 mm)
PHONE: 800-245-3573
Conductor Size, Stranded
Conductor Size, Solid Connector Included
Case
Qty.
4 AWG (220 mil only);
2-1/0 AWG
2 AWG
2-1/0 AWG
-
1
-
CIR-2
1
1/0 AWG
-
CIR-1/0
1
1/0 AWG
-
1
2-1 AWG
1-1/0 AWG
One CIR-1/0; and
Two 10002
CIR-21
1
4 AWG (220 mil only)
2 AWG
CIR-22
1
2/0 AWG (220 mil)
-
CIR-2/0
1
3/0 AWG
-
CIR-3/0
1
4/0 AWG
-
CIR-4/0
1
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber QS-II JCN/CN Cable Repair Splice Kits 5411R and 5412R
Series
199
15 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS-II Inline Shielded Cable Splice Kits 5500 Series
3M™ Molded Rubber QS-II Inline Shielded Cable Splices 5500 Series are inline splices designed for use on 15 kV copper or aluminum Tape Shielded, Wire
Shielded and UniShield® cable from 4 AWG-750 kcmil. The continuous current rating of each splice is equal to the current rating of the cable it is sized to
accommodate. Meets requirements of IEEE 404.
Each kit makes one splice. A special CI-Series Connector is necessary to complete the splice. Order the connector separately or as part of the kit.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Medium Voltage Splice Kits, 5 kV–46 kV
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
200
15 kV
Single Conductor
Tape Shield, Wire Shield, UniShield®
Inline
Molded Rubber
Order No.
UPC
Insulation O.D. Range
5501
054007-12293 0.637"-0.900" (16,2-22,9 mm)
5501-CI-21
5501-CI-1/0
5501-20006
5502
054007-09628
054007-09629
054007-09630
054007-12294
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.637"-0.900" (16,2-22,9 mm)
0.840"-1.050" (21,3-26,7 mm)
5502-CI-2/0
5502-CI-3/0
5502-CI-4/0
5502-20009
5503
054007-09631
054007-09632
054007-09633
054007-09634
054007-12295
0.840"-1.050" (21,3-26,7 mm)
0.840"-1.050" (21,3-26,7 mm)
0.840"-1.050" (21,3-26,7 mm)
0.840"-1.050" (21,3-26,7 mm)
1.060"-1.210" (26,9-30,7 mm)
5503-CI-250
5503-CI-350
5504
5504-CI-500
5505
5505-CI-750
054007-09635
054007-09636
054007-12296
054007-09637
054007-12297
054007-09638
1.060"-1.210" (26,9-30,7 mm)
1.060"-1.210" (26,9-30,7 mm)
1.120"-1.320" (28,4-33,5 mm)
1.120"-1.320" (28,4-33,5 mm)
1.320"-1.520" (33,5-38,6 mm)
1.320"-1.520" (33,5-38,6 mm)
Conductor Size, Stranded, Cu or Al
Conductor Size, Solid, Cu or Al
Connector
Included
Case
Qty.
4-1/0 AWG
2/0 AWG (175 mil)
2-1 AWG
1/0 AWG
2/0 AWG (175 mil)
2/0 AWG (220 mil)
3/0-4/0 AWG
250 kcmil (175 mil)
2/0 AWG (220 mil)
3/0 AWG
4/0 AWG
250 kcmill (175 mil)
250 kcmil (220 mil)
350 kcmil
250 kcmil (220 mil)
350 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
2-1/0 AWG
-
1
1-1/0 AWG
4/0 AWG
CI-21
CI-1/0
20006
-
1
1
1
1
4/0 AWG
-
CI-2/0
CI-3/0
CI-4/0
20009
-
1
1
1
1
1
-
CI-250
CI-350
CI-500
CI-750
1
1
1
1
1
1
FAX: 800-245-0329
15 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
Meets the requirements of ANSI C119.4
Connector Base Metal Aluminum
For use with Aluminum or Copper Conductor
Order No.
UPC
Conductor Size, Stranded
Conductor Size,
Length
Solid
Outside Diameter (O.D.)
Compatible with
Case Qty.
CIR-22
CIR-2
CIR-21
CIR-1/0
CIR-2/0
CIR-3/0
CIR-4/0
054007-09356
054007-11966
054007-09357
054007-09358
054007-41964
054007-41965
054007-50228
4 AWG (220 mil insulation only)
2 AWG
2 AWG, 1 AWG
1/0 AWG
2/0 AWG (220 mil insulation only)
3/0 AWG
4/0 AWG
2 AWG
1 AWG, 1/0 AWG
-
0.64" (16,2 mm)
0.64" (16,2 mm)
0.64" (16,2 mm)
0.64" (16,2 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
5411R Splice Body
5411R Splice Body
5411R Splice Body
5411R Splice Body
5412R Splice Body
5412R Splice Body
5412R Splice Body
10
10
10
10
10
10
10
8.0" (203,2 mm)
8.0" (203,2 mm)
8.0" (203,2 mm)
8.0" (203,2 mm)
9.0" (228,6 mm)
9.0" (228,6 mm)
9.0" (228,6 mm)
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Aluminum Repair Connectors CIR Series for
3M™ Rubber Splices 5411R & 5412R Series
3M™ Connectors CI Series for 3M™ Rubber
Splices 5400 & 5500 Series
Meets the requirements of ANSI C119.4
Connector Base Metal Aluminum
For use with Aluminum or Copper Conductor
Order No.
UPC
Conductor Size, Stranded, Cu or Al
Connector O.D.
Case Qty.
CI-2/0
CI-3/0
CI-4/0
CI-250
CI-350
CI-450
CI-500
CI-650
CI-750
054007-11875
054007-11883
054007-11891
054007-11909
054007-11925
054007-11933
054007-25644
054007-11941
054007-25651
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
350 kcmil
500 kcmil (Compact)
500 kcmil
750 kcmil (Compact)
750 kcmil
0.910" (23,1 mm)
0.910" (23,1 mm)
0.910" (23,1 mm)
1.125" (28,6 mm)
1.125" (28,6 mm)
1.312" (33,3 mm)
1.312" (33,3 mm)
1.590" (40,4 mm)
1.590" (40,4 mm)
10
10
10
10
10
10
10
10
10
PHONE: 800-245-3573
www.3M.com/Electrical
201
15 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Connectors CI Series for 3M™ Rubber
Splices 5411, 5411A, 5412 & 5500 Series
Meets the requirements of ANSI C119.4
Medium Voltage Splice Kits, 5 kV–46 kV
Connector Base Metal Aluminum
For use with Aluminum or Copper Conductor
202
Order No.
UPC
Conductor Size, Stranded, Cu or Al
Conductor Size, Solid, Cu or Al
Connector O.D.
Case Qty.
20006
20009
CI-1/0
CI-2
CI-2/0
CI-21
CI-22
CI-3/0
CI-4/0
054007-13285
054007-13319
054007-11867
054007-11651
054007-11875
054007-11856
054007-25636
054007-11883
054007-11891
2/0 AWG
250 kcmil
1/0 AWG
2 AWG
2/0 AWG
2, 1 AWG
4 AWG
3/0 AWG
4/0 AWG
1 AWG
1, 1/0 AWG
2 AWG
-
0.687" (17,4 mm)
0.906" (23,0 mm)
0.640" (16,2 mm)
0.640" (16,2 mm)
0.910" (23,1 mm)
0.640" (16,2 mm)
0.640" (16,2 mm)
0.910" (23,1 mm)
0.910" (23,1 mm)
10
3
10
10
10
10
10
10
10
3M™ Aluminum Transition Connectors CI-T
Series for 5411 & 5500 Series
Meets the requirements of ANSI C119.4
Connector Base Metal Aluminum
For use with Aluminum or Copper Conductor
Order No.
UPC
Conductor Size, Cable A –
Stranded (Solid)
Conductor Size, Cable B –
Stranded (Solid)
Outside Diameter (O.D.)
Case Qty.
CI-T-1
CI-T-2
CI-T-3
CI-T-4
CI-T-5
CI-T-9
054007-11958
054007-11966
054007-11974
054007-11982
054007-11990
054007-44533
4 AWG (2 AWG )
2 AWG (1 AWG )
4 AWG (2 AWG)
2 AWG (1 AWG)
2 AWG (1 AWG)
1 AWG (1/0 AWG)
1 AWG (1/0 AWG )
1 AWG (1/0 AWG )
1/0 AWG Stranded
1/0 AWG Stranded
4 AWG (2 AWG)
1/0 AWG Stranded
0.64" (16,2 mm)
0.64" (16,2 mm)
0.64" (16,2 mm)
0.64" (16,2 mm)
0.64" (16,2 mm)
0.64" (16,2 mm)
10
10
10
10
10
10
FAX: 800-245-0329
15 kV: 3M™ PILC Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III 1/C Inline Transition Splice Kit 5510A-1T-PILC Series (which includes 5513A-1T-PILC, 5514A-1T-PILC, 5515A-1T-PILC, and 5516A1T-PILC) are 15 kV class inline splices designed to transition single-conductor PILC to Poly/EPR cable and meet the 15 kV voltage class rating requirements
of IEEE 404.
The splice kits include an oil barrier system based on a cold shrink tube design of specially formulated, oil-resistant polymer, that is laboratory tested to
nominal internal pressures of 40 psi with no oil leakage. The splice body itself is a one-piece molded QS-III design made of specially formulated silicone
rubber. An EPDM rubber fold-back cold shrink jacket is included for physical protection and environmental sealing.
Each kit contains sufficient material to make one splice. Connector is not provided with the kits due to customer specific application requirements. To
ensure a positive oil stop, a non-tapered, sealed connector (with a solid center barrier) should be used.
*4 AWG requires use of Al connector as #4 Cu connector is below min. O.D. for the 5513A-1T-PILC kit.
**2/0 AWG & 3/0 AWG require use of Al connector as Cu connectors are below min. O.D. for the 5514A-1T-PILC kit.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Order No.
UPC
051138-
5513A-1T-PILC 94339
5514A-1T-PILC 94340
5515A-1T-PILC 94341
5516A-1T-PILC 94342
15 kV
Single Conductor
Paper Insulated Lead Covered (PILC)
Inline PILC Transition
Cold Shrink
Max. O.D. Over
Lead Sheath
PILC Cable
Insul. O.D.
Poly/EPR Cable
Insul. O.D.
PILC Cable Conductor
Size 100%
PILC Cable Conductor
Size 133%
Poly/EPR Cable
Conductor Size
Case
Qty.
1.01"
(25,6 mm)
1.23"
(31,2 mm)
1.53"
(38,9 mm)
1.85"
(47,0 mm)
0.59"-0.83"
(15-21 mm)
0.79"-1.07"
(20-27 mm)
1.07"-1.32"
(28-33 mm)
1.24"-1.63"
(32-41 mm)
0.64"-1.01"
(16-26 mm)
0.84"-1.38"
(22-35 mm)
1.04"-1.70"
(27-43 mm)
1.08"-1.70"
(28-43 mm)
*4-4/0 AWG
(22-95 mm²)
4/0 AWG-500 kcmil
(120-240 mm²)
500-750 kcmil
(300-325 mm²)
750-1000 kcmil
(400-500 mm²)
*4-1/0 AWG
(22-50 mm²)
**2/0 AWG-250 kcmil
(70-120 mm²)
250-550 kcmil
(150-250 mm²)
500-1000 kcmil
(300-500 mm²)
2-4/0 AWG
(35-95 mm²)
4/0 AWG-500 kcmil
(95-240 mm²)
300-750 kcmil
(185-325 mm²)
500-1000 kcmil
(240-500 mm²)
1
PHONE: 800-245-3573
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III 1/C Inline Transition Splice Kits 5510A-1T-PILC Series
1
1
1
www.3M.com/Electrical
203
15 kV: 3M™ PILC Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink Splice Kits QS-2000T 1/C PILC to 1/C Poly/EPR or 1/C PILC to 1/C
PILC Cable Splices
The 3M™ Cold Shrink Splice Kit QS-2000T Series allows you to splice either single-conductor PILC cable to single-conductor PILC cable, or singleconductor PILC cable to single-conductor Poly/EPR cable. Because of the design of the splice, size transitions can also be accommodated rather easily. The
3M™ Cold Shrink Splice Kit QS-2000T Series meets the requirements of IEEE 404.
Use 3M™ Scotchlok™ Connectors 2000T Series with these splice kits. Each kit contains sufficient quantities of material to make one splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Medium Voltage Splice Kits, 5 kV–46 kV
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
204
15 kV
Single Conductor
Paper Insulated Lead Covered (PILC)
Inline PILC Transition or Inline PILC
Cold Shrink
Order No.
UPC
054007-
PILC Cable Insul. O.D. PILC Cable Conductor
Range
Size
Poly/EPR Cable Insul.
O.D. Range
QS2011T
50546
0.56-0.88"
(14,2-22,4 mm)
4-3/0 AWG
(25-70 mm²)
0.70"-1.07"
(17,8-27,2 mm)
QS2012T
50547
0.74"-1.17"
(18,8-29,7 mm)
3/0 AWG-350 kcmil
(95-185 mm²)
0.88"-1.36"
(22,0-34,6 mm)
QS2013T
50555
0.98"-1.56"
(24,9-39,6 mm)
400-1000 kcmil
(200-500 mm²)
1.12"-1.70"
(28,4-43,2 mm)
Poly/EPR
Cable
Conductor
Size
1-4/0 AWG
(50-95 mm²)
Connector
O.D. Range
0.70"-1.02"
(17,8-25,8
mm)
4/0 AWG-500 0.90"-1.30"
kcmil
(23,0-51,0
(120-240 mm²) mm)
500-1000 kcmil 1.10"-1.66"
(240-500 mm²) (28,0-42,0
mm)
FAX: 800-245-0329
Connector Max. Length
Case
Qty.
Al: 5.0" (127 mm)
Cu: 5.5" (140 mm)
1
Al: 5.2" (132 mm)
Cu: 5.5" (140 mm)
1
Al: 6.5" (165 mm)
Cu: 7.5" (190 mm)
1
15 kV: 3M™ PILC Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink Splice Kit QS-2000-3T and QS-2000-3T-WS Trifurcating Transition Splices are rated 15 kV. They are specially designed splice kits for
connecting one 3/C Paper Insulated Lead Covered (PILC) cable to three 1/C Poly/EPR insulated cables. Splices meet the requirements of IEEE 404.
3M™ Scotchlok™ Connector 2000T Series are recommended for use with these kits and must be ordered separately. Each kit makes one 3/C to three 1/C
splice.
*QS-2000-3T-WS uses wrap around heat shrink rejacketing.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
15 kV
Three Conductor to Single Conductor
Paper Insulated Lead Covered (PILC)
PILC Trifurcating
Cold Shrink
Order No.
UPC
054007-
PILC Cable Conductor
Size
Poly/EPR Cable
Conductor Size
Poly/EPR Cable Insul.
O.D. Range
Connector
O.D. Range
QS2011-3T
42021
4-3/0 AWG
(25-70 mm²)
1-4/0 AWG
(50-95 mm²)
0.70"-1.07"
(17,8-27,2 mm)
QS2012-3T
42022
3/0 AWG-250 kcmil
(95-120 mm²)
4/0 AWG-500 kcmil
(120-240 mm²)
0.88"-1.36"
(22,0-34,6 mm)
QS2012/13-3T
44202
350-500 kcmil
(195-240 mm²)
250-500 kcmil
(120-240 mm²)
0.91"-1.36"
(23,0-34,6 mm)
QS2013-3T
42023
400-800 kcmil
(200-400 mm²)
500-1000 kcmil
(240-500 mm²)
1.12"-1.70"
(28,0-43,0 mm)
QS2011-3T-WS*
43248
4-3/0 AWG
(25-70 mm²)
1-4/0 AWG
(50-95 mm²)
0.70"-1.07"
(17,8-27,2 mm)
QS2012-3T-WS*
04211
3/0 AWG-250 kcmil
(95-120 mm²)
4/0 AWG-500 kcmil
(120-240 mm²)
0.88"-1.36"
(22,0-34,6 mm)
QS2012/13-3T-WS* 04644
350-500 kcmil
(195-240 mm²)
250-500 kcmil
(120-240 mm²)
0.91"-1.36"
(23,0-34,6 mm)
QS2013-3T-WS*
400-800 kcmil
(200-400 mm²)
500-1000 kcmil
(240-500 mm²)
1.12"-1.70"
(28,0-43,0 mm)
0.70"-1.02"
(17,8-25,8
mm)
0.90"-1.30"
(22,9-33,0
mm)
0.90"-1.30"
(22,9-33,0
mm)
1.10"-1.66"
(28,0-42,0
mm)
0.70"-1.02"
(17,8-25,8
mm)
0.90"-1.30"
(22,9-33,0
mm)
0.90"-1.30"
(22,9-33,0
mm)
1.10"-1.66"
(28,0-42,0
mm)
04212
PHONE: 800-245-3573
Connector Max. Length
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink Splice Kits QS-2000-3T and QS-2000-3T-WS 3/C PILC to 1/C
Poly/EPR Cable Trifurcating Splices
Case
Qty.
Al: 5.0" (127 mm);
Cu: 5.5" (140 mm)
1
Al: 5.2" (132 mm);
Cu: 5.5" (140 mm)
1
Al: 5.2" (132 mm);
Cu: 5.5" (140 mm)
1
Al: 6.5" (165 mm);
Cu: 7.5" (190 mm)
1
Al: 5.0" (127 mm);
Cu: 5.5" (140 mm)
1
Al: 5.2" (132 mm);
Cu: 5.5" (140 mm)
1
Al: 5.2" (132 mm);
Cu: 5.5" (140 mm)
1
Al: 6.5" (165 mm);
Cu: 7.5" (190 mm)
1
www.3M.com/Electrical
205
15 kV: 3M™ PILC Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink 3/C PILC to 3/C Poly/EPR Cable Transition Splice Kit QS-2013-3T3C
The 3M™ Cold Shrink Splice Kit QS-2013-3T-3C is rated for 15 kV cables. It is specially designed for connecting 3/C shielded or belted Paper Insulated
Lead Covered (PILC) cable to 3/C shielded Poly/EPR insulated cables. The splice meets the requirements of IEEE 404.
3M™ Scotchlok™ Connector 2000T Series are recommended for this kit and must be ordered separately. Each kit has sufficient material to make one 3/C
to 3/C splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Order No.
UPC
054007-
PILC Cable Conductor
Size
Poly/EPR Cable
Conductor Size
Poly/EPR Cable Insul. O.D.
Range
Connector
O.D. Range
400-800 kcmil
(200-400 mm²)
500-750 kcmil
(240-325 mm²)
1.12"-1.70"
(28,4-43,2 mm)
1.10"-1.66"
(28,0-42,0
mm)
Medium Voltage Splice Kits, 5 kV–46 kV
QS2013-3T-3C 43247
15 kV
Three Conductor
Paper Insulated Lead Covered (PILC)
Inline PILC Transition
Cold Shrink
206
FAX: 800-245-0329
Connector Max. Length
Al: 6.5" (165 mm);
Cu: 7.5" (190 mm)
Case
Qty.
1
15 kV: 3M™ PILC Splice Kits: Three Conductor (3/C)
The 3M™ Scotchlok™ Connectors 2000T-CU Series are copper inline sleeves for use
with copper conductor cables of the same size and are specifically designed for use with
PILC power cable. They can be used on concentric, compressed, and compact stranded
conductors. A rounding die is recommended to round out the sector shape of the
connector when used with sector shaped conductors. The 2000T-CU connectors, like all
2000T series connectors, have a solid center oil stop and meet ANSI Standard C-119.4.
They are designed for use with splice kits from the 3M™ Cold Shrink Splice Kit QS2000T Series, the 3M™ Cold Shrink Splice Kit QS-2000-3T Series, the 3M™ Cold Shrink
CS500Pb Series, and the Scotch® Tape Splice Kits 5700 Series. Meets the requirements
of ANSI C119.4
Connector Base Metal Copper
For use with Copper Conductor
Order No.
UPC
Stranded Conductor Size
Length
Outside Diameter (O.D.)
Min. Order Qty.
Case Qty.
2000T-2-CU
2000T-2/0-CU
2000T-4/0-CU
2000T-250-CU
2000T-500-CU
2000T-750-CU
054007-42247
054007-42250
054007-42252
054007-42253
054007-42258
054007-42263
2 AWG
2/0 AWG
4/0 AWG
250 kcmil
500 kcmil
750 kcmil
5.32" (135,1 mm)
5.32" (135,1 mm)
5.25" (133,3 mm)
5.25" (133,3 mm)
6.90" (175,3 mm)
6.90" (175,3 mm)
0.700" (17,8 mm)
0.700" (17,8 mm)
0.880" (22,3 mm)
0.880" (22,3 mm)
1.125" (28,6 mm)
1.300" (33,0 mm)
9
3
3
3
3
3
9
3
3
3
3
3
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Scotchlok™ Connectors 2000T-CU for 15
kV
207
15 kV: 3M™ PILC Splice Kits: Three Conductor (3/C)
3M™ Scotchlok™ Reducer Series Connectors 2000T-CU/AL
for 15 kV
The 3M™ Scotchlok™ Reducer Series Connectors 2000T-CU/ AL are aluminum inline sleeves that are
applicable for both aluminum and copper conductors and specifically designed for use with PILC power cable.
The barrel inner diameters on each end are different, allowing the connection of different size conductors.
These connectors can be used on concentric, compressed, and compact stranded conductors. A rounding die
is recommended to round out the sector shape of the connector when used with sector shaped conductors.
The 2000T Reducer Series connectors, like all 2000T series connectors, have a solid center oil stop and meet
ANSI Standard C-119.4. They are designed for use with splice kits from the 3M™ Scotchlok™ 2000T Series,
the 3M™ Scotchlok™ 2000-3T Series, the 3M™ Cold Shrink Splice Kits Selection CS500Pb Series, and the
Scotch® Tape Splice Kits 5700 Series. Each connector is electro-tin plated to resist electrolytic corrosion.
Meets the requirements of ANSI C119.4
Connector Base Metal Aluminum
For use with Copper or Aluminum Conductor
UPC
Stranded Conductor Size
Length
Outside Diameter
Min. Order Qty.
(O.D.)
Case Qty.
2000T 2-1/0 CU/AL
2000T 1/0-2/0 CU/AL
2000T 2/0-4/0 CU/AL
2000T 250-350 CU/AL
2000T 350-500 CU/AL
2000T 500-750 CU/AL
2000T 500-1000 CU/AL
2000T 750-1000 CU/AL
054007-42226
054007-42228
054007-42229
054007-42232
054007-42234
054007-42236
054007-42238
054007-42243
2–1/0 AWG
1/0–2/0 AWG
2/0–4/0 AWG
250–350 kcmil
350–500 kcmil
500–750 kcmil
500–1000 kcmil
750–1000 kcmil
4.74" (120,4 mm)
4.70" (119,4 mm)
4.70" (119,4 mm)
4.70" (119,4 mm)
4.70" (119,4 mm)
6.25" (158,7 mm)
6.25" (158,7 mm)
6.25" (158,7 mm)
0.640" (16,2 mm)
0.910" (23,1 mm)
0.910" (23,1 mm)
1.125" (28,6 mm)
1.320" (33,5 mm)
1.600" (40,6 mm)
1.625" (41,3 mm)
1.625" (41,3 mm)
9
3
3
3
3
3
3
3
Medium Voltage Splice Kits, 5 kV–46 kV
Order No.
208
FAX: 800-245-0329
9
3
3
3
3
3
3
3
15 kV: 3M™ Tape Splice Kits: Single Conductor (1/C)
Scotch® Inline and Tee Tape Shielded Cable Splice Kits 5700 Series handle
inline and tee splices on tape shielded, wire shielded or UniShield® cables
with copper (Cu) or aluminum (Al) conductors. Kits are rated 5 kV-15 kV, and
each kit makes three splices. Use the selector chart to determine the proper kit
needed. Connectors and Lugs need to be ordered separately. 3M does not offer
tee connectors.
Note: Cable sizes shown below are for standard insulation thickness.
Final determining factor is cable insulation O.D.
Voltage: 5 kV, 5/8 kV, 15 kV
Number of Conductors: Single Conductor
Shielding Type: Tape Shield, Wire Shield, UniShield®
Splice Type: Inline, Tee
Technology: Tape
Inline Splices
5 and 8 kV
Product
UPC
Number (054007-)
Cu
Al
15 kV 100%
175mil
Cu
Al
Tee Splices*
15 kV 133%
220 mil
Cu
Al
5 and 8 kV
Cu
Al
15 kV 100%
175 mil
15 kV 133%
220 mil
Cu
Al
Cu
Al
Case
Qty.
Medium Voltage Splice Kits, 5 kV–46 kV
Scotch® Inline and Tee Tape Shielded
Cable Splice Kits 5700 Series
Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable
See above for cable type illustrations.
5717
12030
4-250
(22-125)
4-4/0
(2-100)
4-2
(22-30)
—
4
—
—
—
—
—
—
—
1
5718
12048
300-500
(180-250)
250
(150)
1-4/0
(50-100)
4-2/0
(22-60)
2-1/0
(35-60)
—
4-2/0
(22-60)
4-1/0
(22-50)
—
—
—
—
1
5719
12055
550-1000 300-500 250-500 3/0-250
(300-500) (180-250) (180-250) (95-125)
2/0-350
(70-180)
4-3/0
(22-80)
3/0-350 2/0-4/0
(95-180) (70-100)
4-1
(22-38)
—
—
—
1
5720
12063
400-750 250-500
(240-325) (125-250)
1/0-350
4-4/0
4-250
(60-180) (22-100) (22-125)
4-3/0
(22-80)
1
—
—
500-1000 550-1000 300-750 400-750 4/0-500
(300-500) (300-500) (180-325) (240-325) (120-250)
*3M does not offer tee compression connectors.
Note: Larger-numbered kits may be used in place of smaller-numbered kits (with excess materials left over).
Order No.
UPC
Case Qty.
5717
5718
5719
5720
054007-12030
054007-12048
054007-12055
054007-12063
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
209
25/28 kV Medium Voltage Splices
The following 3M products cover splicing needs
for applications up to 25/28 kV, and promote
dependable performance, stability and long life
with every splice you make.
Section
Page
25/28 kV...........................................................................................210-221
3M™ Cold Shrink Splice Kits............................................................................................211-215
Single Conductor (1/C) ............................................................................................................................211-213
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splice Kits 5456A, 5457A and 5458A Series ......................................................211-212
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5524A, 5525A and 5526A ...............................................................212-213
Three Conductor (3/C) .............................................................................................................................214-215
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splice Kits 5786A-MT, 5787A-MT & 5788A-MT.................................214
3M™ Cold Shrink MT-C & MT-E Trifurcating Accessory Kits (One 3/C to Three 1/C) for 25/28 kV.....................................................215
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber Splice Kits......................................................................................216-219
210
Single Conductor (1/C) ............................................................................................................................216-219
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5420 Series ........................................................................................216
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5450 Series ........................................................................................217
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5451A Series...............................................................................218-219
3M™ Connectors CI and CI-A Series...............................................................................................................................................219
3M™ Molded Rubber Cable Repair Splice Kit 5451R ...............................................................220
Single Conductor (1/C)....................................................................................................................................220
3M™ Molded Rubber QS-II JCN Cable Repair Splice Kits 5451R Series ..........................................................................................220
3M™ Aluminum Repair Connector CIR Series for 3M™ Molded Rubber QS-II JCN Cable Repair Splice Kit 5451R...........................220
3M™ PILC Splice Kits.............................................................................................................221
Single Conductor (1/C)....................................................................................................................................221
3M™ Cold Shrink QS-III 1/C Transition Splice Kits 5520A-1T-PILC Series .......................................................................................221
FAX: 800-245-0329
25/28 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splices 5456A-WG, 5457A-WG and 5458A-WG are inline splices for joining 25/28 kV jacketed concentric
neutral (JCN) or concentric neutral (CN) power cables. It is a cold shrink design. The cold shrink splice body is a one-piece molded design made of specially
formulated silicone rubbers, while the jacketing is made of EPDM rubber for its special physical properties. Each splice is high-voltage production tested to
ensure reliability. Kits can be ordered with connectors packed in the kit or the kit and connector can be ordered as separate items. Meets requirements of
IEEE 404.
Each kit makes one splice.
Note: 5456A-WG, 5457A-WG and 5458A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to
convert to full jacketing.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
25/28 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Cold Shrink
Order No.
UPC
Insulation O.D.
Conductor Size
Connector Included
Case Qty.
5456A
5456A-1-AL
5456A-1-CU
5456A-1/0-AL
5456A-1/0-CU
5456A-2/0-AL
5456A-2/0-CU
5456A-3/0-AL
5456A-3/0-CU
5456A-4/0-AL
5456A-4/0-CU
5456A-250-AL
5456A-250-CU
5456A-WG
5457A
5457A-250-AL
5457A-250-CU
5457A-350-AL
5457A-350-CU
5457A-500-AL
5457A-500-CU
5457A-WG
5458A
5458A-500-AL
5458A-500-CU
5458A-750-AL
051128-53793
051128-53794
051128-53795
051128-53796
051128-53797
051128-53798
051128-53799
051128-53800
051128-53801
051128-53802
051128-53803
051128-53935
051128-53936
051128-53804
054007-42149
051128-53836
051128-53837
054007-42132
054007-44238
054007-42133
054007-44239
054007-43416
054007-42908
054007-04593
054007-04594
054007-42909
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1 AWG-250 kcmil (50-120 mm²)
1 AWG
1 AWG
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
4/0 AWG
4/0 AWG
250 kcmil
250 kcmil
1 AWG-250 kcmil (50-120 mm²)
250-500 kcmil (120-240 mm²)
250 kcmil
250 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
250-500 kcmil (120-240 mm²)
500-1000 kcmil (240-500 mm²)
500 kcmil
500 kcmil
750 kcmil
20004
10004
20005
10005
20006
10006
20007
10007
20008
10008
20009
10009
20009
10009
20011
10011
20014
10014
20014
10014
20019
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splice Kits 5456A, 5457A and 5458A
Series
211
25/28 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splice Kits 5456A, 5457A and 5458A
Series (continued)
Order No.
UPC
Insulation O.D.
Conductor Size
Connector Included
Case Qty.
5458A-750-CU
5458A-1000-AL
5458A-1000-CU
5458A-WG
054007-44240
054007-42910
054007-44241
054007-43417
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
750 kcmil
1000 kcmil
1000 kcmil
500-1000 kcmil (240-500 mm²)
10019
20024
10024
-
1
1
1
1
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5524A, 5525A and 5526A
3M™ Cold Shrink QS-III Inline Shielded Cable Splices 5524A, 5525A and 5526A Series are inline splices for joining 25/28 kV tape shield, wire shield,
UniShield® or longitudinally corrugated (LC) shielded power cables. It is a cold shrink design. The cold shrink splice body is a one-piece molded design
made of specially formulated silicone rubbers, while the jacketing is made of EPDM rubber for its special physical properties. Each splice is high-voltage
production tested to ensure reliability. Kits can be ordered with connectors packed in the kit, or the kit and connector can be ordered as separate items.
Meets requirements of IEEE 404.
Each kit makes one splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Medium Voltage Splice Kits, 5 kV–46 kV
Splice Type
Technology
212
25/28 kV
Single Conductor
Tape Shield, Wire Shield, UniShield®,
Longitudinally Corrugated (LC)
Inline
Cold Shrink
Order No.
UPC
Insulation O.D.
Conductor Size
Connector Included
Case Qty.
5524A
5524A-1-AL
5524A-1-CU
5524A-1/0-AL
5524A-1/0-CU
5524A-2/0-AL
5524A-2/0-CU
5524A-3/0-AL
5524A-3/0-CU
5524A-4/0-AL
5524A-4/0-CU
5524A-250-AL
5524A-250-CU
5525A
5525A-250-AL
5525A-250-CU
5525A-350-AL
5525A-350-CU
5525A-500-AL
5525A-500-CU
5525A-750-AL
5525A-750-CU
051128-53922
051128-53923
051128-53924
051128-53925
051128-53926
051128-53927
051128-53928
051128-53929
051128-53930
051128-53931
051128-53932
051128-53933
051128-53934
054007-42138
051128-53845
051128-53846
054007-42140
054007-42902
054007-42141
054007-42903
054007-42904
054007-42127
0.84"-1.36" (21,3–34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
0.84"-1.36" (21,3-34,5 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1 AWG-250 kcmil (50–120 mm²)
1 AWG
1 AWG
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
4/0 AWG
4/0 AWG
250 kcmil
250 kcmil
250-750 kcmil (120-325 mm²)
250 kcmil
250 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
20004
10004
20005
10005
20006
10006
20007
10007
20008
10008
20009
10009
20009
10009
20011
10011
20014
10014
20019
10019
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FAX: 800-245-0329
25/28 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
Order No.
UPC
Insulation O.D.
Conductor Size
Connector Included
Case Qty.
5526A
5526A-500-AL
5526A-500-CU
5526A-750-AL
5526A-750-CU
5526A-1000-AL
5526A-1000-CU
054007-42905
054007-04597
054007-04598
054007-04595
054007-04596
054007-42906
054007-42907
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
500-1000 kcmil (240-500 mm²)
500 kcmil
500 kcmil
750 kcmil
750 kcmil
1000 kcmil
1000 kcmil
20014
10014
20019
10019
20024
10024
1
1
1
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5524A, 5525A and 5526A
(continued)
213
25/28 kV: 3M™ Cold Shrink Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Cable Splice Kits 5786A-MT,
5787A-MT & 5788A-MT
3M™ Cold Shrink QS-III 3/C Inline Armored or Non-Armored Cable Splices 5786A-MT, 5787A-MT and 5788A-MT are designed for splicing 3-conductor,
armored and non-armored, shielded power cables. The kits are rated for use on 25/28 kV cables with conductor sizes from 1 AWG-1000 kcmil (50-500
mm²). The kits are designed to be used with 3M™ Scotchlok™ Connectors 10000 and 20000 Series or other UL listed inline compression connectors that
fit within the dimension limits listed in the connector dimensional requirements on the data sheet.
The splice utilizes several technologies to accommodate the various functions of a 3/C shielded power cable: 3M™ Cold Shrink QS-III Splice Bodies,
Scotch® Tapes for moisture sealing, Constant Force Springs for connecting ground braid jumpers and Armorcast for replacing the cable armor and/or
jacket. The completed splice is designed for use in cable trays, weather exposed or direct burial locations. Meets the requirements of IEEE 404.
Connectors are not included in the kit and must be ordered separately.
Note: When making a trifurcating splice, the 3M™ Cold Shrink MT-C or MT-E Trifurcating Accessory Kit must be used along with the splice kit.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Medium Voltage Splice Kits, 5 kV–46 kV
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
214
Insulation O.D.
Connector O.D.
Typical Splice
Length
051128-53937 1 AWG-250 kcmil
(50-120 mm²)
0.84"-1.36"
(21,3-34,5 mm)
0.46"-1.36"
(11,7-34,5 mm)
57"
(1447,8 mm)
054007-43421 250-750 kcmil
(120-325 mm²)
054007-43422 500-1000 kcmil
(240-500 mm²)
1.07"-1.70"
(27,2-43,2 mm)
1.24"-2.07"
(31,5-52,6 mm)
0.75"-1.70"
(19,1-43,2 mm)
1.05"-2.07"
(26,7-52,6 mm)
62"
(1574,8 mm)
66"
(1676,4 mm)
Order No.
UPC
5786A-MT
5787A-MT
5788A-MT
25/28 kV
Three Conductor
Shielded Armored or Non-Armored
Inline, Trifurcating
Cold Shrink
Conductor Size
FAX: 800-245-0329
Suggested Accessory
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-C;
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
3M™ Trifurcating Accessory for 3-C to
3 Single Conductors MT-E
Case
Qty.
1
1
1
25/28 kV: 3M™ Cold Shrink Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink MT-C and MT-E Trifurcating Accessory Kits are used to
break out and seal a transition from 3/C to three 1/C.
For use with 3M™ Cold Shrink QS-III Splicing Series 5700A-MT.
Voltage: 25/28 kV
Number of Conductors: One 3/C to three 1/C
Order No.
UPC
Single Conductor Jacket O.D.
Kits per Case
MT-C
MT-E
051128-55208
051128-54318
0.62"-1.13" (15,7-28,7 mm)
1.13"-1.80" (28,7-45,7 mm)
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink MT-C & MT-E
Trifurcating Accessory Kits (One 3/C to
Three 1/C) for 25/28 kV
215
25/28 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5420 Series
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5420 Series are inline splices designed for use on 25 kV CN or JCN cable. The continuous
current rating of each splice is equal to the current rating of the cable it is sized to accommodate. Meets requirements of IEEE 404 for cable joints.
Each kit makes one splice. Connectors, unless specified, are not included in the kit, and must be ordered separately.
Note: If connector is desired packed with any of the kits shown above, add the connector number after the splice number (example: 5420-CI-22A).
Jacketing kit is needed for JCN cable.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Medium Voltage Splice Kits, 5 kV–46 kV
Splice Type
Technology
216
25/28 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Molded Rubber
Order No.
UPC
Insulation O.D.
Conductor Size
Connector Included
Case Qty.
5420
5420-CI-22A
5421
5422
5423
5423-CI-350
5424
5425
5426
5426-CI-750
054007-15819
054007-15820
054007-15827
054007-15835
054007-15843
054007-08384
054007-15850
054007-09240
054007-09239
054007-09177
0.795"-0.940" (20,2-23,9 mm)
0.795"-0.940" (20,2-23,9 mm)
0.920"-1.080" (23,4-27,4 mm)
1.060"-1.210" (26,9-30,7 mm)
1.120"-1.320" (28,4-33,5 mm)
1.120"-1.320" (28,4-33,5 mm)
1.320"-1.520" (33,5-38,6 mm)
1.390"-1.590" (35,0-40,0 mm)
1.550"-1.710" (39,4-43,4 mm)
1.550"-1.710" (39,4-43,4 mm)
2-1/0 AWG (35-50 mm²)
2 AWG Solid
1/0-3/0 AWG (60-80 mm²)
3/0-4/0 AWG (95-100 mm²)
250-350 kcmil (125-180 mm²)
350 kcmil
500 kcmil
750 kcmil compact
750 kcmil
750 kcmil
CI-22A
CI-350
–
CI-750
1
1
1
1
1
1
1
1
1
1
FAX: 800-245-0329
25/28 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
The 3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5450 Series kits are one-piece inline splices designed for use on 25/28 kV CN and JCN
cable. Meets requirements of IEEE 404 for cable joints.
Each kit makes one splice. Connectors, unless specified, are not included in the kit, and must be ordered separately.
Use the primary insulation O.D. range for final conductor size ordering criteria. If connector is desired packed with any of the kits shown above, add the
connector number after the splice number (example: 5451-CI-1/0A). Jacketing kit is needed for JCN cable.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
25/28 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Molded Rubber
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5451
5451-CI-2A
5451-CI-1A
5451-CI-21-840
5451-CI-1/0A
5451-CI-1/0-840
5452
054007-09127
054007-09152
054007-09935
054007-09154
054007-09153
054007-09155
054007-09128
0.83"-1.04" (21,1-26,4 mm)
0.83"-1.04" (21,1-26,4 mm)
0.83"-1.04" (21,1-26,4 mm)
0.83"-1.04" (21,1-26,4 mm)
0.83"-1.04" (21,1-26,4 mm)
0.83"-1.04" (21,1-26,4 mm)
1.00"-1.15" (25,4-29,2 mm)
2-2/0 AWG (60 mm²)
2 AWG (33 mm²)
1 AWG (42 mm²)
2-1 AWG (33-42 mm²)
1/0 AWG (53 mm²)
1/0 AWG (53 mm²)
3/0-4/0 AWG (95 mm²)
CI-2A
CI-1A
CI-21-840
CI-1/0A
CI-1/0-840
-
1
1
1
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5450 Series
217
25/28 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS-II Inline CN/JCN
Cable Splice Kits 5451A Series
The 3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5451A Series
is a 25/28 kV class inline splice designed for joining concentric neutral (CN)
and jacketed concentric neutral (JCN) distribution class power cables. The
splice is a one-piece molded design made of specially formulated, peroxide
cured EPDM rubbers. Each splice is production tested on CN cable to ensure
reliability. The splice is designed for use with special CI-series Inline Compression Connectors for connecting either aluminum or copper conductors. The
5451A Quick Splice II splice meets the 25 kV voltage rating requirements of IEEE 404.
Each kit makes one splice. Jacketing kit is needed for JCN cable. Connectors, unless specfied, are not included in the kit, and must be ordered separately.
Refer to the index to find CI, CI-840 and CI-A series connectors.
Note: CI-A series connectors are sized for 5/8 crimping die; CI-2/0 and CI-840 series connectors are sized for 840 crimping die.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage: 25/28 kV
Number of Conductors: Single Conductor
Shielding Type: Concentric Neutral (CN), Jacketed Concentric Neutral (JCN)
Splice Type: Inline
Medium Voltage Splice Kits, 5 kV–46 kV
Technology: Molded Rubber
218
Order No.
UPC
Case Qty.
5451A
5451A-CI-1A
054007-49527
054007-49529
1
1
FAX: 800-245-0329
25/28 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
Order No.
UPC
Case Qty.
5451A-CI-1/0A
5451A-CI-21-840
5451A-CI-1/0-840
5451A-CI-2/0
054007-49530
054007-49532
054007-49528
054007-49531
1
1
1
1
3M™ Connectors CI and CI-A Series
Meets the requirements of ANSI C119.4
Order No.
UPC
Conductor Size
Connector O.D.
Connectors per Case
CI-22A
CI-2A
CI-1A
CI-21-840
CI-1/0A
CI-1/0-840
CI-2/0
CI-3/0
CI-4/0
CI-250
CI-350
CI-450
CI-500
CI-650
CI-750
054007-15868
054007-00721
054007-00722
054007-09136
054007-14176
054007-09137
054007-11875
054007-11883
054007-11891
054007-11909
054007-11925
054007-11933
054007-25644
054007-11941
054007-25651
2 AWG Solid
2 AWG Stranded, 1 AWG Solid
2-1 AWG Stranded, 1-1/0 AWG Solid
2-1 AWG Stranded, 1-1/0 AWG Solid
1/0 AWG Stranded
1/0 AWG Stranded
2/0 AWG Stranded
3/0 AWG Stranded
4/0 AWG Stranded
250 kcmil Stranded
350 kcmil Stranded
500 kcmil Compact
500 kcmil Stranded
750 kcmil Compact
750 kcmil Stranded
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
0.910" (23 mm)
1.125" (29 mm)
1.125" (29 mm)
1.312" (33 mm)
1.312" (33 mm)
1.590" (43 mm)
1.590" (43 mm)
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber QS-II Inline CN/JCN Cable Splice Kits 5451A Series (continued)
219
25/28 kV: 3M™ Molded Rubber Cable Repair Splice Kit 5451R: Single Conductor (1/C)
3M™ Molded Rubber QS-II JCN Cable Repair Splice Kits 5451R Series
The 3M™ Molded Rubber QS-II JCN Cable Repair Splice Kit 5451R Series is a 25/28 kV class inline splice designed to serve as a cable repair for concentric
neutral (CN) and jacketed concentric neutral (JCN) distribution class power cables. It is designed to replace up to 6" (15,24 cm) of damaged cable, thus
virtually eliminating the need to splice in a new section of cable with two separate splices.
The splice is a one-piece molded design made of specially formulated, peroxide cured EPDM rubbers. Each splice is production tested on CN cable to
ensure reliability. The splice is designed for use with the special 3M™ CIR–Series Inline Compression Connector provided, for connecting either aluminum
or copper conductors. The 3M™ Molded Rubber QS-II Splice meets the 25 kV voltage rating requirements of IEEE 404. Jacketing kit is needed for JCN
Cable.
Note: 3M™ Repair Connector CIR-A series connectors are sized for 5/8 crimping die; 3M™ Repair Connector CIR-840 series connectors are sized for 840
crimping die.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
25/28 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline Repair
Molded Rubber
Voltage
Number of Conductors
Shielding Type
Medium Voltage Splice Kits, 5 kV–46 kV
Splice Type
Technology
220
Order No.
UPC
Insulation O.D. Range
Conductor Size, Stranded
Conductor Size, Solid
Connector Included
Case Qty.
5451R-CIR-21A
5451R-CIR-21-840
5451R-CIR-1/0A
5451R-CIR-1/0-840
054007-49479
054007-49478
054007-49476
054007-49477
0.870"-1.055" (22,1-26,8 mm)
0.870"-1.055" (22,1-26,8 mm)
0.870"-1.055" (22,1-26,8 mm)
0.870"-1.055" (22,1-26,8 mm)
2-1 AWG
2-1 AWG
1/0 AWG
1/0 AWG
1-1/0 AWG
1-1/0 AWG
-
CIR-21A
CIR-21-840
CIR-1/0A
CIR-1/0-840
1
1
1
1
3M™ Aluminum Repair Connector CIR Series for 3M™ Molded Rubber QS-II JCN
Cable Repair Splice Kit 5451R
3M™ Aluminum Repair Connector CIR Series are extra long connectors which are used to bridge gaps up to 6" (15,24 cm) when a piece of damaged cable
is removed. They can be used with copper or aluminum conductors.
3M™ CIR Series Repair Connectors are specially designed for use with 3M™ Cable Repair Splice Kits. They are aluminum connectors for use on aluminum
or copper cable conductors. When used with the appropriate splice kit, these connectors allow up to 6" (15,24 cm) of damaged cable conductor to be
removed, virtually eliminating the need to splice in a new section of cable. CIR series connectors meet the requirements of ANSI C119.4.
Connector Base Metal Aluminum
For use with Aluminum or Copper Conductor
Order No.
UPC
Conductor Size, Stranded
Conductor Size, Solid
Length
Outside Diameter (O.D.)
Case Qty.
CIR-1/0-840
CIR-1/0A
CIR-21-840
CIR-21A
054007-09137
054007-50226
054007-09136
054007-50227
1/0 AWG
1/0 AWG
2-1/0 AWG
2-1 AWG
1-1/0 AWG
1-1/0 AWG
9.0" (228,6 mm)
9.0" (228,6 mm)
9.0" (228,6 mm)
9.0" (228,6 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
10
10
10
10
FAX: 800-245-0329
25/28 kV: 3M™ PILC Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III 1/C Transition Splice Kits, 5520A-1T-PILC Series (which includes 5524A-1T-PILC, 5525A-1T-PILC, and 5526A-1T-PILC) are 25/28
kV class inline splices designed to transition single-conductor PILC to Poly/EPR cable and meet the 25 kV voltage class rating requirements of IEEE 404.
The splice kits include an oil barrier system based on a cold shrink tube design of specially formulated, oil-resistant polymer, and laboratory tested to
nominal internal pressures of 40 psi with no oil leakage. The splice body itself is a one-piece molded design made of specially formulated silicone rubber. An
EPDM rubber foldback cold shrink jacket is included for physical protection and environmental sealing.
Each kit contains sufficient material to make one splice. Connector is not provided with the kits due to customer specific application requirements. To
ensure a positive oil stop, a non-tapered, sealed connector (with a solid center barrier) should be used.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
25/28 kV
Single Conductor
Paper Insulated Lead Covered (PILC)
Inline PILC Transition
Cold Shrink
Order No.
UPC
051128-
Max. O.D. Over Lead
Sheath
PILC Cable Insul.
O.D.
Poly/EPR Cable
Insul. O.D.
PILC Cable Conductor
Size 100%
PILC Cable
Conductor
Size 133%
5524A-IT-PILC
-57198
1.35"
(34 mm)
0.87"-1.16"
(22,1-29,5 mm)
0.84"-1.32"
(21,3-33,5 mm)
1 AWG-250 kcmil
(50-120 mm²)
1-2/0 AWG
(50-60 mm²)
5525A-1T-PILC -57199
1.79"
(45 mm)
1.14"-1.57"
(29,0-39,9 mm)
1.07"-1.70"
(27,2-43,2 mm)
300-650 kcmil
(150-325 mm²)
5526A-1T-PILC -57200
2.14"
(54 mm)
1.49"-1.91"
(37,8-48,5 mm)
1.24"-2.07"
(31,5-52,6 mm)
700-1000 kcmil
(400-500 mm²)
PHONE: 800-245-3573
Poly/EPR
Cable
Conductor
Size
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III 1/C Transition Splice Kits 5520A-1T-PILC Series
Case
Qty.
1 AWG-250
1
kcmil
(50-120 mm²)
250-500 kcmil 250-750
1
(120-240 mm²) kcmil
(120-325
mm²)
550-1000
550-1000
1
kcmil
kcmil
(300-500 mm²) (300-500
mm²)
www.3M.com/Electrical
221
35 kV Medium Voltage Splices
The following 3M products cover splicing needs
for applications up to 35 kV, and promote
dependable performance, stability and long life
with every splice you make.
Section
Page
35 kV................................................................................................222-230
3M™ Cold Shrink Splice Kits............................................................................................223-227
Single Conductor (1/C) ............................................................................................................................223-225
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splice Kits 5467A and 5468A Series .........................................................................223
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5535A and 5536A...................................................................................224
3M™ Cold Shrink QS-III CN/JCN Cable Shield-Break Splice Kits 5467A-XB and 5468A-XB .............................................................225
Three Conductor (3/C) .............................................................................................................................226-227
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Splice Kits 5797A-MT and 5798A-MT.........................................................226
3M™ Cold Shrink MT-E Trifurcating Accessory Kit (One 3/C to Three 1/C) for 35 kV ........................................................................227
222
3M™ Molded Rubber Splice Kits......................................................................................228-229
Single Conductor (1/C) ............................................................................................................................228-229
3M™ Molded Rubber QS CN/JCN Cable Splice Kits 5432 and 5433................................................................................................228
3M™ Molded Rubber QS-II CN/JCN Cable Splice Kits 5461 ............................................................................................................229
3M™ Connectors CI-A and CI-840 Series for 3M™ Molded Rubber QS Cable Splice Kits 5432 and 5461 Series ............................229
3M™ PILC Splice Kits..............................................................................................................230
Single Conductor (1/C)....................................................................................................................................230
3M™ Cold Shrink QS-III 1/C Transition Splice Kits 5530A-1T-PILC Series .......................................................................................230
FAX: 800-245-0329
35 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splices 5467A, 5467A-WG, 5468A and 5468A-WG are inline splices for joining 35 kV jacketed concentric
neutral (JCN) or concentric neutral (CN) power cables. It is a cold shrink design. The cold shrink splice body is a one-piece molded design made of specially
formulated silicone rubbers, while the jacketing is made of EPDM rubber for its special physical properties. Each splice is high-voltage production tested to
ensure reliability.
The splices can be used with standard copper (Cu) or aluminum (Al/Cu) inline compression (crimp type) connectors, and can be used for size transitions
within the listed kit size range. They are designed to exceed minimum industry test standards, and have a BIL rating of 250 kV (equal to a 46 kV voltage
class). The 3M™ Cold Shrink QS-III Splices 5467A, 5467A-WG, 5468A and 5468A-WG meet or exceed the 35 kV Voltage Class rating requirements of IEEE
404.
Kits can be ordered with connectors packed in the kit, or the kit and connector can be ordered as separate items. Each kit makes one splice.
Note: 5467A-WG and 5468A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to convert to full
jacketing.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
35 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Cold Shrink
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5467A
5467A-1/0-AL
5467A-1/0-CU
5467A-2/0-AL
5467A-2/0-CU
5467A-3/0-AL
5467A-3/0-CU
5467A-4/0-AL
5467A-4/0-CU
5467A-250-AL
5467A-250-CU
5467A-350-AL
5467A-350-CU
5467A-WG
5468A
5468A-350-AL
5468A-350-CU
5468A-500-AL
5468A-500-CU
5468A-750-AL
5468A-750-CU
5468A-1000-AL
5468A-1000-CU
5468A-WG
054007-43051
054007-43052
054007-43057
054007-43053
054007-43058
054007-43054
054007-43059
054007-43055
054007-43060
054007-43056
054007-43061
054007-04589
054007-04590
051128-53883
054007-43062
054007-43063
054007-43067
054007-43064
054007-43068
054007-43065
054007-43069
054007-43066
054007-43070
051128-53909
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1/0 AWG-350 kcmil (60-185 mm²)
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
4/0 AWG
4/0 AWG
250 kcmil
250 kcmil
350 kcmil
350 kcmil
1/0 AWG-350 kcmil (60-185 mm²)
350-1000 kcmil (185-500 mm²)
350 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
1000 kcmil
1000 kcmil
350-1000 kcmil (185-500 mm²)
20005
10005
20006
10006
20007
10007
20008
10008
20009
10009
20011
10011
20011
10011
20014
10014
20019
10019
20024
10024
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III Inline CN/JCN Cable Splice Kits 5467A and 5468A Series
223
35 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5535A and 5536A
3M™ Cold Shrink QS-III Inline Shielded Cable Splice Kits 5535A and 5536A Series are inline splices for joining 35 kV tape shield, wire shield, UniShield® or
longitudinally corrugated (LC) shielded power cables. The cold shrink splice body is a one-piece molded design made of specially formulated silicone
rubbers, while the jacketing is made of EPDM rubber for its special physical properties. Each splice is high-voltage production tested to ensure reliability.
The splices can be used with standard copper (Cu) or aluminum (Al/Cu) inline compression (crimp type) connectors, and can be used for size transitions
within the listed kit size range. They are designed to exceed minimum industry test standards, and have a BIL rating of 250 kV (equal to a 46 kV voltage
class). The 3M™ Cold Shrink QS-III Splices 5535A and 5536A meet or exceed the 35 kV Voltage Class rating requirements of IEEE 404.
Kits can be ordered with connectors packed in the kit, or the kit and connector can be ordered as separate items. Each kit makes one splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Medium Voltage Splice Kits, 5 kV–46 kV
Splice Type
Technology
224
35 kV
Single Conductor
Tape Shield, Wire Shield, UniShield®,
Longitudinally Corrugated (LC)
Inline
Cold Shrink
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5535A
5535A-1/0-AL
5535A-1/0-CU
5535A-2/0-AL
5535A-2/0-CU
5535A-3/0-AL
5535A-3/0-CU
5535A-4/0-AL
5535A-4/0-CU
5535A-250-AL
5535A-250-CU
5535A-350-AL
5535A-350-CU
5536A
5536A-350-AL
5536A-350-CU
5536A-500-AL
5536A-500-CU
5536A-750-AL
5536A-750-CU
5536A-1000-AL
5536A-1000-CU
054007-43071
054007-43072
054007-43077
054007-43073
054007-43078
054007-43074
054007-43079
054007-43075
054007-43080
054007-43076
054007-43081
054007-04591
054007-04592
054007-43082
054007-43083
054007-43087
054007-43084
054007-43088
054007-43085
054007-43089
054007-43086
054007-43090
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.07"-1.70" (27,2-43,2 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1.24"-2.07" (31,5-52,6 mm)
1/0 AWG-350 kcmil (60-185 mm²)
1/0 AWG
1/0 AWG
2/0 AWG
2/0 AWG
3/0 AWG
3/0 AWG
4/0 AWG
4/0 AWG
250 kcmil
250 kcmil
350 kcmil
350 kcmil
350-1000 kcmil (185-500 mm²)
350 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil
750 kcmil
1000 kcmil
1000 kcmil
20005
10005
20006
10006
20007
10007
20008
10008
20009
10009
20011
10011
20011
10011
20014
10014
20019
10019
20024
10024
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FAX: 800-245-0329
35 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III Shield-Break Splice Kits 5467A-XB and 5468A-XB Series are inline splices designed for providing a shield-break in the joining of
35 kV jacketed concentric neutral (JCN) or concentric neutral (CN) power cables. It is a cold shrink design sized to fit Type MV-90 or type MV-105 cables
with copper or aluminum conductor sizes ranging from 1/0-1000 kcmil (185-500 mm²). The shield-break allows the splice to be used for shield-break and
cross-bounding installations. Each splice is high-voltage production tested to ensure reliability. Meets the requirements of IEEE 404.
Each kit makes one shield-break splice.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
35 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline Cross-Bond
Cold Shrink
Jacketed Concentric Neutral (JCN) Cable
Order No.
UPC
Insulation O.D. Range
Conductor Size
Typical Splice Length
Case Qty.
5467A-XB
5468A-XB
051128-54939
051128-54940
1.07"-1.70" (27,2-43,2 mm)
1.24"-2.07" (31,5-52,6 mm)
1/0 AWG-350 kcmil (60-185 mm²)
350-1000 kcmil (185-500 mm²)
62.0" (1574,8 mm)
66.0" (1676,4 mm)
1
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink QS-III CN/JCN Cable Shield-Break Splice Kits 5467A-XB and
5468A-XB
225
35 kV: 3M™ Cold Shrink Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Splice Kits 5797A-MT and
5798A-MT
The 3M™ Cold Shrink QS-III 3/C Armored or Non-Armored Splice Kits 5797A-MT and 5798A-MT Series are designed for splicing 3/C, armored and nonarmored, shielded power cables. The kits are rated for use on 35 kV cables with conductor sizes from 1/0 AWG-1000 kcmil (60-500 mm²). The kits are
designed to be used with 3M™ Scotchlok™ Connectors 10000 and 20000 Series or other UL listed inline compression connectors that fit within the
dimension limits listed in the Connector Dimensional Requirements Table on the data sheet.
The splice utilizes several technologies to accommodate the various functions of a 3/C shielded power cable: 3M™ Cold Shrink QS-III Splice Bodies,
Scotch® Tapes for moisture sealing, Constant Force Springs for connecting ground braid jumpers and Armorcast for replacing the cable armor and/or
jacket. The completed splice is designed for use in cable trays, weather exposed or direct burial locations. Meets the requirements of IEEE 404.
Connectors are not included in the kit and must be ordered separately.
Note: When making a trifurcating splice, the 3M™ Cold Shrink MT-E Trifurcating Accessory Kit must be used along with the splice kit.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Order No.
UPC
5797A-MT
054007-43419 1.07"-1.70"
(27,2-43,2 mm)
054007-43420 1.24"-2.07"
(31,5-52,6 mm)
Medium Voltage Splice Kits, 5 kV–46 kV
5798A-MT
226
35 kV
Three Conductor
Shielded Armored or Non-Armored
Inline, Trifurcating
Cold Shrink
Insulation O.D. Range
Conductor Size
Suggested Accessory
1/0 AWG-350 kcmil
(60-185 mm²)
350-1000 kcmil
(185-500 mm²)
3M™ Trifurcating Accessory for
3-C to 3 Single Conductors MT-E
3M™ Trifurcating Accessory for
3-C to 3 Single Conductors MT-E
FAX: 800-245-0329
Case
Qty.
1
1
35 kV: 3M™ Cold Shrink Splice Kits: Three Conductor (3/C)
3M™ Cold Shrink MT-E Trifurcating Accessory Kit is used to break out and
seal a transition from 3/C to three 1/C.
For use with 3M™ Cold Shrink QS-III Splicing Series 5700A-MT.
Note: Cable sizes shown below are for standard insulation thickness.
Final determining factor is cable insulation O.D.
Voltage: 35 kV
Number of Conductors: One 3/C to three 1/C
Order No.
UPC
Single Conductor Jacket O.D.
Kits per Case
MT-E
051128-54318
1.13"-1.80" (28,7-45,7 mm)
1
PHONE: 800-245-3573
www.3M.com/Electrical
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Cold Shrink MT-E Trifurcating
Accessory Kit (One 3/C to Three 1/C) for 35
kV
227
35 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS CN/JCN Cable Splice Kits 5432 and 5433
3M™ Molded Rubber QS CN/JCN Cable Splice Kits 5432 and 5433 are inline splices designed for use on 35 kV CN or JCN cable. Meets requirements of
IEEE 404.
Important: On all QS kits use the primary insulation O.D. range for final ordering criteria. For copper or aluminum conductor cable, select the correct splice
with connector from the table provided. Jacketing kit is needed for JCN cable.
Each kit makes one splice. Connectors are packed in kits when indicated.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
35 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Molded Rubber
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5432
5432-CI-1A
054007-02338
054007-08357
1.06"-1.21" (26,9-30,7 mm)
1.06"-1.21" (26,9-30,7 mm)
CI-1A
1
1
5432-CI-1/0A
5433
5433-CI-3/0B
5433-CI-4/0B
054007-31222
054007-02339
054007-49485
054007-49486
1.06"-1.21" (26,9-30,7 mm)
1.12"-1.32" (28,4-33,5 mm)
1.12"-1.32" (28,4-33,5 mm)
1.12"-1.32" (28,4-33,5 mm)
2-1/0 AWG
1 AWG (Stranded);
1/0 AWG (Solid)
1/0 AWG (Stranded)
3/0-4/0 AWG
3/0 AWG
4/0 AWG
CI-1/0A
CI-3/0B
CI-4/0B
1
1
1
1
Medium Voltage Splice Kits, 5 kV–46 kV
Order No.
228
FAX: 800-245-0329
35 kV: 3M™ Molded Rubber Splice Kits: Single Conductor (1/C)
3M™ Molded Rubber QS-II CN/JCN Cable Splice Kits 5461 Series are inline splices designed for use on 35 kV CN or JCN cable. Meets requirements of IEEE
404.
Important: On all QS kits use the primary insulation O.D. range for final ordering criteria. For copper or aluminum conductor cable, select the correct splice
with connector from the table provided. Jacketing kit is needed for JCN cable.
Each kit makes one splice. Connectors are packed in kits when indicated.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
35 kV
Single Conductor
Concentric Neutral (CN), Jacketed
Concentric Neutral (JCN)
Inline
Molded Rubber
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
Order No.
UPC
Insulation O.D. Range
Conductor Size
Connector Included
Case Qty.
5461
5461-CI-1/0A
5461-CI-1/0-840
054007-09129
054007-09156
054007-09157
1.00"-1.15" (25,4-29,2 mm)
1.00"-1.15" (25,4-29,2 mm)
1.00"-1.15" (25,4-29,2 mm)
1-1/0 AWG
1/0 AWG
1/0 AWG
CI-1/0A
CI-1/0-840
1
1
1
Medium Voltage Splice Kits, 5 kV–46 kV
3M™ Molded Rubber QS-II CN/JCN Cable Splice Kits 5461
3M™ Connectors CI-A and CI-840 Series
for 3M™ Molded Rubber QS Cable Splice
Kits 5432 and 5461 Series
3M™ Aluminum Connectors CI Series are for splicing applications on
aluminum or copper cable conductors.
The aluminum connectors CI Series are specially designed for use with 3M™ Molded Rubber QS Cable Splice Bodies. These connectors meet the
requirements of ANSI C119.4.
Barrel Style Standard Barrel
Connector Base Aluminum
Material
For use with Aluminum or Copper Conductors
Order No.
UPC
Stranded Conductor Size, Cu or Al
Solid Conductor Size, Cu or Al
Connector O.D.
Case Qty.
CI-1A
CI-1/0A
CI-1/0-840
CI-3/0B
CI-4/0B
054007-00722
054007-14176
054007-09137
-
2-1 AWG
1/0 AWG
1/0 AWG
3/0 AWG
4/0 AWG
1-1/0 AWG
3/0 AWG
4/0 AWG
0.91" (23,1 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
0.91" (23,1 mm)
10
10
10
10
10
PHONE: 800-245-3573
www.3M.com/Electrical
229
35 kV: 3M™ PILC Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III 1/C Transition Splice Kits 5530A-1T-PILC Series
3M™ Cold Shrink QS-III 1/C Transition Splice Kits, 5530A-1T-PILC Series (which includes 5535A-1T-PILC, 5536A-1T-PILC, and 5537A-1T-PILC) are 35 kV
class inline splices designed to transition single-conductor PILC to Poly/EPR cable and meet the 35 kV voltage class rating requirements of IEEE Std. 404.
The splice kits include an oil barrier system based on a cold shrink tube design of specially formulated, oil-resistant polymer, and laboratory tested to
nominal internal pressures of 40 psi with no oil leakage. The splice body itself is a one-piece molded design made of specially formulated silicone rubber. An
EPDM rubber foldback cold shrink jacket is included for physical protection and environmental sealing.
Each kit contains sufficient material to make one splice. Connector is not provided with the kits due to customer specific application requirements. To
ensure a positive oil stop, a non-tapered, sealed connector (with a solid center barrier) should be used.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
Max. O.D. Over Lead
Sheath
PILC Cable Insul.
O.D.
Poly/EPR Cable
Insul. O.D.
PILC Cable
Conductor
Size 100%
PILC Cable Conductor
Size 133%
5535A-1T-PILC -57201
1.50"
(38,1 mm)
1.10"-1.31"
(27,9-33,3 mm)
1.07"-1.70"
(27,2-43,2 mm)
1/0-4/0 AWG
(60-95 mm²)
1/0-2/0 AWG
(60 mm²)
5536A-1T-PILC -57202
1.88"
(47,8 mm)
1.32"-1.67"
(33,5-42,4 mm)
1.11"-1.70"
(28,2-43,2 mm)
250-450 kcmil 3/0 AWG-450 kcmil
(150-200 mm²) (95-200 mm²)
5537A-1T-PILC -57203
2.23"
(56,6 mm)
1.57"-2.0"
(39,9-50,8 mm)
1.24"-2.07"
(31,5-52,6 mm)
500-1000
500-900 kcmil
kcmil
(240-400 mm²)
(240-500 mm²)
Medium Voltage Splice Kits, 5 kV–46 kV
Order No.
230
35 kV
Single Conductor
Paper Insulated Lead Covered (PILC)
Inline PILC Transition
Cold Shrink
UPC
051128-
FAX: 800-245-0329
Poly/EPR
Cable
Conductor
Size
Case
Qty.
1/0 AWG-350 1
kcmil
(60-185 mm²)
3/0 AWG-500 1
kcmil
(95-240 mm²)
500-1000
1
kcmil
(240-500
mm²)
The following 3M products cover splicing needs
for applications up to 46 kV, and promote
dependable performance, stability and long life
with every splice you make.
Section
Page
46 kV................................................................................................231-232
3M™ Cold Shrink Splice Kits ...................................................................................................232
Single Conductor (1/C)....................................................................................................................................232
Medium Voltage Splice Kits, 5 kV–46 kV
46 kV Medium Voltage Splices
3M™ Cold Shrink QS-III Inline Shielded Splice Kit 5545A................................................................................................................232
PHONE: 800-245-3573
www.3M.com/Electrical
231
46 kV: 3M™ Cold Shrink Splice Kits: Single Conductor (1/C)
3M™ Cold Shrink QS-III Inline Shielded Splice Kit 5545A
3M™ Cold Shrink QS-III Splic Kit 5545A Series are inline splices for joining 46 kV Tape, Wire, LC, and UniShield® power cables. The cold shrink splice body
is a one-piece molded design made of specially formulated silicone rubbers, while the jacketing is made of EPDM rubber for its special physical properties.
Each splice is high-voltage production tested to ensure reliability.
The splice can be used with standard copper (Cu) or aluminum (Al/Cu) inline compression (crimp type) connectors, and can be used for size transitions
within the listed kit size range. The kit is designed to exceed minimum industry test standards, and has a BIL rating of 250 kV. The 3M™ Cold Shrink QS-III
Splice 5545A meets or exceeds the 46 kV Voltage Class rating requirements of IEEE 404.
Each kit makes one splice. Connectors are not included in the kit and must be ordered separately.
Note: Cable sizes shown below are for standard insulation thickness. Final determining factor is cable insulation O.D.
Voltage
Number of Conductors
Shielding Type
Splice Type
Technology
46 kV
Single Conductor
Tape Shield, Wire Shield, UniShield®,
Longitudinally Corrugated (LC)
Inline
Cold Shrink
UPC
Insulation O.D. Range
5545A
051128-55089 1.24"-2.07"
(31,5-52,6 mm)
Conductor Size
Connector
Case
Qty.
4/0-1000 kcmil* (120-500 mm²)
*4/0 AWG - 250 kcmil cable may be used with aluminum connectors
only - do not use 4/0 AWG or 250 kcmil copper connector.
-
1
Medium Voltage Splice Kits, 5 kV–46 kV
Order No.
232
FAX: 800-245-0329
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