DP105

DP105

  • 厂商:

    3M

  • 封装:

    -

  • 描述:

    CLEAR EPOXY ADH 1.7 FL.OZ.

  • 数据手册
  • 价格&库存
DP105 数据手册
ASK A 3M EXPERT October, 2017 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Product Description 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear is available in larger containers like 3M™ Scotch-Weld™ Epoxy Adhesive 105 B/A Clear. 3M™ Scotch-Weld Epoxy Adhesive DP105 Clear is a fast setting, very exible 1:1 mix ratio epoxy adhesive/sealant. Its exibility when cured makes it ideal for applications involving dissimilar surfaces where thermal coe cient of expansion may be a problem. It is also unique in that it retains its clear, colorless properties longer than most 5 minute epoxies. Product Features • 4 minute worklife • High peel strength • Flexible • 1:1 mix ratio • Clear 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Technical Information Note The following technical information and data should be considered representative or typical only and should not be used for speci cation purposes. Typical Uncured Physical Properties Property Values Method Test Condition Notes Base Color Clear Accelerator Color Clear Base Viscosity 1,000-5,000 cP 3M C1d 80°F(27°C) Procedure involves Brook eld RVF, #7 spindle, 20 rpm. Measurement taken after 1 minute rotation. Accelerator Viscosity 8,000-16,000 cP 3M C1d 80°F(27°C) Procedure involves Brook eld RVF, #7 spindle, 20 rpm. Measurement taken after 1 minute rotation. Base Resin Epoxy Accelerator Resin Mercaptan Base Net Weight 9.1 to 9.5 lb/gal Accelerator Net Weight 9.4 to 9.8 lb/gal Mix Ratio by Volume (B:A) 1:1 Mix Ratio by Weight (B:A) 1:0.97 Typical Mixed Physical Properties Exotherm max temp Test Condition 37 °C 98 °F 2g mass 110 °C 230 °F 20g mass Property: Exotherm max temp notes: Exotherm determined using the stated mass mixed for 1 minute and then by electronic thermocouple measuring the peak temperature and time to that temperature. 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Typical Mixed Physical Properties (continued) Rate of Strength Buildup (OLS) Dwell/Cure Time 250 lb/in² 60 min 500 lb/in² 6 hr 1000 lb/in² 24 hr 2000 lb/in² 7 days 2000 lb/in² 1 month Property: Rate of Strength Buildup (OLS) Method: ASTM D1002 Test Condition : Room Temperature Substrate: Etched Aluminum Substrate Notes: 0.005-0.008in bondline notes: Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in.; other metals, 0.05-0.064 in.; rubber, 0.125 in.; plastics, 0.125 in. Property Values Test Condition Notes Exotherm time to reach max temp 5 min 2g mass Exotherm determined using the stated mass mixed for 1 minute and then by electronic thermocouple measuring the peak temperature and time to that temperature. Exotherm time to reach max temp 3 min 20g mass Exotherm determined using the stated mass mixed for 1 minute and then by electronic thermocouple measuring the peak temperature and time to that temperature. Worklife 3 to 4 min Room Temperature Procedure involves periodically measuring a 2 gram mixed mass for self leveling and wetting properties. This time will also approximate the usable worklife in an 3M™ EPX™ Applicator mixing nozzle. 3M C3180 Worklife, 2g mixed 5 min Room Temperature Procedure involves periodically measuring a 2 gram mixed mass for self leveling and wetting properties. This time will also approximate the usable worklife in an 3M™ EPX™ Applicator mixing nozzle. 3M C3180 Table continued on next page Method Substrate 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Typical Mixed Physical Properties (continued) Property Values Test Condition Notes Method Substrate Worklife, 20g mixed 4 min Room Temperature Procedure involves periodically measuring a 2 gram mixed mass for self leveling and wetting properties. This time will also approximate the usable worklife in an 3M™ EPX™ Applicator mixing nozzle. 3M C3180 Tack Free Time 10 min Involves dispensing 0.5 gram amount of adhesive onto substrate and testing periodically for no adhesive transfer to metal spatula. 3M C3173 Time to Handling Strength 20 min Room Temperature Time to handling strength taken to be that required to achieve a 50 psi overlap shear (OLS) strength using aluminum substrates. 3M C3179 Values Method Dwell/Cure Time Notes Tensile Strength 600 lb/in² ASTM D882 2 hr Room Temperature, plus 2 hr @ 160°F(71°C) Samples were 2" dumbbells with .0125" neck and .030" sample thickness. Separation rate was 2 inches per minute. Transparency and Color Clear and colorless in thin bondlines Shore D Hardness 25 to 30 ASTM D2240 Weight Loss by Thermal Gravimetric Analysis (TGA) 1% ASTM E1131 Weight loss by Thermal Gravimetric Analysis reported as that temperature at which 5% weight loss occurs by TGA in air at 5°C (41°F) rise per minute. 243°F(117°C) Weight Loss by Thermal Gravimetric Analysis (TGA) 5% ASTM E1131 Weight loss by Thermal Gravimetric Analysis reported as that temperature at which 5% weight loss occurs by TGA in air at 5°C (41°F) rise per minute. 552°F(289°C) Aluminum Typical Cured Characteristics Property Test Condition Room Temperature Table continued on next page 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Typical Cured Characteristics (continued) Property Thermal Shock Resistance Values Method Pass 5 cycles without cracking 3M C3174 Dwell/Cure Time Notes Test Condition Involves potting a metal washer into a 2 in. x 0.5 in. thick section and cycling this test specimen to colder and colder temperatures. Potted Washer Olyphant Test, 100°C [air] to -50°C [liquid] Typical Performance Characteristics Elongation: 120 % Conditions Dwell/Cure Time: 2 hr Room Temperature, plus 2 hr @ 160°F(71°C) Methods ASTM D882 Additional Information notes: Samples were 2 in. dumbbells with .0125 in. neck and .030 in. sample thickness. Separation rate was 2 inches per minute. Overlap Shear Strength Substrate 2000 lb/in² Etched Aluminum 1500 lb/in² Sanded Aluminum (60 grit) 1300 lb/in² Cold Rolled Steel 300 lb/in² Wood - Fir 200 lb/in² Glass 250 lb/in² Glass with 3M™ Scotch-Weld™ Primer EC3901 400 lb/in² Polycarbonate (PC) 250 lb/in² Acrylic (PMMA) 1400 lb/in² Fiberglass Reinforced Plastic 300 lb/in² ABS 520 lb/in² Polyvinyl chloride (PVC) 80 lb/in² Polypropylene (PP) Property: Overlap Shear Strength Method: ASTM D1002 Dwell/Cure Time: 24 hr @ Room Temperature + 2 hr @ 160°F(71°C) Test Condition : Room Temperature Substrate Notes: 0.005-0.008in bondline notes: Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in.; other metals, 0.05-0.064 in.; rubber, 0.125 in.; plastics, 0.125 in. 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Typical Performance Characteristics (continued) Environmental Resistance (OLS) Dwell/Cure Time 2000 lb/in² 24 hr @ Room Temperature + 2 hr @ 160°F(71°C) 2200 lb/in² 24 hr @ Room Temperature + 2 hr @ 240°F(116°C) 1800 lb/in² 1 wk Room Temperature + 1 wk @ 90°F(32°C)/90% RH 3000 lb/in² 1 wk Room Temperature + 1 wk 248°F(120°C) 2000 lb/in² 1 wk Room Temperature + 1 wk H2O immersion Property: Environmental Resistance (OLS) Method: ASTM D1002 Test Condition : Room Temperature Substrate: Etched Aluminum Substrate Notes: 0.005-0.008in bondline notes: Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in.; other metals, 0.05-0.064 in.; rubber, 0.125 in.; plastics, 0.125 in. Overlap Shear Strength (at Temperature) Test Condition 3500 lb/in² -67°F(-55°C) 2000 lb/in² Room Temperature 400 lb/in² 120°F(49°C) 250 lb/in² 150°F(66°C) 150 lb/in² 180°F(82°C) Property: Overlap Shear Strength (at Temperature) Method: ASTM D1002 Dwell/Cure Time: 24 hr @ Room Temperature + 2 hr @ 160°F(71°C) Substrate: Etched Aluminum Substrate Notes: 0.005-0.008in bondline notes: Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in.; other metals, 0.05-0.064 in.; rubber, 0.125 in.; plastics, 0.125 in. T-Peel Adhesion Test Condition 3 lb/in width -67°F(-55°C) 35 lb/in width Room Temperature 5 lb/in width 120°F(49°C) 2 lb/in width 150°F(66°C) 1 lb/in width 180°F(82°C) Property: T-Peel Adhesion Method: ASTM D1876 Dwell/Cure Time: 24 hr @ Room Temperature + 2 hr @ 160°F(71°C) Substrate: Etched Aluminum Substrate Notes: 0.005-0.008in bondline notes: T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.020 in. thick. 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Typical Performance Characteristics (continued) Solvent Resistance Environmental Condition A Immersed in Acetone one hour A Immersed in Acetone one month A Immersed in Isopropyl Alcohol one hour A Immersed in Isopropyl Alcohol one month A Immersed in Freon TF one hour A Immersed in Freon TF one month A Immersed in Freon TMC one hour B Immersed in Freon TMC one month A Immersed In 1, 1, 1 - Trichloroethane one hour A Immersed In 1, 1, 1 - Trichloroethane one month A Immersed in RMA Flux one hour A Immersed in RMA Flux one month Property: Solvent Resistance Dwell/Cure Time: 24 hr @ Room Temperature + 2 hr @ 160°F(71°C) notes: Solvent resistance was determined using cured samples (1/2 in. x 4 in. x 1/8 in. thickness) immersed n the test solvent for 1 hour and 1 month. After the allotted period of time, the sample was removed and visually examined for surface attack as compared to the control. Key: A - Una ected - no change to color or surface texture. B - Slight attack - noticeable swelling of surface. C - Moderate/severe attack - extreme swelling of surface. Electrical and Thermal Properties Glass Transition Temperature (Tg) Test Condition 8 °C 46 °F Onset 15 °C 59 °F Mid-Point Property: Glass Transition Temperature (Tg) notes: Glass Transition Temperature (Tg) determined using DSC Analyzer with a heating rate of 68°F (20°C) per minute. Second heat values given. Thermal Conductivity 0.35 × 10^-3 Cal/s/cm/°C 14.7 W/m/K 0.085 (btu-ft)/(h-ft²-°F) Property: Thermal Conductivity Method: C177 Test Condition : 110°F on .25 inch samples notes: Thermal conductivity determined using C-matic Instrument using 2 in. diameter samples. Property Values Method Test Condition Dielectric Constant 9.2 ASTM D150 1 KHz, Room Temperature Dissipation Factor 0.22 ASTM D150 1 KHz, Room Temperature Table continued on next page Notes 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Electrical and Thermal Properties (continued) Property Values Method Dielectric Strength 465 V/mil ASTM D149 Volume Resistivity 1.5 × 10^10 Ω-cm ASTM D257 Coe cient of Thermal Expansion 181 × 10^-6 m/m/°C Test Condition Notes Sample Thickness Approx. 30 mil. Room Temperature Above Tg(40-140°C range) TCE determined using Dupont TMA Analyzer using a heating rate of 50°F (10°C) per minute. Second heat values given. Handling/Application Information Directions for Use 1. For high strength structural bonds, paint, oxide lms, oils, dust, mold release agents and all other surface contaminants must be completely removed. However, the amount of surface preparation directly depends on the required bond strength and the environmental aging resistance desired by user. For speci c surface preparations on common substrates, see the following section on Surface Preparation. 2. Uses gloves to minimize skin contact. Do not use solvents for cleaning hands. 3. Mixing For Duo-Pak Cartridges 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear is supplied in a dual syringe plastic Duo-Pak cartridge as part of the 3M™ Scotch-Weld™ EPX™ Applicator system. To use, simply insert the Duo-Pak cartridge into the EPX applicator and start the plunger into the cylinders using light pressure on the trigger. Next, remove the DuoPak cartridge cap and expel a small amount of adhesive to be sure both sides of the Duo-Pak cartridge are owing evenly and freely. If automatic mixing of Part A and Part B is desired, attach the EPX mixing nozzle to the Duo- Pak cartridge and begin dispensing the adhesives. For hand mixing, expel the desired amount of adhesive and mix thoroughly. Mix approximately 15 seconds after uniform color is obtained. For Bulk Containers Mix thoroughly by weight or volume in the proportions speci ed in the Typical Uncured Properties section. Mix approximately 15 seconds after uniform color is obtained. 4. For maximum bond strength apply adhesive evenly to both surfaces to be joined. 5. Application to the substrates should be made within 3 minutes. Larger quantities and/or higher temperatures will reduce this working time. 6. Join the adhesive coated surfaces and allow to cure at 60°F (16°C) or above until completely rm. Heat up to 200°F (93°C), will speed curing. These products will cure in 48 hours @ 75°F (24°C). 7. Keep parts from moving during cure. Contact pressure is necessary. Maximum shear strength is obtained with a 3-5 mil bond line. 8. Excess uncured adhesive can be cleaned up with ketone type solvents.* Adhesive Coverage: A 0.005 in. thick bondline will yield a coverage of 320 sqft/ gallon. *Note: When using solvents, extinguish all ignition sources and follow the manufacturer’s precautions and directions for use. 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Handling/Application Information (continued) Surface Preparation For high strength structural bonds, paint, oxide lms, oils, dust, mold release agents and all other surface contaminants must be completely removed. However, the amount of surface preparation directly depends on the required bond strength and the environmental aging resistance desired by the user. The following cleaning methods are suggested for common surfaces: Steel: 1. Wipe free of dust with oil-free solvent such as acetone, isopropyl or alcohol solvents.* 2. Sandblast or abrade using clean ne grit abrasives. 3. Wipe again with solvent to remove loose particles. 4. If a primer is used, it should be applied within 4 hours after surface preparation. Aluminum: 1. Vapor Degrease: 3M™ Novec™ condensing vapors for 5-10 minutes. 2. Alkaline Degrease: Oakite 164 solution (9-11 oz./gallon water) at 190°F ± 10°F (88°C ± 5°C) for 10-20 minutes. Rinse immediately in large quantities of cold running water. 3. Acid Etch: Place panels in the following solution for 10 minutes at 150°F ± 5°F (66°C ± 2°C). Sodium Dichromate 4.1 - 4.9 oz./gallon Sulfuric Acid, 66°Be 38.5 - 41.5 oz./gallon 2024-T3 aluminum (dissolved) 0.2 oz./gallon minimum Tap Water as needed to balance 4. Rinse: Rinse panels in clean running tap water. 5. Dry: Air dry 15 minutes; force dry 10 minutes at 150°F ± 10°F (66°C ± 5°C). 6. If primer is to be used, it should be applied within 4 hours after surface preparation. Plastics/Rubber: 1. Wipe with isopropyl alcohol.* 2. Abrade using ne grit abrasives. 3. Wipe with isopropyl alcohol.* Glass: 1. Solvent wipe surface using acetone or MEK.* *Note: When using solvents, extinguish all ignition sources and follow the manufacturer’s precautions and directions for use. • For small or intermittent applications the 3M™ Scotch-Weld™ EPX™ Applicator is a convenient method of application. • For larger applications, these products may be applied by use of ow equipment. • Two part meter/mixing/dispensing equipment is available for intermittent or production line use. These systems may be desirable because of their variable shot size and ow rate characteristics and are adaptable to many applications. Storage and Shelf Life Store 3M™ Scotch-Weld™ Epoxy Adhesive DP-105 Clear at 60-80°F (15-27°C) for maximum shelf life. These epoxy adhesive products have a shelf life of 24 months in their unopened bulk containers. Shelf life is determined from the date of manufacture. Trademarks 3M, Scotch-Weld, Novec and EPX are trademarks of 3M Company. References 1. 3m.com Product Page Url: http://www.3m.com/3M/en_US/company-us/all-3m-products/~/3M-Scotch-Weld-Epoxy-Adhesive-DP105?N=5002385+3293242301&rt=rud 2. Safety Data Sheet Url: https://www.3m.com/3M/en_US/company-us/SDS-search/results/?gsaAction=msdsSRA&msdsLocale=en_US&co=ptn&q=DP105 Clear ISO Statement This Industrial Adhesives and Tapes Division product was manufactured under a 3M quality system registered to ISO 9001 standards. 3M™ Scotch-Weld™ Epoxy Adhesive DP105 Clear Precautionary Information Refer to Product Label and Material Safety Data Sheet for health and safety information before using this product. For additional health and safety information, call 1800-364-3577 or (651) 737-6501. Technical Information The technical information, guidance, and other statements contained in this document or otherwise provided by 3M are based upon records, tests, or experience that 3M believes to be reliable, but the accuracy, completeness, and representative nature of such information is not guaranteed. Such information is intended for people with knowledge and technical skills su cient to assess and apply their own informed judgment to the information. No license under any 3M or third party intellectual property rights is granted or implied with this information. Product Selection and Use Many factors beyond 3M’s control and uniquely within user’s knowledge and control can a ect the use and performance of a 3M product in a particular application. As a result, customer is solely responsible for evaluating the product and determining whether it is appropriate and suitable for customer’s application, including conducting a workplace hazard assessment and reviewing all applicable regulations and standards (e.g., OSHA, ANSI, etc.). Failure to properly evaluate, select, and use a 3M product and appropriate safety products, or to meet all applicable safety regulations, may result in injury, sickness, death, and/or harm to property. Warranty, Limited Remedy, and Disclaimer Unless a di erent warranty is speci cally stated on the applicable 3M product packaging or product literature (in which case such warranty governs), 3M warrants that each 3M product meets the applicable 3M product speci cation at the time 3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE. If a 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability Except for the limited remedy stated above, and except to the extent prohibited by law, 3M will not be liable for any loss or damage arising from or related to the 3M product, whether direct, indirect, special, incidental, or consequential (including, but not limited to, lost pro ts or business opportunity), regardless of the legal or equitable theory asserted, including, but not limited to, warranty, contract, negligence, or strict liability. Industrial Adhesives and Tapes Division 3M Center St. Paul, MN 55144-1000 800-362-3550 www.3M.com Please recycle. © 3M 2019. All Rights Reserved. The brands listed above are trademarks of 3M
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DP105
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    • 12+302.3717612+39.11007

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