8225-7009

3M™ D Sub Plug Plug Connector 8200 Series • Available in either open or closed end cover • Available with dimples to aid in EMI/ESD protection • Improved metal strain relief hooks directly to metal shell • Low profile • Four mounting options • RoHS Compliant. See the Regulatory Information Appendix (RIA) in the "RoHS Compliance" section of www.3Mconnector.com for compliance information (RIA E1 and C1 apply). Date Modified: February 15, 2010 TS-0234-D Sheet 1 of 3 Physical Insulation: Material: Glass Filled Polyester (PBT) Flammability: UL 94V-0 Color: Gray Contact: Material: Copper Alloy Plating: Underplating: 100 µ" [ 2.54 µm ] Nickel Wiping Area: 30 µ" [ 0.76 µm ] Gold Shell Material: Steel Plating: Tin Strain Relief Material: Stainless Steel .016 [ 0.40 ] Thick Wire Accommodation: 26 and 28 AWG Solid or Stranded Marking: 3M Logo and Contact Position Numbers Electrical Current Rating: 1 A Insulation Resistance: > 1 × 109Ω at 500 VDC Withstanding Voltage: 1000 VRMS at Sea Level Environmental Temperature Rating: -55°C to +105°C UL File No.: E68080 3 Electronic Solutions Division Interconnect Solutions http://www.3Mconnector.com 3M is a trademark of 3M Company. For technical, sales or ordering information call 800-225-5373 3M™ D Sub Plug Plug Connector 8200 Series Contact Quantity 9 15 25 37 Dimensions A 1.22 [30.9] 1.54 [39.2] 2.09 [53.0] 2.73 [69.4] B 0.67 [16.9] 1.00 [25.4] 1.54 [39.1] 2.18 [55.43] C 0.98 [25.0] 1.31 [33.3] 1.85 [47.0] 2.50 [63.5] D 0.46 [11.75] 0.76 [19.4] 1.27 [32.2] 1.87 [47.6] E 0.67 [16.92] 0.99 [25.2] 1.54 [39.0] 2.19 [55.56] F ± .008 0.70 [17.76] 1.03 [26.15] 1.58 [40.1] 2.22 [56.34] E D Closed End Cover .050 Typ [ 1.27 ] Note: Number and location of dimples varies by part size. Open End Cover 1 Adhesive w/Liner .65 [ 16.5 ] Assembled Thickness .384 [ 9.75 ] .42 Ref [ 10.7 ] .24 +.00 [ 6.0 ] -.01 A See Page 3 Details .0545 Typ [ 1.384 ] Position 1 .11 Ref [ 2.8 ] .49 [ 12.4 ] 1 2 3 4 5 6 7 9 10 11 12 13 C .295 [ 7.5 ] Note: dimension taken from inside of dimple on inside of shell. 14 15 16 17 18 20 21 22 23 24 25 10° Typ B C Inch [mm] Tolerance Unless Noted Inch .0 ±.1 .00 ±.01 .000 ±.005 [ ] Dimensions for Reference Only Ordering Information Connector 82XX - X00X Contact Quantity Cover Style: 6= Open Cover 7= Closed Cover Mounting Style: 0 = Ø .120 [ 3.05 ] (E1 & C1 Apply) 3 = 4-40 UNC (E5 & C3 Apply) 9 = Rivet Crimp (E1 & C1 Apply) Strain Relief (Order Separately) 3448 - 8DXXA 09 = 9 Position 15 = 15 Position 25 = 25 Position 37 = 37 Position TS-0234-D Sheet 2 of 3 Assembly tools: 3M™ Press, 3640 (or equivalent), 3M™ Locator Plate, 3443-106N, 3M™ Platen, 3442-39N for (9 & 15 pos.) or 3442-41N for (25 & 37 pos.) 3 Electronic Solutions Division Interconnect Solutions http://www.3Mconnector.com 3M is a trademark of 3M Company. For technical, sales or ordering information call 800-225-5373 3M™ D Sub Plug Plug Connector Mounting Method* Contact Quantity 9 15 Front 25 37 9 15 Rear 25 37 Dimensions A1 .87 [ 22.1 ] 1.20 [ 30.5 ] 1.74 [ 44.2 ] 2.39 [ 60.7 ] 0.81 [ 20.6 ] 1.13 [ 28.7 ] 1.67 [ 42.4 ] 2.33 [ 59.2 ] B1 .44 [ 11.2 ] .60 [ 15.2 ] .87 [ 22.1 ] 1.20 [ 30.5 ] .40 [ 10.2 ] .57 [ 14.5 ] .84 [ 21.3 ] 1.16 [ 29.5 ] C1 .98 [ 24.9 ] 1.31 [ 33.3 ] 1.85 [ 47.0 ] 2.50 [ 63.5 ] .98 [ 25.0 ] 1.31 [ 33.3 ] 1.85 [ 47.0 ] 2.50 [ 63.5 ] D1 .49 [ 12.5 ] .66 [ 16.8 ] .93 [ 23.6 ] 1.25 [ 31.8 ] .49 [ 12.5 ] .66 [ 16.8 ] .93 [ 23.6 ] 1.25 [ 31.8 ] 0.45 [11.4] 0.22 [5.6] .12 [3.0] .51 [13.0] .26 [6.6] .12 [3.0] E1 F1 G1 8200 Series Front Mount-The connector is mounted in front of the panel. Rear Mount-The connector is mounted behind the panel. Panel Cutout A1 B1 10° 0° Typ R .032 Max. Typ [ 0.81 ] .120 [ 3.05 ] F1 E1 .060 [ 1.52 ] Full Radius D1 C1 Alternate GI Radius Typ Mounting Styles Standard .12 [ 3.0 ] Dia Through Hole Strain Relief (Order Separately) Material: Stainless Steel .07 Max [ 1.78 ] Threaded Inserts F #4-40 UNC +.000 .242 -.010 [ 6.15 ] .12 [ 3.0 ] .06 [ 1.5 ] .16 [ 4.06 ] TS-0234-D Sheet 3 of 3 3 Electronic Solutions Division Interconnect Solutions http://www.3Mconnector.com 3M is a trademark of 3M Company. For technical, sales or ordering information call 800-225-5373 Important Notice All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.  3M Electronics Solutions Division 6801 River Place Blvd. Austin, TX 78726-9000 U.S.A. 1-800-225-5373 www.3Mconnector.com Please recycle. Printed in USA. © 3M 2010. All rights reserved. RIA-2217B-E 3M is a trademark of 3M Company.