8215-8004

3M™ D Sub Plug 8200 Series • Available in either preassembled or two piece covers • Available in either open or closed end cover • Available with dimples to aid in EMI/ESD protection • Improved metal strain relief hooks directly to metal shell • Low profile • Four mounting options • RoHS* compliant Date Modified: February 7, 2005 TS-0234-21 Sheet 1 of 3 Physical Insulation Material: Flammability: Color: Contact Material: Plating: Underplating: Wiping Area: Shell Material: Plating: Strain Relief Material: Wire Accommodation: Glass Filled Polyester (PBT) UL 94V-0 Gray Copper Alloy 100 µ″ [ 2.54 µm ] Nickel - QQ-N-290, Class 2 30 µ″ [ 0.76 µm ] Gold - MIL-G-45204, Type II, Grade C Steel Tin Stainless Steel .016 (0.40) Thick 26 and 28 AWG Solid or Stranded Marking: 3M Logo and Contact Position Numbers Electrical Current Rating: 1 A Insulation Resistance: > 1 × 109Ω at 500 VDC Withstanding Voltage: 1000 Vrms at Sea Level Environmental Temperature Rating: -55°C to +105°C UL File No.: E68080 3M Interconnect Solutions http://www.3M.com/interconnects/ *RoHS = Directive 2002/95/EC, Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment 3M is a trademark of 3M Company. For technical, sales or ordering information call 800-225-5373 3M™ D Sub Plug 8200 Series Contact Quantity 09 15 25 37 Dimensions A 1.23 [ 31.2 ] 1.56 [ 39.6 ] 2.10 [ 53.3 ] 2.74 [ 69.6 ] B .67 [ 17.0] 1.00 [ 25.4 ] 1.54 [ 39.1] 2.18 [ 55.4 ] C .98 [ 24.9 ] 1.31 [ 33.3 ] 1.85 [ 47.0 ] 2.50 [ 63.5 ] D .46 [ 11.7 ] .76 [ 19.3 ] 1.27 [ 32.3] 1.87 [ 47.5 ] E .67 [ 17.0 ] .99 [ 25.2 ] 1.54 [ 39.1 ] 2.19 [ 55.6 ] F ± .008 .70 [ 17.7 ] 1.03 [ 26.2 ] 1.57 [ 39.9 ] 2.22 [ 56.4 ] .51 Ref [ 1.3 ] Note: Preassembled closed cover on Pin 1 side of connector. F Preassembled E D Closed End Cover .050 Typ [ 1.27 ] Open End Cover 1 Adhesive w/Liner .65 [ 16.5 ] Assembled Thickness .384 [ 9.75 ] .42 Ref [ 10.6 ] .24 +.000 [ 6.0 ] -.010 A .11 Ref [ 2.8 ] Position 1 .0545 Typ [ 1.384 ] See Page 3 Details .49 [ 12.4 ] 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 In c h .33 [ 8.38 ] Note: dimension taken from inside of shell area. [m m ] T o le ra n c e U n le s s N o te d .0 in c h ± .1 .0 0 .0 0 0 ± .0 1 ± .0 0 5 10° Typ B C [ ] D im e n s io n s fo r R e fe re n c e O n ly Ordering Information Contact Quantity Connector 82XX-X00X Cover Style: 6= Open Cover 7= Closed Cover 8= Open Cover, W/O Adhesive, Preassembled 9= Closed Cover, W/O Adhesive, Preassembled Strain Relief (Order Separately) 3448-8DXXA Mounting Style: 0 = ∅ .120 [ 3.05 ] 3 = 4-40 UNC 4 = M3 09 = 9 Position 15 = 15 Position 25 = 25 Position 37 = 37 Position Application tools: 3640 press (or equivalent), 3443-106N locator plate, 3442-39N platen (9 & 15 pos) or 3442-41N platen (25 & 37 pos). For pre-assembled style, use also the 3664-B cable stop and 3664-XX (XX=contact quantity) cable guide. TS-0234-21 Sheet 2 of 3 3M Interconnect Solutions http://www.3M.com/interconnects/ 3M is a trademark of 3M Company. For technical, sales or ordering information call 800-225-5373 3M™ D Sub Plug 8200 Series Mounting Method* Contact Quantity 9 15 Front 25 37 9 15 Rear 25 37 Dimensions A1 .87 [ 22.0 ] 1.20 [ 30.5 ] 1.74 [ 44.2 ] 2.39 [ 60.7 ] 0.81 [ 20.6 ] 1.13 [ 28.7 ] 1.67 [ 42.4 ] 2.33 [ 59.2 ] B1 .44 [ 11.2 ] .60 [ 15.2 ] .87 [ 22.1 ] 1.20 [ 30.5 ] .40 [ 10.2 ] .57 [ 14.5 ] .84 [ 21.3 ] 1.16 [ 29.5 ] C1 .98 [ 24.9 ] 1.31 [ 33.3 ] 1.85 [ 47.0 ] 2.50 [ 63.5 ] .98 [ 25.0 ] 1.31 [ 33.3 ] 1.85 [ 47.0 ] 2.50 [ 63.5 ] D1 .49 [ 12.5 ] .66 [ 16.8 ] .93 [ 23.6 ] 1.25 [ 31.8 ] .49 [ 12.5 ] .66 [ 16.8 ] .93 [ 23.6 ] 1.25 [ 31.8 ] 0.45 [ 11.4 ] 0.22 [ 5.8 ] .12 [ 3.1 ] .51 [ 13.0 ] .26 [ 6.6 ] .12 [ 3.1 ] E1 F1 G1 Front Mount-The connector is mounted in front of the panel. Rear Mount-The connector is mounted behind the panel. Panel Cutout A1 R .032 Max. Typ [ 0.81 ] .120 [ 3.05 ] B1 10° 0° Typ F1 E1 .060 [ 1.52 ] Full Radius D1 C1 Alternate GI Radius Typ Mounting Styles Standard Strain Relief (Order Separately or with Connector) .12 [ 3.0 ] Dia Through Hole F #4-40 UNC M3 .07 Max [ 1.78 ] Threaded Inserts +.000 .242 -.010 [ 6.15 ] .06 [ 1.5 ] .16 [ 4.06 ] .12 [ 3.0 ] TS-0234-21 Sheet 3 of 3 3M Interconnect Solutions http://www.3M.com/interconnects/ 3M is a trademark of 3M Company. For technical, sales or ordering information call 800-225-5373 Important Notice All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of 1 year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted. 3 Electronic Solutions Division 6801 River Place Blvd. Austin, TX 78726-9000 www.3M.com/esd Minimum 10% Post-consumer Fiber Printed in USA. © 3M 2005